A0069IVZ.fm
secanta
115 165 5625 / 3002 - 3.0
Betriebsanleitung . . . . . . . . . . . . . . . . . . . . .3 Operating Instruction . . . . . . . . . . . . . . . . .15 Instructions d'utilisation . . . . . . . . . . . . . . .27 Handleiding . . . . . . . . . . . . . . . . . . . . . . . .40
U2a0069.fm
D DEUTSCH
ENG ENGLISH
KONFORMITÄTSERKLÄRUNG Wir erklären in alleiniger Verantwortlichkeit, daß dieses Produkt mit den folgenden Normen übereinstimmt* gemäß den Bestimmungen der Richtlinien** EG-Baumusterprüfung *** durchgeführt von ****
DECLARATION OF CONFORMITY We herewith declare in our sole responsibility that this product complies with the following standards* in accordance with the regulations of the undermentioned Directives** EC type examination *** conducted by ****
F FRANÇAIS
NL NEDERLANDS
DECLARATION DE CONFORMITE Nous déclarons, sous notre seule responsabilité, que ce produit est en conformité avec les normes ou documents normatifs suivants* en vertu des dispositions des directives ** Contrôle européen du modèle type *** effectué par ****
CONFORMITEITSVERKLARING Wij verklaren als enige verantwoordelijke, dat dit product in overeenstemming is met de volgende normen* conform de bepalingen van de richtlijnen** EG-typeonderzoek *** uitgevoerd door ****
IT ITALIANO
ES ESPAÑOL
DICHIARAZIONE DI CONFORMITÀ Noi dichiariamo sotto la nostra esclusiva responsabilità che il presente prodotto è conforme alle seguenti norme* in conformità con le disposizioni delle normative ** Omologazione CE *** eseguita da ****
DECLARACION DE CONFORMIDAD Declaramos bajo nuestra exclusiva responsabilidad, que el presente producto cumple con las siguientes normas* de acuerdo a lo dispuesto en las directrices** Homologación de tipo CE *** llevada a cabo por ****
PT PORTUGUÊS
SV SVENSKA
DECLARAÇÃO DE CONFORMIDADE Declaramos sob nossa responsabilidade que este produto está de acordo com as seguintes normas* de acordo com as directrizes dos regulamentos ** controle de amostra de Construção da CE *** efectuado por ****
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE Vi försäkrar på eget ansvar att denna produkt överensstämmer med följande standarder* enligt bestämmelserna i direktiven** EG-materialprovning *** genomfört av ****
FIN SUOMI
NO NORGE
VAATIMUKSENMUKAISUUSVAKUUTUS Vakuutamme, että tämä tuote vastaa seuraavia normeja* on direktiivien määräysten mukainen** EY-tyyppitarkastustesti *** testin suorittaja: ****
SAMSVARSERKLÆRING Vi erklærer under eget ansvar at dette produkt samsvarer med følgende normer* henhold til bestemmelsene i direktiv** EU-typegodkjennelse *** utstilt av ****
DA DANSK
POL POLSKI
OVERENSSTEMMELSESATTEST Hermed erklærer vi på eget ansvar, at dette produkt stemmer overens ed følgende standarder* iht bestemmelserne i direktiverne** EFtypekontrol *** gennemført af ****
OŚWIADCZENIE O ZGODNOŚCI Oświadczamy z pełną odpowiedzialnością, że niniejszy produkt odpowiada wymogom następujących norm* według ustaleń wytycznych **Kontrola wzorców UE *** przeprowadzone przez ****
EL ΕΛΛHNIKA
HU MAGYAR
∆ΗΛΩΣΗ ΑΝΤΙΣΤΟΙΧΕΙΑΣ ∆ηλώνουµε µε ιδία ευθύνη ότι το προϊόν αυτό αντιστοιχεί στις ακόλουθες προδιαγραφές* σύµφωνα µε τις διατάξεις των οδηγιών** Έλεγχος-ΕΟΚ δοµικού πρωτοτύπου*** πραγµατοποιούµενος από το****
MEGEGYEZŐSÉGI NYILATKOZAT Kizárólagos felelősségünk tudatában ezennel igazoljuk, hogy ez a termék kielégíti az alábbi szabványokban lefektetett követelményeket* megfelel az alábbi irányelvek előírásainak** által végzett vizsgálat szerint megegyezik az alábbi építési mintapéldánnyal *** a ****
secanta * EN 61029-1, DIN EN 62079, ISO 7960 ** 98/37/EG, 73/23 EWG, 89/336/EWG *** AHO 991079 **** Prüf- und Zertifizierungsstelle - Fachausschuß Holz 70 563 Stuttgart - Vaihingen, Vollmoellerstraße 11
Ing. grad. Hans-Joachim Schaller Leitung Entwicklung und Konstruktion
ELEKTRA BECKUM AG Daimlerstraße 1 D - 49716 Meppen Meppen, 15.05.2002
2
1001092/ 02
XA0018E4.fm
Operating Instruction
ENGLISH
ENGLISH 1. Machine overview (standard delivery) 4 B D
A
C
11
2
1
3
E
10 F
D
9
5
8
6
7
Combination radial pull and table saw secanta : 1 Riving knife 2 Housing in honeycomb design, made of magnesium alloy
