Offshore Drilling Equipment
Unique Drilling Technology
TTS Group Divisions
TTS Group ASA is listed on the Oslo Stock Exchange
Energy Division
Marine Division page 2
Port & Logistics Division
TTS Energy Business Units
TTS Energy
Drilling Systems
Offshore Handling
TTS Sense
TTS OH
Page 3
Services
TTS Services
TTS Energy Locations CANADA Edmonton TTS Sense Canada Ltd
USA
NORWAY
SINGAPORE
Houston TTS Sense USA
Kristiansand TTS Sense TTS Sense Mud TTS Sense DrillFab Ålesund TTS OHE Bergen TTS Energy Bergen
Singapore TTS Sense Singapore Pte Ltd CHINA TTS Energy China
BRAZIL Macae TTS Energy Brazil
TTS Energy TTS locations Sales and service network
Approx. 340 employees Page 4
TTS Energy Main Facilities TTS Group Main Facility, Bergen, Norway
TTS Sense Headquarters, Kristiansand , Norway
R&P Rigs Facility, Edmonton, Canada
Assembly Facility, Kristiansand, Norway
Page 5
TTS OHE, Ålesund, Norway
TTS Energy Mission Statement TTS Energy is a supplier of high performance automated drilling and handling solutions to the international energy industry, on and offshore
Page 6
TTS Sense Product Portfolio Offshore Drilling Equipment
Sep 2009 Class: Open
Page 7
Offshore Drilling Product Lines Integrated Drilling Packages
Drilling Equipment Derrick Structures
Drilling Equipment Packages for Semis & Drill ships
Hoisting & Rotation Tubular Handling Drill Floor Tools
Drilling Equipment Packages for Jack Ups & Fixed Platforms
Motion Compensation BOP Handling HMI & Controls
R&P Modular Drilling Rig Packages
Mud Systems Services
Sep 2009 Class: Open
Page 8
Individual Product Range
Sep 2009 Class: Open
Page 9
Derrick Structures TTS Sense delivers Derrick Structures of various shape and size: • Various sizes (from 30x30 to any size) tailored to vessel requirements • Single or dual activity • Various heights (triple and quad arrangements)
• Up to 1250T lifting capacity • For fixed or floating vessels • Bolted or welded • Corrosion resistant hot-dip galvanized structure / painting optional • 3D design for optimal lay-out and clash prevention • Crown block and gin pole
• Ladders and walkways • Finger boards support • Interface to derrick mounted drilling equipment • Electrical package • Piping package • Any regional certificaton requirement
Sep 2009 Class: Open
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Hoisting & Rotation Equipment UltraHoist® Active Heave Drawworks Gear driven 7300 hp Drawworks system capable of compensating movements on large semis or drill ships.
UltraHoist® 3G Drawworks Three speed, gear driven Drawworks systems, available in 3000 to 6000 hp ratings.
UltraHoist® SG Drawworks Single speed, gear driven Drawworks systems, available in 4500 to 6000 hp ratings.
STD Top Drive Systems Range of 250 ton to 1250 ton AC driven top drive systems for demanding drilling applications.
Auxiliary Equipment Range of dead line anchors, crown blocks, guide dollies, drill line spoolers, raised back up stabbers for up to 1250T drilling arrangements.
Sep 2009 Class: Open
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Hoisting & Rotation Equipment
UltraHoist® AHC Drawworks •
Drawworks with built-in heave compensation.
•
Gear driven (with 3 speed gearbox)
•
Dual disc brakes (2x100% capacity)
•
Large drum with lebus for 2” wire, designed for 1000 sh-ton hoisting arrangement.
•
4 GE motors provide 7300 hp hoistign and braking power.
•
Motors with redundant blowers (8).
•
Redundant lube oil and cooling systems.
•
Redundant standby).
•
Advanced algorithms for accurate and smooth heave compensation during all phases of the operation.
•
Triple heave reference units.
•
Complies with DnV OS-E101.
•
Approved by DnV for ”locked to bottom” operations.
Sep 2009 Class: Open
control
system
active
(hot
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Hoisting & Rotation Equipment
UltraHoist® 3G Drawworks Gear driven, 3-speed, versatile, high-end range of ACdrawworks: •Compact and light weight unit. •GE motors with flex couplings to gearboxes.
