OOO KAMA-AVTOMATIKA
From pressure gauges to controllers...
Nizhnekamsk, 2015
KAMA-AVTOMATIKA background OOO Kama-Avtomatika was founded in 1992. Our core activities are engineering, procurement, installation, commissioning of process instruments and control systems and their further maintenance service in chemical, petrochemical, oil-refining & gas industries. Over 55 industrial units and plants have been commissioned by our company since 1992. Our Company have provided process control systems engineering, installation and commissioning for the following sites: • 1992-2015, Nizhnekamsk, OAO Nizhnekamskneftekhim A stable pipeline of projects to integrate and install modern automated systems. The most significant projects are: - APCS at Alpha-olefins Plant; - APCS at Oligomer Plant;
- APCS at Distillation Column (EBS plant); - APCS at Polyether Unit (Styrene & Polyether Resin Plant); - APCS at MTBE unit (Synthetic Rubber plant); - APCS at Halobutyl Rubber Unit (Butyl Rubber plant);
• 1998, the Republic of Mari El, Refinery - Oil refining process automated control system
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KAMA-AVTOMATIKA background
• 1999, Almetyevsk , OAO Tatnefteotdacha
Crude oil metering station, metering system. • 2000, г. Volgograd . ООО Lukoil-Volgogradneftepererabotka. Automated process control system at compression, water treatment and flare units.
• 2001-2004, Nizhnekamsk , ОАО Nizhnekamsk Refinery Automated production control systems (APCS) at: - Asphalt Unit; - Visbreaker; - Off-Site facilities; - Jet fuel tank farm;
- Middle Distillates Hydrotreatment Complex; - Sulfur Granulation & Recovery Unit.
2003, Ukhta, ООО Lukoil-Ukhtaneftepererabotka.
Automated production control systems (APCS) at: - Hydrodewaxing Unit;
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KAMA-AVTOMATIKA background
- Compressor Unit;
- Sulfur Recovery Unit. • 2003-2004, Nizhnekamsk, OOO Tatneft-NKNH-Oil. Automated process control systems (APCS ) at: - Synthetic Oil Production; - Oligomerization Unit; - Hydrogenation Unit; - Compounding Unit. • 2003, Kharyaga, ZAO Sever-TEK - Kharyaga terminal
- Crude oil metering station, Alderley metering system. • 2004, Perm, ОАО Permnefteorgsintez. Automated process control systems (APCS ) at: - Hydrocracking & Hydrodearomatizing (HDA) Unit;
- Sulfur Recovery Unit.
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KAMA-AVTOMATIKA background
• 2004, Ukhta, OOO Lukoil-Ukhtaneftepererabotka.
Automated process control systems (APCS ) at: - Catalytic Reformer L-35-11/300-95 revamping; - Railway loading/unloading racks complex for crude and heavy petroleum handling. • 2004, Leningrad Region, Vysotsk, RPK Lukoil-2. Automated process control systems (APCS ) at: - crude oil & fuel oil loading/unloading control; - tank farm. • 2004-2005, Orenburg, OOO Orenburggazprom. Automated process control systems (APCS) at:
- Condensate & crude oil booster pump station. • 2005-2006, Nizhnekamsk, PSC TAIF-NK. Automated process control systems (APCS) at : - FCC Unit.
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KAMA-AVTOMATIKA background
• 2006-2007, Nizhnekamsk, OOO Elastokam.
Automated process control systems (APCS) at: -
2-nd production train;
-
Tank farm.
• 2006-2007, Kazan, JSC Kazanorgsintez. Automated process control systems (APCS ) at: - HDPE Production and Processing Plant; - Bisphenol-A Production Unit. • 2007, Nizhnekamsk, OAO Nizhnekamsktekhuglerod. Automated process control systems (APCS) at:
- Power Waste Heat Boiler. • 2007, Ukhta, OOO Lukoil-Ukhtaneftepererabotka. Automated process control systems (APCS) at: - Visbreaker.
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KAMA-AVTOMATIKA background
• 2007, PSC TAIF-NK, Nizhnekamsk
Automated process control systems (APCS) at : -
Biturox Butumen Unit.
