THE LARGEST OEM SUPPLIER OF MOTORCYCLE SPROCKETS IN THE WORLD Sunstar has manufactured sprockets for every major motorcycle brand since 1946. Today, Sunstar is the largest OEM supplier of sprockets and brake rotors in the world. More than likely, the motorcycle you are riding came from the factory equipped with Sunstar brand sprockets and brake rotors. As a leader in both the OEM and aftermarket segments, Sunstar has prided itself on providing performance products with durability, price and functionality in mind. ADDRESS: 700 WATKINS GLEN DRIVE, FRANKLIN, OH 45005 I TELEPHONE: (937) 743.9049 [ x1334] I FAX: (937) 743.9069 I EMAIL:
[email protected] I WEBSITE: WWW.SUNSTAR-MC.COM DISTRIBUTION: UNITED STATES
DISTRIBUTION: CANADA WWW.SU N STAR- MC.COM
QUALITY. DURABILITY. PRICE. SINCE 1946
quality. durability. price.
quality. durability. price.
since 1946
since 1946
WORKSTRIPLESTAR ALUMINUMSPROCKETS
STANDARDSTEEL REARSPROCKETS
ATV/MX/OFF-ROAD/STREET
ATV/MX/OFF-ROAD/STREET
THE LIGHTEST AND LONGEST LASTING ALUMINUM SPROCKET AVAILABLE
THE STRONGEST, LONGEST LASTING STEEL REPLACEMENT SPROCKET AVAILABLE.
> Constructed of the highest quality, aerospace grade 7075 T-6 aluminum.
> Constructed of the highest quality 1045 high carbon steel.
> Computer designed weight reduction holes for lightness and stability.
> Exclusive heat treatment process for added strength and wear resistance.
> Exclusive tooth-valley design that provides
> Most are zinc plated and have a baked on paint process for durability and corrosion resistance.
24% more chain contact area for the best power transfer possible. > Extra thick hard anodized coating for added durability and a superb finish - leads to 10-15% increase in sprocket life versus other aluminum brands.
MX/OFF-ROAD
ATV
STREET
WORKS-Z STAINLESS STEEL
> The OEM’s choice for sprockets on nearly every Japanese brand motorcycle since 1946.
STREET
ATV
MX/OFF-ROAD
POWERDRIVE COUNTERSHAFTSPROCKETS
MX/OFF-ROAD
ATV/MX/OFF-ROAD/STREET
THE LIGHTEST STEEL SPROCKET AVAILABLE
STRONG, DURABLE AND RELIABLE FRONT SPROCKETS FOR ALL APPLICATIONS
> Constructed of the highest quality, stainless steel. > 100% heat treated for the ultimate combination of strength and durability.
> Manufactured from case hardened chromoly steel for unparalleled strength and durability.
> Unique and exclusive off set tooth design for exceptional self cleaning capabilities, extending the life of the entire chain drive system.
> ‘Parkerizing’ surface treatment prohibits rust and corrosion, building resistance against
ATV - MX/OFF-ROAD - STREET
those agents.
> Perfect for using in adverse off road conditions where extremely wet, muddy and/or sandy conditions are encountered.
> Constructed of the same great quality that the OEM’s have trusted since 1946.
> Up to 50% lighter than standard steel. > Twice the hardness of standard steel and 1.2 times laterally stronger - extremely resistant to bending.
> Sunstar’s steel rear sprocket is the strongest, most reliable and longest lasting steel sprocket available.
MX/OFF-ROAD
> 5 times the hardness of aluminum and 4-6 times the product life. > Includes matching hardware set (nuts, bolts, and washers).
www.sunstar-mc.com
www.sunstar-mc.com
APPLICATION GUIDE
QUALITY. DURABILITY. PRICE.
SINCE
HONDA
HUSABERG
KAWASAKI
KTM
SUZUKI
YAMAHA
1946
POLARIS
WWW.SUNSTAR-MC.COM
2010_sun_CATinserts_rev2.indd 1
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WWW.SUNSTAR-MC.COM
HONDA ............................................................. HUSABERG ............................................................. KAWASAKI ............................................................. KTM ............................................................. SUZUKI ............................................................. YAMAHA ............................................................. POLARIS .............................................................
pages pages pages pages pages pages pages
1 7 8 13 16 21 28
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6 7 13 15 21 27 29
HOW TO READ YOUR SUNSTAR APPLICATION CHART: 1. Find your model in the catalog by referring to the MAKE, MODEL, CC and YEARS columns in the chart. 2. Refer to the OEM Gearing Info columns to fi nd the stock size sprockets and stock gear ratio. 3. To complete the Sunstar part number, take the application code of the desired product type and add the desired number of teeth (example: appl code 2-3559 in 51 tooth would be 2-355951) OEM SPECIFICATIONS: All OEM specs listed are extracted from the manufacturer’s published records and listed for your information and convenience only. Sunstar does not accept responsibility for the accuracy contained in those records and presented in this catalog. NEW APPLICATIONS: Applications constantly are being added and/or updated. For the most current information, please visit our website - www.sunstar-mc.com PROPER CLEARANCE: Anytime you use a different sprocket size other than the OEM size, please check for proper clearance. HOW TO READ A PART NUMBER: Sunstar Power Drive Countershaft Sprockets: Sunstar Part Number: 1 0 1 1 5 Chain Size 1: 420 Chain 2: 428 Chain 3: 520 Chain 4: 525 Chain 5: 530 Chain 6: 630 Chain Mounting Code Number of Teeth
Sunstar Rear Sprockets: Sunstar Part Number: 2 - 1 6 0 5 4 5 Material Code 2: Standard Steel 5: Aluminum 8: Works Z Stainless Steel Chain Size 1: 420 Chain 2: 428 Chain 3: 520 Chain 4: 525 Chain 5: 530 Chain 6: 630 Chain Application Code Number of Teeth
2010_sun_CATinserts_rev2.indd 2
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HONDA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL
OE GEARING INFO
HONDA
CC
Years
50 50 50 50 50 50 50 50 50 50 50 50 50 50 60 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 70 75 75 75 80 80 80 80 80 80 80 80 80 80 80 85 85 85 85 90 90 90
2004-09 1982 1974-75 1990 2004 2000-03 1969-70 1971-78 1979-81 1982-87 1988-89 1991-99 1986 1988 1983-84 1973-74 1978-81 1982-85 1970 1980-81 1982-83 1970-73 1969-70 1971-72 2004-09 1971 1972-82 1991-94 1970 1972 1971-72 1986-87 1974-76 1997-99 2000-03 1977-79 1973-76 1977-78 1980-81 1982-83 1984 1985 1986-95 1996-02 1996-02 2004-09 1980-85 1979-84 1985-03 2003-04 2005-07 2003-04 2005-07 1974-78 1969 1968
CRF50F MB5 MR50 NS50F NSR50R XR50R Z50A Mini Trail Z50A Mini Trail Z50R Z50R Z50R Z50R Z50RD ZB50 CR60R ATC70 ATC70 ATC70 C70 Passport C70 Passport C70 Passport C70M CL70 CL70 CRF70F CT70 CT70 CT70 CT70H CT70H SL70 TRX70 Fourtrax XL70 XR70R XR70R XL75 XR75 XR75 CR80R Elsinore CR80R CR80R CR80R CR80R CR80R CR80RB Expert CRF80F XL80S XR80 XR80R CR85R CR85R CR85RB Expert CR85RB Expert ATC90 CL90 CM91
REAR
Rear CS Ratio Chain Links
37 43 43 43 42 37 37 37 37 37 37 37 37 37 45 35 35 36 36 36 36 39 47 49 36 38 35 35 45 45 44 36 44 36 36 36 44 46 47 45 49 49 49 49 55 46 37 46 46 50 49 56 55 49 45 40
14 13 12 14 14 14 12 12 12 13 14 14 13 15 14 14 14 13 14 14 14 14 13 13 15 15 15 15 14 14 13 13 13 15 15 14 14 14 14 14 14 15 15 15 15 14 15 14 14 15 15 15 15 15 14 14
2.64 3.31 3.58 3.07 3.00 2.64 2.92 2.92 3.08 2.85 2.64 2.64 2.85 2.47 3.21 2.50 2.50 2.77 2.57 2.57 2.57 2.79 3.62 3.77 2.40 2.53 2.33 2.33 3.21 3.21 3.38 2.77 3.38 2.40 2.40 2.57 3.14 3.29 3.36 3.21 3.50 3.27 3.27 3.27 3.67 3.29 2.47 3.29 3.29 3.33 3.27 3.73 3.67 3.27 3.21 2.86
420-78 420-106 420-92 420-118 420-76 420-76 420-74 420-76 420-76 420-76 420-78 420-78 420-76 420-100 420-104 420-72 420-72 420-72 420-96 420-96 420-96 420-98 420-102 420-102 420-86 420-88 420-86 420-86 420-92 420-92 420-96 420-72 420-96 420-86 420-86 420-94 420-100 420-104 420-108 420-112 420-114 420-114 420-114 420-116 420-126 420-110 420-96 420-100 420-110 420-116 420-116 420-124 420-124 428-86 428-100 428-100
FRONT
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
2-1060
37
5-1060
35,39
2-1008 2-1060 2-1003 2-1003 2-1003 2-1003 2-1008 2-1008 2-1003 2-1022 2-1308 2-1022 2-1022 2-1022 2-1042 2-1042 2-1042 2-1042 2-1022 2-1022 2-1308 2-1022 2-1022 2-1022 2-1022 2-1022 2-1022 2-1022 2-1022 2-1308 2-1308 2-1022 2-1022 2-1022
37 37 37 37 37 37 37 37 37 35,36,38,44,46 36,45-47,49 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 36 36 36 36 35,36,38,44,46 35,36,38,44,46 36,45-47,49 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46 36,45-47,49 36,45-47,49 35,36,38,44,46 35,36,38,44,46 35,36,38,44,46
5-1060
35,39
5-1308
39
5-1308
39
5-1308 5-1308
39 39
2-1308 2-1308 2-1456 2-1456 2-1456 2-1456 2-1308 2-1022 2-1022 2-1308 2-1456 2-1456 2-1456 2-1456 2-2453
36,45-47,49 36,45-47,49 47,49-51,55,56 47,49-51,55,56 47,49-51,55,56 47,49-51,55,56 36,45-47,49 35,36,38,44,46 35,36,38,44,46 36,45-47,49 47,49-51,55,56 47,49-51,55,56 47,49-51,55,56 47,49-51,55,56 49
5-1308 5-1308 5-1456 5-1456 5-1456 5-1456 5-1308
39 39 47-51,54-56 47-51,54-56 47-51,54-56 47-51,54-56 39
5-1308 5-1456 5-1456 5-1456 5-1456
39 47-51,54-56 47-51,54-56 47-51,54-56 47-51,54-56
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
107 103 106 103 102 107 106 106 106 102 102 102 102 103 103 103 103 102 102 103 102 103 103 103 107 103 103 103 103 103 103 102 103 103 107 103 103 103 103 103 103 103 107 107 107 102 103 102 102 107 107 107 107
14,15 13-15 12 13-15 13-15 14,15 12 12 12 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 14,15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 14,15 13-15 13-15 13-15 13-15 13-15 13-15 13-15 14,15 14,15 14,15 13-15 13-15 13-15 13-15 14,15 14,15 14,15 14,15
207 207
13-15 13-15
Comments / Notes
Rr sprkt uses OE dampers
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 3
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QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
HONDA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL
OE GEARING INFO
HONDA
CC
Years
90 90 90 90 90 90 100 100 100 100 100 100 100 100 100 100 100 100 110 110 110 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 185 185
1969-72 1974-79 1968 1991-92 1969 1993-08 1970-72 1970-72 1971-73 2004-09 1969-70 1971-72 1974-76 1977-78 1979-80 1981-85 1981-84 1985-03 1980 1981-84 1986 1973-75 1976 1978-82 1984 1990 1973-74 1979-81 1982 1983-85 1986 1987-96 1997 1998-99 2000-01 2002 2003 2004 2005-07 1977 1988 1989-90 1971-73 1973-75 1976 1987-88 1974-75 1976-78 1979-82 1984 2003-05 2006-09 2007-09 2007-09 1980 1981-82
CT90 Trail 90 CT90 Trail 90 CT90 Trail 90 EZ90 Cub SL90 TRX90EX Fourtrax CB100 CL100 CL100S CRF100F SL100 SL100 XL100 XL100 XL100S XL100S XR100 XR100R CT110 Trail 110 CT110 Trail 110 CT110 Trail 110 CB125S CB125S CB125S CB125S CB125TT CL125S CR125R Elsinore CR125R CR125R CR125R CR125R CR125R CR125R CR125R CR125R CR125R CR125R CR125R CT125 NX125 NX125 SL125 TL125 TL125S TRX125 XL125 XL125 XL125S XL125S CRF150F CRF150F CRF150R CRF150RB Expert ATC185 ATC185S
2
REAR
Rear CS Ratio Chain Links
45 45 45 35 46 50 40 40 40 50 44 49 49 49 45 42 50 50 45 45 45 40 35 35 43 43 43 51 51 51 51 51 49 51 52 51 52 53 52 52 56 48 49 60 60 48 52 52 56 56 48 47 50 56 47 41
15 15 15 14 14 13 14 14 14 14 14 14 14 14 15 15 14 14 15 15 15 15 15 15 14 14 15 13 13 13 13 13 12 13 13 13 13 13 13 14 15 15 15 15 15 12 15 15 14 14 13 13 15 15 11 11
3.00 3.00 3.00 2.50 3.29 3.85 2.86 2.86 2.86 3.57 3.14 3.50 3.50 3.50 3.00 2.80 3.57 3.57 3.00 3.00 3.00 2.67 2.33 2.33 3.07 3.07 2.87 3.92 3.92 3.92 3.92 3.92 4.08 3.92 4.00 3.92 4.00 4.08 4.00 3.71 3.73 3.20 3.27 4.00 4.00 4.00 3.47 3.47 4.00 4.00 3.69 3.62 3.33 3.73 4.27 3.73
428-104 428-104 428-100 428-100 428-102 428-98 428-102 428-104 428-104 428-118 428-108 428-110 428-110 428-112 428-118 428-108 428-112 428-118 428-104 428-104 428-104 428-102 428-100 428-100 428-110 428-122 428-103 520-110 520-112 520-114 520-114 520-114 520-112 520-114 520-116 520-114 520-116 520-116 520-116 428-102 428-130 428-126 428-110 428-120 428-120 428-94 428-118 428-118 428-124 428-124 520-112 520-112 420-112 420-116 520-90 520-82
FRONT
Steel Appl Code
# Teeth
2-2126 2-2126 2-2126
45 45 45
2-2462
48,50
2-2311
50
2-2064 2-2064 2-2025 2-2025 2-2311 2-2028 2-2028 2-2028
35,50 35,50 42,50 42,50 50 45 45 45
2-2064 2-2064
35,50 35,50
2-3673 2-3691 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-2064
51 54 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 35,50
2-2064 2-2462
35,50 48,50
2-2064 2-2064 2-2064 2-3559 2-3559 2-1456 2-1456 2-3658 2-3049
35,50 35,50 35,50 39,45,47-53 39,45,47-53 47,49-51,55,56 47,49-51,55,56 47 41
Alum Appl Code
5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559
5-3559 5-3559 5-1456 5-1456
# Teeth
43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55
43-55 43-55 47-51,54-56 47-51,54-56
Works Z Appl Code
8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559
8-3559 8-3559
# Teeth
48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52
48-52 48-52
CS Appl Code
# Teeth
207 207 223 207 207 207 202 207 207 207 207 202 202 202 202 206
13-15 13-15 13 13-15 13-15 13-15 14,15 13-15 13-15 13-15 13-15 14,15 14,15 14,15 14,15 13-15
207 207 207 207 207 207 303 303
13-15 13-15 13-15 13-15 13-15 13-15 12,13 12,13
344 344 344 344 344 344 312 312 207 207 207 207 207 207
12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 13-15 13-15 13-15 13-15 13-15 13-15
207 207 207 207 348 348 111 111 305 305
13-15 13-15 13-15 13-15 12-14 12-14 14,15 14,15 11,12 11,12
Comments / Notes
Rr sprkt uses OE dampers
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 4
1/14/10 10:44:36 AM
HONDA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL
OE GEARING INFO
REAR
FRONT
HONDA
CC
Years Rear CS Ratio Chain Links
Steel Appl Code
ATC185S ATC185S CM185T Twinstar XL185S XR185 ATC200 ATC200 ATC200M ATC200S ATC200X ATC200X CM200T Twinstar TLR200 Reflex TR200 Fatcat TRX200 Fourtrax TRX200D Fourtrax Type II TRX200SX XL200R XR200 XR200R XR200R XR200R XR200R CRF230F CRF230L CRF230M ATC250R ATC250R ATC250R CB250 Nighthawk CB250 Nighthawk CM250C CMX250 Rebel CMX250 Rebel CMX250C Rebel CR250R Elisinore CR250R Elisinore CR250R CR250R CR250R CR250R CR250R CR250R CR250R CR250R CR250R CR250R CR250R CRF250R CRF250R CRF250X NX250 TRX250R Fourtrax TRX250R Fourtrax TRX250X Fourtrax TRX250X Fourtrax
185 185 185 185 185 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 200 230 230 230 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1981-82 1983 1978-79 1979-83 1979 1981-82 1983 1984-85 1984-86 1983-85 1986-87 1980-82 1986-87 1986-87 1990-91 1991-97 1986-88 1983-84 1980-84 1981-83 1984 1985 1986-03 2003-09 2008-09 2009 1983-84 1985 1986 1991-97 1999-08 1982 1985-87 1996-97 1999-09 1978-80 1981 1982-83 1984-85 1986 1987 1988-91 1992-93 1994-95 1996-01 2002-03 2004 2005-07 2004-09 2010 2006-09 1988-90 1986-87 1988-89 1987-88 1991-92