C Lock lever for mitre angle locking D Lock lever (2x) for bevel angle locking E Crank for cutting height setting
3 Rotating table turnning through 180°
5 Push stick
4 Centralized control unit
6 Folding workstand
A Multifunctional handwheel − for mitre setting: move handwheel sideways
F ON/OFF switch
7 Track arm locking device Standard accessories
− for bevel setting: turn handwheel
8 Plug for suction port (2x)
− radial pull action: lift handwheel and pull
10 Blade guard
Tools supplied Combination wrench 13 mm Combination wrench 10 mm Allen key 6 mm Allen key 4 mm Machine documents Operating instructions Spare parts list
9 Fence – use as mitre or rip fence 11 Suction hose for blade guard
B Locking key for mitre angle
15
ENGLISH Retain proof of purchase in case of warranty claims.
Table of Contents 1.
Machine overview (standard delivery) ....................15
2.
Please read first! .......................16
3.
Safety .........................................16
−
−
3.1 Specified conditions of use .........16 3.2 General safety instructions..........16
If you lend or sell this machine be sure to have all machine documents go with it. The equipment manufacturer is not liable for any damage resulting from neglect of these operating instructions.
3.3 Symbols on the machine.............17 3.4 Safety devices.............................17 4.
Special product features ..........18
5.
Transportation...........................18
6.
Operating elements...................18
7.
Initial operation .........................20
Information in these instructions is denoted as under: Danger! Risk of personal injury or environmental damage.
7.1 Mains connection ........................20 8.
Risk of electric shock! Risk of personal injury by electric shock.
Operation ...................................20
8.1 Table saw mode..........................21
A Danger! Any other use is not as specified. Use not as specified, alteration of the saw or use of parts that are not approved by the equipment manufacturer, can cause unforeseeable damage!
3.2 •
When using this tool observe the following safety instructions, to exclude the risk of personal injury or material damage.
•
Please also observe the special safety instructions in the respective chapters;
•
where applicable, follow the legal directives or regulations for the prevention of accidents pertaining to the use of circular saws.
8.2 Operation as radial pull saw........21 Drawing-in/trapping hazard! Risk of personal injury by body parts or clothing being caught.
8.3 Operation as mitre saw ...............21 8.4 Set-in work ..................................22 9.
Care and maintenance..............22
9.1 Saw blade change.......................22
Caution! Risk of material damage.
9.2 Riving knife setting ......................23 9.3 Universal fence adjustment.........23
A General hazards!
•
Keep your work area tidy – a messy work area invites accidents.
•
Be alert. Know what you are doing. Set out to work with reason. Do not operate the tool while under the influence of drugs, alcohol or medication.
•
Consider environmental conditions: Keep work area well lighted.
•
Prevent adverse body positions. Ensure firm footing and keep your balance at all times.
•
When working long stock use suitable supports.
•
Do not operate the tool near inflammable liquids or gases.
•
This tool shall only be started and operated by persons familiar with circular saws, and who are at any time aware of the dangers associated with the operation of such tool. Persons under 18 years of age shall use this tool only in the course of their vocational training, under the supervision of an instructor.
•
Keep bystanders, particularly children, out of the danger zone. Do not permit other persons to touch the tool or power cable while it is running.
•
Do not overload tool – use it only within the performance range it was designed for (see "Technical specifications").
9.4 Scale adjustment.........................24 9.5 Rotating table adjustment ...........24
Note: Additional information.