• 2007-2008, Kazan, JSC Kazanorgsintez. Automated process control systems (APCS) at: -
Polycarbonate Plant;
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HDPE production and processing plant (2-nd train);
• 2008, Nizhnekamsk, OOO Elastokam. Automated process control systems (APCS): - Control rooms interconnection. • 2008-2010, Special economic zone Alabuga, ZAO Polymatiz. Automated process control systems (APCS) at: - Non-woven fiber production unit based on integrated equipment for extruded polypropylene processing.
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KAMA-AVTOMATIKA background
• 2009-2010, Ukhta, OOO Lukoil-Ukhtaneftepererabotka.
Automated process control systems (APCS) at: -
Isomerization Unit
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35-11/300-95 unit and string reinforcement bar force transducers
• 2010, Nizhnekamsk, PSC TAIF-NK. Automated process control systems (APCS) at: - CDU/VDU-7. Phase 1 Revamp Project. • 2010, Nizhnekamsk , OOO Elastokam. Automated process control systems (APCS) for: - Metering of the mean time before equipment failure • 2010, Nizhnekamsk , OJSC TANECO. Automated process control systems (APCS ) at: - Air Separation Unit / Nitrogen plant; - Flare System
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KAMA-AVTOMATIKA background
• 2010-2011, Nizhnekamsk , OJSC TANECO.
Automated process control systems (APCS ) at: - Naphtha stabilizer; -
CDU/VDU-7
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Sulphur Removal Complex.
• 2011-2012, Nizhnekamsk, PSC TAIF-NK. Automated process control systems (APCS ) at: - CDU/VDU-7. Revamp Project, Phases 2 and 3; • 2012, Voronezh, OAO Voronezhsintezkauchuk. Automated process control systems (APCS) at:
- Treatment of DK-5 workshop return solvent. Retrofitting. • 2012, Moscow, OAO Gazpromneft-Moscow Refinery. Automated process control systems (APCS) at: - Wastes Treatment facilities; - Bitumen Unit.
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KAMA-AVTOMATIKA background
• 2012, Berezniki , AZOT affiliate of OAO OHK Uralkhim Group.
Automated process control systems (APCS ) at: -
Ammonia plant Revamp.
• 2012-2014, Novy Urengoy, OAO Novourengoy gas chemical complex. Automated process control systems (APCS ) at: - Polyethylene plant, Instrumentation & automation means reconditioning. • 2013, Moscow, OAO Gazpromneft-Moscow Refinery. Automated process control systems (APCS ) at: - FCC Naphtha Hydrotreater; - PSA;
- Revamp of LCh-24-2000 Diesel Hydrotreater. • 2013-2014, Nizhnekamsk, OJSC Taneco. Automated process control systems (APCS ) at: - Combined Hydrocracker.
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KAMA-AVTOMATIKA background
• 2014-2015 , Moscow, OAO Gazpromneft-Moscow Refinery. Automated process control systems (APCS) at: - Hydrogen Plant. • 2014, Nizhnekamsk, PSC TAIF-NK. Automated process control systems (APCS ) at: - Middle Distillates Hydrotreatment Complex. Workshop No.5 Retrofitting. • 2014, Orenburg, Orenburg Gas Chemical Complex. Detailed documentation development for APCS and instrumentation:
- Revamp of wastes treatment facilities at Orenburg Gas Chemical Complex. • 2014-2015, Turkmenistan, Turkmenbashi, Turkmenbashi Oil Refinery Complex Automated process control systems (APCS) at: - CDU/VDU– 7.
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KAMA-AVTOMATIKA background
• 2015, Uzbekistan , «Lukoil Uzbekistan Operating Company». Automated process control systems (APCS) at : - preliminary gas processing unit. • 2015, Nizhnekamsk, JSC TAIF-NK. Automated process control systems (APCS) at : - Refinery. Workshop no.9 retrofitting. • 2015, Turkmenistan, Seydi, Refinery Automated process control systems (APCS) at :
- Visbreaker; - Bitumen unit. • 2014-2015, Novy Urengoy, OAO Novourengoy gas chemical complex. Automated process control systems (APCS) at: - Ethylene Plant. Instrumentation & automation means reconditioning.