2-3417 41
41 41 35 50 58 47 47 47 43 40 38 35 44 39 42 42 42 45 50 50 50 50 47 50 39 39 42 39 39 33 33 32 33 33 33 49 54 54 51 51 53 51 49 49 50 48 50 49 51 48 53 41 39 38 38 38
11 11 15 14 15 11 11 11 11 12 13 15 13 13 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 13 13 13 13 13 13 13 13 14 13 13 13 13 13
3.73 3.73 2.33 3.57 3.87 4.27 4.27 4.27 3.91 3.33 2.92 2.33 3.38 3.00 3.50 3.50 3.50 3.46 3.85 3.85 3.85 3.85 3.62 3.85 3.00 3.00 3.23 3.00 3.00 2.36 2.36 2.29 2.36 2.36 2.36 3.50 3.86 3.86 3.64 3.64 3.79 3.64 3.77 3.77 3.85 3.69 3.85 3.77 3.92 3.69 3.77 3.15 3.00 2.92 2.92 2.92
520-82 520-82 428-112 428-120 428-126 520-90 520-90 520-92 520-84 520-88 520-86 428-112 520-96 520-100 520-88 520-88 520-80 520-104 520-102 520-106 520-108 520-108 520-108 520-110 520-100 520-100 520-90 520-96 520-96 520-106 520-106 520-104 520-106 520-106 520-106 520-110 520-114 520-114 520-114 520-114 520-114 520-116 520-112 520-114 520-114 520-114 520-114 520-114 520-114 520-116 520-114 520-102 520-96 520-92 520-86 520-86
2-2064 2-2064 2-2064 2-3658
# Teeth
Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
35,50 35,50 35,50 47
2-3017 35,40 2-3392 38 2-2064 35,50
2-3462 42 2-3462 42 2-3147 2-3079 2-3147 2-3592 2-3592 2-3592 2-3559 2-3559 2-3559 2-3365 2-3459 2-3465 2-3082 2-3082 2-3082 2-3079 2-3079 2-3079 2-3709
50 50 50 40,42,47-52 40,42,47-52 40,42,47-52 39,45,47-53 39,45,47-53 39,45,47-53 42 39 36-40 33 33 33 33 33 33 49
2-3691 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3559 2-3589 2-3465 2-3465 2-3465 2-3465
54 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 41,43,45,47,48,53 36-40 36-40 36-40 36-40
5-3592 5-3592 5-3592 5-3559 5-3559 5-3559
43-45,47-54 43-45,47-54 43-45,47-54 43-55 43-55 43-55
5-3465
36-40
5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559 5-3559
43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55 43-55
5-3465 5-3465 5-3465 5-3465
36-40 36-40 36-40 36-40
8-3592 8-3592 8-3592 8-3559 8-3559 8-3559
8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559 8-3559
48-51 48-51 48-51 48-52 48-52 48-52
48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52 48-52
CS Appl Code
# Teeth
305 305 207 207 207 305 305 305 305 303 338 207 306 338 339 339 339 306 306 306 306 303 306 348 348 348 309 309 309 307 307 307 307 307 307
11,12 11,12 13-15 13-15 13-15 11,12 11,12 11,12 11,12 12,13 12-14 13-15 12-14 12-14 11-13 11-13 11-13 12-14 12-14 12-14 12-14 12,13 12-14 12-14 12-14 12-14 13-15 13-15 13-15 14 14 14 14 14 14
309 309 309 340 340 347 347 347 347 347 347 347 312 312 312 350 309 309 338 338
13-15 13-15 13-15 13,14 13,14 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-14 12-14 12-14 13 13-15 13-15 12-14 12-14
Comments / Notes
Rr sprkt uses OE dampers
Rr sprkt uses OE dampers
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 5
3 1/14/10 10:44:36 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
HONDA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL
OE GEARING INFO
HONDA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 350 350 350 350 350 350 350 350 350 350 350 350 350 350 360 360 360 360 360 400 400 400 400 400 400 400 400 400 400 400 400 400 400 400 450 450 450 450 450 450
1988 1972 1974-76 1982-83 1984-87 1978-81 1979-80 1991-96 1981-82 1984-85 1986-87 1988-89 1990-95 1996-04 1993-08 2009 1985 1986 1969-72 1972 1974 1973 1968-73 1970 1971 1972-73 1974-78 1984-85 1983-84 1985 1973 1974 1975-76 1976-77 1974-75 1978 1975-77 1989-90 1980-81 1978-79 1978-79 1979-81 1981 1980-81 1979-81 1986 1999-04 2005-08 2009 1996-04 1968-74 1982-83 1985-86 1982 1996-72 1973-74
45 48 48 47 40 53 53 40 53 50 48 48 48 48 38 38 40 40 36 38 38 36 38 40 40 42 45 40 42 42 34 34 34 33 34 37 38 41 37 37 37 35 35 35 35 40 38 39 39 45 35 36 36 36 35 35
2-3589
41,43,45,47,48,53
VTR250 Interceptor XL250 XL250 XL250R XL250R XL250S XR250 XR250L XR250R XR250R XR250R XR250R XR250R XR250R TRX300EX Fourtrax TRX300X ATC350X ATC350X CB350 CB350F CB350F CB350G CL350 SL350 SL350 SL350 XL350 XL350R XR350R XR350R CB360 CB360G CB360T CJ360T CL360 CB400A Automatic CB400F CB400F CB-1 CB400T Hawk CB400T Hawk I CB400T Hawk II CM400A CM400C CM400E CM400T NS400R TRX400EX TRX400EX TRX400X XR400R CB450 CB450SC CB450SC CB450T Hawk CL450 CL450
4
REAR
14 15 15 14 13 14 13 13 13 13 13 13 13 13 13 13 13 13 16 17 17 16 16 16 16 16 15 14 14 14 16 16 16 16 16 16 17 15 16 16 16 16 16 16 16 16 15 14 14 15 15 17 17 16 17 16
3.21 3.20 3.20 3.36 3.08 3.79 4.08 3.08 4.08 3.85 3.69 3.69 3.69 3.69 2.92 2.92 3.08 3.08 2.25 2.24 2.24 2.25 2.38 2.50 2.50 2.63 3.00 2.86 3.00 3.00 2.13 2.13 2.13 2.06 2.13 2.31 2.24 2.73 2.31 2.31 2.31 2.19 2.19 2.19 2.19 2.50 2.53 2.53 2.53 3.00 2.20 2.12 2.12 2.25 2.06 2.19
520-104 520-102 520-102 520-102 520-102 520-102 520-102 520-104 520-106 520-108 520-108 520-108 520-108 520-108 520-86 520-86 520-90 520-90 530-94 530-96 530-96 530-94 530-96 530-98 520-100 520-100 530-100 520-102 520-104 520-106 530-94 530-94 530-94 530-98 530-94 530-100 530-96 525-104 530-100 530-100 530-100 530-102 530-102 530-102 530-102 530-108 520-92 520-92 520-92 520-108 530-92 530-106 530-106 530-100 530-92 530-92
FRONT
2-3589 2-3520 2-3589 2-3589 2-3520 2-3589 2-3592 2-3592 2-3592 2-3565 2-3559 2-3465 2-3465 2-3368 2-3371
41,43,45,47,48,53 40 41,43,45,47,48,53 41,43,45,47,48,53 40 41,43,45,47,48,53 40,42,47-52 40,42,47-52 40,42,47-52 45,48,49 39,45,47-53 36-40 36-40 40 40
2-3592 2-3592 2-3592
40,42,47-52 40,42,47-52 40,42,47-52
2-5178
34,35,37
2-4329 2-5178 2-5178 2-5178 2-5178 2-5178 2-5178 2-5178
44 34,35,37 34,35,37 34,35,37 34,35,37 34,35,37 34,35,37 34,35,37
2-3465 2-3465 2-3465 2-3559
36-40 36-40 36-40 39,45,47-53
2-5332 2-5332 2-5178
36,44 36,44 34,35,37
Alum Appl Code
5-3592 5-3592 5-3592 5-3565 5-3559 5-3465 5-3465
# Teeth
43-45,47-54 43-45,47-54 43-45,47-54 48 43-55 36-40 36-40
5-3592 43-45,47-54 5-3592 43-45,47-54 5-3592 43-45,47-54
5-3465 5-3465 5-3465 5-3559
36-40 36-40 36-40 43-55
Works Z Appl Code
# Teeth
8-3592 8-3592 8-3592
48-51 48-51 48-51
8-3559
48-52
8-3592 8-3592 8-3592
48-51 48-51 48-51
8-3559
48-52
CS Appl Code
# Teeth
319 319 320 303 319
14 14 13-15 12,13 14
348
12-14
303 303 348 348 361 338 338 336 336 508 508 508 508 508 508 319 319 508 302 302 336 508 508 508 508 508 508 508
12,13 12,13 12-14 12-14 13 12-14 12-14 13,14 13,14 16,17 16,17 16,17 16,17 16,17 16,17 14 14 16,17 14 14 13,14 16,17 16,17 16,17 16,17 16,17 16,17 16,17
508 508 508 508 508 508 508 515 362 356 356 362 504 508 508 508 504 504
16,17 16,17 16,17 16,17 16,17 16,17 16,17 15 13-16 13-15 13-15 13-16 15 16,17 16,17 16,17 15 15
Comments / Notes
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 6
1/14/10 10:44:37 AM
HONDA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL HONDA
CM450A Automatic CM450A CM450C CM450E CM450E CMX450C CR450R CRF450R CRF450R CRF450X TRX450R TRX450R CR480 CR500 CR500R CR500R CR500R GB500 VF500C V30 Magna VF500F Interceptor VF500F Interceptor XL500R XL500S XR500 XR500R XR500R CB550 CB550F CB600F CB 599 CBR600F Hurricane CBR600F2 CBR600F3 CBR600 SJR CBR600F3 CBR600F4 CBR600F4I CBR600F4I CBR600RR CBR600RR CBR600RR CBR600RR CBR600SE VT600C Shadow VLX VT600C Shadow VLX VT600CD Shadow Deluxe XL600R XL600V Transalp XR600R XR600R XR600R CB650 CB650 CB650 CB650C Custom CB650SC Nighthawk NT650 Hawk GT
OE GEARING INFO CC
Years
450 450 450 450 450 450 450 450 450 450 450 450 480 500 500 500 500 500 500 500 500 500 500 500 500 500 550 550 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 650 650 650 650 650 650
1982 1983 1982 1973-74 1982-83 1986-87 1981 2002-03 2004-10 2005-09 2004-05 2006-09 1982-83 1984-85 1986-87 1988-91 1992-01 1989-90 1984-85 1984-85 1986 1982 1979-81 1979-80 1981-82 1983-84 1974-78 1975-77 2004-06 1987-90 1991-94 1995-96 1996 1997-98 1999-00 2001-06 2001-06 2003-06 2003-06 2007-09 2007-09 1997-98 1988 1989-07 1989-07 1983-87 1988-90 1985-87 1988-90 1991-00 1979 1980-81 1982 1980-81 1982 1988-91
REAR
Rear CS Ratio Chain Links
34 34 34 34 34 37 54 50 48 51 38 38 54 51 51 51 49 37 44 44 43 43 41 48 48 48 37 37 42 44 43 43 43 43 45 46 46 43 43 42 42 43 44 44 44 43 47 48 50 48 40 40 39 39 38 44
17 17 17 17 17 17 14 13 13 13 14 13 14 14 14 14 14 15 15 15 15 15 14 14 14 14 17 17 15 15 15 15 15 15 16 16 16 16 16 16 16 15 16 16 16 15 15 14 14 14 16 16 17 16 17 16
2.00 2.00 2.00 2.00 2.00 2.18 3.86 3.85 3.69 3.92 2.71 2.92 3.86 3.64 3.64 3.64 3.50 2.47 2.93 2.93 2.87 2.87 2.93 3.43 3.43 3.43 2.18 2.18 2.80 2.93 2.87 2.87 2.87 2.87 2.81 2.88 2.88 2.88 2.88 2.63 2.63 2.87 2.75 2.75 2.75 2.87 3.13 3.43 3.57 3.43 2.50 2.50 2.29 2.44 2.24 2.75
530-102 530-102 530-102 530-102 530-102 525-112 520-116 520-114 520-114 520-114 520-94 520-96 520-118 520-116 520-116 520-116 520-114 525-108 530-108 530-108 530-108 520-100 520-96 520-100 520-104 520-104 530-100 530-110 525-112 530-110 530-108 530-108 530-108 525-108 525-108 525-108 525-108 525-120 525-120 525-120 525-120 525-108 525-120 525-120 525-120 520-104 525-118 520-110 520-112 520-110 530-102 530-104 530-102 530-104 530-88 525-112
FRONT
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
2-5178 2-5332 2-5178 2-5178 2-5178 2-4326
34,35,37 36,44 34,35,37 34,35,37 34,35,37 37
2-3559 2-3559 2-3559 2-3465 2-3465 2-3691 2-3559 2-3559 2-3559 2-3559 2-4326 2-5332 2-5332 2-5332 2-3589 2-3589 2-3589 2-3589 2-3592 2-5407 2-5407 2-4483 2-5332 2-5486 2-5486 2-5486 2-4483 2-4483 2-4633
39,45,47-53 39,45,47-53 39,45,47-53 36-40 36-40 54 39,45,47-53 39,45,47-53 39,45,47-53 39,45,47-53 37 36,44 36,44 36,44 41,43,45,47,48,53 41,43,45,47,48,53 41,43,45,47,48,53 41,43,45,47,48,53 40,42,47-52 37 37 39,41-45 36,44 41,43,45 41,43,45 41,43,45 39,41-45 39,41-45 41-44,46
2-4633
41-44,46
2-4633
41-44,46
2-4483 2-4329 2-4329 2-4329 2-3589
39,41-45 44 44 44 41,43,45,47,48,53
2-3592
40,42,47-52
2-3565 2-5323 2-5323 2-5323 2-5323 2-5323 2-4664
45,48,49 5-3565 48 38,40,43,45,46,48 38,40,43,45,46,48 38,40,43,45,46,48 38,40,43,45,46,48 38,40,43,45,46,48 44
Works Z Appl Code
# Teeth
5-3559 5-3559 5-3559 5-3465 5-3465
43-55 43-55 43-55 36-40 36-40
8-3559 8-3559 8-3559
48-52 48-52 48-52
5-3559 5-3559 5-3559 5-3559
43-55 43-55 43-55 43-55
8-3559 8-3559 8-3559 8-3559
48-52 48-52 48-52 48-52
5-3592 43-45,47-54
8-3592
48-51
5-3626 40-49 5-3626 40-49 5-3626 40-49
5-3592 43-45,47-54
8-3592
48-51
CS Appl Code
# Teeth
508 508 508 508 508 405 309 347 347 347 347 347 309 309 340 347 347
16,17 16,17 16,17 16,17 16,17 17 13-15 12-15 12-15 12-15 12-15 12-15 13-15 13-15 13,14 12-15 12-15
515 515 515 320 320 320 320 320 507 507 412 520 520 520 520 412 411 411 392 411 392 411 392 412
15 15 15 13-15 13-15 13-15 13-15 13-15 17,18 17,18 14,15 14,15 14,15 14,15 14,15 14,15 15,16 15,16 14-16 15,16 14-16 15,16 14-16 14,15
407 407 320 407 320 320 356 505 505 505 505 505 407
15,16 15,16 13-15 15,16 13-15 13-15 13-15 17 17 17 17 17 15,16
Comments / Notes
520 Conversion 520 Conversion 520 Conversion
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 7
5 1/14/10 10:44:37 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
HONDA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HONDA MODEL
OE GEARING INFO
HONDA
CC
Years
NX650 XR650L XR650R VF700F Interceptor VFR700F Interceptor CB750 CB750 CB750 CB750 Nighthawk CB750A CB750A CB750A CB750C Custom CB750F CB750F Supersport CB750F Supersport CB750F Supersport CB750F Supersport CB750K CB750K CB750K CB750K CB750K CB750L Limited CB750L Limited CB750SC Nighthawk VF750C Magna VF750CD Magna Deluxe VF750F Interceptor VFR750F Interceptor VFR750F Interceptor VT750 Shadow (all) VFR800FI VFR800FI/ABS CB900F CB919 CB900F CBR900RR CBR900RR CBR929RR CBR929RR CBR954RR CBR954RR CB1000 CBR1000F Hurricane CBR1000F Hurricane CBR1000F CBR1000RR CBR1000RR CBR1000RR CBR1000RR RVT1000 RC51 RVT1000 RC51 VF1000F Interceptor VF1000R VTR1000F Super Hawk CB1100F CBR1100XX CBR1100XX CBX 1100 CBX 1100
650 650 650 700 700 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 800 800 900 900 900 900 929 929 954 954 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1100 1100 1100 1100 1100
1988 1993-09 2000-07 1984-85 1986-87 1969 1970 1972-76 1991-03 1976 1977-78 1977-78 1980-82 1975-76 1977-78 1977-78 1979 1980-82 1977-78 1977-78 1979 1979 1980-82 1979 1979 1982-83 1994-03 1995-00 1983-84 1986 1990-97 1998-07 1998-01 2002-09 1902-07 1981-82 1993-95 1996-99 2000-01 2000-01 2002-03 2002-03 1994-95 1987-88 1990-91 1993-96 2004-05 2004-05 2006-09 2006-09 2000-06 2000-06 1984 1985-86 1998-05 1983 1997-98 1999-04 1979-80 1981-82
6
REAR
Rear CS Ratio Chain Links
45 45 48 44 45 45 48 48 38 48 42 42 43 48 43 43 38 46 41 41 38 38 46 38 38 43 40 40 44 45 43 41 43 43 43 44 43 43 43 43 43 43 42 43 42 42 41 41 42 42 40 40 43 44 41 42 45 45 42 42
15 15 14 16 16 17 17 18 15 17 15 15 18 17 14 14 15 18 15 15 15 15 18 15 15 18 16 16 17 16 16 17 17 16 16 17 16 16 16 16 16 16 17 17 17 17 16 16 16 16 16 16 17 17 16 17 17 17 18 18
3.00 3.00 3.43 2.75 2.81 2.65 2.82 2.67 2.53 2.82 2.80 2.80 2.39 2.82 3.07 3.07 2.53 2.56 2.73 2.73 2.53 2.53 2.56 2.53 2.53 2.39 2.50 2.50 2.59 2.81 2.69 2.41 2.53 2.69 2.69 2.59 2.69 2.69 2.69 2.69 2.69 2.69 2.47 2.53 2.47 2.47 2.56 2.56 2.63 2.63 2.50 2.50 2.53 2.59 2.56 2.47 2.65 2.65 2.33 2.33
520-108 520-110 520-110 530-110 530-110 530-100 530-100 530-100 525-110 530-104 630-88 630-88 530-106 530-102 630-88 630-88 630-90 530-108 630-88 630-88 630-90 630-90 530-108 630-90 630-90 530-98 530-118 530-118 530-110 530-110 530-112 525-122 530-120 530-120 530-114 530-106 530-108 525-108 530-116 530-116 530-116 530-116 530-120 530-114 530-114 530-120 530-114 530-114 530-114 530-114 530-104 530-104 530-110 530-110 530-120 530-104 530-110 530-110 530-102 530-108
FRONT
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
2-3565 2-3559 2-5338 2-5338 2-5323 2-5323 2-5323 2-4335 2-5323 2-6323 2-5323 2-5323 2-5323 2-6323 2-5323 2-5338 2-5338 2-6323 2-5323 2-6323 2-5323 2-5323 2-6323 2-5323 2-5338 2-5338 2-5338 2-5338 2-5338 2-5694 2-4483 2-5695 2-5695 2-5486 2-5338 2-5486 2-4483 2-5635
45,48,49 39,45,47-53 38,40,42-45 38,40,42-45 38,40,43,45,46,48 38,40,43,45,46,48 38,40,43,45,46,48 38 38,40,43,45,46,48 41 38,40,43,45,46,48 38,40,43,45,46,48 38,40,43,45,46,48 41 38,40,43,45,46,48 38,40,42-45 38,40,42-45 41 38,40,43,45,46,48 41 38,40,43,45,46,48 38,40,43,45,46,48 41 38,40,43,45,46,48 38,40,42-45 38,40,42-45 38,40,42-45 38,40,42-45 38,40,42-45 43 39,41-45 43 43 41,43,45 38,40,42-45 41,43,45 39,41-45 40-43
5-3565 48 5-3559 43-55
2-5635
40-43
2-5338 2-5338 2-5338 2-5338 2-5635
38,40,42-45 38,40,42-45 38,40,42-45 38,40,42-45 40-43
2-5635
40-43
2-5635
40-43
