Product Introduction & Basic Concept of Controller & Remote I/O Modules
Agenda
Basic Concepts of Remote I/O Basic Concepts of Controller Product Introduction and Selection Guide Typical Applications
Basic Concepts Remote I/O – – – –
Introduction to RS-232 & RS-485 Comparison of RS-232 & RS-485 Topology of RS-485 Introduction to Ethernet Remote I/O
Basic Concepts of Controller Product Introduction and Selection Guide Typical Applications
How to measure the temperature in a long distance? Measuring with a DAC card: 1200 m
Remote sensor
T/C
Control room
T/C wire A/D
noise
How to measure the temperature in a long distance? Measuring with a remote I/O module: 1200 m
Control room
Remote sensor
T/C Remote I/O
Standard T/C signal, 4-20mA, 0-5V…
Comm. Interface
Noise rejection (Differential signal)
RS-232
No noise rejection (single-ended) Short transmission distance (within 15m) Low transmission speed (within 115.2kbps)
Single-Ended Driver
Tx
Single-Ended Receiver
signal
Rx
RS-485
Noise rejection and cross wire (Differential) Long transmission distance (Up to 1200m) High transmission speed (Up to 10Mbps )
Differential Driver
Twisted-pair Signal Voltage
VCM
Differential Receiver
Comparison of RS-232 & RS-485
Standard
RS-232
RS-485
Single-ended
Differential
Driving No.
1
32
Receiving No.
1
32
Distance
15 m
1200 m
Max. data rate
115.2k bps
10 Mbps
Transmission mode
Full-duplex Point to point
Half-duplex Multi-drop
Signal
RS-485 Multi-drop
RS-485 is industry’s most widely used bidirectional, standard interface for serial communication. It is developed for industrial multi-drop systems. Transmit and receive data at high rates or over long distances across the differential signal line.
RS-485 multi-drop connections
RS-485 Termination Resistor Terminal Resistor (120 Ohm): To decrease the signal reflection RT
RT
RX
TX
Device 0
RX
TX
Device 30
31 driver / receiver
repeater
RT
RT
RX
TX
Device 0
RX
TX
Device 30
31 driver / receiver
RS-485 topology
Daisy chain structure
ADAM-4000 System Architecture Host PC Digital I/O
Network Converter RS-232
RS-485
Analog I/O RS-485
Relay RS-485
RS-485 RS-485
Thermocouple
Counter
RTD RS-485
Introduction to Ethernet Remote I/O
Communication – –
–
10/100 Mbps Ethernet Polling & Event handling (TCP/IP, UDP) Modbus/TCP protocol
z
Environment z z
z
Power Requirement z
Intelligent I/O –
– – –
DI: Latch, frequency , counter DO: Delay, Pulse Output AI: Max/Min/Ave. AO: PID Loop
z
z
Operating temp.: -10 ~ 70 C Humidity: 5% - 95%, noncondensing unregulated 10 - 30 VDC Protected against power reversal
Power Function z z
Peer to Peer Graphic Control Logic (GCL)
ADAM-6000 Architecture HMI Station
Internet
Internet Network TCP/IP& UDP ADAM-6520
ADAM-6520 UNO series
ADAM-6500 Comm. Controller ADAM-6022 PID Controller
ADAM-6000W series
ADAM-6000 I/O
ADAM-6000 I/O
IAG
Basic Concepts Remote I/O Basic Concepts of Controller – –
Introduction to Advantech controller Introduction to PAC
Product Introduction and Selection Guide Typical Applications
Introduction to Controller
A device which can control other devices A device which has CPU and memory It can run program without a PC (stand alone) It provides several communication interfaces such as RS-232/422/485 or Ethernet port Access the remote I/O data and control it Share the data through communication interfaces
Position of Controller
PLC Base Control
Structures:
Command or Logic gateway