•Local or remote air blower, water cooling of motors. •Three speed gearboxes for ultimate drilling curves. •Lebus grooved drum. •Dual disc brakes with 2x100% braking capacity. •”On-bard” cooling and lube oil systems. •Control system for efficient, safe and smooth operation. •Advanced, automated drilling algorithms.
•Crown / floor saver, optional part of anti collision system. •Optional noise hood.
Load (sh-ton)
Gear
Motors
Power (hp)
3G 1250-6000
1250
3
4
6000
3G 1000-6000
1000
3
4
6000
3G 750-3600
750
3
2
3600
3G 650-3000
650
3
2
3000
Model
Sep 2009 Class: Open
Page 13
Hoisting & Rotation Equipment
UltraHoist® SG Drawworks Gear driven, single speed, versatile, high-end range of ACdrawworks: •Compact and light weight unit. •GE motors with flex couplings to gearboxes.
•Local or remote air blower, water cooling of motors. •Single speed gearboxes. •Lebus grooved drum. •Dual disc brakes with 2x100% braking capacity. •”On-bard” cooling and lube oil systems. •Control system for efficient, safe and smooth operation.
•Advanced, automated drilling algorithms. •Crown / floor saver, optional part of anti collision system. •Optional noise hood. Load (sh-ton)
Gear
Motors
Power (hp)
UH SG 1000-6000
1000
1
4
6000
UH SG 750-4500
750
1
3
4500
Model
Sep 2009 Class: Open
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Hoisting & Rotation Equipment
STD Top Drive Systems Top Drive Systems for demanding drilling operations: • Driven by AC motors with unique bell housing for perfect alignment. • High capacity thrust bearings. • Reliable gearbox design with helical cut gears for less noise and longer life. • Self calibrating thread compensator system. • High capacity knuckle link system (stiff links optional) • Torque wrench 4 – 10” OD without jaw change • Open design aloows wash pipe to be changed in 5 minutes. • Similar or better on all ”standard” top drive features (compared with competitors).
Load (sh-ton)
Torque (ft-lbs)
Max RPM
Power (hp)
STD 1250
1250
93,000
275
2300
STD 1000
1000
93,000
275
2300
STD 750
750
66,000
274
1150
STD 650
650
66,000
274
1150
Model
Sep 2009 Class: Open
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Hoisting & Rotation Equipment
Various Hoisting Equipment Traveling Blocks
Deadline Anchors
Load (sh-ton)
Lines
STB 1250
1250
10-16
STB 1000
1000
10-16
STB 750
750
8-12
STB 650
650
8-12
Model
Sep 2009 Class: Open
• Free wheeling type • 1-1/2” to 2” drill line • Versions for 500T to 1250T traveling arrangement • Dual load cell • Floor or Derrick mounted
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Drill Line Spoolers
• • • • • •
Hydraulic drive Positive cog wheel drive Brake 1-1/2” to 2” drill line Up to 10000 ft drill line Suit various spools
Tubular Handling Equipment SmartRacker® Triple / Quad column racker for efficient tripping operations.
2-Arm System Efficient 2-arm pipe handling system, easy to retrofit, perfect for floaters.
X-Racker™ System Innovative “process thinking” speeds up pipe handling and stand building operations.
Fingerboards Linear, circular, confined with a Pipe Gate.
V-door Machine Moving tubulars horizontal to vertical for direct stabbing, accurate and automatic.
Mouseholes Fixed, telescopic or rotating, for one to three singles.
Catwalks Skate, belt, rollers. Horizontal, angled, tilt arm. Various functions, various models.
Various tubular handling Work basket, manipulator arm, pipe doper, winches. Sep 2009 Class: Open
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Tubular Handling Equipment
SmartRacker® Fully automated column type racker with unique features: •
Main functions driven by AC technology (lift, turn, move).
•
Safety features (dual lifting wire / dual motors / dual brakes / emergency lowering / protected instrumentation).
•
Gripper head multirange 3-1/2” to 13-5/8” (handles DP, DC, CSG). Long life tungsten carbide dies.
•
Pick up elevator with fail safe pipe lock multirange 27/8” to 13-5/8”.
•
Soft stabbing function.
•
Arm reach 4.0 m / Rotation 359 degrees.