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SERVICES PROVIDED BY KAMA-AVTOMATIKA
No
Services
1
Instrumentation & APCS design
2
Equipment procurement
3
Installation
4
Start-up and Commissioning
5
Metrological support for process operation
6
Instrumentation & APCS maintenance, repair, service
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Construction, installation, commissioning Engineering
Approvals
Experience
Available
Yes
Not applicable
Yes
Available,
Yes
Available
Yes
Available,
Yes
Available,
Yes
Available,
Yes
SRO № 088-3
SRO № 0601.07-20101651008234-С-014
SRO № 0601.07-20101651008234-С-014 Certificate № 1671 № 120СИ0002660512
SRO № 0601.07-20101651008234-С-014
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Training simulators
Available,
Yes
SRO № 088-3
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Approvals
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ENGINEERING
Engineering design documentation is prepared in accordance with the Building Code of Russia, GOSTs & other regulatory documents. Equipment specifications and detailed engineering documentation for the applicable sections for the detailed engineering design specifications (“Working Design Documentation”) for process instrument and control systems (APCS) is carried out in compliance with GOST 34.201-89. Software development for interfacing with non standardized technical devices. Projects have been delivered for Gazprom, TAIF-NK, Voronezhsintezkauchuk and others.
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DELIVERABLES No.
Type of services
1
Review of design documentation, technical documentation
2
Equipment procurement schedules
3
Equipment procurement
4
Check for equipment completeness
5
Completeness check of technical and authorization documentation for equipment
6
Incoming inspection of equipment
7
Survey of defects
8
Equipment database compilation
9
Development of operational manuals for equipment
10
Equipment procurement schedules
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START-UP AND COMMISSIONING
Full scope of start-up and commissioning; with our laboratory operating on-site
High quality services are guaranteed
Wealth of experience in commissioning of various production plants
55 large projects in our reference-list
Associated services: metrological support, supervision, engineering
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SERVICE AND METROLOGICAL SUPPORT OF PRODUCTION
Instrument calibration / check
Measuring channels calibration / check
Development of calibration / check procedures
Maintenance of equipment
Repair of equipment
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Construction and installation, start-up and commissioning No.
Type of services
1
Detailed design and technical documentation review, including contracts for equipment supply, supervision, commissioning
2
Technical assistance in engineering supervision during construction and installation
3
Engineering supervision over the degree of completion of construction and installation of the control systems. Preparation of punch lists with recommendations on their clearance (as construction and installation advance).
4
Control over correctness of impulse lines & cables laying, instrumentation installation, piping & instrumentation
5
Listing & approval of form sheets, technical passports, acts, certificates, technical report on commissioning.
6
Development of the list of additional equipment, materials & devices required commissioning
7
Check of operation, alarm & interlock algorithms & their settings compliance with detailed engineering documentation
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Supervision over progress and quality of construction & installation and commissioning, listing of found defects
9
Participation in individual testing of equipment & piping for reliability & tightness. Test reporting together with construction and installation work contractors.
10
Arrangement & performance of individual tests & off-line debugging, integrated testing of instrumentation (in conjunction with commissioning), emergency shut down systems, gas detection subsystems
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Detection of defects found during testing. Listing of defects and failures for automation and communication means, recommendations for debottlenecking
12
Technical reporting on performed commissioning
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COMPANY’S PERSONNEL
Managerial & supporting personnel - 10 employees
Engineering personnel - 50 employees Installation personnel - 30 employees ООО «Инсайт» монтажная группа 35 чел. АО NITS INKOMSYSTEM installation personnel – 45 employees 20
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CONTACT DETAILS Director: Evgeniy M. Feoktistov Chief Engineer: Ramil K. Khaziev Address: 423575, Nizhnekamsk, Republic of Tatarstan, Russia Head Office: off. 1, bld. 25, Stroiteley ave.
Laboratory building: Bld.35a, Khimikov ave. Contact numbers: Head Office: +7 (8555) 42-67-02, 43-19-83 Laboratory building: +7 (8555) 39-22-97, 39-19-56 Fax: +7 (8555) 43-19-83, 39-19-95 E-mail:
[email protected],
[email protected] Postal address: PO box 538, OPS-5, Nizhnekamsk, Republic of Tatarstan, Russian Federation, 423575 Website: www.kavt-nk.ru
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