2-5338 2-5338 2-5486 2-5338 2-5486 2-5486 2-5338 2-5338
38,40,42-45 38,40,42-45 41,43,45 38,40,42-45 41,43,45 41,43,45 38,40,42-45 38,40,42-45
Works Z Appl Code
8-3559
# Teeth
48-52
CS Appl Code
# Teeth
320 356 379 512 512 507 507 507 410 507
13-15 13-15 14,15 16-18 16-18 17,18 17,18 17,18 15 17,18
507 512 507
17,18 16-18 17,18
512 512
16-18 16-18
Comments / Notes
530 Conversion
530 Conversion 530 Conversion
530 Conversion
5-3626 40-49 5-3626 40-49
5-3626 40-49 5-3626 40-49 5-3626 40-49
512 512
16-18 16-18
530 Conversion
512 512 522 522 512 512 522 418 512 512 522 512 522 411 522 393 522 393 512 512 512 512 522 393 522 393 522 393 512 512 522 512 529 529
16-18 16-18 14-16 14-16 16-18 16-18 14-16 17 16-18 16-18 14-16 16-18 14-16 15,16 14-16 15,16 14-16 15,16 16-18 16-18 16-18 16-18 14-16 15,16 14-16 15,16 14-16 15,16 16-18 16-18 14-16 16-18 17 17
530 Conversion
520 Conversion 520 Conversion
520 Conversion 520 Conversion 520 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 8
1/14/10 10:44:38 AM
HUSABERG
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
HUSABERG MODEL
OE GEARING INFO
HUSABERG
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
FC350 4-Speed FC350 6-Speed FE350 FE390 FC400 4-Speed FC400 6-Speed FE400 FC450 FE450 FE450 FX450 FC470 FC470 6-Speed FX470 FC501 4-Speed FC501 6-Speed FE501 FE501E FC550 4 Speed FC550 FE550 FE550 FE570 FC600 4-Speed FC600 6-Speed FE600 FE650 FE650 FS650C FS650E FS650SM
350 350 350 390 400 400 400 450 450 450 450 470 470 470 501 501 501 501 550 550 550 550 570 600 600 600 650 650 650 650 650
2000-01 2000-01 1996-01 2010 2000-01 2000-03 2000-03 2004-06 2004-06 2007-10 2010 2002 2002 2002 2000-01 2000-01 2000-02 2003-04 2003-04 2005-06 2004-06 2007-08 2009-10 2000-01 2000-01 2000-03 2003-06 2007-08 2005-08 2003-08 2004
44 48 48 52 44 48 48 48 48 52 52 48 48 48 44 48 48 48 42 48 48 52 52 44 48 48 45 52 40 40 40
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
REAR
15 15 14 13 15 15 14 13 14 13 13
2.93 3.20 3.43 4.00 2.93 3.20 3.43 3.69 3.43 4.00 4.00
15 15 14 15 15 14 15 13 13 15 15 14 15 13 15 15 15
2.93 3.20 3.43 3.20 2.80 3.43 3.20 4.00 4.00 2.93 3.20 3.43 3.00 4.00 2.67 2.67 2.67
520520520520520520520-114 520-116 520520520520520520520520520-114 520-116 520520520520520520520520-114 520520520520520-112
FRONT # Teeth
43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53 43,45,46,48-53
Works Z Appl Code
# Teeth
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
CS Appl Code
# Teeth
357
12-14
357 357
12-14 12-14
357 357
12-14 12-14
357
12-14
Comments / Notes
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 9
7 1/14/10 10:44:38 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
KAWASAKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
KDX50 KX60 KX65 KX65 KV75-A MT1-75 MT1-75 AR80-A KD80 KD80 KD80 KD80 KDX80 KDX80 KSF80 KFX80 KX80 KX80 KX80 KX80 KX80 KX80 KX80 KX80 KX80 KX85 G3SS GSTR MC1 MC1M G31M Centurion G3SS G3TR G5 KD100M KE100 KE100 KH100 KM100 KX100 KX100 KLX110 KLX110 C2SS Roadrunner C2TR F6 KD125 KE125 KLX125 KLX125-L KS125 KX125 KX125 KX125 KX125 KX125 KX125
50 60 65 65 75 75 75 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 85 90 90 90 90 100 100 100 100 100 100 100 100 100 100 100 110 110 120 120 125 125 125 125 125 125 125 125 125 125 125 125
2003-06 1983-03 2000-01 2002-10 1976-80 1971-72 1974-75 1982 1975 1976 1980-87 1988-90 1980-83 1984-88 2003-06 1979-80 1981-82 1983 1984-85 1986-87 1988 1989-90 1991-97 1998-00 2001-10 1969-74 1969-70 1973-75 1974-75 1970-71 1975 1971 1973-75 1976-79 1976-81 1982-01 1976-77 1976-81 1995-97 1998-09 2002 2003-09 1967 1967 1971-73 1975-79 1976-86 2003-06 2003-06 1974-75 1974-76 1978 1979 1980 1981 1982
28 44 46 47 33 33 33 43 36 39 39 34 50 48 22 48 50 49 50 49 48 49 49 50 50 37 42 36 36 50 37 42 42 36 42 40 37 36 54 51 37 33 32 32 55 50 50 51 57 50 60 63 60 52 53 51
2-1006 2-1432 2-1455 2-1455
28 44 47,48 47,48
2-1432 2-3014
44 22
2-1432 2-1432 2-1423 2-1423 2-1423 2-1423 2-1423 2-1423
8
REAR
13 13 13 13 13 13 13 15 13 14 14 15 14 14 10 14 14 14 14 13 13 13 13 14 14 14 14 14 14 14 14 14 15 14 15 15 14 14 13 13 14 14 14 14 14 14 14 14 14 14 14 14 14 12 12 13
2.15 3.38 3.54 3.38 2.54 2.54 2.54 2.87 2.77 2.79 2.79 2.27 3.57 3.43 2.20 3.43 3.57 3.50 3.57 3.77 3.69 3.77 3.77 3.57 3.57 2.64 3.00 2.57 2.57 3.57 2.64 3.00 2.80 2.57 2.80 2.67 2.64 2.57 4.15 3.92 2.64 2.36 2.29 2.29 3.93 3.57 3.57 3.64 4.07 3.57 4.29 4.50 4.29 4.33 4.42 3.92
420-78 420-104 420-108 420-110 420-88 420-88 420-88 420-114 428-86 428-98 428-98 420-102 420-110 420-118 520-36 420-112 420-120 420-118 420-118 420-120 420-120 420-120 420-118 420-120 420-120 428-106 428-110 428-96 428-96 428-100 428-106 428-110 428-110 428-96 428-110 428-112 428-110 428-96 420-124 420-124 420-88 420-88 428-104 428-104 428-118 428-118 428-118 428-130 428-134 428-118 428-124 428-130 428-134 520-118 520-118 520-114
FRONT Alum Appl Code
# Teeth
5-1455 5-1455
45-48 45-48
44 44 48-54 48-54 48-54 48-54 48-54 48-54
5-1423 5-1423 5-1423 5-1423 5-1423 5-1423
48-53 48-53 48-53 48-53 48-53 48-53
2-1423 2-1423 2-1037 2-1037
48-54 48-54 33,35 33,35
5-1423 5-1423 5-1037 5-1037
48-53 48-53 35 35
2-2449 2-2449
51,57 51,57
2-3619
42-43,47-52
5-3619
44-54
Works Z Appl Code
8-3619
# Teeth
48-51
CS Appl Code
# Teeth
101 104 104 104 101 101 101 109 203 203 203 109 104 104 354 104 104 104 104 104 104 104 104 104 104 203 203 203 203 203 203 203 203 203 203 203 203 203 104 104 109 109 203 203 203 203 203 220 220 203 203 301 301 301 301 301
11-14 12-15 12-15 12-15 11-14 11-14 11-14 14 12-16 12-16 12-16 14 12-15 12-15 10 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-15 12-15 14 14 12-16 12-16 12-16 12-16 12-16 14,16 14,16 12-16 12-16 11-14 11-14 11-14 11-14 11-14
Comments / Notes
520 Conversion 520 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 10
1/14/10 10:44:39 AM
KAWASAKI
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
KX125 KX125 KX125 KX125 KX125 KX125 KX125 KX125 KX125 KX125 KLX140 KLX140-L F3 Bushwhacker F7 KD175 KDX175 KE175 KE175 KDX200 KDX200 KDX200 KDX200 KDX200 KZ200 KDX220-R EL250 Eliminator EL250 Eliminator EX250 Ninja 250R EX250 Ninja 250R EX250 Ninja 250R KDX250 KDX250 KDX250 KDX250 KDX250 KE250 KL250 KLR KL250 KLR KL250 KLR KL250 KLR KLX250 KLX250 KLX250R KLX250S KLX250S KLX250SF KSF250 Mojave KX250 KX250 KX250 KX250 KX250 KX250 KX250 KX250 KX250 KX250
125 125 125 125 125 125 125 125 125 125 140 140 175 175 175 175 175 175 200 200 200 200 200 200 220 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1983 1984 1985-89 1990-91 1992-93 1994-95 1996-97 1998-99 2000-02 2003-05 2008-09 2008-09 1968-70 1971-75 1976-79 1980-82 1976-78 1980-83 1983 1984-85 1986-88 1989-94 1995-06 1978-79 1997-05 1988-89 1991-93 1986-87 1988-07 2008-10 1980 1981 1982 1983-84 1991-94 1977-79 1978-79 1980-82 1983-84 1985-05 1979-80 1994-96 2006-07 2009-10 2009-10 1987-03 1974-76 1978 1979 1980 1981 1982 1983-84 1985 1986 1987-89
50 50 47 48 49 49 50 48 49 51 50 51 39 50 48 52 48 44 48 48 48 47 47 40 47 44 44 42 45 45 50 50 52 50 48 39 40 40 40 44 46 50 42 42 39 43 48 50 50 50 46 48 50 50 48 47
2-3619
42-43,47-52
5-3619
44-54
8-3619
48-51
2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-2423 2-2423
42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 50,51 50,51
5-3619 5-3619 5-3619 5-3619 5-3619 5-3619 5-3619 5-3619
44-54 44-54 44-54 44-54 44-54 44-54 44-54 44-54
8-3619 8-3619 8-3619 8-3619 8-3619 8-3619 8-3619 8-3619
48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51
2-3619 2-3619 2-3619
42-43,47-52 42-43,47-52 42-43,47-52
5-3619 5-3619 5-3619
44-54 44-54 44-54
8-3619 8-3619 8-3619
48-51 48-51 48-51
2-3619 2-3471 2-3471 2-3471 2-3471 2-3471
42-43,47-52 41,42,44,45 41,42,44,45 41,42,44,45 41,42,44,45 41,42,44,45
5-3619
44-54
8-3619
48-51
2-3619
42-43,47-52
5-3619
44-54
8-3619
48-51
2-3517 2-3517 2-3517
44 44 44
2-3619 2-3619 2-3619 2-3619 2-3160
42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 41,43
5-3619 5-3619 5-3619 5-3619
44-54 44-54 44-54 44-54
8-3619 8-3619 8-3619 8-3619
48-51 48-51 48-51 48-51
2-3619
42-43,47-52
5-3619
44-54
8-3619
48-51
2-3619 2-3619 2-3619
42-43,47-52 42-43,47-52 42-43,47-52
5-3619 5-3619 5-3619
44-54 44-54 44-54
8-3619 8-3619 8-3619
48-51 48-51 48-51
301 301 301 301 301 332 332 332 332 332 237 237 203 203 203 301 203 203 301 315 315 315 315 315 315 341 341 341 341 341 317 317 317 317 315 317 315 315 315 333 315 315 3B1 3B1 3B1 342 317 317 317 317 317 317 317 317 317 315
11-14 11-14 11-14 11-14 11-14 11-13 11-13 11-13 11-13 11-13 13,14 13,14 12-16 12-16 12-16 11-14 12-16 12-16 11-14 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 14 14 14 14 14 14 14 14 14 10,12-17 14 10,12-17 10,12-17 10,12-17 14-17 10,12-17 10,12-17 14,15 14,15 14,15 11-13 14 14 14 14 14 14 14 14 14 10,12-17
REAR
12 12 12 12 12 12 13 12 12 13 14 13 16 14 14 12 14 14 13 13 13 13 13 15 13 14 14 14 14 14 14 13 14 14 14 14 14 14 14 15 14 14 14 13 13 12 13 14 14 14 14 14 14 14 14 14
4.17 4.17 3.92 4.00 4.08 4.08 3.85 4.00 4.08 3.92 3.57 3.92 2.44 3.57 3.43 4.33 3.43 3.14 3.69 3.69 3.69 3.62 3.62 2.67 3.62 3.14 3.14 3.00 3.21 3.21 3.57 3.85 3.71 3.57 3.43 2.79 2.86 2.86 2.86 2.93 3.29 3.57 3.00 3.23 3.00 3.58 3.69 3.57 3.57 3.57 3.29 3.43 3.57 3.57 3.43 3.36
520-114 520-112 520-110 520-112 520-112 520-110 520-112 520-112 520-110 520-112 428-122 428-126 428-116 428-114 428-120 520-118 428-120 428-116 520-112 520-112 520-110 520-110 520-108 520-98 520-108 520-114 520-114 520-104 520-106 520-106 520-110 520-116 520-118 520-116 520-112 520-98 520-96 520-96 520-96 520-104 520-108 520-110 520-106 520-106 520-106 520-90 520-104 520-110 520-116 520-114 520-114 520-114 520-114 520-112 520-114 520-114
FRONT Comments / Notes
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 11
9 1/14/10 10:44:39 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
KAWASAKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
KX250 KX250 KX250 KX250 KX250 KX250 KX250 KX250F KX250F KXF250-A Tecate 4 KXT250-A Tecate KXT250-B Tecate KZ250 KEF300 Lakota KLX300R KLX300R KZ305 CSR KDX400 KDX400 KSF400A KFX400 KZ400 KZ400-A Deluxe KZ400-B KZ400-C KZ400-D KZ400-H LTD KZ400-S KDX420 KX420 KX420 KZ440 LTD KDX450 KLX450-R KSF450B KFX450R KX450F EN500 Vulcan LTD EX500 Ninja 500R EX500-A H1 H1 KH500 KX500 KX500 KX500 KX500 KX500 KZ550 KZ550 LTD KZ550 GPZ KZ550 GPZ ZR550 Zephyr ZX550 GPZ KL600 KLR ZX600 Ninja ZX600 Ninja 600R ZX600 ZX-6RR
250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 305 400 400 400 400 400 400 400 400 400 400 420 420 420 440 450 450 450 450 500 500 500 500 500 500 500 500 500 500 500 550 550 550 550 550 550 600 600 600 600
1990-91 1992-96 1997 1998 1999-01 2002-04 2005-07 2004-05 2006-10 1987-88 1984-85 1986 1980-81 1995-03 1997-02 2003-07 1981-82 1979 1980 2003-06 1974 1977-78 1978-79 1978 1975-77 1979 1975-77 1981 1980 1981 1980-83 1982 2008-09 2008-10 2006-10 1996-09 1994-09 1987-93 1969-72 1973-75 1976 1983 1984 1985 1986 1987-04 1980-83 1980-83 1981 1982-83 1990-93 1984-86 1984-86 1985-87 1988-97 2003-04
48 49 49 48 48 49 51 48 48 39 42 37 37 43 50 50 33 48 50 40 45 45 45 45 45 45 45 50 48 48 45 50 50 38 50 42 41 42 45 45 45 43 46 46 48 47 40 38 38 38 41 38 43 39 39 40
2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-3619 2-3619
42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52 42-43,47-52
5-3619 5-3619 5-3619 5-3619 5-3619 5-3619 5-3619 5-3619 5-3619
44-54 44-54 44-54 44-54 44-54 44-54 44-54 44-54 44-54
8-3619 8-3619 8-3619 8-3619 8-3619 8-3619 8-3619 8-3619 8-3619
48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51
2-3344
38,43,44
2-3160 2-3619 2-3619 2-5166
41,43 42-43,47-52 42-43,47-52 45
5-3619 5-3619
44-54 44-54
8-3619 8-3619
48-51 48-51
2-3130 2-5166 2-5166 2-5166 2-5166 2-5166 2-5166 2-5166
37,38,40,42 45 45 45 45 45 45 45
5-3130
40,42
2-5166
45
2-3619 2-3466 2-3619
42-43,47-52 38,39 42-43,47-52
5-3619
44-54
8-3619
48-51
5-3619
44-54
8-3619
48-51
2-3471 2-3471 2-5205 2-5205 2-5205 2-3619
41,42,44,45 41,42,44,45 42,45 42,45 42,45 42-43,47-52
315 315 315 315 325 325 325 311 3B0 315 317 317 315 342 315 325 511 317 317 329 504 504 504 504 504 504 504 317 317 317 504 317 325 3A6 3A1 333 333 333
10,12-17 10,12-17 10,12-17 10,12-17 12-16 12-16 12-16 12-14 12-14 10,12-17 14 14 10,12-17 11-13 10,12-17 12-16 13-18 14 14 13-15 15 15 15 15 15 15 15 14 14 14 15 14 12-16 14,15 13,14 14-17 14-17 14-17
5-3619
44-54
8-3619
48-51
2-3619 2-3619 2-3619 2-5205 2-5344 2-5344 2-5344 2-3471 2-3344
42-43,47-52 42-43,47-52 42-43,47-52 42,45 38,40 38,40 38,40 41,42,44,45 38,43,44
5-3619 5-3619 5-3619
44-54 44-54 44-54
8-3619 8-3619 8-3619
48-51 48-51 48-51
2-5480 2-5480 2-3356
39 39 40,43,46
5-3356
38-45
317 317 317 317 315 511 511 511 511 333 333 333 511 511 397
14 14 14 14 10,12-17 13-18 13-18 13-18 13-18 14-17 14-17 14-17 13-18 13-18 14,15
10
REAR
14 14 13 13 13 13 13 13 13 13 13 13 15 12 14 14 15 15 15 14 15 15 15 15 15 15 15 15 14 15 15 15 13 14 13 16 16 16 15 15 15 14 15 14 14 14 16 16 16 16 16 16 15 15 15 15
3.43 3.50 3.77 3.69 3.69 3.77 3.92 3.69 3.69 3.00 3.23 2.85 2.47 3.58 3.57 3.57 2.20 3.20 3.33 2.86 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.33 3.43 3.20 3.00 3.33 3.85 2.71 3.85 2.63 2.56 2.63 3.00 3.00 3.00 3.07 3.07 3.29 3.43 3.36 2.50 2.38 2.38 2.38 2.56 2.38 2.87 2.60 2.60 2.67
520-114 520-112 520-114 520-114 520-114 520-114 520-114 520-114 520-112 520-96 520-90 520-94 520-102 520-100 520-110 520-110 530-98 520-110 520-112 520-112 530-100 530-100 530-100 530-100 530-100 530-104 530-100 520-120 520-118 520-118 530-104 520-120 520-114 520-94 520-114 520-110 520-104 520-104 530-102 530-106 530-106 520-112 520-112 520-112 520-114 520-114 530-100 530-100 530-100 530-104 520-108 520-104 520-104 530-102 530-102 520-110
FRONT Comments / Notes
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 12
1/14/10 10:44:40 AM
KAWASAKI
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
ZX600 ZX-6RR ZX600-D ZX-6 ZX600-E ZX-6 ZX600-E ZZR600 ZX600-F ZX-6R ZX600-G ZX-6R ZX600-G ZX-6R ZX600-J ZX-6R ZX600-J ZX-6R ZX600-J ZZR600 ZX600 Ninja ZX-6R ZX636 ZX-6R 636 ZX636 ZX-6R 636 EJ650A W650 ER650 ER-6N Ninja 650R ER650 ER-6N Ninja 650R EX650A Ninja 650R EX650C Ninja 650R EX650C Ninja 650R KL650 KLR KL650 KLR KL650E KLR KL650 Tengai KLE650 Versys KLX650 KLX650R KLX650-C KZ650-B KZ650-C Custom KZ650-D SR KZ650-E LTD KZ650-F KZ650-H CSR KZ650-H CSR KZ700 KZ700 KZ750-B KZ750-E KZ750-E KZ750-G LTD II KZ750-H LTD KZ750-H LTD KZ750-L KZ750-L KZ750-M GPZ KZ750-R GPZ KZ750-R GPZ ZR750 ZR-7S ZR750-C Zephyr ZR750F2 ZR-7 ZR750-K Z750-S ZX750-A GPZ ZX750-E Turbo ZX750-E Turbo ZX750-F Ninja 750R ZX750-H Ninja 7X-7 ZX750-H Ninja 7X-7