•
Guide arms vertical travel to improve racking.
•
Advanced features, yet very simple to use. Select function and row, control speed on joystick. Moves in accordance with geometric model. Model Capacity Stand
Racking
Arms
SmartRacker IV-P
13.5 mT
116-132 ft
Parallell
3
SmartRacker IV-XY
13.5 mT
116-132 ft
X-Y
3
SmartRacker III-P
10 mT
78-92 ft
Parallell
2
SmartRacker III-XY
10 mT
78-92 ft
X-Y
2
Sep 2009 Class: Open
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Pipe Handling Systems 2-Arm System
• • • •
Racking triples 10 mT lifting capacity 2-7/8” DP to 9-3/4” DC Manual or automated control
Sep 2009 Class: Open
X-Racker
Bridge Racker
• • • • • •
• • • • •
Racking triples HTV / Standbuilding option Circular fingerboards 6 mT lifting capacity 2-7/8” DP to 9-3/4” DC Manual or automated control Page 19
Racking triples 5 mT lifting capacity 2-7/8” to 13-5/8” 30x30 or 40x40 Derrick Manual or automated control
Tubular Handling Equipment
SmartCat™ SmartCat™ Catwalk Machine includes following: • ”Stand of joints” moved to/from drill floor reduces catwalk running time. • Horizontal handling of all tubulars, therefore safe and easy to work with. • Runs all the way from pipe deck to well center. • Fully automated, interfaces with pipe handling / stand building / top drive. • Tail-in Arm guides lower pin end of tubular pipes when moving from horizontal to vertical position • Use of Skate prevents friction and damage compared with pulling the tubular on a ramp. • Trolleys for various functions (top drive handling trolley / large running tools / bits –subs / others). • Optional riser handling functions. • Many versions:
Sep 2009 Class: Open
•
10 to 35 mT capacity
•
50 to 80 ft tubular length
•
2-7/8” to 36” / risers with buoyancy
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Catwalk Systems Dual Catwalk
• Up to 36” tubulars • Improves effciency
Sep 2009 Class: Open
Powered Catwalk
• Up to 24” tubulars • Simple operation Page 21
Conveyor Catwalk
• Up to 24” tubulars • Continous tubular feeding
Tubular Handling Equipment
Mouse Holes The following type of Mouse Holes are available: • Fixed Type – 14 inch and 30 / 45 ft length tubulars – Patent pending shock absorber
• Telescopic Type – 14 inch / 50 ft tubular. – Entire Mouse Hole retracts to 6 m length (extended 20 m) – Allows underneath passage on many rigs
Telescopic Mousehole (extended)
• Traveling Type (with Rabbit) – 14 inch / 50 ft tubulars. – Internal rabbit position tubular.
• ”Colt” Rotating Type – – – –
Loads three 14” singles (45 ft) Rotate to present single in one position Ideal for stand buidling Patented
Fixed Mouse Hole (Twin type)
Mousehole (retracted)
• All types can be equipped with: – – – –
Sep 2009 Class: Open
Hydraulic centralizer Spring operated centralizer Toolbox / bit breaker Torque wrench to make / break connections while building / breaking stands. Page 22
Spring operated centralizer
Hydraulic centralizer
Tubular Handling Equipment
Pipe Rack Cranes Knuckle Boom Crane for accurate handling of tubulars to risers: • Direct connection with the load (no wires and no swinging load) • Operator friendly cabin • Optional whip winch • ”On-board” HPU • Range from 5T-22m to 85T-20m • Various gripper heads – Gripper head for handling singles 2-7/8” to 20”. – Multi gripper head for picking up 8 ea 31/2” or 4 ea 6-5/8”. Max size single 135/8”. – Riser Yoke for 50 to 75 ft risers.
• Optional heave compensation
Sep 2009 Class: Open
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Tubular Handling Equipment
Deck Cranes Deck Cranes for semis and drill ships. Combined general purpose lifting and tubular / riser handling. • Lifting by crane hook for general lifting applications. • Closer to the load – less swinging load. • Very accurate and easy to operate. • Optional whip winch. • Operator friendly cabin. • ”On-board” HPU. • Range from 5T-22m to 85T-20m. • Tubular / riser handling with direct connection means NO swinging load: – Pipe Yoke for tubular handling (”multi gripper - one stand at a time”). – Riser Yoke for gentle riser handling. – Yoke parking cradles with quick connect.
