ONE SOURCE - ONE RESPONSIBILITY

ONE SOURCE - ONE RESPONSIBILITY www.stork.com • www.sutherland-schultz.com 519 653 4123 CQ-IS09 Our Company SUTHERLAND-SCHULTZ INC. A leading Indu...
Author: Lee Hamilton
3 downloads 0 Views 5MB Size
ONE SOURCE - ONE RESPONSIBILITY

www.stork.com • www.sutherland-schultz.com 519 653 4123

CQ-IS09

Our Company SUTHERLAND-SCHULTZ INC. A leading Industrial Solutions Provider, Sutherland-Schultz Inc. (SSI) originated in 1922 as a local motor rewind shop. Today SSI has grown by incorporating more services for our customers while still remaining true to the core values of providing unique solutions to our customer’s industrial needs. All members of the SSI team strive to provide and share in the ultimate customer experience by focusing on creating value, satisfaction, security and building long-term, mutually beneficial relationships with our customers.

ONE SOURCE – ONE RESPONSIBILITY As part of the Stork global group of companies, Sutherland-Schultz Inc. and its customers have access to the most advanced technical expertise and resources available in the industrial, steel, power & energy, petro chemical and food and beverage industries. For more information about the Stork group of companies please visit www.stork.com.

Health & Safety As a leader in our industry, Health and Safety is of primary importance to SSI and we recognize the right of every employee to work in a safe and healthy environment. Sutherland-Schultz Inc. is committed to protecting employees and customers from injury, occupational hazards and disease. We support the system of internal responsibility on which our Occupational Health & Safety Act and Regulations are founded. Safety orientation is mandatory for all employees to ensure that they have the knowledge and the tools to work in a safe and secure environment. Sutherland-Schultz Inc. has a comprehensive health and safety program that is reviewed and updated regularly with our supervisors and field staff to ensure that the most up-to-date information is received. SSI’s in-house Joint Health & Safety Committee meets regularly to ensure that all areas of concern are addressed and acted on.

•WHMIS •First Aid •Confined Spaces •Fall Protection •Basics of Supervision •Jobsite Procedure •Elevated Platform

•Emergency Procedures •Lock-Out Procedures •Incident Investigation •Transportation of Dangerous Goods •Use of Personal Protective Equipment

Our goal is to achieve an accident-free environment and by taking a proactive approach and stressing the importance of beginning each day with a SAFE START. This can be achieved by planning the work to be done, evaluating any possible hazards, communicating those hazards in a positive manner and following up to ensure that all hazards are removed.

Quality Assurance At Sutherland-Schultz Inc. customer satisfaction is second only to safety. We strive to exceed your expectations through the delivery of what you want, when you want it. SSI trains its team members to excel in customer service, which is evident through the success of our many long-term customer relationships.

SSI’s quality culture fully supports our customers’ requirements for excellence, as demonstrated through our compliance and registration to ISO 9001:2000 and our HACCP certified team members. The Sutherland-Schultz Quality Assurance policy focuses on continuous improvement. In addition, SSI intentionally seeks our client’s feedback in all aspects of project work and partnerships, throughout the work phase and during follow-up. Specifically, formal job reviews are held to document and understand client satisfaction levels. This feedback is then used to improve internal processes and ultimately strengthen the overall quality of our services.

PROJECTS

Toyota Boshoku Canada Inc. - Woodstock, ON Toyota Boshoku is a premier automotive interior systems supplier providing front and rear seats, interior door trim, carpet and headliners for Toyota Canada’s manufacturing facility in Woodstock, Ontario. Sutherland-Schultz Inc. completed the installation of all equipment in Toyota Boshoku’s new 265,000 ft2 factory over a period of four months. Project Highlights:

• Multi trade project included skilled SSI personnel in sheet metal, electrical, millwrighting and plumbing



• Peak manpower of 100 personnel on-site



• Equipment included presses, injection moulding machines, robotic welders and conveyor systems



• Ensured that off-shore equipment met ESA (Electrical Safety Authority) specifications and resolved any compliance issues