9.6 Compensation adjustment of the blade return action. ...............24 9.7 Machine cleaning and lubrication....................................24 9.8 Machine storage..........................24
−
9.9 Maintenance................................24 10. Trouble Shooting ......................25 11. Repairs .......................................25 12. Available accessories..........25/55
Numbers in illustrations (1, 2, 3, ...) − denote component parts; − are consecutively numbered; − relate to the corresponding number(s) in brackets (1), (2), (3) ... in the neighbouring text.
−
Instructions to be carried out in a certain sequence are numbered.
−
Instructions which can be carried out in any sequence are indicated by a bullet (•).
2. Please read first!
−
These instructions have been written in a way which facilitates learning of how to operate your saw safely. Here is a guide on how you should read these instructions:
Listings are indicated by an En Dash (–).
3. Safety
13. Environmental Protection ........25 14. Technical specifications...........25 14.1 Available saw blades...................26
−
−
−
16
Read these instructions completely before use. Pay special attention to the safety information. These instructions are intended for persons having a basic technical knowledge of the operation of machines such as the one described herein. If you have no experience whatsoever, we strongly recommend to seek the advise of an experienced person. Keep all documents supplied with this machine for future reference.
3.1
Specified conditions of use
This machine is intended to rip and crosscut grown timber, faced boards, chip board and wood-core plywood sheets, and similar wood-derived materials. Do not cut round stock without suitable jigs or fixtures. The rotating saw blade could turn the workpiece. When sawing thin stock layed on edge, a suitable guide must be used for firm support.
General safety instructions
B Danger! Risk of electric shock!
•
Do not expose tool to rain. Do not operate tool in damp or wet environment. Prevent body contact with earthed objects such as radiators, pipes,
ENGLISH cooking stoves, refrigerators when operating this tool. •
Do not use the power cable for purposes it is not intended for.
c Drawing-in/trapping hazard!
•
Ensure that no parts of the body or clothing can be caught and drawn in by rotating components (no neckties, no gloves, no loose-fitting clothes; contain long hair with hairnet).
•
Never attempt to cut any workpieces which contain − ropes − strings − cords − cables or − wires, or to which any of the above are attached.
of personal injury and A Risk crushing by moving parts! •
Do not operate the tool without installed guards.
•
Always keep sufficient distance to the saw blade. Use suitable feeding aids, if necessary. Keep sufficient distance to driven components when operating the electric tool.
•
Wait for the saw blade to come to a complete stop before removing cutoffs, scrap, etc. from the work area.
•
Do not attempt to stop the saw blade by pushing the workpiece against its side.
A
Hazard generated by insufficient personal protection gear!
•
Wear hearing protection.
•
Wear safety glasses.
•
Wear dust mask.
•
Ensure the tool is disconnected from power before servicing.
•
Ensure that when switching on (e.g. after servicing) no tools or loose parts are left on or in the tool.
•
Wear suitable work clothes.
•
When working outdoors wearing of non-slip shoes is recommended.
Turn power off if the tool is not used.
A
•
A • •
Cutting hazard, even with the cutting tool at standstill!
Store saw blade in such manner that nobody will get hurt.
A
Risk of kickback (workpiece is caught by the saw blade and thrown against the operator): •
Always work with a properly set riving knife.
•
Do not jam workpieces.
•
Make sure the saw blade is suitable for the material of the workpiece.
•
Cut thin or thin-walled workpieces only with fine-toothed saw blades.
•
Always use sharp saw blades.
•
If in doubt, check workpiece for inclusion of foreign matter (e.g. nails or screws).
•
Cut only stock of dimensions that allow for safe and secure holding while cutting.
•
Never cut several workpieces at the same time – and also no bundles containing several individual pieces. Risk of personal injury if individual pieces are caught by the saw blade uncontrolled.
•
•
Wear gloves when changing cutting tools.
Remove small cutoffs, scrap, etc. from the work area – wait for the saw blade to come to a complete stop before doing so.
•
Risk of injury by inhaled wood dust!
Dust of certain timber species (e.g. beech, oak, ash) can cause cancer when inhaled. Work only with a suitable dust collector attached to the saw. The dust collector must comply with the data stated in the technical specifications. See to it that only as little as possible wood dust will get into the environment: − Remove wood dust deposit in the work area (do not blow away!); − Remove any leakages on the dust collector; − Ensure good ventilation.
A
Hazard generated by modification of the machine or use of parts not tested and approved by the equipment manufacturer! •
Assemble tool in strict accordance with these instructions.