• Optional heave compensated winch convert the Deck Crane into subsea construction crane.
Sep 2009 Class: Open
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Drill Floor Equipment JiM 20 Setting new standards for multi-functional drill floor tools.
JiM 10C Extremely compact roughneck with powerful features.
Tigerhead / Cathead Full range of hydraulic catheads.
Casing Stabbing Arm Efficient stabbing of casing.
Manipulator Arm Long reach manipulator arm.
Drill Floor Handling Robot Developed as a multi-purpose drill floor “helper” to assist in handling of various equipment.
Sep 2009 Class: Open
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Drill Floor Equipment
JiM 20 Hydraulic Roughneck Innovative iron roughneck ”Joint Integrated Machine” – JIM - with unique features: • Replaces traditional roughneck, tubing tongs, backup tong, mud bucket and casing roughneck. • Saves space on drill floor, easier installation. • Spins and torques all tubulars 2-7/8” to 20”. • Spinning torque wrench – make / break out torque 0250,000 Nm –accurate from very low to very high torque. • Carries and compensates 15 ton stands while spinning – saves casing threads.
• 6 mechanically synchronized dies in each jaw • Built-in mud bucket to drain. • Thread cleaning and doping . • Torque Turn computer (optional “office” approval of connections). • State of the art optical tool joint- finder system. • Long split between tongs.
• High stick-up connections possible. • Fully automated.
Sep 2009 Class: Open
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Drill Floor Equipment
Catheads TigerHead • Line pull 5 to 200 kN • Stroke 0.2 m/s – 2000 mm • Electronic pull sensor Regular Cathead • Line pull 20 to 250 kN • Stroke 0.2 m/s - 2000 mm • • •
Integrated backup post Electrical remote control from DCR Local control on drill floor
Sep 2009 Class: Open
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Drill Floor Equipment
Arms, Winches, Baskets and other equipment Manipulator Arms
Casing Stabbing Arm
Winches
Manrider
5T / 10T Utility Winch
TigerTail In Arm
Sep 2009 Class: Open
Hydraulic Work Basket
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Floor Handling Arm
HPU and other equipment HPU 3x94 kW
HPU 5x94 kW
HPU containerized
Desert type 1000 hp HPU
V-Door Machine
Raised Back Up Tong
Skid Jacks
Rack&pinion hoist (no winch / wire) Twist gripper with wide tubular range 5T lifting capacity Move sideways to reach mouse hole Proven design
Rugged and simple design For pupjoint connection on floaters
Sep 2009 Class: Open
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Motion Compensation Equipment UltraHoist 3G 1000-7300 AHC Drawworks Gear driven 7300 hp Drawworks system capable of compensating movements on large semis or drill ships.
Top Mounted Compensator 1000 kips top mounted compensator delivered as a unit placed on top of derrick. The compensator is highly accurate, with 25 ft stroke and optional active cylinder.
Wire Rope Tensioners 200 kips double wire rope tensioners complete with idler sheaves, wire, rotating deadline drum, valve block skids, APV’s, anti recoil and air compressors.
Direct Acting Tensioners DAT system consisting of 6 cylinder providing 4000 kips tensioning. Complete with tension ring, APV’s, anti recoil and air compressors.
Sep 2009 Class: Open
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Motion Compensation Equipment
Top Mounted Compensator •
1000 kips / 25 ft compensating load. 2000 kips static load capacity.
•
Compensator arrangement optimised for low weight and low variation in compensation force.
•
System mechanically compensates for variation in air pressure.
•
Optional active heave cylinder system for even higher accuracy.
•
Piston rod made in carbon steel coated with an absolute non porous layer with ultimate corrosion resistance properties.
•
Low friction seals in the compensator cylinder.
•
Low pressure fluid reservoir on the piston side of compensator cylinder ensures good lubrication on both sides of the piston.
•
Fire resistant fluid (Erifon 818 TLP).
•
Less maintenance due to extensive use of stainless steel components and few moving parts.
•
Operated from Drilling Control Room.
•
Optional APV’s made from composite material for lower weight.