Linamar Corporation - Guelph, ON Linamar operates 37 manufacturing locations in North America, Europe and Asia serving diversified markets with a workforce of over 11,000. Sutherland-Schultz Inc. disconnected the turbine and reaction shaft machinery in Toledo, Ohio and relocated to Linamar Roctel division in Guelph, Ontario. Project Highlights:

• Relocated a total of 85 machines from Toledo to Guelph



• Multi trade project involving millwrights, electricians and pipe fitters

Redpath Sugar - Toronto, ON Redpath Sugar Ltd., who markets and sells sugar products in Canada under the Redpath Brand, is a wholly owned subsidiary of American Sugar Refining Inc. Sutherland-Schultz works with Redpath as their in-house maintenance team, completing all preventative maintenance, maintenance work, emergency work and support for energy conservation projects and production efficiency. Sutherland-Schultz also is Redpath Sugars primary source for capital projects. Project & Maintenance Highlights:

• Emergency equipment and motor rebuilds



• Rotex screen floor efficiency upgrades



• Safetyrail and chain guard upgrades



• New Packaging screw conveyor installation

Magna International - Aurora, ON Magna International has 56 manufacturing operations in Canada. Magna Powertrain has 12 Canadian locations. Sutherland-Schultz Inc. completed the teardown, relocation and recommissioning of an automotive parts manufacturing process from Concord, Ontario to Mississauga, Ontario. Project Highlights: • Involved fully automated linear transfer assembly system including CNC machining and robotic material handling • First phase involved PSSRH and upgrading guarding and electrical safety relays.

PROJECTS

Imperial Tobacco Canada - Guelph, ON; Aylmer, ON Imperial Tobacco Canada is the country’s largest tobacco manufacturer. They previously operated Canada’s largest cigarette manufacturing plant in Guelph, Ontario and a tobacco processing plant in Aylmer, Ontario. Following many years as a primary service provider to this client, Sutherland-Schultz Inc. oversaw the decommissioning and removal of 50 percent of the equipment in the 600,000 ft2 Guelph facility and the smaller Aylmer plant. Project Highlights:

• Removed and crated two complete process lines ready for transport



• In-house fabrication of over 100 skids used to transport equipment



• Equipment not slated for relocation was destroyed beyond recognition per client specifications



• Utilized 20 tradespeople steadily over a three to four month period

Flowserve Canada - Kitchener, ON The Flowserve-Canada Alloy Facility in Kitchener is a fully operational Foundry. The processes within the facility include sand mould preparation, metal meting furnaces, casting, mould shake-out, sand reclaim, sand recycling, and casting finishing processes, which include arc air cutting, grinding, and welding. Sutherland-Schultz is preforming the work on the Dust Collection Upgrade Project, partnering with an engineering firm who specializes in dust collection, SSI is manufacturing and installing the new dust collection systems at Flowserve. The current fume and dust control is limited to only a portion of the processes and the plant required, as directed by the Ministry of the Environment to perform extensive repairs and improvements to meet Ontario standards.

Corporate PROJECTS Halton Hills Generating Station Sutherland-Schultz is performing construction of the air-cooled condenser (ACC) at the Halton Hills Generating Station with future bids for electrical and instrumentation work. The ACC will house 30 large fans in five parallel rows called streets. Each fan is almost 40 feet in diameter and reside 60 feet above the ground. When completed, the ACC will be even taller with the addition of a perimeter “wind wall” and the A-frame structures running on top of each of the five streets. The wind wall is 45 to 50 feet tall making the entire structure over 100 feet high.