•
Use only parts approved by the equipment manufacturer. This applies especially for: − saw blades (see technical specifications for stock nos.); − safety devices (see technical specifications for stock nos.).
•
Do not change any parts.
A Hazard defects!
generated
by
tool
•
Keep tool and accessories in good repair. Observe the maintenance instructions.
•
Before any use check tool for possible damage: before operating the
tool all safety devices, protective guards or slightly damaged parts need to be checked for proper function as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the tool. •
Damaged protection devices or parts must be repaired or replaced by a qualified specialist. Have damaged switches replaced by a service centre. Do not operate tool if the switch can not be turned ON or OFF.
•
Keep handles free of oil and grease.
A Risk of injury by noise!
•
Wear hearing protection.
•
Ensure the riving knife is not bent. A bent riving knife presses the workpiece laterally against the saw blade. This causes noise.
3.3
Symbols on the machine
Information on the nameplate: 12 13 14 15
16
17
18
(12) Manufacturer (13) Serial number (14) Machine designation (15) Motor data (see also "Technical specifications") (16) Year of make (17) CE-mark – This machine conforms to the EC directives as per Declaration of Conformity (18) Dimensions of permissible saw blades
3.4
Safety devices
Blade guard The blade guard (19) protects against unintentional contact with the saw blade and from chips flying about. For sawing, the blade guard must always be installed (except for set-in work – see "Operation" – "Set-in work").
17
ENGLISH − low no-load speed results in less annoyance by noise.
19 −
An electronic motor protection by overcurrent detection switches the motor off when the rotor is locked, e.g. by a jammed saw blade.
−
An undervoltage relay prevents the machine from starting up when power is restored after a power failure.
−
Magnesium alloy and a honeycomb structure provide for maximum torsional resistance at minimal weight.
−
Foldable legs and an integrated carrying handle provide for quick and easy transportation.
Always have riving knife installed during operation. It must be set to its uppermost position (except for set-in work – see "Operation" – "Set-in work").
−
Dustproof linear ball bearings, lubricated for life, permanently maintain guiding accuracy.
Push stick The push stick (21) serves as an extension of the hand and protects against accidental contact with the saw blade.
5. Transportation
20 Riving knife The riving knife (20) prevents the workpiece from being caught by the rising teeth of the saw blade and being thrown against the operator.
Always use push stick if distance between 21
The most important operating elements are combined in the centralized control unit (26):
26
1.
Lower saw blade fully.
2.
Dismount add-on parts (fence, sliding carriage, table extension).
3.
Lock motorhead carriage in its home position.
4.
Lock rotating table in the 0 position.
5.
Turn saw over on its right-hand side.
6.
Unlock rear legs (23) and fold up.
fence and saw blade is ≤120 mm.
25
22
−
ON/OFF switch
−
handwheel for blade tilt setting
−
mitre angle setting device
−
crank for depth of cut setting
−
push/pull action
ON/OFF switch • To start = press green switch button (28). •
When the push stick is not used, store it in the sheath provided underneath the saw table.
To stop = press red switch button (27).
24
4. Special product features −
−
−
−
18
Three sawing principles combined in one machine: − circular saw − radial pull saw − mitre saw Radial pull action and rotating table for cutting to size in confined spaces without repositioning of the workpieces. All important operating functions are combined in a centralized control unit. Electronic speed control: − motor soft start; − low mains supply load; − constant saw blade speed irrespective of load provides for consistent cut quality; − extended service life of the carbon brushes;
27 23 7.
Unlock front legs (24), fold up over the rear legs and secure with the rear legs locking bars.
8.
To transport, hold saw at the carrying handle (22) underneath the rotating table.
If possible use original carton for shipping.
6. Operating elements This machine is equipped with special ratchet lock levers (25): if the swivelling range of the lever is not sufficient for adjustment, pull lever up, then turn and release; the lever engages at the new position.
28
To restart −
after the automatic motor protection has tripped (e.g. because of a locked rotor), or
−
after a power failure (undervoltage relay tripped), the green switch button (28) must be actuated again.
Handwheel for blade tilt setting With the handwheel (29) the saw blade can be steplessly tilted to the right from 0° (vertical) through 45°. The axis of inclination lies level with the saw table, thus the depth of cut remains the same at all angles of inclination. To adjust the saw blade tilt:
ENGLISH 1.
Return motorhead to its home position.
2.
Loosen both lock levers (30) and (31).