Sep 2009 Class: Open
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Motion Compensation Equipment
Wire Rope Tensioners •
Dual 200 kips kips tensioning / 50 ft stroke.
•
Low friction seals in the tensioner cylinders.
•
Low pressure fluid reservoir on the piston side of tensioner cylinder ensures good lubrication on both sides of the piston.
•
Piston rod made in carbon steel coated with an absolute non porous layer with ultimate corrosion resistance properties.
•
Fire resistant fluid (Erifon 818 TLP).
•
Proven tensioner cylinder design.
•
Turn down sheaves.
•
Deadline anchor with hydraulic driven drum.
•
Less maintenance due to extensive use of stainless steel components and few moving parts.
•
Operated from Drilling Control Room.
•
Anti-recoil system.
•
Linear position sensor on each tensioner cylinder.
Sep 2009 Class: Open
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Motion Compensation Equipment
Direct Acting Tensioners •
6 cylinders / 4000 kips tensioning / 50 ft stroke.
•
Low friction seals in the tensioner cylinders.
•
Low pressure fluid reservoir on the piston side of tensioner cylinder ensures good lubrication on both sides of the piston.
•
Piston rod made in carbon steel coated with an absolute non porous layer with ultimate corrosion resistance properties.
•
Fire resistant fluid (Erifon 818 TLP)
•
Proven tensioner cylinder design.
•
Less maintenance due to extensive use of stainless steel components and few moving parts.
•
Low variations in tension force due to low number of moving parts.
•
Operated from Drilling Control Room.
•
Anti-recoil system.
•
Linear position sensor on each tensioner cylinder.
•
Suspension of cylinder in both ends is by means of shackles.
Sep 2009 Class: Open
Page 33
BOP Handling Equipment BOP Carrier Forklift type BOP Carriers up to any size and BOP load.
Overhead Service / BOP Crane Overhead Cranes for handling BOP, stacking up X-MAS trees, lifting, guiding and securely lowering equipment on Cellar Deck.
X-MAS Tree / BOP Skids Flat bed skids to carry load from 50 to 200 mT.
Trip Saver Trip Saver trolley up to 750 mT load. Various arrangements and combinations available.
Under Hull Guiding Securely guiding the BOP and X-MAS tree through the splash zone.
All Sense BOP Handling Equipment is tailored to rig layout and client needs. Sep 2009 Class: Open
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BOP Handling Equipment
BOP Handling for Jack Ups / Platform Rigs Different systems available:
• • •
• •
BOP Fork Crane 125 mT
BOP Hoists range up to 100 mT. BOP Overhead Crane, range up to 200 mT. BOP Fork Crane, range up to 125 mT.
BOP Trolley, range up to 400 mT. Various features:
• • • •
•
BOP Overhead Crane 2 x 75 mT
Rack & pinion drive BOP Trolley 120 mT
Retractble test stump Parking bolts Access platforms
Optional environmentally friendly electric AC drive.
TTS Sense will tailor BOP Handling Equipment to suit the rig. Sep 2009 Class: Open
Page 35
BOP Handling Equipment
BOP / LMRP Overhead Handling Crane Crane for handling of BOP and LMRP’s:
• • • • • • •
Designed for BOP weighing from 40 to 400 ton Fixed or winches on trollies. Service winches Rack and pinion drive Parking bolts Access platforms Optional environmentally friendly electric AC drive
TTS Sense will tailor BOP Handling Equipment to suit the rig. Sep 2009 Class: Open
Page 36
BOP Handling Equipment
BOP Forklift Carrier BOP Forklift Carrier with:
• • • • • • • • •
Designed for BOP weighing from 40 to 400 ton Retractable BOP guiding / fixing units x 4 Hangoff bolts Slewable rails Parking bolts Guidewire slots Access platforms Optional Casing Guide Optional environmentally friendly electric AC drive
TTS Sense will tailor BOP Handling Equipment to suit the rig. Sep 2009 Class: Open
Page 37
BOP Handling Equipment
Stab In Connection System - STiCS Stab in Connection System • Safe, fast, automatic and remote control of stabbing and connection of hoses on the Telescopic Joint • Individual, fail-safe locking of all connections • No on board hydraulic actuators on the deployed Telescopic Joint • All components suitable for extensive underwater periods • Easy and quick parking of termination unit hoses • Handling arms also serve as parking for maintenance accessibility • Handles the heaviest applications and multiple hoses
Sep 2009 Class: Open
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HMI & Controls Equipment Drilling Control Room Driller’s cabins tailored to suit any drill floor layout. Floor mounted or elevated designs.