600 600 600 600 600 600 600 600 600 600 600 636 636 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 650 700 700 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750
43 45 48 48 40 40 40 40 40 40 43 40 43 39 45 46 46 45 46 43 43 43 43 46 49 43 42 42 40 41 42 33 33 33 33 38 33 33 38 32 32 33 33 38 33 33 38 39 38 43 38 46 46 47 46 46
2-3356 2-5501 2-5501 2-5526 2-4529 2-4350
40,43,46 40,42,45,46,48 40,42,45,46,48 38-40 38,39 39-43
5-3356
38-45
5-3356
38-45
2-4350
39-43 5-3356
38-45
2-4350 2-3356 2-3356 2-3356 2-4529 2-3356 2-3356 2-3356 2-3356 2-3356 2-3532 2-3532 2-3532 2-3532 2-3356 2-3619 2-3532 2-5205 2-5344 2-5344 2-5344 2-5205 2-6344 2-5344 2-6344 2-5344 2-5344 2-6344 2-5344 2-5344 2-6344 2-5344 2-6344 2-5344 2-5344 2-6344 2-5344 2-4529 2-4529 2-4529 2-3356 2-6344 2-6344 2-5344 2-5655 2-5501 2-5353
39-43 40,43,46 40,43,46 40,43,46 38,39 40,43,46 40,43,46 40,43,46 40,43,46 40,43,46 42-44 42-44 42-44 42-44 40,43,46 42-43,47-52 42-44 42,45 38,40 38,40 38,40 42,45 32,33,35,39,41 38,40 32,33,35,39,41 38,40 38,40 32,33,35,39,41 38,40 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 38,40 32,33,35,39,41 38,40 38,39 38,39 38,39 40,43,46 32,33,35,39,41 32,33,35,39,41 38,40 45,47,50 40,42,45,46,48 41-42,44-46
5-3356 5-3356 5-3356
38-45 38-45 38-45
5-3356 5-3356 5-3356 5-3356 5-3356
38-45 38-45 38-45 38-45 38-45
5-3356 5-3619
38-45 44-54
2005-06 1990-93 1993-01 2003-04 1995-97 1998-99 1998-99 2000-02 2000-02 2005-08 2007-10 2003-04 2005-06 2001-02 2009 2010 2006-08 2009 2010 1987-89 1990-07 2008-10 1990-91 2008-09 1993-96 1993-96 1977-79 1977-79 1978-79 1980 1980 1981-83 1981-83 1984 1984 1976-79 1980-82 1980-82 1980 1980-83 1980-83 1983 1983 1982 1982 1982 2001-03 1991-93 2000 2005-06 1983-85 1984-85 1984-85 1987-90 1989 1990
REAR
15 15 16 16 15 15 15 15 15 15 16 15 15 15 15 15 15 15 15 15 15 15 15 15 14 15 16 16 16 16 16 13 13 13 13 16 13 13 16 13 13 13 13 16 13 13 16 15 16 15 15 15 15 16 16 16
2.87 3.00 3.00 3.00 2.67 2.67 2.67 2.67 2.67 2.67 2.69 2.67 2.87 2.60 3.00 3.07 3.07 3.00 3.07 2.87 2.87 2.87 2.87 3.07 3.50 2.87 2.63 2.63 2.50 2.56 2.63 2.54 2.54 2.54 2.54 2.38 2.54 2.54 2.38 2.46 2.46 2.54 2.54 2.38 2.54 2.54 2.38 2.60 2.38 2.87 2.53 3.07 3.07 2.94 2.88 2.88
520-110 530-110 530-112 530-112 525-108 525-108 525-108 525-108 525-108 525-108 520-112 520-110 520-110 525-104 520-114 520-114 520-114 520-114 520-114 520-106 520-106 520-106 520-106 520-114 520-110 520-112 530-102 530-102 530-102 530-102 530-102 630-84 630-84 630-88 630-88 530-106 630-84 630-84 530-106 630-84 630-84 630-88 630-88 530-106 630-88 630-88 525-106 525-106 525-106 520-112 630-94 630-98 630-98 530-110 530-112 530-110
FRONT
5-3356
38-45
Works Z Appl Code
8-3619
# Teeth
48-51
CS Appl Code
# Teeth
397 511 511 511 423 423 397 423 397 423 3A5 397 397 404 325 325 325 325 325 333 359 359 359 325 359 359 511 511 511 511 511 604 511 604 511 511 604 511 511 604 511 604 511 511 604 511 404 404 404 3A2
14,15 13-18 13-18 13-18 15 15 14,15 15 14,15 15 15,16 14,15 14,15 15-17 12-16 12-16 12-16 12-16 12-16 14-17 14-16 14-16 14-16 12-16 14-16 14-16 13-18 13-18 13-18 13-18 13-18 13,15 13-18 13,15 13-18 13-18 13,15 13-18 13-18 13,15 13-18 13,15 13-18 13-18 13,15 13-18 15-17 15-17 15-17 15
604 511 511 511 511
13,15 13-18 13-18 13-18 13-18
Comments / Notes
520 Conversion 520 Conversion
530 Conversion 530 Conversion
530 Conversion
530 Conversion 530 Conversion
530 Conversion
530 Conversion
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 13
11 1/14/10 10:44:40 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
KAWASAKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
ZX750-J Ninja ZX-7 ZX750-K Ninja ZX-7R ZX750-L Ninja ZX-7 ZX750-M Ninja ZX-7R ZX750-N Ninja ZX-7RR ZX750-N Ninja ZX-7RR ZX750-P Ninja ZX-7R ZX750-P Ninja ZX-7R VN800A Vulcan VN800A Vulcan VN800B Vulcan Classic VN800E Vulcan Drifter KZ900-A KZ900-B Z1 ZX900-A Ninja ZX900-B Ninja ZX-9R ZX900-C Ninja ZX-9R ZX900-E Ninja ZX-9R ZX900-F ZX-9R KZ1000 KZ1000 KZ1000 KZ1000 KZ1000-B LTD KZ1000-B LTD KZ1000-C Police KZ1000-C Police KZ1000-C Police KZ1000-C Police KZ1000-D Z1-R KZ1000-D Z1-R KZ1000-D Z1-R KZ1000-D Z1-R KZ1000-G Classic KZ1000-G Classic KZ1000-J KZ1000-K LTD KZ1000-M LTD KZ1000-P Police KZ1000-P Police KZ1000-R Replica ZR1000-A Z1000 ZR1000B Z1000 ZR1000D Z1000 ZX1000-A Ninja 1000R ZX1000-B Ninja ZX-10 ZX1000C Ninja ZX-10R ZX1000C Ninja ZX-10R ZX1000D Ninja ZX-10R ZX1000D Ninja ZX-10R ZX1000E Ninja ZX-10R ZX1000E Ninja ZX-10R KZ1100-B GPZ ZR1100A Zephyr ZR1100C ZRX1100
750 750 750 750 750 750 750 750 800 800 800 800 900 900 900 900 900 900 900 900 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1100 1100 1100
1991-92 1991-92 1993-95 1993-94 1996-97 1996-97 1996-03 1996-03 1995-96 1997-05 1996-04 2000-06 1976-77 1976 1973-75 1984-86 1994-97 1998-99 2000-01 2002-03 1977 1977 1978-80 1978-80 1977-80 1977-80 1978-79 1978-79 1980-81 1980-81 1978 1978 1980 1980 1980 1980 1981-83 1981-82 1981-82 1988-90 1992-01 1982-83 2003-06 2007-08 2010 1986-87 1988-90 2004-05 2004-05 2006-07 2006-07 2008-10 2008-10 1981-82 1992-95 1999-00
45 42 44 41 42 42 43 43 46 42 42 40 35 35 35 50 44 41 41 41 33 33 35 35 33 33 37 37 35 35 33 33 35 35 33 33 41 39 39 41 41 41 42 40 42 41 45 39 39 40 40 41 41 41 48 45
2-5353 2-5353 2-5353 2-5353 2-4350
41-42,44-46 41-42,44-46 41-42,44-46 41-42,44-46 39-43
2-4350
39-43
2-5501 2-5501 2-5501 2-5501 2-6413
40,42,45,46,48 40,42,45,46,48 40,42,45,46,48 40,42,45,46,48 35
2-6413 2-5655 2-5353 2-5353 2-5353 2-4350 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-5344 2-6344 2-6344 2-6344 2-6344 2-6344 2-6344 2-4350 2-4350 2-4350
35 45,47,50 41-42,44-46 41-42,44-46 41-42,44-46 39-43 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 38,40 32,33,35,39,41 32,33,35,39,41 32,33,35,39,41 32,33,35,39,41 32,33,35,39,41 32,33,35,39,41 39-43 39-43 39-43
2-5655 2-4350
45,47,50 39-43
2-4350
39-43
2-4350
39-43
2-6344 2-5655 2-5655
32,33,35,39,41 45,47,50 45,47,50
12
REAR
16 16 16 16 16 16 16 16 16 17 17 17 15 15 15 17 16 16 16 16 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 16 15 15 15 17 17 17 17 17 17 17 15 16 17
2.81 2.63 2.75 2.56 2.63 2.63 2.69 2.69 2.88 2.47 2.47 2.35 2.33 2.33 2.33 2.94 2.75 2.56 2.56 2.56 2.20 2.20 2.33 2.33 2.20 2.20 2.47 2.47 2.33 2.33 2.20 2.20 2.33 2.33 2.20 2.20 2.73 2.60 2.60 2.73 2.73 2.73 2.63 2.67 2.80 2.73 2.65 2.29 2.29 2.35 2.35 2.41 2.41 2.73 3.00 2.65
530-110 530-108 530-110 530-108 525-108 525-108 525-110 525-110 530-114 530-114 530-112 530-112 630-92 630-92 630-92 530-114 530-112 530-110 530-110 525-110 630-92 630-92 630-92 630-92 630-92 630-92 630-94 630-94 630-92 630-92 630-92 630-92 630-92 630-92 630-92 630-92 630-96 630-96 630-96 630-96 630-98 630-98 525-112 525-110 525-112 632-94 532-110 525-110 525-110 525-108 525-108 525-110 525-110 630-98 530-116 530-110
FRONT Alum Appl Code
# Teeth
5-3356
38-45
5-3356
38-45
5-3356
38-45
5-3356
38-45
5-3356
38-45
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
511 511 511 511 404 396 404 396 511 511 511 511 605 605 605 516 511 511 511 428 605 519 605 519 605 519 605 519 605 519 605 519 605 519 605 519 606 606 606 606 606 606 428 431 431 612 521 404 396 404 396 404 396 606 516 556
13-18 13-18 13-18 13-18 15-17 16,17 15-17 16,17 13-18 13-18 13-18 13-18 15 15 15 16-18 13-18 13-18 13-18 16 15 15-17 15 15-17 15 15-17 15 15-17 15 15-17 15 15-17 15 15-17 15 15-17 15 15 15 15 15 15 16 15 15 15 16,17 15-17 16,17 15-17 16,17 15-17 16,17 15 16-18 16,17
Comments / Notes
520 Conversion 520 Conversion
530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion
630 Conversion 530 Conversion 520 Conversion 520 Conversion 520 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 14
1/14/10 10:44:41 AM
KAWASAKI / KTM
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KAWASAKI MODEL
OE GEARING INFO
KAWASAKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
ZX1100-A GPZ ZX1100-C Ninja ZX-11 ZX1100-D Ninja ZX-11 ZX1100-E GPZ 1100 ZX1100-F GPZ ABS ZR1200A ZRX1200R ZX1200-A ZX-12R ZX1200-B ZX-12R ZX1200-B ZX-12R ZX1200-C ZZR1200 ZX1400 Ninja ZX-14
1100 1100 1100 1100 1100 1200 1200 1200 1200 1200 1400
1983-84 1990-93 1993-01 1995-97 1996 2001-05 2000-01 2002-03 2004-05 2002-05 2006-10
41 45 45 45 45 42 46 46 46 44 41
2-6344 2-5655 2-5655 2-5655 2-5655 2-5353 2-5353 2-5353 2-5353 2-5353 2-5405
32,33,35,39,41 45,47,50 45,47,50 45,47,50 45,47,50 41-42,44-46 41-42,44-46 41-42,44-46 41-42,44-46 41-42,44-46 40-42
REAR
15 17 17 17 17 17 18 18 18 17 17
2.73 2.65 2.65 2.65 2.65 2.47 2.55 2.55 2.55 2.58 2.41
630-100 530-110 530-110 530-112 530-112 530-114 530-116 530-116 530-116 530-114 530-116
FRONT Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
516 556 556 556 516 516 516 516 516
16-18 16,17 16,17 16,17 16-18 16-18 16-18 16-18 16-18
Comments / Notes
KTM MODEL
OE GEARING INFO
KTM
CC
Years
Rear CS Ratio Chain Links
65 SX 65 XC 85 SX 85 XC 105 SX 105 XC 125 DXC 125 DXC 125 EGS 125 EGS 125 EXC 125 EXC 125 MX 125 MX 125 MX 125 MXC 125 SX 125 SXS 144 SX 150 SX 150 XC 200 EXC 200 MXC 200 SX 200 XC 200 XC-W 250 DXC 250 EGS 250 EXC 250 EXC 250 EXC 250 EXC 250 EXC 250 EXC-G
65 65 85 85 105 105 125 125 125 125 125 125 125 125 125 125 125 125 144 150 150 200 200 200 200 200 250 250 250 250 250 250 250 250
1998-10 2008-09 2003-09 2008-09 2004-10 2008-09 1990 1991-92 1990 1992-99 1989-90 1991-01 1987-90 1991 1992 1987-88 1993-10 2001-02 2007-08 2009-10 2010 1999-05 1998-03 2003-04 2006-10 2006-10 1990-92 1990-99 1990-93 1994 1995 1996-01 2002-05 2004-05
50 50 47 51 49 51
REAR
14 14 14 14 14 14
3.57 3.57 3.36 3.64 3.50 3.64
45 48 50
13 13 13
3.46 3.69 3.85
52 50
13 13
4.00 3.85
50
13
3.85
50 50 50 48 50 45 48 48 50 48 50 52 50 52 50 45
14 14 13 14 14 14 14 14 15 15 14 14 13 14 13 15
3.57 3.57 3.85 3.43 3.57 3.21 3.43 3.43 3.33 3.20 3.57 3.71 3.85 3.71 3.85 3.00
420-118 420-118 428-122 428428428520520520520-118 520520-118 520520520520520520520520520520520-118 520520520520520520520-118 520520-118 520520-
Steel Appl Code
FRONT # Teeth
Alum Appl Code
# Teeth
5-1390 5-1390 5-2481 5-2481 5-2481 5-2481
46,48,50 46,48,50 46-49 46-49 46-49 46-49
Works # Teeth Z Appl Code
2-3547
47-53
5-3547
43,45-46,48-53 8-3547
48-50,52
2-3547
47-53
5-3547
43,45-46,48-53 8-3547
48-50,52
2-3547
47-53
5-3547
43,45-46,48-53 8-3547
48-50,52
2-3547 2-3547
47-53 47-53
5-3547 5-3547
43,45-46,48-53 8-3547 43,45-46,48-53 8-3547
48-50,52 48-50,52
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
CS Appl Code
# Teeth
110 110 233 233 233 233 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357
13,14 13,14 13-15 13-15 13-15 13-15 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14
Comments / Notes
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 15
13 1/14/10 10:44:41 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
KTM
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KTM MODEL
OE GEARING INFO
KTM
CC
Years
250 MX 250 MX 250 MXC 250 MXC 250 SX 250 SX-F 250 SXS 250 SXS-F 250 XC 250 XCF 250 XCF-W 250 XC-W 300 DXC 300 EGS 300 EXC 300 EXC 300 EXC 300 EXC 300 EXC 300 EXC 300 MX 300 MXC 300 MXC 300 SX 300 TXC 300 XC 300 XC-W 350 MX 350 MXC 360 EGS 360 EXC 360 MXC 360 SX 380 EXC 380 MXC 380 SX 400 Duke 400 EGS 400 EXC 400 EXC-G 400 RXC 400 SX 400 SX 400 XC-W 440 EXC 440 MXC 440 SX 450 EXC-G 450 EXC-R 450 EXC 450 MXC-G 450 SMR 450 SMR 450 SX ATV 450 SX 450 SX
250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 350 350 360 360 360 360 380 380 380 400 400 400 400 400 400 400 400 440 440 440 450 450 450 450 450 450 450 450 450
1983-89 1990-92 1983-88 1998-01 1993-10 2005-10 2003-07 2006-07 2006-10 2007-09 2006-10 2006-10 1990-92 1990-98 1995-97 1998 1999 2000-03 2004 2005 1990-92 1993-02 2003-05 1993-94 1991-92 2006-10 2006-10 1985-90 1985-88 1996-97 1996-97 1996-97 1996-97 1998-02 1998-01 1998-02 1995 1994-97 2000-03 2004-06 1994-98 1998 2000-02 2007-10 1994-95 1994-95 1994 2003-06 2008 2009-10 2003-05 2004-07 2008-09 2009 2003 2004-06
14
REAR
Rear CS Ratio Chain Links
50
14
52 48 48
14 13 13
50 48 52 50 50 48 50 52 50 52 42 50 50 50 50 52 50 50 50
14 13 13 13 15 15 14 14 14 14 13 13 14 14 13 14 14 14 14
40
15
52 50 52 52 50 42 50 51 50 45 50 50 50 48
14 14 14 14 14 16 15 14 14 16 14 14 14 14
50 51 45 45 50 45 48 38 50 52
13 14 15 15 14 14 14 14 14 14
5203.57 520-116 5203.57 520-116 3.69 5203.69 5205205203.57 5203.69 5204.00 5203.85 5203.33 5203.20 5203.57 5203.71 5203.57 5203.71 5203.23 5203.85 5203.57 520-118 3.57 5203.85 5203.71 520-116 3.57 520-116 3.57 5203.57 5205205202.67 520-118 5203.71 520-118 3.57 520-118 3.71 520-118 3.71 520-118 3.57 520-118 2.63 5203.33 520-118 3.64 5203.57 5202.81 520-118 3.57 520-118 3.57 5203.57 5203.43 520-118 5203.85 520-118 3.64 520-118 3.00 5203.00 5203.57 520-118 3.21 5203.43 520-118 2.71 5203.57 5203.71 520-
FRONT
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
Works # Teeth Z Appl Code
2-3547
47-53
5-3547
43,45-46,48-53 8-3547
48-50,52
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
2-3547 2-3547
47-53 47-53
5-3547 5-3547
43,45-46,48-53 8-3547 43,45-46,48-53 8-3547
48-50,52 48-50,52
CS Appl Code
# Teeth
357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 360 360 357 357 360 360 357 357 357 357 357 357 357 357 357 357 357 357 357 357
12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 14,15 14,15 12-14 12-14 14,15 14,15 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14
Comments / Notes
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 16
1/14/10 10:44:42 AM
KTM
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
KTM MODEL
OE GEARING INFO
KTM
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
Works # Teeth Z Appl Code
CS Appl Code
# Teeth
450 SX-F 450 SXS 450 SXS-F 450 XC 450 XCR-W 450 XC-G 450 XC-W 450 XC-W Six Days 450 XC ATV 450 XC-F W 500 EXC 500 MX 500 MX 500 MXC 505 SX ATV 505 SX-F 505 XC-F 520 EXC 520 EXC-G 520 MXC 520 SX 525 EXC-G 525 MXC-G 525 SX 525 XC ATV 525 XC 525 XC-G 525 XC-W 530 EXC-R 530 EXC 530 XC-W 530 XCR-W 540 SXS 550 DXC 550 MXC 560 SMR 600 DXC 600 DXC 600 MX LC4 620 EGS Adventurer 620 LC4 Duke 620 LC4 Enduro 620 RXC 620 SX 625 SMC 625 SXC 640 Adventure-R 640 LC4 Adventure 640 LC4 Duke II 640 LC4 Duke II 640 LC4 Supermoto 660 SMC 660 SMC 690 Duke 690 Enduro / R 690 SMC 690 Supermoto / R
450 450 450 450 450 450 450 450 450 450 500 500 500 500 505 505 505 520 520 520 520 525 525 525 525 525 525 525 530 530 530 530 540 550 550 560 600 600 600 620 620 620 620 620 625 625 640 640 640 640 640 660 660 690 690 690 690