Crank for depth of cut setting The depth of cut is adjusted by turning the crank (37).
-2° – 47°
33
34
29
35 In this way a batten, for example, can be mitred at both ends only requiring lengthwise repositioning (parallel with the fence) – which saves space and eliminates the need to readjust the fence.
30
The rotating table has positive detents for the customary mitre angles.
31 3.
Set saw blade tilt with the handwheel (29).
4.
Lock inclined blade in position by tightening the left-hand ratchet lock lever (31).
5.
Pull motorhead all the way to the front of the saw.
6.
Lock inclined blade additionally with the right-hand ratchet lock lever (30).
The saw blade's angle of inclination can be extented to range from -1.5° to 46.5°: To extent the range of inclination: 1.
tilt saw blade to approx. 20°.
2.
Swing lever (32) on the underside of the rotating table to the left.
To set a mitre angle: 1.
Loosen the lock lever (33).
2.
Press lever (34).
3.
Retighten the ratchet lock lever.
37 The set height is indicated by the scale on the riving knife. Push/pull action By means of the push/pull action (38) workpieces up to 70 mm in height and 285 mm wide are cut without the need to move the workpiece. The push/pull action can be used for all type of cuts (standard cross cuts, mitre cuts, bevel cuts, compound mitre cuts).
3 Note: To lock the rotating table without play, it needs to be fastened with the lock lever, even when set to the positive detents. Riving knife The riving knife (36) is used in two positions.
max. 5 mm 0,2 inch
38 With the locking device (39) on the underside of the rotating table the push/ pull action is locked:
36
32 3.
Set saw blade to any desired angle of inclination between - 1.5° and 46.5°.
Mitre angle setting device With knob (35) the rotating table is rotated through 90° left and right.
To change, pull the riving knife up or push it down, respectively. −
Upper position: for parting cuts (with installed blade guard only!).
−
Lower position: for set-in work removed)
39 (blade
guard −
centre stop = for table saw mode;
−
rear stop = home position and for transportation.
19
ENGLISH Fence The fence can be fitted in two positions. −
For more powerful dust collectors these bypass openings can be closed with the two plugs (53) supplied with the machine. When doing so the required air speed of 20 m/s must be observed.
On the sides of the saw table (40): 40
47
−
On the front of the saw table (41): 41
−
wide edge (47): − for cutting thick stock.
−
Small edge (48): − for cutting thin stock. − when the saw blade is tilted.
1. 45
43
2.
53
7.1
7. Initial operation
42
52
48
Unfold legs fully – the locking device must engage.
B Danger! High voltage
•
Operate this machine in dry surroundings only.
•
Operate the machine only on a power source meeting the following requirements (see also "Technical specifications"): − mains voltage and system frequency conform to the voltage and frequency shown on the machine´s rating label; − fuse protection by a residual current operated device (RCD) of 30 mA sensitivity; − Outlets properly installed, earthed and tested.
•
Position power supply cable so it does not interfere with the work and is not damaged.
•
Protect power supply cable from heat, aggressive liquids and sharp edges.
•
Use only rubber-jacketed extension cables of sufficient lead cross-section (3 x 1.5 mm2).
•
Do not pull on power supply cable to unplug.
Connect to a suitable dust collector.
A Danger! Wood dust of certain species (e.g. oak, beech, ash) can cause cancer when inhaled: use a dust collector −
when using the saw in enclosed spaces;
−
when using the saw over extended periods (more than 1/2 hour per day);
−
when cutting oak, beech or ash.
44 By turning the fence 90° to both sides, it can be used in both mounting positions as either mitre fence or rip fence.
3.
After setting, the ratchet lock levers (42), (43) and thumb screw (44) must be tightened. After loosening the two knurled nuts (45), the fence extrusion (46) can be removed and shifted:
Install the blade guard (50) on the riving knife (51); to do so, slide the blade guard into the slot in the riving knife and push to the rear until it stops. Then tighten the wing nut.The underside of the blade guard should be in a horizontal position. 49
50
51
8. Operation
46
A Danger!
4.
Attach suction hose (49) to the blade guard's suction port.
5.
Fit the other end of the suction hose to the suction port at the rear of the machine.
3 Note: When used in conjunction with a dust collector, this machine is sawdusttested according to AHO 99 10 81. To ensure the required air speed of 20 m/s when commercially available portable dust collectors are used, the suction port (52) at the rear of the saw has two bypass opernings.