X-COM Operator Chair World class man-machine interface. Available in various models and sizes.
On Track® System All building blocks needed to efficiently integrate any type of drilling equipment. Suits any rig – new build or upgrade.
Drilling Management System Capturing thousands of signals on drilling rigs enable contractors to change business models.
Drilling Parameter Sensors Measuring any parameter.
Auxiliary Equipment & Services Local instrument rooms, HVAC systems, machinery control systems, purpose made panels, to name a few.. Sep 2009 Class: Open
Page 39
HMI & Controls Equipment
Drilling Control Rooms TTS Sense delivers a broad range of Drilling Control Rooms. • Tailored to drill floor layout
• Noise and vibration insulation • Floor tiles, recessed ceiling • Large windows, excellent views • Window / wiper system • Zone lighting • Spaced for 1 to 5 X-COM chairs • Wall space for BOP / auxiiliary panels • HVAC systems
• Range of extras / options to meet any requirement Sep 2009 Class: Open
Page 40
HMI & Controls Equipment
X-COM Multi Purpose Control Module • An X-COM may be used to control any process or machinery. • Ergonomically designed for 24/7 operation. • Totally flexible and expandable. • Smaller footprint and lower cost of installation. • Safer and easier to operate, as the controls and information for a given working process are emphasized and optimized, far beyond the possibilities available with traditional control and information components. • Reduced commissioning cost – software is tested before installation. • Compact, ergonomic and standardized to operate. • With two X-COM`s installed they become fully redundant. • Perfect for crew training by loading simulation software.
S10 – S20 - S30 Sep 2009 Class: Open
Page 41
HMI & Controls Equipment
X-COM Operator Station
2
4
3
1
10
10
11
12 9
14 5
8
13
6
Sep 2009 Class: Open
7
Page 42
1
X-COM base
2
Front console
3
Monitoring screens
4
Sun cap
5
Leather clad chair
6
Left arm console
7
Right arm console
8
Emergency stops
9
Mode switch
10
Joystick & Touch Pad
11
Mouse stick
12
Cup holder
13
Pen holder
14
Tally book holder (A4)
15
Seat protection cover
HMI & Controls Equipment
On Track® System On Track Explorer
On Track® AWD
Drilling instrumentation and real time “Analysis While Drilling”
On Track DMS
On Track® MI
Machinery Interface for “non-standard” control systems
On
I-NET
Track® Server
Redundant server for drilling domain data
X-COM
X-COM CCTV
On Track® Zone Management
On Track Server
Controls the direction and velocity of each defined machine to avoid collisions
On Track® Explorer Real time drilling data view from anywhere C-NET
On Track® Drilling Management System Securely exchange data with any internet location, interface with company systems
C-NET Control Network for all Drilling Machinery control systems
nx Drilling Machinery
I-NET
Any System
Information Network for all information exchange On Track AWD
Sep 2009 Class: Open
Page 43
On Track MI
HMI & Controls Equipment
On Track® Explorer • Distributes data from Drilling Control Room to rig offices. • Advanced visualisation provides better insight to the drilling operation . • All data available in X-COM’s are available in On Track Explorers. • Tripping and drilling data, instant or trend. • Drilling machinery status and indications. • Distributed alarms and status information. • Drill string and well data profiles. • Preparing and printing reports. • Display of CCTV pictures.
Sep 2009 Class: Open
Page 44
HMI & Controls Equipment
On Track® Drilling Management System • On Track DMS makes drilling data generated on the rig available anywhere over the Internet.
• On Track DMS Server stores data streamed from the rig in a secure location. • Enables scheduled backup of critical drilling data.