2007-10 2003-06 2006-07 2007 2008 2006 2007-09 2010 2008-09 2008-10 1992 1985-91 1992-93 1985-86 2009 2007-08 2008-09 2000-02 2002 2001-02 2000-02 2003-06 2003-05 2003-06 2008-09 2007 2006 2007 2008 2009-10 2009-10 2008 2001-06 1992 1993-96 2006-07 1989 1990-92 1990-91 1994-98 1995-98 1995-96 1994-98 1994-98 2003-06 2003-06 1999-06 1999-06 2000-03 2004-06 1999-06 2003-04 2005-06 2008-09 2008-09 2008-09 2007-09
52
14
50 50
14 14
50 52 38 52
14 13 14 13
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
2-3547 2-3547
47-53 47-53
5-3547 5-3547
43,45-46,48-53 8-3547 43,45-46,48-53 8-3547
48-50,52 48-50,52
50
14
2-3547
47-53
5-3547
43,45-46,48-53 8-3547
48-50,52
38 48 48 48 48 48 48 50 45 48 38 48 50 48 45 45 50 50
14 14 14 14 14 14 14 14 15 14 14 14 14 14 15 15 13 14
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
48 48 45 50 50 52 50 38 50
14 14 14 15 15 15 14 17 14
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
50 40 40 40 42 38 42 42 38 40 40 45 42 40
15 17 16 16 16 17 17 17 16 17 16 15 16 16
2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547 2-3547
47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53 47-53
5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547 5-3547
43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53 43,45-46,48-53
8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547 8-3547
48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52 48-50,52
357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 357 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360 360
12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15 14,15
REAR
3.71 520-116 5205203.57 5203.57 5205203.57 5204.00 5202.71 5204.00 5205205203.57 5205202.71 5203.43 5203.43 5203.43 5203.43 5203.43 5203.43 5203.57 5203.00 5203.43 5202.71 5203.43 5203.57 5203.43 5203.00 5203.00 5203.85 5203.57 5205203.43 5203.43 520-118 3.21 5203.33 5203.33 5203.47 520-116 3.57 520-118 2.24 5203.57 5205203.33 520-118 2.35 5202.50 5202.50 520-118 2.63 5202.24 5202.47 5202.47 5202.38 5202.35 5202.50 5203.00 5202.63 5202.50 520-
FRONT Comments / Notes
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 17
15 1/14/10 10:44:42 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
SUZUKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
AC50 ALT50 Trailbuddy AS50 F50 JR50 JR50 JR50R LT50 MT50 MT50 OR50 RB50 GSXR50 RM50 TS50 RM60 RM60 RM65 DR-Z70 TM75 TM75 TS75 DS80 DS80 JR80 LT80 Quadsport RM80 RM80 RM80 RM80 RM80 RM80 RM80 RM80 RM80 RM85 RM85L DR100 DS100 RM100 RM100 RM100 SP100 TS100 TS100 DR-Z110 ALT125 DR125 DR125 DR125SE DR-Z125 DR-Z125L DS125 GN125 GN125E LT125 RM125
50 50 50 50 50 50 50 50 50 50 50 50 50 50 60 60 65 70 75 75 75 80 80 80 80 80 80 80 80 80 80 80 80 80 85 85 100 100 100 100 100 100 100 100 110 125 125 125 125 125 125 125 125 125 125 125
1970 1983-84 1970 1970-71 1978-82 1985-06 1983 1984-87 1971-72 1973 1979-80 1987 1978-80 1971-74 1979 1980-83 2003-05 2008-09 1974-75 1976 1975-77 1978-79 1980-83 1985-03 1989-06 1977 1978 1979 1980-81 1986-88 1982 1983 1984-85 1989-01 2002-09 2003-09 1983-90 1978-81 1977 1978 1979-81 1983 1978 1979-81 2003-07 1983-86 1983-84 1986-88 1994-96 2003-09 2003-09 1979-81 1982-83 1991-97 1983-87 1975
37 37 35 32 28 28 28 37 28 32 43 37 42 42 44 42 47 33 42 39 42 40 34 34 22 46 42 48 50 50 52 50 44 48 47 47 42 44 57 57 60 45 44 46 33 49 47 53 53 51 57 44 42 42 49 60
2-1034 2-1034 2-1034 2-1034 2-1006 2-1006 2-1006 2-1034
37 37 37 37 28 28 28 37
2-1034 2-1034
37 37
2-1034
37
2-1455
47,48
2-1034 2-1034 2-1034 2-2034 2-2034 2-2034 2-3014
37 37 37 34 34 34 22
2-2429 2-2429 2-2429 2-2429 2-2429 2-2429
44,47-50 44,47-50 44,47-50 44,47-50 44,47-50 44,47-50
2-2132
53
2-2132 2-2132 2-1037 2-2441 2-2132 2-2132 2-2132 2-2449 2-2449 2-2132
53 53 33,35 49 53 53 53 51,57 51,57 53
2-2441 2-2132
49 53
16
REAR
14 11 12 13 13 13 13 11 13 13 13 14 12 15 12 12 13 13 15 15 15 14 12 12 10 13 14 14 14 14 13 13 13 14 14 13 13 14 14 13 13 13 14 14 14 13 14 16 16 14 14 15 14 14 13 14
2.64 3.36 2.92 2.46 2.15 2.15 2.15 3.36 2.15 2.46 3.31 2.64 3.50 2.80 3.67 3.50 3.61 2.54 2.80 2.60 2.80 2.83 2.83 2.83 2.20 3.54 3.00 3.43 3.57 3.57 4.00 3.85 3.38 3.43 3.36 3.62 3.23 3.14 4.07 4.38 4.61 3.46 3.14 3.29 2.36 3.77 3.36 3.31 3.31 3.64 4.07 2.93 3.00 3.00 3.77 4.28
420-106 420-64 420-104 420-102 420-78 420-78 420-78 420-64 420-92 420-92 420-98 420-100 420-92 420420-94 420-92 420-104 428420-112 420-112 420-110 428-98 428-88 428-88 520-36 428-130 428-104 428-110 428-112 420-120 428-116 428-118 428-114 428-118 428-118 428-118 428-112 428-114 428-132 428-132 428-132 428-118 428-114 428-114 420-88 428-90 428-122 428-134 428-134 428-130 428-134 428-114 428-114 428-114 428-90 428-126
FRONT Alum Appl Code
# Teeth
5-1455
45-48
5-2429 5-2429 5-2429 5-2429 5-2429 5-2429
46-50 46-50 46-50 46-50 46-50 46-50
5-1037
35
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 101 104 201 101 101 101 201 201 201 354 201 201 201 201
11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 12-15 12,14 11-14 11-14 11-14 12,14 12,14 12,14 10 12,14 12,14 12,14 12,14
203 203 203 203 203 203 211 203 211 211 211 211 203 203 109 211 211 220 220 220 220 203 211 211 211
12-16 12-16 12-16 12-16 12-16 12-16 13,14 12-16 13,14 13,14 13,14 13,14 12-16 12-16 14 13,14 13,14 14,16 14,16 14,16 14,16 12-16 13,14 13,14 13,14
Comments / Notes
Use Tapered Head Bolts on Rr Sprkt Use Tapered Head Bolts on Rr Sprkt Use Tapered Head Bolts on Rr Sprkt Use Tapered Head Bolts on Rr Sprkt Use Tapered Head Bolts on Rr Sprkt Use Tapered Head Bolts on Rr Sprkt
Rr sprkt uses OE dampers
Rr sprkt uses OE dampers
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 18
1/14/10 10:44:43 AM
SUZUKI
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RM125 RV125 Tracker SP125 SP125 TC125 TM125 TM125 TS125 TS125 TS125 TS125 TS125 LT160E Quadrunner LT-F160 PE175 PE175 PE175 RS175 ALT185 DS185 LT185 TC185 TS185 DR200 DR200SE SP200 LT230E LT230S DR250 DR250 DR250 DR250S DR250SE DR-Z250 LT250E LT250EF LT250EF LT250R Quadracer LT250S RGV250 RL250 RM250 RM250 RM250
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 160 160 175 175 175 175 185 185 185 185 185 200 200 200 230 230 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1976 1977 1978 1979 1980-84 1985-86 1987 1988-91 1992-96 1997-99 2000-03 2004-05 2006-08 1973-77 1983 1986-88 1971-77 1973 1974-75 1971-72 1973-74 1975-77 1978-79 1980-81 1988-91 1991-01 1978-79 1980-81 1982-84 1980-82 1985 1978-80 1984-87 1974-77 1971-81 1986-88 1996-09 1986-88 1987-93 1985-88 1982-83 1985 1990-93 1990-92 1993-95 2001-07 1985 1985 1986 1985-92 1989-90 1992 1974-75 1979-80 1981 1982
57 59 59 59 51 48 49 51 49 50 49 50 51 40 47 53 37 61 64 50 50 50 44 46 39 39 48 48 48 46 38 39 38 39 39 45 45 45 41 41 42 42 49 49 42 49 38 38 41 42 39 44 54 50 50 49
2-2132 2-2132
53 53
2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577
41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52
2-2132 2-2132 2-3135 2-2132 2-2132 2-2132 2-2132 2-2132 2-2132 2-2132 2-3129 2-3129 2-3631
53 53 39,45 53 53 53 53 53 53 53 39,41,42,44 39,41,42,44 42,43,47,49
2-3577 2-3441 2-3135 2-3441 2-3135 2-3135 2-3135 2-3135 2-3135 2-3129 2-3129 2-3184 2-3184 2-3577 2-3631 2-3631 2-3577 2-3211 2-3211 2-3211 2-3129 2-3129 2-3631
41,44,46-52 38 39,45 38 39,45 39,45 39,45 39,45 39,45 39,41,42,44 39,41,42,44 42 42 41,44,46-52 42,43,47,49 42,43,47,49 41,44,46-52 40 40 40 39,41,42,44 39,41,42,44 42,43,47,49
2-3631 2-3577 2-3577
42,43,47,49 41,44,46-52 41,44,46-52
REAR
14 14 14 13 12 12 12 13 12 12 12 12 12 12 14 16 12 15 15 15 15 15 15 15 11 11 12 12 12 12 12 12 12 12 12 15 15 15 11 12 13 13 13 13 14 13 11 11 11 12 12 14 15 14 14 14
4.07 4.24 4.21 4.54 4.25 4.00 4.08 3.92 4.08 4.17 4.08 4.17 4.25 3.33 3.36 3.31 3.03 4.07 4.27 3.33 3.33 3.33 2.93 3.07 3.55 3.55 4.00 4.00 4.00 3.83 3.17 3.25 3.17 3.25 3.25 3.00 3.00 3.00 3.73 3.42 3.23 3.23 3.77 3.77 3.00 3.77 3.45 3.45 3.73 3.50 3.25 3.14 3.60 3.57 3.57 3.50
428-130 428-132 428-132 428-132 520-112 520-114 520-116 520-114 520-114 520-112 520-112 520-114 520-114 520-92 428-122 428-134 520-92 428-124 428-124 428-118 428-118 428-124 428-114 428-116 520-84 520-84 520-106 520-106 520-110 520-106 520-72 520-102 520-72 520-94 520-102 520-112 520-112 520-110 520-84 520-84 520-104 520-104 520-110 520-112 520-108 520-112 520-78 520-78 520-78 520-102 520-86 520428-120 520-108 520-114 520-114
FRONT Alum Appl Code
5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3577
5-3577
# Teeth
44-53 44-53 44-53 44-53 44-53 44-53 44-53 44-53 44-53
44-53
Works Z Appl Code
8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3577
8-3577
# Teeth
48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51
48-51
5-3577
44-53
8-3577
48-51
5-3577
44-53
8-3577
48-51
5-3577 5-3577
44-53 44-53
8-3577 8-3577
48-51 48-51
CS Appl Code
# Teeth
211 211 211 211 322 322 322 322 322 322 322 322 322 315 211 220 315
13,14 13,14 13,14 13,14 11-13 11-13 11-13 11-13 11-13 11-13 11-13 11-13 11-13 10,12-17 13,14 14,16 10,12-17
203 203 331 331 322 322 322 322 331 301 331
12-16 12-16 11-13 11-13 11-13 11-13 11-13 11-13 11-13 11-14 11-13
301 323 323 323 331 331
11-14 11-16 11-16 11-16 11-13 11-13
323 323 323 323 352 352 352 323 331 325 213
11-16 11-16 11-16 11-16 11 11 11 11-16 11-13 12-16 14
323
11-16
Comments / Notes
Rr sprkt uses OE dampers Rr sprkt uses OE dampers
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 19
17 1/14/10 10:44:43 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
SUZUKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
RM250 RM250 RM250 RM250 RM250 RM250 RM250 RM250 RM250 RMX250 RM-Z250 RM-Z250 RS250 SP250 SP250 LT300E DR350 DR350 DR350S DR350SE DR350SE DR370 SP370 GT380 GT380 GT380 DR400 DR-Z400 DR-Z400E DR-Z400S DR-Z400SM GS400 GSF400 Bandit GSF400 Bandit LT-Z400 Quadracer LT-Z400 Quadracer RM400 SP400 GS425 (ALL) GS450E GS450E GS450L GS450L GS450L GS450S GS450T GS450TX LT-R450 RM-Z450 RM-Z450 RM465 RM465 GS500 GS500E GS500E GS500-F
250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 350 350 350 350 350 370 370 380 380 380 400 400 400 400 400 400 400 400 400 400 400 400 425 450 450 450 450 450 450 450 450 450 450 450 465 465 500 500 500 500
1983 1984-86 1987 1988 1989-96 1997-98 1999-00 2001-03 2004-08 1989-98 2004-06 2007-09 1980-81 1982-83 1985 1987-89 1990-93 1994-99 1990-93 1994-95 1996-99 1978-79 1978-79 1972 1973 1974-77 1980 2000-03 2000-07 2000-09 2005-09 1977-78 1991-92 1993 2003-08 2009 1979-80 1980 1979 1980-82 1983 1980-82 1983 1985-88 1980-81 1981-82 1982-83 2006-09 2005-07 2008-09 1981 1982 2001-02 1989-93 1994-00 2004-08
50 50 50 50 49 50 48 49 50 50 48 48 52 42 42 41 47 44 43 41 41 42 42 42 40 40 46 47 47 44 41 45 47 46 40 40 49 42 45 45 45 41 42 42 45 43 43 36 49 50 49 47 39 39 39 39
2-3577 2-3667 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3577 2-3619 2-3577 2-3631 2-3184 2-3184 2-3211 2-3577 2-3577 2-3631 2-3631 2-3577 2-3184 2-3184
41,44,46-52 42 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52 42,43,47-52 41,44,46-52 42,43,47,49 42 42 40 41,44,46-52 41,44,46-52 42,43,47,49 42,43,47,49 41,44,46-52 42 42
5-3577
44-53
8-3577
48-51
5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3577 5-3619 5-3577
44-53 44-53 44-53 44-53 44-53 44-53 44-53 44-53 44-54 44-53
8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3577 8-3619 8-3577
48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51 48-51
323 323 323 323 323 323 323 323 323 323 311 322
11-16 11-16 11-16 11-16 11-16 11-16 11-16 11-16 11-16 11-16 12-14 11-13
5-3577 5-3577
44-53 44-53
8-3577 8-3577
48-51 48-51
5-3577
44-53
8-3577
48-51
352 323 323 323 323 323
11 11-16 11-16 11-16 11-16 11-16
501 501 501
16 16 16
323 323 323 323 511
11-16 11-16 11-16 11-16 13-18
18
REAR
14 14 14 13 13 13 13 13 13 13 13 12 13 15 15 11 14 15 14 15 15 15 15 15 14 15 16 14 14 15 15 16 14 14 14 14 14 15 16 16 16 16 16 16 16 16 16 14 14 13 14 14 16 16 16 16
3.57 3.57 3.57 3.85 3.77 3.85 3.69 3.77 3.85 3.85 3.69 4.00 4.00 2.80 2.80 3.73 3.36 2.93 3.07 2.73 2.73 2.80 2.80 2.80 2.86 2.67 2.88 3.36 3.36 2.93 2.73 2.81 3.36 3.29 2.86 2.86 3.50 2.80 2.81 2.81 2.81 2.56 2.63 2.63 2.81 2.69 2.69 2.57 3.50 3.85 3.50 3.36 2.44 2.44 2.44 2.44
520-116 520-116 520-114 520-116 520-114 520-114 520-114 520-114 520-114 520-114 520-114 520-116 520-110 520-102 520-102 520-92 520-110 520-110 520-108 520-110 520-108 520-110 520-100 530-104 530-104 530-104 520-108 520-112 520-112 520-112 520-110 530-104 525-114 525-114 520-96 520-96 520-110 520-100 530-104 530-104 530-110 530-102 530-102 530-108 530-104 530-104 530-108 520-96 520-114 520-114 520-112 520-112 520-110 520-110 520-110 520-110
FRONT
2-3631 2-3577 2-3577 2-3577 2-3577
42,43,47,49 41,44,46-52 41,44,46-52 41,44,46-52 41,44,46-52
2-4383 2-4383 2-3130 2-3487 2-3631 2-3184
44-47 44-47 37,38,40,42 36-38,40 42,43,47,49 42
2-3487 2-3577 2-3577 2-3667 2-3667 2-3383 2-3383 2-3383
36-38,40 41,44,46-52 41,44,46-52 42 42 39,46 39,46 39,46
5-3577 5-3577 5-3577 5-3577
44-53 44-53 44-53 44-53
5-3130 5-3487
40,42 36-38
329 329
13-15 13-15
36-38 44-53 44-53
511 511 511 511 511 511 511 511 511 329 3B2 3B2
13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-15 12-15 12-15
328 333 325 333 333
12-14 14-17 12-16 14-17 14-17
5-3487 5-3577 5-3577
8-3577 8-3577 8-3577 8-3577
8-3577 8-3577
48-51 48-51 48-51 48-51
48-51 48-51
Comments / Notes
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 20
1/14/10 10:44:44 AM
SUZUKI
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
LT500R Quadzilla LT500R Quadzilla RG500 Gamma RM500 RM500 GS550 GS550E GS550E GS550ES GS550ESE GS550L GS550L GS550L GS550L GS550L GS550L GS550M GS550T GSF600S Bandit GSF600S Bandit GSX600F Katana GSX600F Katana GSX600F Katana GSX600F Katana GSX600F Katana GSX600F Katana GSX600F Katana GSX-R600 GSX-R600 GSX-R600 GSX-R600 GSX-R600 GSX-R600 GSX-R600W GSX-R600W RF600R SP600 DL650 V-Strom DL650 V-Strom DR650S DR650SE DR650SE DR650SE GR650 Tempter GSX650F GS650E SV650 SV650 A SV650 S SFV650 Gladius GS700E GS700ES GS750 GS750 GS750E GS750E
500 500 500 500 500 550 550 550 550 550 550 550 550 550 550 550 550 550 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 650 650 650 650 650 650 650 650 650 650 650 650 650 700 700 750 750 750 750
1987 1988-90 1986 1983 1984 1977-79 1978-80 1983-86 1983-86 1983-86 1979 1980 1981 1982 1983 1985-86 1982 1981 1996-99 2000-03 1988 1989-91 1989-91 1992-97 1992-97 1998-06 1998-06 1997 1998-00 2001-05 2001-05 2006-09 2006-09 1992-93 1992-93 1994-96 1985 2004-09 2004-09 1990-93 1994-95 1996-07 2008-09 1983 2008-09 1981-82 1999-09 2003-09 1999-09 2009 1985 1985 1977-79 1977-79 1978-79 1978-79
42 40 40 46 46 50 50 48 48 48 50 51 49 49 47 47 50 50 48 47 46 46 46 45 45 47 47 45 46 45 45 43 43 44 44 43 42 47 47 42 42 42 41 38 48 45 45 45 44 46 45 45 41 41 41 41