20
Mains connection
•
This machine may only be operated by one person at a time. Other persons shall stay only at a distance to the machine for the purpose of feeding or removing stock.
•
Before starting any work, check to see that the following are in proper working order: − power cable and plug; − ON/OFF switch − riving knife − blade guard − push stick.
ENGLISH •
•
•
•
Assume proper operating position: − at the front of the saw; − in front of the saw; − to the left of the line of cut; − if working with two persons the second person should stand at a rear table extension. If the type of work requires, use the following: − table extension (accessory), if otherwise the workpiece would fall off the table after cutting; − sliding carriage (accessory); − stock clamp – for workpieces which do not rest securely on the table – e.g. round stock; − dust collector. Avoid typical operator mistakes: − Do not attempt to stop the saw blade by pushing the workpiece against its side. Risk of kickback. − Always hold the workpiece down on the table and do not jam it. Risk of kickback. − Never cut several workpieces at the same time – and also no bundles containing several individual pieces. Risk of personal injury if individual pieces are caught by the saw blade uncontrolled. − When working in radial saw mode check prior to each cut, with the saw blade at standstill, if the blade will clear the fence extrusion when cutting fully through the stock. − Please note that the machine's stability under lateral load is less than under load at the front.
c Drawing-in/trapping hazard!
•
8.1
Starting position:
Use personal protection gear: − dust respirator; − hearing protection; − safety goggles.
Never cut stock to which ropes, cords, strings, cables or wires are attached or which contain such materials.
Starting position: −
rotating table turned through 90° to the left;
−
push/pull action (below the saw table) locked in the centre of the table;
−
saw blade tilt set;
−
depth of cut set – with the blade guard in approx. 10 mm distance to the workpiece;
−
−
rotating table set to desired mitre angle;
−
locking device for push/pull action (below the rotating table) released;
−
saw blade tilt set;
−
depth of cut set – with the blade guard in approx. 10 mm distance to the workpiece;
−
fence fitted (installation on front or side edges of the saw table, as required).
Execution: 1.
Place workpiece against the fence extrusion and hold with one hand.
2.
Start saw.
3.
Cut workpiece by pulling the saw blade towards you; to do so, slightly lift the centralized control unit. Let saw blade return to its rear home position.
4.
If no further cutting is to be done immediately afterwards, stop machine and lower the saw blade guard fully.
install universal fence, if necessary (fence extrusion parallel with the saw's front edge).
Execution: 1.
Start saw.
2.
Cut workpiece in a single pass.
3.
If no further cutting is to be done immediately afterwards, stop machine and lower the saw blade guard fully.
8.2
Operation as radial pull saw
3 Note: When
operated as radial pull saw, the workpiece is fixed to the table and the saw blade pulled forward. In this way the saw can be used as crosscut saw. In this operating mode the maximum length of cut is 285 mm. Depending on the mitre positon of the rotating table and stock thickness, the actual length of cut may be less.
8.3
3 Note: When used as mitre saw, the workpiece is cut in an angle of between –90° and +90° in relation to the front edge of the saw table. The mitre angle is set by turning the rotating table as required. This operating mode is particularly suitable for: −
cutting in confined spaces,
−
cutting bulky workpieces.
This operating mode is particularly suitable for: −
crosscuts
−
very precise cuts
Operation as mitre saw
54
55
Table saw mode
3 Note: When operated as table saw the workpiece is fed into the blade, towards the rear of the saw.
Starting position: −
locking device for push/pull action (below the rotating table) released;
−
mitre angle set. To set a mitre angle: − loosen the lock lever (54). − press lever (55). − retighten the ratchet lock lever.
−
saw blade tilt set;
This operating mode is particularly suitable for: −
edge-trimming,
−
long cuts.
21
ENGLISH −
−
depth of cut set – with the blade guard in approx. 10 mm distance to the workpiece;
9.1
fence fitted (installation on front or side edges of the saw table, as required).
blade can be very hot – burning hazard! Let a hot saw blade cool down. Do not clean the saw blade with combustible liquids. Risk of injury, even with the blade at standstill. Wear gloves when changing blades. When assembling, the direction of rotation of the saw blade and outer flange must be observed!
A Danger! Directly after cutting the saw max. 5 mm 0,2 inch
Execution: 1.
Place workpiece against the auxiliary fence extrusion.
2.
Start saw.
3.
Cut workpiece by pulling the saw blade towards you; to do so, slightly lift the centralized control unit. Let saw blade return to its rear home position.