On Track Explorer in city offices Rig 1
• On Track Explorer used for: • Real time data
On Track Explorer alert experts anywhere
• Trend analysis On Track DMS Server
• Machine status • Central alarms
On Track Explorer in Drilling Center
• One On Track DMS Server can be used to centralize data from multiple rigs. • Enables drilling data to be fed into other applications (maintenance system, reservoir model, other system). • Ultimately allows you to “drill from the beach”. Sep 2009 Class: Open
Rig N Page 45
Feeding 3rd party applications
Mud Systems Mud Packages Sense Mud delivers individual mud components up to complete mud system packages, LP and HP systems from land rigs to full size semis.
Mud Mix Sack handling, conveyors, dosing, mixers, hoppers,
Mud Storage Agitators, tank design, pumps, valves.
Mud Treatment Centrifuges, shakers, degassers and other equipment for efficient mud treatments.
Bulk System Tanks, loading stations, valve packages to make up a complete bulk system..
Mud Control Systems Stand alone or fully integrated with the On Track System. Sep 2009 Class: Open
Page 46
Mud Mixing Equipment Sack Dosing Unit Capacity 120 Sacks/Hr, ensures dust-free cutting, dosing and transfer of powdered chemicals to the mixing system. Optional lifting table and vacuum lifting unit.
Liquid Additive Skid Liquid dosing capacity 0,1-2m³/Hr. Remote operation available.
Mud Mixing Hopper Mixing capacity 35 m³/Hr dry powder. Remote operation available.
Big Bag Unit For big bags up to 1200 kg, Powder dosing capacity 0,3-6 m³/Hr.
Caustic Mixing Unit Mixing Capacity 0,1-10 m³/Hr, transportable, air driven pump.
High Rate Mixer Barite mixing capacity 60 m³/Hr. Sep 2009 Class: Open
Page 47
Mud Mixing Equipment Liquid Additive Skid
Sack Dosing Unit
Sep 2009 Class: Open
Caustic Mixing Unit
Mud Mixing Hopper
Big Bag Unit
High Rate Mixer
Page 48
LP & HP Mud Equipment LP/HP Mud Pumps High performance pumps for all purposes.
HP Manifolds Robust and reliable Kill & choke, standpipe and cement manifold.
Tank Washing System Total system design with sampling station, soap Injection unit, tank washing machines and circulation pump.
Agitators High performance agitators to prevent settling in pits.
LP/HP Shear guns
Sep 2009 Class: Open
Page 49
Mud Treatment Shakers High-end shaker technology to efficient remove cuttings from mud.
Centrifuges High-speed, variable-speed centrifuges for improved solids control.
Mud gas separator Reliable safety equipment for separating gas from mud.
Flow Divider Flow divider with actuated hydraulic gate valves.
Desander and Desilter Hydro cyclones for efficient removal of sand and abrasive cuttings .
Cuttings reinjection system Complete bulk air system with customized compressor design to fit system specifications. Sep 2009 Class: Open
Page 50
Bulk System Bulk Tanks Customized bulk tanks to fit individual rig layout and specifications.
Surge Tanks Surge tanks for adding barite and bentonite chemicals to the mixing lines.
Dust Cyclone and collectors Designed to handle heavy dust loads.
Valves and pipes Cement discharge valves, bulk system and bulk air valves. Delta and Y’s.
Rock Catcher High capacity rock catcher to ensure good bulk quality in the system.
Bulk Air System Complete bulk air system with customized compressor design to fit system specifications. Sep 2009 Class: Open
Page 51
Instrumentation packages Process Engineering Process and instrumentation diagram (P&ID) design for complete mud systems.
Instrumentation packages Engineering and supply of mud system instrumentation, Level indicators, pressure transmitters, density transmitters etc
Valve Packages Engineering and supply of actuated valves for bulk lines, bulk air lines, and HP and LP mud lines.
Sep 2009 Class: Open
Page 52
Mud Control System •
Reliable and efficient control system for complete mud systems, both offshore and onshore.
•
User friendly HMI to ensure safe operation.
•
Enhanced visualisation provides better insight to the mud process operation.
•
Local and remote operation of single equipment and sub-systems.
•
Mud control rooms tailored to fit rig layout.
•
Stand alone or fully integrated with the On Track System.
Sep 2009 Class: Open
Page 53
Offshore Upgrade Packages Surveys Our engineers perform offshore surveys to advise mud system upgrades.
Studies Supply comprehensive study reports and documentation to advise system upgrades in details.
Upgrade Projects Planning, engineering, onshore fabrication, offshore installation and commissioning of complete system upgrades.