Ontario Power Generation A partner and supplier to OPG, Sutherland-Schultz is currently working at the Nanticoke facility. The Nanticoke coal-fuelled generating station is located on the north shore of Lake Erie in Haldimand County, Ontario. Its eight generating units are capable of producing 3,964 megawatts (MW) of power. The station’s annual production is in the range of 20 to 24 billion kilowatt-hours (kWh), enough electricity to run nearly 2.5 million households for a full year. Sutherland-Schultz work at OPG includes project & ongoing maintenance work of: • Fan sound attenuation • Burner air register refurbishment • Boiler burner reworks • Ash blower removal, refurbishment and reinstallation • Low pressure and high pressure heating systems • Valve work (pressurized, motorized and relief) • Subcontractor for turbine overhaul and retrofits

INDUSTRIAL SERVICES

Our certified skilled trades have a vast and diversified Industrial background and are experts in the repair, maintenance, preventative maintenance, relocation, refurbishment, replacement, installation, troubleshooting and commissioning of your systems, machines and base building services. Our experienced tradesmen including: Millwrights, Electricians, Ironworkers, Plumbers, Pipe/Steam Fitters, Welders, Sheet Metal workers, HVAC Technicians and Boilermakers are supported by a well-equipped shop and tool inventory. Our 24 hour emergency service for all trades helps keep your plant running efficiently. Some of our capabilities include:

MILLWRIGHTING AND RIGGING

MECHANICAL

• Certified Skilled Millwrights and Ironworkers

• Certified Welding & Pipe Fabrication

• Plant Shutdown Project/Maintenance Support

• Steam Process & Heating

• In-Plant Preventive Maintenance

• Sanitary Stainless Steel Systems

• Machinery Moving & Equipment Installation

• Boiler and Pressure Vessel Installation

• Laser & Optical Alignment and

• Gas Piping Applications

Precision Leveling

• Fuel Oil Systems & Installations

• Machinery Rebuilding

• High Purity and Sanitary Piping

• New Plant Construction, Renovation

• Process Skid Packages

and Expansion

• Process Piping Installation

• Turnkey Plant Relocations

• Pneumatic Piping & Controls

• Press Work

• Hydraulic Piping & Controls

• Skilled Process Machinery and Equipment

• Plumbing Systems

Installations

• Pump Maintenance

• Safety Upgrades

• Waste Water Treatment

• Maintenance coverage

• Spool • TSSA Certified

ELECTRICAL

SHEET METAL

• Process Installation

• Welded duct & fittings

• Substations

• Rectangular ductwork

• Design Build

• Spiral pipe and fittings

• Automation Support

• Copper, aluminum, stainless steel, galvanized,

• Building Lighting & Power Systems

mild steel, FRP and plastic

• Energy Conservation Retrofits

• Dust collection systems

• Equipment Relocate & Upgrades

• Exhaust stacks

• Power Factor Correction

• RTO - Thermal oxidizer installations

• Robot Installations

• Ventilation systems

• LAN Certification

• Custom process exhaust systems • Make-up air systems • Paint system scrubber & duct installation

HVAC • Preventative maintenance for rooftop equipment, chillers and centrifugal chillers • Specialize in HVAC service for the Food & Beverage and Pharmaceutical Industries • Installation of HVAC equipment including rooftop units, split system and refrigerant piping

INSTRUMENTATION • Calibration and check-out • Instrument process installation • Calibration maintenance services

FABRICATION

Committed to quality and competitive pricing, Sutherland-Schultz’s fabrication team is ready to serve your project needs, on budget and on time. Equipped with over 80,000 square feet of production floor space and powered by the latest in manufacturing technology, Sutherland-Schultz is your fabrication resource. Our disciplines include custom steel and plate, custom sheet metal and process piping fabrication in the areas of movement, power and energy. Examples of Sutherland-Schultz capabilities:

• Enclosures • OSHA safety upgrades, guarding and systems • Hydraulic and pneumatic systems • Custom storage racks • Pipe skids, modular skids

• Custom mezzanines • Ventilation systems for dust and fume control • Vent stacks • Material handling solutions • Safety cages and access platforms

Our Facility 30’ High bay area Large fabricating, assembly and shipping capabilities 16’ x 16’ Overhead bay doors 10 Tonne overhead cranes Orbital welder CNC plasma break and shear for unsurpassed accuracy Two paint booths offering air and airless coatings Complete stock of sheet, plate and structural and aluminum 304 and 316 stainless steel Yellow label certified for pipe and sheet metal