2-3211 2-3211
40 40
2-3667 2-3667
42 42
2-5226 2-5226 2-5226 2-5226 2-5226 2-5226 2-5226
38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52
2-5226 2-5226 2-5226 2-5226 2-5389 2-5389
38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 42,43,45-48 42,43,45-48
2-5389 2-3383 2-5389 2-3383 2-5389 2-3383 2-4523 2-4523 2-4499
42,43,45-48 39,46 42,43,45-48 39,46 42,43,45-48 39,46 44,46 44,46 40-47
2-4499
40-47
2-5389 2-3383 2-5389 2-3667 2-4499
42,43,45-48 39,46 42,43,45-48 42 40-47
2-3667 2-3667 2-3631 2-3631 2-5226 2-4386 2-5226 2-4383 2-4383 2-4383 2-3383 2-5226 2-5226 2-6223 2-5226 2-6223 2-5226
42 42 42,43,47,49 42,43,47,49 38,42-48,50,52 48 38,42-48,50,52 44-47 44-47 44-47 39,46 38,42-48,50,52 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52
REAR
13 13 16 14 14 15 15 14 14 14 15 15 15 15 14 14 15 15 15 15 14 14 14 14 14 15 15 16 16 16 16 16 16 14 14 14 16 15 15 16 16 15 15 15 15 15 15 15 15 15 14 14 15 15 15 15
3.23 3.08 2.50 3.29 3.29 3.33 3.33 3.43 3.43 3.43 3.33 3.40 3.27 3.27 3.36 3.36 3.33 3.33 3.20 3.13 3.29 3.29 3.29 3.21 3.21 3.13 3.13 2.81 2.88 2.81 2.81 2.69 2.69 3.14 3.14 3.07 2.63 3.13 3.13 2.63 2.63 2.80 2.73 2.53 3.20 3.00 3.00 3.00 2.93 3.07 3.21 3.21 2.73 2.73 2.73 2.73
520-96 520-98 530-106 520-116 520-112 530-110 530-110 530-112 530-112 530-112 530-110 530-112 530-108 530-108 530-112 530-112 530-112 530-110 530-112 530-110 530-112 530-112 530-112 530-112 530-112 530-118 530-118 525-108 525-108 525-108 525-108 525-114 525-114 530-108 530-108 530-108 520-108 525-116 525-116 520-114 520-114 525-110 525-110 530-104 525-118 530-106 525-110 525-114 525-108 520-112 530-114 530-114 630-96 630-96 630-96 630-96
FRONT Alum Appl Code
# Teeth
5-3497
40-48
5-3497
40-48
5-3497
40-48
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
328 328 511 328 328 511 511 511 511 511 511 511 511 511 511 511 511 511 511 511 511 511 333 511 333 511 333 404 404 404 333 404 333 511 333 511 335 404 333 335 335 335 335
12-14 12-14 13-18 12-14 12-14 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 13-18 14-17 13-18 14-17 13-18 14-17 15-17 15-17 15-17 14-17 15-17 14-17 13-18 14-17 13-18 15 15-17 14-17 15 15 15 15
404 511 404 404 404 325 511 511 604 511 604 511
15-17 13-18 15-17 15-17 15-17 12-16 13-18 13-18 13,15 13-18 13,15 13-18
Comments / Notes
520 Conversion 520 Conversion 520 Conversion
520 Conversion 520 Conversion 520 Conversion
520 Conversion
520 Conversion 520 Conversion
530 Conversion 530 Conversion
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 21
19 1/14/10 10:44:44 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
SUZUKI
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
GS750E GS750E GS750E GS750ES GS750L GS750L GS750L GS750L GS750S GS750S GS750T GS750T GSX750F Katana GSX750F Katana GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750 GSX-R750W GT750 GT750 GT750 VZ800 Marauder RF900R RF900RZ DL1000 V-Strom DL1000 V-Strom GS1000 GS1000 GS1000E GS1000E GS1000L GS1000L GS1000S GS1000S GSX-R1000 GSX-R1000 GSX-R1000 GSX-R1000 GSX-R1000 SV1000 SV1000 SV1000-S SV1000-S TL1000R TL1000S GS1100E GS1100E GS1100ES
750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 750 800 900 900 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1100 1100 1100
1980-82 1980-82 1983 1983 1979 1979 1980-81 1980-81 1983 1983 1982-83 1982-83 1989-97 1998-06 1986-87 1988-89 1990-92 1996-97 1998-99 2000-03 2000-03 2004-05 2004-05 2006-09 2006-09 1993-95 1972-74 1975-76 1977 1997-04 1994-97 1995 2002-09 2002-09 1978-79 1978-79 1978-80 1978-80 1979 1979 1979-82 1979-82 2001-06 2001-06 2007-08 2007-08 2009 2003-07 2003-07 2003-07 2003-07 1998-03 1997-01 1980-83 1980-83 1983
41 41 43 43 41 41 40 40 41 41 41 41 47 45 42 45 43 43 44 42 42 43 43 45 45 42 47 43 40 48 43 43 41 41 42 42 42 42 42 42 42 42 42 42 43 43 42 40 40 40 40 39 38 42 42 42
2-6223 2-5226 2-5226 2-5226 2-6223 2-5226 2-6223 2-5226 2-6223 2-5226 2-6223 2-5226 2-5389 2-5389 2-5389 2-5389 2-5226 2-5501 2-4523 2-4499
40-42 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 42,43,45-48 42,43,45-48 42,43,45-48 42,43,45-48 38,42-48,50,52 40,42,45,46,48 44,46 40-47
2-4499
40-47
2-4499
40-47
2-5226 2-5226 2-5226 2-5226 2-5389 2-5226 2-5226 2-4499
38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 42,43,45-48 38,42-48,50,52 38,42-48,50,52 40-47
2-6223 2-5226 2-6223 2-5226 2-6223 2-5226 2-6223 2-5226 2-5499
40-42 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 40,42,43
2-5499
40,42,43
2-5474 2-5499
42-49 40,42,43
2-5499
40,42,43
2-5526 2-5526 2-6223 2-5226 2-6223
38-40 38-40 40-42 38,42-48,50,52 40-42
20
REAR
15 15 14 14 15 15 15 15 15 15 15 15 15 15 14 15 15 16 16 17 17 17 17 17 17 15 15 16 15 15 15 15 17 17 15 15 15 15 15 15 15 15 17 17 17 17 17 17 17 17 17 17 17 15 15 15
2.73 2.73 3.07 3.07 2.73 2.73 2.67 2.67 2.73 2.73 2.73 2.73 3.13 3.00 3.00 3.00 2.87 2.69 2.75 2.47 2.47 2.53 2.53 2.65 2.65 2.80 3.13 2.69 2.67 3.20 2.87 2.87 2.41 2.41 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 2.47 2.47 2.53 2.53 2.47 2.35 2.35 2.35 2.35 2.29 2.24 2.80 2.80 2.80
630-96 630-96 530-112 530-112 630-96 630-96 630-96 630-96 630-96 630-96 630-96 630-96 530-118 530-116 530-106 530-108 530-108 530-108 525-108 525-108 525-108 525-108 525-108 525-116 525-116 530-108 530-108 530-106 530-104 530-116 532-110 532-110 525-112 525-112 630-96 630-96 630-96 630-96 630-96 630-96 630-96 630-96 530-110 530-110 530-112 530-112 530-114 530-108 530-108 530-108 530-108 530-106 530-104 630-96 630-96 630-98
FRONT Alum Appl Code
# Teeth
5-3497
40-48
5-3497
40-48
5-3497
40-48
5-3497
40-48
5-3497
40-48
5-3497
40-48
5-3497
40-48
5-3497
40-48
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
609 511 511 511 604 511 609 511 609 511 609 511 511 511 511 511 511 511 404 404 333 404 333 404 333 511 501 501 501 511 511 511 404 333 609 511 609 511 609 511 609 511 511 333 511 333 560 511 333 511 333 511 511 609 511 609
15,16 13-18 13-18 13-18 13,15 13-18 15,16 13-18 15,16 13-18 15,16 13-18 13-18 13-18 13-18 13-18 13-18 13-18 15-17 15-17 14-17 15-17 14-17 15-17 14-17 13-18 16 16 16 13-18 13-18 13-18 15-17 14-17 15,16 13-18 15,16 13-18 15,16 13-18 15,16 13-18 13-18 14-17 13-18 14-17 17,18 13-18 14-17 13-18 14-17 13-18 13-18 15,16 13-18 15,16
Comments / Notes
530 Conversion
530 Conversion 530 Conversion 530 Conversion 530 Conversion
520 Conversion 520 Conversion 520 Conversion
530 Conversion 530 Conversion 520 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 520 Conversion 520 Conversion
520 Conversion 520 Conversion
530 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 22
1/14/10 10:44:45 AM
SUZUKI/YAMAHA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
SUZUKI MODEL
OE GEARING INFO
SUZUKI
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
GS1100ES GS1100L GS1100L GS1100S GS1100S GSX1100F Katana GSX-R1100 GSX-R1100 GSX-R1100 GSX-R1100W GSX-R1100W GS1150E GS1150ES GS1150ES3 Bandit GSF1200S Bandit GSF1250S/ABS Bandit GSX1300-R Hayabusa GSX1300-R Hayabusa GSX1300BK B-King
1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1150 1150 1150 1200 1250 1300 1300 1300
1983 1980 1980 1983 1983 1988-93 1986-87 1988 1989-92 1993-94 1995-98 1985-86 1984-86 1984 1997-05 2007-09 1999-07 2008-09 2008-09
42 40 40 42 42 52 47 46 48 42 44 42 42 42 45 43 40 43 43
2-5226 2-6223 2-5226 2-6223 2-5226 2-5226 2-5389 2-5389 2-5226 2-5226 2-5226 2-6223 2-6223 2-6223 2-5226 2-5499 2-5526 2-5499 2-5499
38,42-48,50,52 40-42 38,42-48,50,52 40-42 38,42-48,50,52 38,42-48,50,52 42,43,45-48 42,43,45-48 38,42-48,50,52 38,42-48,50,52 38,42-48,50,52 40-42 40-42 40-42 38,42-48,50,52 40,42,43 38-40 40,42,43 40,42,43
REAR
15 15 15 15 15 15 14 14 15 15 16 15 15 15 15 18 17 18 18
2.80 2.67 2.67 2.80 2.80 3.47 3.36 3.29 3.20 2.80 2.75 2.80 2.80 2.80 3.00 2.39 2.35 2.39 2.39
630-98 630-96 630-96 630-96 630-96 532-118 532-114 532-114 532-114 532-114 532-116 630-102 630-102 630-102 530-110 530-120 530-112 530-118 530-118
FRONT Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
511 609 511 609 511 511 511 511 511 511 511 609 609 609 511 511 511 560 560
13-18 15,16 13-18 15,16 13-18 13-18 13-18 13-18 13-18 13-18 13-18 15,16 15,16 15,16 13-18 13-18 13-18 17,18 17,18
Comments / Notes
530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion 530 Conversion
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
DT50 JT1 JT2 LB50P Chappy RX50 Special RX50M Midnight Special TTR50 YJ1 YJ2 YSR50 YZ50 RD60 YZ60 YZ60 BW80 Big Wheel BW80 Big Wheel DT80 G6S G7S GT1 GT80 GT80 GT-MX LB80-2A LB80-2A Chappy
50 50 50 50 50 50 50 50 50 50 50 60 60 60 80 80 80 80 80 80 80 80 80 80 80
1988-90 1971 1972 1978-82 1983-84 1983-84 2006-09 1964-65 1964-65 1987-92 1980 1973-75 1981 1982-83 1986-88 1990 1974-83 1970-71 1972 1973 1974-76 1978-80 1973-79 1976 1977-78
48 41 41 32 47 47 37 39 39 44 45 42 42 42 32 32 41 37 37 41 41 41 41 28 31
2-1011 2-1011 2-1011 2-1011
41,48 41,48 41,48 41,48
2-1117 2-1011 2-1011
32,35,37,45,48 41,48 41,48
2-1117
32,35,37,45,48
2-1117 2-1117 2-1011 2-1117 2-1117 2-1011 2-1011 2-1011 2-1011 2-1011 2-1117
32,35,37,45,48 32,35,37,45,48 41,48 32,35,37,45,48 32,35,37,45,48 41,48 41,48 41,48 41,48 41,48 32,35,37,45,48
REAR
13 13 13 13 12 12 13 15 15 12 12 13 12 13 15 15 14 14 14 14 14 14 14 14 15
3.69 3.15 3.15 2.46 3.92 3.92 2.85 2.60 2.60 3.67 3.75 3.23 3.50 3.23 2.13 2.13 2.93 2.64 2.64 2.93 2.93 2.93 2.93 2.00 2.07
420-110 420-90 420-90 420-92 420-110 420-110 420420-100 420-100 420-100 420-90 420-106 420-98 420-98 420-90 420-90 420-106 420-96 420-96 420-106 420-106 420-106 420-106 428-88 420-88
FRONT Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
CS Appl Code 104 101 101 104 101 101 104 104 104 101 101 101 104 104 104 104 101 104 104 101 101 101 101 104 104
# Teeth
Comments / Notes
12-15 11-14 11-14 12-15 11-14 11-14 12-15 12-15 12-15 11-14 11-14 11-14 12-15 12-15 12-15 12-15 11-14 12-15 12-15 11-14 11-14 11-14 11-14 12-15 12-15
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 23
21 1/14/10 10:44:45 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
YAMAHA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
LB80-2H LB80-3 MX80 PW80 PW80 PW80 TY80 U7E YG5S YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ80 YZ85 HS1 HT1 HT1-MX TTR90 YG5T DT100 DT100 LS2 LT2 LT2M LT3 LT-MX MX100 MX100 RS100 RT100 RT100 YG1 YG1K YG1T YG1TK YL1 YL1E YL2 YZ100 YZ100 YZ100 YZ100 TT-R110 AS2C AT1 AT1-E AT1-MX AT2 AT3 DT125 DT125
80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 80 85 90 90 90 90 90 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 110 125 125 125 125 125 125 125 125
1976 1977 1980-82 1983 1985 1991-06 1974-75 1969 1969 1974 1975 1976 1977 1978-79 1980 1981-82 1983 1984 1985 1986-92 1993-01 2002-10 1970-71 1970-71 1971 2000-07 1968 1974-76 1977-83 1972 1972 1972 1973 1973 1974-75 1979-83 1975-76 1990 1992-00 1963 1964 1963 1964 1966 1967 1967 1976-77 1978-79 1980-81 1982-83 2008-09 1969 1970-71 1969-70 1971 1972 1973 1974-75 1976
31 36 41 32 32 32 41 35 39 43 48 48 48 51 51 44 42 46 48 46 47 47 40 49 52 35 41 49 45 42 49 49 49 49 52 48 36 48 48 37 37 51 51 35 35 37 40 43 45 50 35 39 45 45 45 45 45 45 45
2-1011 2-1117 2-1011 2-1117 2-1117 2-1117 2-1011 2-1117 2-1117 2-1011 2-1011 2-1011 2-1011
41,48 32,35,37,45,48 41,48 32,35,37,45,48 32,35,37,45,48 32,35,37,45,48 41,48 32,35,37,45,48 32,35,37,45,48 41,48 41,48 41,48 41,48
2-2103 2-2103 2-2103 2-2492 2-2492 2-2492 2-2429 2-2429 2-1117
42,47,50,55 42,47,50,55 42,47,50,55 46,48 46,48 46,48 44,47-50 44,47-50 32,35,37,45,48
2-1117
32,35,37,45,48
2-1117 2-1117
32,35,37,45,48 32,35,37,45,48
2-1117
32,35,37,45,48
2-1117 2-1117 2-1011 2-1011 2-1011 2-1011 2-1117 2-1117
32,35,37,45,48 32,35,37,45,48 41,48 41,48 41,48 41,48 32,35,37,45,48 32,35,37,45,48
2-3685 2-1117
44,46,48-52 32,35,37,45,48
2-2110 2-2110 2-2110 2-2110 2-2110 2-2110 2-2110
45 45 45 45 45 45 45
22
REAR
14 14 14 15 15 15 12 15 15 13 13 14 13 14 14 13 12 15 14 14 14 14 13 15 15 14 15 14 14 14 14 14 14 14 14 14 15 14 14 15 15 15 15 15 15 16 12 12 12 12 14 15 14 15 14 14 14 14 15
2.21 2.57 2.93 2.13 2.13 2.13 3.42 2.33 2.60 3.31 3.69 3.43 3.69 3.64 3.64 3.38 3.50 3.07 3.43 3.29 3.36 3.36 3.08 3.27 3.47 2.50 2.73 3.50 3.21 3.00 3.50 3.50 3.50 3.50 3.71 3.43 2.40 3.43 3.43 2.47 2.47 3.40 3.40 2.33 2.33 2.31 3.33 3.58 3.75 4.17 2.50 2.60 3.21 3.00 3.21 3.21 3.21 3.21 3.00
420-88 420-92 420-92 420-84 420-84 420-84 420-106 420-100 420-96 420-102 420-104 420-106 420-104 428-106 428-108 428-108 428-110 428-114 428-112 428-112 428-118 428-118 420-104 428-106 428-108 420-100 420-100 428-112 420-102 420-106 428-106 428-112 428-106 428-112 428-110 420-104 428-102 420-104 420-104 420-100 420-100 420-106 420-106 420-100 420-100 420-100 520-90 520-98 520-100 520-106 420-90 428-116 428-112 428-112 428-112 428-112 428-112 428-112 428-114
FRONT Alum Appl Code
# Teeth
5-2429 5-2429
46-50 46-50
5-3685
49,50,52
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
101 104 101 104 104 104 101 104 104 101 101 101 101 201 201 203 203 203 203 203 203 226 104 203 203 104 104 203 104 104 203 203 203 203 203 104 203 104 104 104 104 104 104 104 104 104 301 301 301 301 104 203 203 203 203 203 203 203 203
11-14 12-15 11-14 12-15 12-15 12-15 11-14 12-15 12-15 11-14 11-14 11-14 11-14 12,14 12,14 12-16 12-16 12-16 12-16 12-16 12-16 13-15 12-15 12-16 12-16 12-15 12-15 12-16 12-15 12-15 12-16 12-16 12-16 12-16 12-16 12-15 12-16 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 12-15 11-14 11-14 11-14 11-14 12-15 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16
Comments / Notes
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 24
1/14/10 10:44:46 AM
YAMAHA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
DT125 DT125 IT125 MX125 MX125 RD125 TA125 TTR125-L TTR125-E TZ125 XT125 XT125C YA6 YASIC YFM125 Breeze YFM125GT Grizzly YT125 Tri Moto YT125 Tri Moto YZ125 YZ125 YZ125X YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 YZ125 CT1 CT1 CT2 CT3 DT175 DT175 IT175 IT175 IT175 MX175 MX175 MX175 TY175 TY175 YT175 Tri Moto YZ175 RT180 RT180 RT180 YCS1 SR185 Exciter
125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 125 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 175 180 180 180 180 185
1978 1979-81 1980-81 1974-75 1976 1974-76 1974 2002-09 2002-09 1980 1982-83 1983 1966 1968 1989-04 2004-08 1980-81 1982-85 1974-75 1976 1976 1977-79 1980 1981-82 1983 1984 1985 1986 1987 1988 1989-92 1993-95 1996 1997-98 1999-01 2002-04 2005-08 2009-10 1969 1970-72 1970-72 1970-72 1974-76 1978-81 1977-79 1980-82 1983 1974 1975 1979-81 1975 1976 1982-83 1976 1990-92 1993 1995-98 1968 1981-82
