8-1

Location Planning and Analysis

Operations Management

William J. Stevenson

8th edition

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Location Planning and Analysis

CHAPTER

8

Location Planning and Analysis

Operations Management, Eighth Edition, by William J. Stevenson Copyright © 2005 by The McGraw-Hill Companies, Inc. All rights reserved.

McGraw-Hill/Irwin

8-3

Location Planning and Analysis

Need for Location Decisions •

Marketing Strategy



Cost of Doing Business



Growth



Depletion of Resources

8-4

Location Planning and Analysis

Nature of Location Decisions •

Strategic Importance • • •



Objectives • • •



Profit potential No single location may be better than others Identify several locations from which to choose

Options • • •

8-5

Long term commitment/costs Impact on investments, revenues, and operations Supply chains

Expand existing facilities Add new facilities Move

Location Planning and Analysis

Making Location Decisions Decide on the criteria Identify the important factors • Develop location alternatives • Evaluate the alternatives • Make selection • •

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Location Planning and Analysis

Location Decision Factors Regional Factors

Community Considerations

Multiple Plant Strategies

Site-related Factors

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Location Planning and Analysis

Regional Factors Location of raw materials • Location of markets • Labor factors • Climate and taxes •

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Location Planning and Analysis

Community Considerations Quality of life Services • Attitudes • Taxes • Environmental regulations • Utilities • Developer support • •

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Location Planning and Analysis

Site Related Factors Land Transportation • Environmental • Legal • •

8-10 Location Planning and Analysis

Multiple Plant Strategies Product plant strategy • Market area plant strategy • Process plant strategy •

8-11 Location Planning and Analysis

Table 8.2

Comparison of Service and Manufacturing Considerations

Manufacturing/Distribution

Service/Retail

Cost Focus

Revenue focus

Transportation modes/costs

Demographics: age,income,etc

Energy availability, costs

Population/drawing area

Labor cost/availability/skills

Competition

Building/leasing costs

Traffic volume/patterns Customer access/parking

8-12 Location Planning and Analysis

Trends in Locations •

Foreign producers locating in U.S. • •

• • •

“Made in USA” Currency fluctuations

Just-in-time manufacturing techniques Microfactories Information Technology

8-13 Location Planning and Analysis

Table 8.3 Foreign Government

Cultural Differences

a. Policies on foreign ownership of production facilities Local Content Import restrictions Currency restrictions Environmental regulations Local product standards b. Stability issues Living circumstances for foreign workers / dependents Religious holidays/traditions

Customer Preferences

Possible buy locally sentiment

Labor

Level of training and education of workers Work practices Possible regulations limiting number of foreign employees Language differences Availability and quality of raw materials, energy, transportation

Resources

8-14 Location Planning and Analysis

Evaluating Locations •

Cost-Profit-Volume Analysis •

Determine fixed and variable costs



Plot total costs



Determine lowest total costs

8-15 Location Planning and Analysis

Location Cost-Volume Analysis •

Assumptions Fixed costs are constant Variable costs are linear • Output can be closely estimated • Only one product involved • •

8-16 Location Planning and Analysis

Example 1: Cost-Volume Analysis Fixed and variable costs for four potential locations L o c a tio n

F ix e d C ost $ 2 5 0 ,0 0 1 0 0 ,0 0 1 5 0 ,0 0 2 0 0 ,0 0

A B C D

V a r ia b le C ost $11 30 20 35

0 0 0 0

8-17 Location Planning and Analysis

Example 1: Solution Fixed Costs A B C D

$250,000 100,000 150,000 200,000

Variable Costs

Total Costs

$11(10,000) 30(10,000) 20(10,000) 35(10,000)

$360,000 400,000 350,000 550,000

8-18 Location Planning and Analysis

Example 1: Solution $(000) 800 700 600 500 400 300 200 100 0 0

D B C A A Superior C Superior B Superior

2

4

6

8

10

Annual Output (000)

12

14

16

8-19 Location Planning and Analysis

Evaluating Locations •

Transportation Model •



Factor Rating •



Decision based on movement costs of raw materials or finished goods Decision based on quantitative and qualitative inputs

Center of Gravity Method •

Decision based on minimum distribution costs