Micro Processor
PLC
Pros: The decode action by hardware, the speed of execution is much higher
Cons: Can’t do the complex operation or command
PC-Based Control
Structure:
Industrial PC
Embedded Computing
Pros: Can make the complex program or operation (Floating Operation) Cons: The Active speed is slower than PLC
PAC Base Control
Features: –
–
– –
Multi-domain functionalities, including logic, motion, and process control on a single platform Employ a single development platform Programmable using a single software tools Utilizes de-facto standards for network interfaces Open and modular architectures that enable highly distributed automation environment
Embedded Computing
PAC PAC Relay
ADAM-5550KW PAC Architecture
Basic Concepts Remote I/O Basic Concepts of Controller Product Introduction and Selection Guide – – –
Serial Remote I/O modules Ethernet Remote I/O modules Advantech Controller
Typical Applications
ADAM-4520 : Isolated RS-232 to RS-485 converter
It is the interface between PC RS-232 to RS-485 modules. Isolated between PC and RS-485/power Auto flow control for RS-485 communication RS-232 RS-485
DATA+
ADAM -4520 Networking up to 1200 m Automatically Controls the Direction of Data Flow
DATA-
ADAM-4510: RS-485 Repeater
Extend the RS-485 network nodes Extend the distance for another 1200 m
repeater
RT
RX
TX
Device 0
RX
TX
Device 30
32 driver / receiver
RT
RX
TX
Device 0
RX
TX
Device 30
32 driver / receiver
Naming Rules of ADAM-4000 Modules
41XX: “Robust Family” for RS-485 I/O modules – – –
411X: Analog Input modules 415X: Digital I/O modules 416X: Relay Output modules
40XX: General purpose for RS-485 I/O modules – – – – –
401X: Analog Input modules 402X: Analog Output modules 405X: Digital I/O modules 406X: Relay Output modules 4080: Counter/Freq modules
ADAM-4000 Robust Family Features
Wide Temperature Range
ADAM-4000 series
Robust Family
Operation Temperature
-10~70 ℃
-40~85 ℃
Storage Temperature
-25~85 ℃
-40~85 ℃
ADAM-4000 Robust Family Features
Wide Range Power Input –
Cover new application such as Telecommunication, which usually use 48 VDC as power input
Power Input
ADAM-4000 series
Robust Family
10~30V
10~48V
3000 VDC Isolation Protection Power Surge Protection (500 VDC)
ADAM-4000 Robust I/O Features ~ For ADAM-4117, 4118, 4150, 4168
Configure Initial Mode by Switch Channel Status Display Node Address Display More than 10 Locate Function to Find Your Module New Features!! Firmware Updated by Utility Dual Watchdog Timer High Common Mode (4117, 4118) Software Filter (4117, 4118) Auto Optimized Working Frequency (4117, 4118) Auto Noise Rejection @ 50/60 Hz (4117,4118) Over Current and Temperature Shutdown (4150) More Choice for DI and DO (4150) Invert DI Status (4150)
Robust Family: More Choice for DI
Normal On/Off Signal Input
Counter Input (32-bit, Overflow flag)
Frequency Input (3KHz)
Robust Family : More Choice for DO
Normal On/Off Signal Output ton
Pulse Output toff
Delay Pulse Output (High Polarity)
Delay Pulse Output (Low Polarity)
Δt
Δt
Ethernet Remote I/O modules eWorld
ADAM-6000 Series Controller
ADAM-6501 -Comm. Controller ADAM-6022 - PID Controller
Digital I/O Module
AI Module
AO Module
Optic Module
ADAM-6050
ADAM-6015 ADAM-6024ADAM-6521
-12 DI/ 6 DO
- 6 RTD
ADAM-6051
ADAM-6017
-12 DI/ 2 DO/ 2 Counter -8 AI/ 2 DO
ADAM-6052
ADAM-6018
- 8 DI/ 8 DO
-8 AI/ 2 DO
ADAM-6060 - 8 DI/ 8 Relay Output
- 4 AI / 2 AO/ 2 DI / 4 DO