49 49 46 47 45 39 36 54 49 35 54 54 39 39 32 32 49 39 47 45 46 51 48 46 48 48 52 50 50 49 51 50 50 48 48 49 48 48 45 45 45 45 45 49 41 44 44 47 49 49 51 51 39 44 51 51 51 37 44
2-2113 2-2113
49,51 49,51
2-2098 2-2098 2-2103 2-2103 2-2103
49,54 49,54 42,47,50,55 42,47,50,55 42,47,50,55
2-3123 2-3123 2-2163
32 32 49
2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3592 2-3592 2-3592 2-3592 2-2110 2-2110 2-2110 2-2110 2-2110 2-2113
44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 40,42,47-52 40,42,47-52 40,42,47-52 40,42,47-52 45 45 45 45 45 49,51
5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3592 5-3592 5-3592 5-3592
49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 43-54 43-54 43-54 43-54
2-3685 2-3685
44,46,48-52 44,46,48-52
5-3685 5-3685
49,50,52 49,50,52
2-2113 2-2113 2-2103 2-2103
49,51 49,51 42,47,50,55 42,47,50,55
2-2113 2-2097 2-2097
49,51 51 51
REAR
15 14 12 15 14 14 17 13 13 16 14 14 15 15 12 12 13 11 14 14 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 15 15 15 15 16 16 12 12 12 14 14 15 12 13 11 12 14 14 14 15 15
3.27 3.50 3.83 3.13 3.21 2.79 2.12 4.15 3.77 2.19 3.86 3.86 2.60 2.60 2.67 2.67 3.77 3.55 3.36 3.21 3.83 4.25 4.00 3.83 4.00 4.00 4.33 3.85 3.85 3.77 3.92 3.85 3.85 3.69 3.69 3.77 3.69 3.69 3.00 3.00 3.00 3.00 2.81 3.06 3.42 3.67 3.67 3.36 3.50 3.27 4.25 3.92 3.55 3.67 3.64 3.64 3.64 2.47 2.93
428-118 428-118 520-100 428-116 428-114 428-110 428-110 428-122 428-118 428-108 428-120 428-120 428-116 428-104 520-74 520-74 428-60 520-48 428-112 428-110 520-98 520-104 520-102 520-104 520-106 520-110 520-114 520-112 520-112 520-112 520-116 520-116 520-112 520-112 520-112 520-112 520-112 520-114 428-114 428-112 428-112 428-112 428-112 428-118 520-96 520-100 520-104 428-112 428-118 428-118 428-114 428-114 520-48 520-96 428-122 428-120 428-120 428-106 428-118
FRONT Alum Appl Code
# Teeth
Works Z Appl Code
8-3592 8-3592 8-3592 8-3592
# Teeth
48-51 48-51 48-51 48-51
CS Appl Code
# Teeth
203 203 301 203 203 203 203 206 206 203 206 206 203 203 315 315 203 301 203 203 301 301 301 301 301 301 301 301 345 345 345 345 345 345 345 345 388 388 203 203 203 203 203 203 301 301 301 203 203 203 203 203 301 301 203 203 203 203 206
12-16 12-16 11-14 12-16 12-16 12-16 12-16 13-15 13-15 12-16 13-15 13-15 12-16 12-16 10,12-17 10,12-17 12-16 11-14 12-16 12-16 11-14 11-14 11-14 11-14 11-14 11-14 11-14 11-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-14 12-16 12-16 12-16 12-16 12-16 12-16 11-14 11-14 11-14 12-16 12-16 12-16 12-16 12-16 11-14 11-14 12-16 12-16 12-16 12-16 13-15
Comments / Notes
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 25
23 1/14/10 10:44:46 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
YAMAHA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
BW200 Big Wheel BW200E Big Wheel CS3 CS5 IT200 RD200 TW200 Trailway WR200R XT200 XT200C YFS200 Blaster YTM200 Tri Moto TT225 TTR225-R XT225 Serow TTR230 DS6B DS6C DS7 DT1 DT1 DT1-B DT1-E DT1-MX DT1-MX DT1-S DT2 DT250 DT250 DT2-MX DT3 IT250 IT250 IT250 IT250 IT250 MX250 MX250 RD250 SR250 Exciter I SR250T Exciter II SRX250 TT250 TT250 TTR250-R TY250 TY250 WR250F WR250F WR250R WR250X WR250Z XT250 XT250 XT250C XT250C XV250 RT 66 XV250 Virago XV250 V-Star
200 200 200 200 200 200 200 200 200 200 200 200 225 225 225 230 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250
1985-86 1986-88 1970-71 1972 1984-86 1974-76 1987-10 1992 1982-83 1983 1988-06 1983-85 1986-87 1999-04 1992-07 2005-09 1970 1969 1972 1968 1970 1969 1971 1970 1971 1969 1972 1974-76 1977-79 1972 1973 1977 1978 1979-80 1981-82 1983 1973-74 1975 1973-75 1980-82 1981 1987 1980 1981-82 1999-06 1974 1976-77 2001-06 2007-09 2008-10 2008-10 1991-97 1980-83 1984 1983 1984 1988-90 1995-08 2009-10
37 37 40 39 44 36 50 52 47 47 40 42 50 58 45 49 40 40 40 44 44 44 39 44 39 44 44 47 47 51 44 46 46 48 50 48 51 50 40 46 46 43 51 49 52 53 53 52 50 43 42 52 47 48 47 48 45 45 45
2-3107 2-3107
37 37
2-3685
44,46,48-52
2-2103
42,47,50,55
2-2103 2-2103 2-3679
42,47,50,55 42,47,50,55 40-44,46,48,50,52 5-3679 40-42
2-2104
45,50
2-2104 2-3592
45,50 40,42,47-52
2-3541
44,48
2-3679 2-3679 2-3679 2-3685 2-3685
40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 44,46,48-52 44,46,48-52
2-3679
40-44,46,48,50,52 5-3679 40-42
2-3103 2-3103 2-3103 2-3103 2-3103 2-3685 2-2104 2-2104 2-3592 2-3592 2-3592 2-3592 2-3685 2-3103 2-3103 2-3103 2-3103 2-3538 2-3538 2-3538
46,47 46,47 46,47 46,47 46,47 44,46,48-52 45,50 45,50 40,42,47-52 40,42,47-52 40,42,47-52 40,42,47-52 44,46,48-52 46,47 46,47 46,47 46,47 38,40,42,45 38,40,42,45 38,40,42,45
24
REAR
14 14 14 14 12 14 14 13 15 15 13 11 14 15 15 13 15 14 15 15 14 15 14 14 14 15 14 14 14 15 14 13 14 13 13 13 15 13 15 16 16 14 15 14 13 14 14 13 13 13 13 14 15 15 15 15 16 16 16
2.64 2.64 2.86 2.79 3.67 2.57 3.57 4.00 3.13 3.13 3.08 3.82 3.57 3.00 3.00 3.77 2.67 2.86 2.67 2.93 3.14 2.93 2.79 3.14 2.79 2.93 3.14 3.36 3.36 3.40 3.14 3.54 3.29 3.69 3.85 3.69 3.40 3.85 2.67 2.88 2.88 3.07 3.40 3.50 3.69 3.79 3.79 4.00 3.85 3.31 3.23 3.71 3.13 3.20 3.13 3.20 2.81 2.81 2.81
520-74 520-74 428-106 428-106 520-106 428-108 428-126 520-116 428-118 428-118 520-92 520-60 428-124 428-128 428-120 520-106 525-92 525-92 525-92 520-110 520-102 520-100 520-100 520-102 520-100 520-100 520-102 520-104 520-104 520-106 520-102 520-104 520-104 520-102 520-108 520-110 520-106 520-106 530-92 520-103 520-103 520-106 520-100 520-100 520-110 428-114 428-114 520-114 520-114 520-108 520-108 520-116 520-98 520-106 520-98 520-106 520-113 520-113 520-114
FRONT Alum Appl Code
# Teeth
Works Z Appl Code
# Teeth
5-3685 49,50,52
5-3592 43-54
5-3679 5-3679 5-3679 5-3685 5-3685
8-3592
48-51
40-42 40-42 40-42 49,50,52 49,50,52
5-3685 49,50,52
5-3592 5-3592 5-3592 5-3592 5-3685
43-54 43-54 43-54 43-54 49,50,52
8-3592 8-3592 8-3592 8-3592
48-51 48-51 48-51 48-51
CS Appl Code
# Teeth
301 301 203 203 301 203 213 345 206 206 349 330 206 206 206 349 511 511 511 325 325 325 325 325 325 325 325 325 315 325 325 315 315 315 315 315 325 325 511 315 315
11-14 11-14 12-16 12-16 11-14 12-16 14 12-14 13-15 13-15 13,14 11 13-15 13-15 13-15 13,14 13-18 13-18 13-18 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 10,12-17 12-16 12-16 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 12-16 12-16 13-18 10,12-17 10,12-17
315 315 3A0 203 203 388 388 388 388 315 315
10,12-17 10,12-17 12-14 12-16 12-16 12-14 12-14 12-14 12-14 10,12-17 10,12-17
315
10,12-17
315 315 315
10,12-17 10,12-17 10,12-17
Comments / Notes
Use Tapered Head Bolts on Rr Sprkt 530 Conversion 530 Conversion 530 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 26
1/14/10 10:44:47 AM
YAMAHA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 350 360 360 360 360 360 360 360 360 360 360 400 400 400 400 400 400 400 400 400 400 400
1967 2008-10 1985-86 1974 1975 1976 1977 1978-79 1980 1981 1982 1983-84 1985-86 1987-90 1989 1990 1991-93 1994-97 1999-10 2001-06 2007-08 2009-10 1987-88 1969 1970-72 1973-75 1984-85 1985 1986-87 1985 1986 1985-00 2004-10 1987-88 1989-04 1987-88 1989-06 1967 1974 1973-74 1970-71 1970 1971 1972 1972 1973 1976-77 1974-75 1975-76 1977 1978 1976-78 1979 1975 1976-78 1979 1998 1999-00 1977
YDS5 YFM250 Raptor YTZ250 Tri Moto YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 YZ250 WR YZ250 WR YZ250 YZ250 YZ250 YZ250F YZ250F YZ250F BW350 Big Wheel R3 R5 RD350 RZ350 RZ350C TT350 TY350 TY350 XT350 YFM350 Raptor YFM350X Warrior YFM350X Warrior YFZ350 Banshee YFZ350 Banshee YM2C DT360 MX360 RT1 RT1-M RT1-MX RT2 RT2-MX RT3 XS360 YZ360 DT400 DT400 DT400 IT400 IT400 MX400 RD400 RD400 WR400F WR400F XS400
REAR
Rear CS Ratio Chain Links
41 38 44 50 52 50 54 48 48 48 45 48 50 49 49 51 49 49 50 48 49 49 37 39 40 40 40 40 50 42 35 55 38 40 40 40 41 41 44 51 39 44 44 39 51 39 40 48 47 40 43 46 46 50 38 37 50 50 37
15 22 13 13 13 13 13 13 13 14 13 13 14 14 14 14 14 13 14 13 13 13 14 15 15 15 17 17 14 12 10 19 13 13 13 13 14 15 15 15 14 14 14 15 15 15 16 15 14 16 16 15 14 14 17 17 14 14 16
2.73 1.73 3.38 3.85 4.00 3.85 4.15 3.69 3.69 3.43 3.46 3.69 3.57 3.50 3.50 3.64 3.50 3.77 3.85 3.69 3.77 3.77 2.64 2.60 2.67 2.67 2.35 2.35 3.57 3.50 3.50 2.89 2.92 3.08 3.08 3.08 2.93 2.73 2.93 3.40 2.79 3.14 3.14 2.60 3.40 2.60 2.50 3.20 3.36 2.50 2.69 3.07 3.29 3.57 2.24 2.18 3.57 3.57 2.31
525-92 520-92 520-98 520-106 520-106 520-106 520-108 520-108 520-106 520-110 520-110 520-112 520-114 520-114 520-114 520-116 520-116 520-114 520-114 520-112 520-112 520-114 520-76 530-98 525-92 530-92 520-106 520-106 520-108 520-96 520-92 428-130 520-98 520-100 520-98 520-100 520-104 525-98 520-104 520-106 520-102 520-110 520-110 520-102 520-106 520-102 530-99 520-104 520-114 520-102 520-102 520-104 520-102 520-106 530-95 530-96 520-114 520-114 530-96
FRONT
Steel Appl Code
# Teeth
Alum Appl Code
# Teeth
2-3540 2-3679 2-3679 2-3679 2-3679 2-3679 2-3679 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3685 2-3592 2-3592 2-3592 2-3592
38-40 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 40,42,47-52 40,42,47-52 40,42,47-52 40,42,47-52
5-3540 5-3679 5-3679 5-3679 5-3679 5-3679 5-3679 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3685 5-3592 5-3592 5-3592 5-3592
37-40 40-42 40-42 40-42 40-42 40-42 40-42 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52 43-54 43-54 43-54 43-54
2-3685
44,46,48-52
2-2103 2-3540 2-3538 2-3679 2-3538 2-3679
47,50,55 38-40 38,40,42,45 40-44,46,48,50,52 38,40,42,45 40-44,46,48,50,52
Works Z Appl Code
8-3592 8-3592 8-3592 8-3592
# Teeth
48-51 48-51 48-51 48-51
5-3685 49,50,52
5-3540 37-40 5-3679 40-42 5-3679 40-42
2-3679
40-44,46,48,50,52
5-3679 40-42
2-3679 2-3679 2-3679 2-3679 2-3679
40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52 40-44,46,48,50,52
5-3679 5-3679 5-3679 5-3679 5-3679
2-5196 2-3685 2-3592 2-5196
37 44,46,48-52 40,42,47-52 37
5-3685 49,50,52 5-3592 43-54
40-42 40-42 40-42 40-42 40-42
8-3592
48-51
CS Appl Code
# Teeth
511
13-18
315 325 325 325 325 325 315 315 315 315 315 315 315 315 315 315 325 388 388 388 301 511 511 511 315 315 316 315 315 218 315 315 315 315 315 511 325 325 325 325 325 325 325 325 501 325 325 325 325 325 325 325 501 501 325 325 501
10,12-17 12-16 12-16 12-16 12-16 12-16 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 12-16 12-14 12-14 12-14 11-14 13-18 13-18 13-18 10,12-17 10,12-17 14,15 10,12-17 10,12-17 19 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 13-18 12-16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 16 12-16 12-16 12-16 12-16 12-16 12-16 12-16 16 16 12-16 12-16 16
Comments / Notes
530 Conversion
530 Conversion 530 Conversion
530 Conversion
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 27
25 1/14/10 10:44:47 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
YAMAHA
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
XS400 XS400 Special II XS400 Maxim XS400-2 XS400-2 XS400R Seca XS400S XS400S Heritage YZ400 YZ400 YZ400F YZ400F IT425 WR426F YZ426F WR450F WR450F YFZ450 YFZ450R YFZ450X YZ450F YZ450F YZ450F YZ450F IT465 YZ465 YZ465 IT490 YZ490 YZ490 YZ490 SC500 SC500A SR500 TT500 TT500 TX500 WR500Z XS500 XS500 XT500 XJ550 Maxim XJ550R Seca XJ550R Seca XT550 FJ600 FZ600 FZ600 FZ-6 FZ600 FZ-6 FZ-6R FZR600 FZR600R SRX600 TT600 XJ600S Seca II XT600 XT600E YX600 Radian YX600 Radian
400 400 400 400 400 400 400 400 400 400 400 400 425 426 426 450 450 450 450 450 450 450 450 450 465 465 465 490 490 490 490 500 500 500 500 500 500 500 500 500 500 550 550 550 550 600 600 600 600 600 600 600 600 600 600 600 600 600 600
1978-79 1980-81 1982-83 1978 1979 1982-83 1980-81 1982 1976-77 1978-79 1998 1999 1980 2001-02 1999-02 2003-06 2007-09 2004-09 2009-10 2010 2003-04 2005 2006-09 2010 1981-82 1980 1981 1983-84 1982 1983-85 1986-90 1973 1974 1978-81 1976 1977-81 1973-74 1992-93 1975 1976-78 1976-81 1981-83 1981 1982-83 1982-83 1984-85 1986-88 2004-09 2004-09 2009-10 1989 1990-99 1986 1983-86 1992-98 1984-89 1990-95 1986-87 1988-90
39 37 35 37 39 38 37 37 50 50 49 49 46 50 49 50 50 38 38 38 48 51 49 48 44 46 46 44 44 46 48 51 51 44 52 50 43 50 43 42 44 45 46 45 42 45 46 46 46 46 46 45 37 50 48 42 45 44 45
2-5196
37
2-5395 2-5196 2-5196 2-5395 2-5196
35 37 37 35 37
2-3679 2-3679 2-3685 2-3592 2-3679 2-3592 2-3592 2-3592 2-3592 2-3540 2-3540 2-3540 2-3592 2-3592 2-3592 2-3592 2-3685 2-3679 2-3685 2-3685 2-3685 2-3685 2-3685
40-44,46,48,50,52 40-44,46,48,50,52 44,46,48-52 40,42,47-52 40-44,46,48,50,52 40,42,47-52 40,42,47-52 40,42,47-52 40,42,47-52 38-40 38-40 38-40 40,42,47-52 40,42,47-52 40,42,47-52 40,42,47-52 44,46,48-52 40-44,46,48,50,52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52 44,46,48-52
5-3679 5-3679 5-3685 5-3592 5-3679 5-3592 5-3592 5-3592 5-3592 5-3540 5-3540 5-3540 5-3592 5-3592 5-3592 5-3592 5-3685 5-3679 5-3685 5-3685 5-3685 5-3685 5-3685
2-3679 2-3679 2-5401 2-3685 2-5401 2-5196 2-3679 2-5202 2-5202 2-5202 2-3538
40-44,46,48,50,52 40-44,46,48,50,52 34 44,46,48-52 34 37 40-44,46,48,50,52 45 45 45 38,40,42,45
5-3679 40-42 5-3679 40-42
2-5474
42-49
2-3610 2-5544 2-5544
46 45,46 45,46
2-3685 2-3541 2-3538 2-3538
44,46,48-52 44,48 38,40,42,45 38,40,42,45
26
REAR
16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 13 14 14 14 14 14 13 13 14 14 14 14 14 14 14 16 16 16 15 15 17 15 17 16 16 16 16 16 15 16 16 16 16 16 15 15 15 14 16 15 15 16 16
2.44 2.31 2.19 2.31 2.44 2.38 2.31 2.31 3.57 3.57 3.50 3.50 3.29 3.57 3.50 3.57 3.85 2.71 2.71 2.71 3.43 3.64 3.77 3.69 3.14 3.29 3.29 3.14 3.14 3.29 3.43 3.19 3.19 2.75 3.47 3.33 2.53 3.33 2.53 2.63 2.75 2.81 2.88 2.81 2.80 2.81 2.88 2.88 2.88 2.88 3.07 3.00 2.47 3.57 3.00 2.80 3.00 2.75 2.81
530-102 530-102 530-100 530-96 530-102 530-102 530-102 530-102 520-106 520-108 520-114 520-114 520-102 520-114 520-114 520-114 520-114 520-98 520-98 520-98 520-114 520-114 520-114 520-114 520-108 520-108 520-108 520-110 520-110 520-112 520-112 520-106 520-106 530-104 520-100 520-104 530-108 520-118 530-108 530-106 520-100 530-104 530-104 530-104 520-98 530-106 530-104 530-118 530-118 520530-106 530-106 520-104 520-112 520-110 520-104 520-106 530-104 530-104
FRONT Alum Appl Code
# Teeth
40-42 40-42 49,50,52 43-54 40-42 43-54 43-54 43-54 43-54 37-40 37-40 37-40 43-54 43-54 43-54 43-54 49,50,52 40-42 49,50,52 49,50,52 49,50,52 49,50,52 49,50,52
5-3685 49,50,52
5-3679 40-42
5-3477 39-49
5-3685 49,50,52
Works Z Appl Code
# Teeth
8-3592
48-51
8-3592 8-3592 8-3592 8-3592
48-51 48-51 48-51 48-51
8-3592 8-3592 8-3592 8-3592
48-51 48-51 48-51 48-51
CS Appl Code
# Teeth
501 501 502 501 501 502 501 501 325 325 325 325 315 325 325 325 325 325
16 16 16 16 16 16 16 16 12-16 12-16 12-16 12-16 10,12-17 12-16 12-16 12-16 12-16 12-16