Certification Responsible for system certification in compliance with rules and regulations.
training Supply system documentation and training for offshore personnel.
Sep 2009 Class: Open
Page 54
Leading Deepwater Fluids Technology Cooperation with MI swaco: MI Swaco supplies drilling fluids to 55% of all offshore drilling operations. New drilling fluids technology is an enabler for ever deeper drilling operations. There is a ”disconnect” between development of drilling vessel mud system technology and the development of drilling fluids.
MI Swaco and TTS Sense are collaborating to develop future mud fluids / mud system technology. •Reduce / avoid human exposure to dangerous materials •More efficient mud systems in terms of treatment, reinjection, mxing •Mix-on-the-fly solutions •Mud logistics / pre-mix / cuttings handling •Environmental improvements
23 October 2010 NNN
Page 55
Integrated Drilling Packages
Sep 2009 Class: Open
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150T to 300T Modular Rig Packages 300T R&P Modular Rig Package AC-driven, modular rig package for workover, P&A or drilling.
150T R&P Modular Rig Package Hydraulic, modular rig package for workover, P&A or drilling. Our modular rig packages are normally delivered as complete rig structures ready for transportation to platform(s) with: •Mast with rack & pinion push/pull hoisting system •Choice of top drive systems / hybrid coiled tubing •Vertical and horisontal pipe handling (with standbuilding) •Drill floor tools / roughnecks / etc •BOP handling •Mud systems / mud pumps / cuttings handling •Advanced control systems (rig is fully automated with real time data delivery capability) •Designed for 10t / 20t / 40t module loads •Quick mobilization & rig up •According to any territorial rules All modular rigs are flexible and will be tailored to specific needs. Page 57
Drilling Packages for Jack ups and Platforms Our team consist of highly skilled engineers that has many years of experience in delivering integrated drilling packages to international drilling contractors. Our portfolio of drilling equipment enables us to deliver innovative and highly efficient drilling packages in a cost-effective way.
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Drilling Derricks Top Drive Systems Ultrahoist® Drawworks SmartRacker® column racker Fingerboards Mouseholes / Standbuilding Catwalk Machines Pipe Deck Cranes Iron Roughnecks Catheads Winches / Work Baskets Various handing arms Hydraulic Power Units Drilling Control Room X-COM™ Operator Chair On Track® Drilling Control System BOP Handling Systems Mud Mixing Equipment Mud Treatment Equipment Mud Storage Equipment Bulk Systems Well Control Manifolds
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Drilling Packages for Semis and Drill Ships Our team consist of highly skilled engineers that has many years of experience in delivering integrated drilling packages to international drilling contractors. Our portfolio of drilling equipment enables us to deliver innovative and highly efficient drilling packages in a cost-effective way.
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Drilling Derricks Top Mounted Compensators Top Drive Systems Ultrahoist® Drawworks (AHC) SmartRacker® column rackers Fingerboards Mouseholes / Standbuilding Catwalk Machines Pipe Deck Cranes Iron Roughnecks Catheads Winches / Work Baskets Various handing arms Riser Tensioning Vertical Riser Handling System Hydraulic Power Units Drilling Control Room X-COM™ Operator Chair On Track® Drilling Control System BOP Handling Systems Mud Mixing Equipment Mud Treatment Equipment Mud Storage Equipment Bulk Systems Well Control Manifolds Page 59
Services After Sales Service Our dedicated and qualified staff of service engineers is available for assistance.
Remote Access Center Our remote access center can monitor and troubleshoot operations world wide.
Service Contracts We welcome the chance to work closer with rigs and systems, for long term benefits and cost optimization.
Training Center Our training center do operator training courses at several levels, from introduction to full certified operator training.
Turn Key Installations We can do installation, commissioning and on-site testing of our drilling equipment and integrated drilling packages,
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Sample Ongoing Projects
Drilling Equipment Package
Petro Vietnam Shipyard LeTourneau 116E
Parker Drilling / Exxon Sakhalin
Drilling Equipment Package x 7
PPL Shipyard BMC 375
High Performance Drilling Package Jurong Shipyard CJ 70
High Performance Jack Up Package
KEPPEL FELS N-Class Skeie Drilling & Production
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Selected References
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