-Ethernet Switch with Fiber port
ADAM-6541 -Multi-mode converter
ADAM-6542 -WDM single strand converter
Hub/Switch Module ADAM-6510 -Ethernet Hub ADAM-6520 - Ethernet Switch
ADAM-6000 P2P & GCL Features
No controller needed No programming needed Simple Utility configuration Peer to peer –
Update Period Mode: Periodically,Periodically + Change of State
GCL – – – – – –
Graphic Condition Logic Secured by IP or Mac address control Online Monitor One module includes 16 rules Rules in one module can be cascaded Rules can be expanded over modules
Remote I/O Comparison Table Product
Features
I/O Point
ADAM-4000 series
RS-485 network Daisychain (multidrop)
-
Less than 8 CH AI/O Less than 16 point DI/O
ADAM-5000/485 I/O series
Distributed I/O system (RS-485 network)
-
8~64 CH AI 16~128 Points of DIO
ADAM-5000TCP
Distributed I/O system (Ethernet solution)
-
8~64 CH AI 16~128 Points of DIO
ADAM-6000 series
Ethernet-enabled DAQ and control module
-
Less than 8 CH AI/O Less than 16 point DI/O
Photo
Controller Comparison table ADAM-4501
ADAM-6501
ADAM-5510M(E)
ADAM-5510(E)/TCP
ADAM-5510(E)KW/TP
ADAM-6000
ADAM-5000/485 4 slots or 8 slots
ADAM-5000/TCP 4 slots or 8 slots
ADAM-5000/TCP 4 slots or 8 slots
I/O capacity
on-board 4DI 4DO
NO on-board I/O
4 slots or 8 slots ADAM-5000 module
4 slots or 8 slots ADAM-5000 module
4 slots or 8 slots ADAM-5000 module
COM ports
4 COM 1 LAN
2 COM 1 LAN
4 COM
4 COM 1 LAN
4 COM 1 LAN
OS
ROM-DOS
WinCE
ROM-DOS
ROM-DOS
ROM-DOS
Borland C
VS .NET, eVC
Borland C
Borland C
Multiprog
Form factor
Develop tool
ADAM-4000
ADAM-5550KW PAC Features
Single Controller supports discrete I/O, Analog I/O, Motion, Vision simultaneously for multi-domain applications Open architecture with VGA and Storage Function. Utilization of FTP, Web Server, Email Alarm, SQL and OPC Functions Support IEC-61131-3 and Mixed Language Programming for Three Graphical Languages Complex control functions including custom function block for special control algorithm
Supported Software of Remote I/O VB/VC/Del phi
VS.NET Class LIB
LogixView (WinCE Only)
OPC Server
WebAccess
ADAMView
ADAM-4000 Remote I/O
X
X
X
X
X
X
ADAM-5000/485 Remote I/O
X
X
X
X
X
X
ADAM-6000 Ethernet I/O
X
X
X
X
X (via OPC Server)
ADAM-5000/TCP Ethernet I/O
X
x
X
X
X (via OPC Server)
Supported Software of Controller BC 3.0 LIB
ADAM-4500 Series Controller
LogixView
X
ADAM-6500 Series Controller ADAM-5510 Series Controller
VS.NET Class LIB
ADAM-5550KW Series
OPC Server
X X
Client Only
X
X
ADAM-5510KW Series ADAM-5550CE Series
Modbus Server/Client
X X
X
Client Only
X
X
X
Typical Application
Application -Airport Power Monitoring System
Application Scenario –
Build a reliable and cost-effective power monitoring system for the airport
Applied Products –
Location Location :: Singapore Singapore Application Application :: Facility Facility Management Management
ADAM-5510EKW/TP, ADAM-6060
Selling Points – – –
Ethernet connectivity Open architecture for future expansion Cost-effective way to incorporate the latest computer and communication technology IAG
Application-Security System for Unmanned Control Room
Application Scenario –
Build a reliable and cost-effective security system for Telecommunication
Applied Products –
Location Location :: Brazil Brazil Application Application :: Facility Facility Management Management
ADAM-6060
Selling Points – –
Event trigger function Ethernet connectivity IAG
Thanks~~~~