325 325 325 325 315 315 315 315 315 315 315 325 325 511 325 325 511 315 511 511 325 502 502 502 316 502 502 519 394 3B4 511 511 316 316
12-16 12-16 12-16 12-16 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 10,12-17 12-16 12-16 13-18 12-16 12-16 13-18 10,12-17 13-18 13-18 12-16 16 16 16 14,15 16 16 15-17 15,16 16 13-18 13-18 14,15 14,15
316
14,15
502 502
16 16
Comments / Notes
520 Conversion
www.sunstar-mc.com
2010_sun_CATinserts_rev2.indd 28
1/14/10 10:44:48 AM
YAMAHA
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
YAMAHA MODEL
OE GEARING INFO
YAMAHA
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
# Teeth
YZF600R YZF-R6 R6 YZF-R6 R6 YZF-R6 R6 YZF-R6 R6 YZF-R6 R6 YZF-R6S R6S YZF-R6S R6S TX650 XS1 XS1-B XS2 XS650 Special II XS650-2 XS650S Heritage YFM660R Raptor FZ700 FZX700 Fazer YFM700R Raptor YFM700 Raptor SE FZ750 FZ750 FZ750C FZR750R TX750 YZF750R YZF750R TDM850 FZR1000 FZR1000 FZS1000 FZ-1 FZS1000 FZ-1 FZS1000 FZ-1 FZS1000 FZ-1 FZS1000 FZ-1 FZS1000 FZ-1 GTS1000 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 R1 YZF-R1 SP YZF-R1 SP FJ1100 FJ1200 FJ1200 FJ1200A
600 600 600 600 600 600 600 600 650 650 650 650 650 650 650 660 700 700 700 700 750 750 750 750 750 750 750 850 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 1100 1200 1200 1200
1994-07 1999-02 2003-05 2003-05 2006-10 2006-10 2006-09 2006-09 1973-75 1970 1971 1972 1975-81 1979 1978-83 2001-05 1987 1986-87 2006-10 2010 1985-86 1988 1986 1988 1973-74 1994 1995-98 1992-93 1987-88 1989-95 2001-03 2001-03 2004-05 2004-05 2006-10 2006-10 1993-94 1998-03 1998-03 2004-05 2004-05 2006-08 2006-08 2009-10 2009-10 2006 2006 1984-85 1986-87 1989-92 1992-93
47 48 48 48 45 45 48 48 34 34 34 34 34 34 34 40 46 44 38 38 45 43 45 42 40 43 43 44 47 47 44 44 44 44 45 45 47 43 43 45 45 45 45 47 47 45 45 42 41 40 40
2-5601 2-5482 2-5474
40,42,47,49 47-49 42-49
2-4473
44-46
2-5474
42-49
REAR
15 16 16 16 16 16 16 16 17 17 17 17 17 17 17 13 16 16 14 14 16 16 16 17 17 16 16 16 16 17 16 16 16 16 17 17 17 16 16 17 17 17 17 17 17 17 17 17 17 17 17
3.13 3.00 3.00 3.00 2.81 2.81 3.00 3.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00 3.08 2.88 2.75 2.71 2.71 2.81 2.69 2.81 2.47 2.35 2.69 2.69 2.75 2.94 2.76 2.75 2.75 2.75 2.75 2.65 2.65 2.76 2.69 2.69 2.65 2.65 2.65 2.65 2.76 2.76 2.65 2.65 2.47 2.41 2.35 2.35
530-108 532-116 532-116 532-116 525-114 525-114 532-116 532-116 530-108 530-98 530-98 530-98 530-104 530-104 530-104 520-92 530-112 530-108 520-98 520-98 530-110 530-110 530-110 530-108 530-105 532-106 532-106 525-114 532-110 532-110 530-114 530-114 530-116 530-116 530-122 530-122 532-118 530-114 530-114 530-116 530-116 530-118 530-118 530-120 530-120 530-116 530-116 530-110 530-110 530-110 530-110
FRONT Alum Appl Code
# Teeth
5-3477 39-49 5-3477 39-49
2-5401 2-5401 2-5401 2-5401 2-5401 2-5401 2-5401 2-3679 2-5544 2-5544 2-3540 2-3540 2-5544 2-5544 2-5544 2-5601 2-5401 2-5601 2-5601 2-3541 2-5601 2-5601 2-5474 2-5474 2-5474 2-5601 2-5474 2-5474 2-5474 2-5474 2-5474 2-5601 2-5601 2-5601 2-5601
5-3477 39-49 34 34 34 34 34 34 34 40-44,46,48,50,52 5-3679 40-42 45,46 45,46 38-40 5-3540 37-40 38-40 5-3540 37-40 45,46 45,46 45,46 40,42,47,49 34 40,42,47,49 40,42,47,49 44,48 40,42,47,49 40,42,47,49 42-49 5-3477 39-49 42-49 5-3477 39-49 42-49 5-3477 39-49 40,42,47,49 42-49 5-3477 39-49 42-49 5-3477 39-49 42-49 5-3477 39-49 42-49 5-3477 39-49 42-49 5-3477 39-49 40,42,47,49 40,42,47,49 40,42,47,49 40,42,47,49
Works Z Appl Code
# Teeth
CS Appl Code
# Teeth
511 519 519 394 414 3A7 519 394 510 510 510 510 510 510 510 325 519 519
13-18 15-17 15-17 15,16 16 15,16 15-17 15,16 17 17 17 17 17 17 17 12-16 15-17 15-17
519 519 519 519 510 519 519 325 519 519 517 395 517 395 517 395 519 517 395 517 395 517 395 517 395 517 395 517 517 517 517
15-17 15-17 15-17 15-17 17 15-17 15-17 12-16 15-17 15-17 16,17 15-17 16,17 15-17 16,17 15-17 15-17 16,17 15-17 16,17 15-17 16,17 15-17 16,17 15-17 16,17 15-17 16,17 16,17 16,17 16,17
Comments / Notes
530 Conversion 530 Conversion 520 Conversion 520 Conversion 530 Conversion 520 Conversion
530 Conversion 530 Conversion 520 Conversion 530 Conversion 530 Conversion 520 Conversion 520 Conversion 520 Conversion 530 Conversion 520 Conversion 520 Conversion 520 Conversion 520 Conversion 520 Conversion
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 29
27 1/14/10 10:44:48 AM
QUALITY. DURABILITY. PRICE.
SINCE
WWW.SUNSTAR-MC.COM
POLARIS
1946
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
POLARIS MODEL
OE GEARING INFO
POLARIS
CC
Years
Rear CS Ratio Chain Links
Steel Appl Code
2x4 250 Cyclone 250 Scrambler 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Blazer 250 Trail Boss 250 2WD Trail Boss 250 2WD Trail Boss 250 2WD Trail Boss 250 2WD Trail Boss 250 2WD 4x4 250 6x6 250 Big Boss 250 4x6 Big Boss 250 4x6 Big Boss 250 6x6 Trail Boss 250 4WD Trail Boss 250 4WD Trail Boss 250 4WD 2x4 300 Xpress 300 4x4 300 6x6 300 Xplorer 300 Trail Boss 325 Trail Boss 325 Trail Boss 325 Trail Boss 330 Trail Blazer 330 2x4 350L 2x4 350L 4x4 350L 4x4 350L 4x4 350L 6x6 350L Sportsman 350 4x4 2x4 400L Scrambler 400 2x4 Sport 400L Sport 400L Xpress 400 4x4 400L 6x6 400L Scrambler 400 4x4 Scrambler 400 4x4 Sportsman 400 4x4 Trailblazer 400 Xplorer 400 4x4 Xplorer 400L Magnum 425 2x4 Magnum 425 4x4 Magnum 425 6x6 Outlaw 450
250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 250 300 300 300 300 300 325 325 325 330 330 350 350 350 350 350 350 350 400 400 400 400 400 400 400 400 400 400 400 400 400 425 425 425 450
1993 1987 1985-86 1990 1991 1992 1993 1994 1995-98 1999 2000-06 1985-89 1990 1991-93 1994 1995-99 1993 1993 1989 1990-92 1991-92 1987-88 1989 1990-92 1995-96 1996-99 1994-95 1994 1996-99 2000 2001 2002 2003-10 2008-10 1990-92 1993 1990-91 1992 1993 1993 1993 1994-95 2001 1994-95 1996-99 1996 1994 1994-98 1995 1996-02 1994-96 2003 1995 1996-02 1995-98 1995-98 1996 2008
38 42 42 42 34 34 38 40 42 38 36 42 38 34 40 42
2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341
28
38 38
42 40 42 40 40 34 34
34 36 34 34 34
36
38
38
REAR
13 13 13 13 13 11 11 11 12 11 11 13 13 13 11 12
12 12
11 11 12 11 11 13 13
13 12 12 13 13
13
12
14
2.92 3.23 3.23 3.23 2.62 3.09 3.45 3.64 3.50 3.45 3.27 3.23 2.92 2.62 3.64 3.50
3.17 3.17
3.82 3.64 3.50 3.64 3.64 2.62 2.62
2.62 3.00 2.83 2.62 2.62
2.77
3.17
2.71
520-86 520-74 520-74 520-88 520-84 520-84 520-86 520-86 520-88 520-86 520520-88 520-86 520-84 520-86 520-88 520520520520520520520520520-86 520-86 520520520520-86 520-86 520-88 520-86 520-86 520-84 520-84 520520520520520520-84 520-86 520-84 520-84 520-84 520520520520520520520520520-86 520520520-
FRONT # Teeth
30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 42 42 42 42 42 42 42 42 30,34,36,38,40,42 30,34,36,38,40,42 40 42 40 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 34 34 34 42 34 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 34 42 38 38 34 36 34 34 30,34,36,38,40,42 38 42
CS # Teeth Appl Code 363 363 363 363 363 364 364 364 364 364 364 363 363 363 364 364
Front Center Center Inner Outer
364 364 364 364 364 363 363
363 364 364 363 363
363
364
357
36622
36511 36511
36412 36412
36511
36412 36412 36412 36412
36313 36311 36313
13 12 36622 36411 36411 36622 36411 36622 36411
364 364
CS Inner
AxleAxle
Comments / Notes
2-334130 2-334130 2-334130 2-334130
AXLE TO AXLE - 2 PCS REQUIRED AXLE TO AXLE - 2 PCS REQUIRED AXLE TO AXLE - 2 PCS REQUIRED AXLE TO AXLE - 2 PCS REQUIRED
13 13 13 13 13 11,12 11,12 11,12 11,12 11,12 11,12 13 13 13 11,12 11,12 36622 36411 36622 36411
363 364
CS Outer
36622 36622 36622
11,12 11,12 36622 36412 36622 36411 36622 36412
36622 36622
36511 36511 36511
36622 36622 36622 36622 36622
36412 36412 36411 36412 36412
36622 36622 36622 36622 36622
36511 36511 36511
36412 36412 36412 36313 36412
36622 36622 36622 36622 36622
36313 36412 36412 36412 36313
36622 36622 36622 36622 36622
36511 36511 36511 36511 36511
36313 36313 36511 36313 36313
36622 36313 36622 36313
36622 36622
36511 36511
36313 36313
36622 36411 36622 36411
36622 36622
36511 36511
36412 36412
2-334130 AXLE TO AXLE - 2 PCS REQUIRED
11,12 11,12 11,12 11,12 11,12 13 13
2-334130 AXLE TO AXLE - 2 PCS REQUIRED
13 11,12 11,12 13 13 2-334130 AXLE TO AXLE - 2 PCS REQUIRED
13
11,12 2-334130 AXLE TO AXLE - 2 PCS REQUIRED
12-14
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2010_sun_CATinserts_rev2.indd 30
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POLARIS
For the complete Sunstar part numbers:
Combine the Appl code for your desired product with the number of teeth. EXAMPLE:
APPL CODE
TEETH #
2-355943
POLARIS MODEL
OE GEARING INFO
POLARIS
CC
Years
Rear CS Ratio Chain Links
Outlaw 450 MXR Big Boss 500 6x6 Scrambler 500 Scrambler 500 2x4 Scrambler 500 2x4 Scrambler 500 2x4 INTL Scrambler 500 4x4 Sportsman 500 6x6 Outlaw 525 (all)
450 500 500 500 500 500 500 500 525
2009 1998-99 1997-00 2001 2002 2007-09 2000-10 2000-08 2007-09
38 36 36 36 36
38
REAR
14 13 13 12 12
14
2.71 5205202.77 520-86 2.77 520-86 3.00 520-86 3.00 520-86 5205202.71 520-
FRONT
Steel Appl Code
# Teeth
2-3341 2-3341 2-3341 2-3341 2-3341 2-3341 2-3341
30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42 30,34,36,38,40,42
CS # Teeth Appl Code 357
12-14
363 363 364 364
13 13 11,12 11,12
357
Front Center Center Inner Outer
CS Outer
CS Inner
AxleAxle
Comments / Notes
36622 36411
36622
36511
36412
2-334130 AXLE TO AXLE - 2 PCS REQUIRED
36622 36411 36622 36411
36622 36622
36511 36511
36313 36412
2-334130 AXLE TO AXLE - 2 PCS REQUIRED
12-14
4x6 ALL MODELS
AXLE TO AXLE
REAR DRIVEN
COUNTERSHAFT
4x4 ALL MODELS
CENTER INNER C/S INNER
FRONT AXLE REAR DRIVEN
C/S OUTER CENTER OUTER
6x6 ALL MODELS
CENTER INNER C/S INNER
FRONT AXLE AXLE TO AXLE
REAR DRIVEN
C/S OUTER
www.sunstar-mc.com 2010_sun_CATinserts_rev2.indd 31
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WWW.SUNSTAR-MC.COM
CATALOG CONTENTS AND WARRANTY We believe the contents and specifications given in this catalog to be accurate. We assume no liability for any errors in listings, specs, part numbers, and/or model applications. Sunstar reserves the right to change specs, product descriptions, product quality and/or applications at any time without notice and without further obligation. The reproduction of any material contained in this catalog is forbidden without Sunstar Engineering Americas’ written approval. All products manufactured by Sunstar are guaranteed against defects in material and workmanship. If any defects are found, credit will be given or replacement will be made at Sunstar’s discretion. Such credit or replacement shall be the sole remedy of the purchaser. Sunstar makes no other warranty of any kind, expressed or implied. Sunstar will not be liable for any loss damages, incidental, direct or consequential, arising out of the use of, or inability to use Sunstar products. This warranty does not cover any damage or defect due to accident, misuse, or neglect. Because we cannot control the application of our products, the buyer assumes risks for any and all damage caused to himself or third party, by virtue of failure of these parts. Final suitability of any information or application is the sole responsibility of the user.
All rights reserved. Copyright 2010 Sunstar. Printed in the USA
2010_sun_CATinserts_rev2.indd 32
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quality. durability. price.
quality. durability. price.
since 1946
since 1946
WORKSTRIPLESTAR ALUMINUMSPROCKETS
STANDARDSTEEL REARSPROCKETS
ATV/MX/OFF-ROAD/STREET
ATV/MX/OFF-ROAD/STREET
THE LIGHTEST AND LONGEST LASTING ALUMINUM SPROCKET AVAILABLE
THE STRONGEST, LONGEST LASTING STEEL REPLACEMENT SPROCKET AVAILABLE.
> Constructed of the highest quality, aerospace grade 7075 T-6 aluminum.
> Constructed of the highest quality 1045 high carbon steel.
> Computer designed weight reduction holes for lightness and stability.
> Exclusive heat treatment process for added strength and wear resistance.
> Exclusive tooth-valley design that provides
> Most are zinc plated and have a baked on paint process for durability and corrosion resistance.
24% more chain contact area for the best power transfer possible. > Extra thick hard anodized coating for added durability and a superb finish - leads to 10-15% increase in sprocket life versus other aluminum brands.
MX/OFF-ROAD
ATV
STREET
WORKS-Z STAINLESS STEEL
> The OEM’s choice for sprockets on nearly every Japanese brand motorcycle since 1946.
STREET
ATV
MX/OFF-ROAD
POWERDRIVE COUNTERSHAFTSPROCKETS
MX/OFF-ROAD
ATV/MX/OFF-ROAD/STREET
THE LIGHTEST STEEL SPROCKET AVAILABLE
STRONG, DURABLE AND RELIABLE FRONT SPROCKETS FOR ALL APPLICATIONS
> Constructed of the highest quality, stainless steel. > 100% heat treated for the ultimate combination of strength and durability.
> Manufactured from case hardened chromoly steel for unparalleled strength and durability.
> Unique and exclusive off set tooth design for exceptional self cleaning capabilities, extending the life of the entire chain drive system.
> ‘Parkerizing’ surface treatment prohibits rust and corrosion, building resistance against
ATV - MX/OFF-ROAD - STREET
those agents.
> Perfect for using in adverse off road conditions where extremely wet, muddy and/or sandy conditions are encountered.
> Constructed of the same great quality that the OEM’s have trusted since 1946.
> Up to 50% lighter than standard steel. > Twice the hardness of standard steel and 1.2 times laterally stronger - extremely resistant to bending.
> Sunstar’s steel rear sprocket is the strongest, most reliable and longest lasting steel sprocket available.
MX/OFF-ROAD
> 5 times the hardness of aluminum and 4-6 times the product life. > Includes matching hardware set (nuts, bolts, and washers).
www.sunstar-mc.com
www.sunstar-mc.com
THE LARGEST OEM SUPPLIER OF MOTORCYCLE SPROCKETS IN THE WORLD Sunstar has manufactured sprockets for every major motorcycle brand since 1946. Today, Sunstar is the largest OEM supplier of sprockets and brake rotors in the world. More than likely, the motorcycle you are riding came from the factory equipped with Sunstar brand sprockets and brake rotors. As a leader in both the OEM and aftermarket segments, Sunstar has prided itself on providing performance products with durability, price and functionality in mind. ADDRESS: 700 WATKINS GLEN DRIVE, FRANKLIN, OH 45005 I TELEPHONE: (937) 743.9049 [ x1334] I FAX: (937) 743.9069 I EMAIL:
[email protected] I WEBSITE: WWW.SUNSTAR-MC.COM DISTRIBUTION: UNITED STATES
DISTRIBUTION: CANADA WWW.SU N STAR- MC.COM
QUALITY. DURABILITY. PRICE. SINCE 1946