• Structural systems • Man way bridge systems • Silencers • Aluminum, stainless and carbon ducting • Specialty prototypes • Bulk storage

Awards and Certifications Sutherland-Schultz Inc’s impressive safety record is recognized across various industries. Recognition of our safety record includes:

• • • • • • • • • • • • •

Toyota Manufacturing of Canada Inc. - Premier Supplier Award for Excellence in Supplier Performance TMMC Cambridge - Perfect score safety reports, for two consecutive years 2006-2008 Mechanical Contractors Association of Toronto 2006 Safety Award for 15,001-50,000 man hours Toronto Construction Association - “Best of the Best” award. Toyota Quality Award Chrysler Quality Award TMMC Appreciation Dinner 2007 TMMC Expansion Project 2M Man hours with out a Lost Time Injury TMMC Expansion Project Plant #2 Plastics Shop TMMC Expansion Project Plant #2 Paint Shop TMMC – Press Safety Award Elllis Don Electrical Safety Award GM/Suzuki CAMI Project

Sutherland-Schultz Inc. holds the following certifications:



• TSSA registered • HACCP • ASME B31.3 • ASME B31.1 • ASME B31.5 • CWB 47.1 • CSA B51

ISO 9001-2000

OUR CUSTOMERS

Primary Automotive

General Manufacturing





• Chysler • Ford • General Motors • Toyota - Woodstock • CAMI • Honda - Alliston • Toyota - Cambridge

Secondary Automotive

• Denso Manufacturing Canada Inc. • Linamar Corporation • Pilkington Glass Of Canada • Volvo Motors Graders Ltd. • Magna - Toral Cast Precision Technologies • Schaeffler Canada Inc.- FAG - Automotive • Martinrea - Alfield Industries • Metal Systems of Canada ULC • Canadian General Tower Limited • Linamar Corporation - Eston Mfg • Magna - Polycon Industries • Martinrea - Kitchener Frame Ltd. • DDM Plastics Inc. • Intertec Systems • Morval • Tsubaki

Power and Energy

• Ontario Power Generation • Halton Hills Generating Station

• GKN Sinter Metals, St Thomas • Quadrant EPP Canada Inc. • Dashwood Industries Ltd.

Food & Beverage

• Labatt Breweries of Canada • Bunge Canada • Campbell Company of Canada • Dare Foods Limited • ML Maple Leaf • ML Schneider Foods • Nestle Canada Inc. • Weston Bakeries Limited • Nestle Waters Canada • Redpath Sugar • ML Cold Springs Farm Limited • ML Thames Valley Processors Ltd.

Chemical & Pharmaceutical

• Bernardin, Ltd. • Chemtura Canada • Patheon Inc.

Aggregate

• St. Lawrence Cement Inc. • Roxul Inc. • St. Marys Cement Inc.

Textile

• Spinrite LP

Trades & Equipment

Employee Breakdown

Mid Size Equipment

Mechanical Trades 230 Electricians 230 Ironworkers 90 Millwrights 130 Sheetmetal 30 Office 100

Welders Generators & Compressors Pipe Threading Units Pipe Groovers Diamond Coring Rigs Pipe Benders

Fleet

General Equipment

Fleet Trucks/Vans/Cars Road Tractors & Stakes Trailers- Flats, Stepdecks, Tilt/Loads Office Trailers Site Storage Trailers/Containers

Hydraulic Gantry Track and Hydraulic Jacks Job Boxes Cutting Outfits Chain Falls 1T to 5T

Forklift/Aerial Equipment

Power Tools

Articulating Booms Scissor Lifts Forklifts 2 Ton to 40 Ton

Drills, Concrete, Hand& Magnetic Grinders, Pencil. Chop Saws Circular, Jigsaws & Misc Power Tools

8 Ton Cranes Boom Trucks & Bucket Broderson Crane 8 Ton