4.
If no further cutting is to be done immediately afterwards, stop machine and lower the saw blade guard fully.
8.4
Set-in work
59
3
Turn rotating table counter-clockwise by 90°. Remove blade guard.
4.
Set and secure mitre angle;
2.
5.
Set saw blade tilt;
3.
Lower saw blade fully.
6.
Set depth of cut.
4.
7.
Fit the fence (installation on the front or side edges of the saw table, as required).
Dismount the cover plate (60) from the chip case below the rotating table:
1.
Place workpiece against the auxiliary fence extrusion.
2.
Start saw.
60
3.
Cut workpiece by pulling the saw blade towards you; to do so, slightly lift the centralized control unit. Let saw blade return to its rear home position. Hold the workpiece down on the table while cutting.
61
4.
Switch machine OFF.
1.
5.
Return riving knife to its upper position and let engage.
6.
Reinstall suction hose and blade guard.
Remove blade guard (58) from the riving knife after loosening the wing nut (56). 57
58
2.
Remove suction hose (57) from the suction port on the saw's housing and put aside, together with the blade guard.
3.
Set riving knife (59) to its lower position (see "Care and maintenance" – "Riving knife setting").
63 62 − Loosen fastening screws (61) by two turns; − To free the cover plate, hold it at the flap (63) and retaining screw (62) and slide it up; − Remove cover plate from machine by guiding it over the guide bars, then pulling it down.
If no further set-in work is to be done immediately afterwards:
Preparation:
22
1.
Execution:
Note: With set-in work the workpiece is only partly cut into the lower surface; no parting cut is made. It is thus necessary for set-in work to remove the blade guard and to set the riving knife to its lower position. Set-in work can be carried out in any operating mode (table saw, radial pull saw, mitre saw).
56
Saw blade change
9. Care and maintenance
5.
A Danger! Prior to all servicing: −
switch machine OFF;
−
wait for saw blade to stop.
−
unplug power cable;
•
Check that all safety devices are operational again after each service.
•
Replace defective parts, especially of safety devices, only with genuine replacement parts. Parts not tested and approved by the equipment manufacturer can cause unforeseen damage.
•
Repair and maintenance work other than described in this section should only be carried out by qualified specialists.
Hold the outer blade flange (64) with an open-ended spanner SW 13 mm to lock the saw spindle. 64
6.
Loosen arbor bolt with 6 mm Allen key (L.H. thread!).
7.
Remove outer blade flange (65), saw blade (66) and inner blade flange (67) from the saw spindle.
ENGLISH 67
65 max. 5 mm 0,2 inch
66 71 8.
Clean clamping surfaces of outer blade flange, saw blade and inner blade flange.
A Danger! Do not use
cleaning agents (e.g. to remove resin residue) that could corrode the light metal components of the saw; the stability of the saw would be adversely affected. 9.
Put on a fresh saw blade (observe direction of rotation!).
72 73
A Danger!
−
Do not extend arbor bolt tightening wrench.
−
Do not tighten arbor bolt by hitting the wrench.
−
After tightening the arbor bolt, do not forget to remove the openended spanner!
12. Install cover plate on the chip case: 68 69
1.
Remove blade guard.
2.
Lower saw blade fully.
3.
Remove cover plate from chipcase below the rotating table (see "Saw blade change").
4.
Riving knife adjustment. − Vertical alignment: Loosen screws (71) and (73) approx. one turn and slide the riving knife in the upper or lower position, as required. Upper position – for parting cuts. Lower position – for set-in work. Tighten screws (71) and (73). − Horizontal alignment: Loosen screw (72) (left-handed thread!) and adjust riving knife position. Tighten screw (72).
5.
Replace cover plate on chip case and fasten with screws.
6.
Raise saw blade fully.
7.
Attach blade guard.
70
A Danger! Use only suitable saw blades (see "Technical specifications") – when using unsuitable or damaged blades parts could be explosive-like hurled from it by centrifugal force. Do not use: −
saw blades made of high speed steel (HSS);
−
saw blades with visible damage;
−
cut-off wheel blades.
A Danger!
−
Mount saw blade using only genuine parts.
−
Do not use loose-fitting reducing rings; the saw blade could work loose.
−
Saw blades have to be mounted in such way that they do not wobble or run out of balance and can not work loose during operation.
10. Put inner blade flange, saw blade and outer blade flange onto the saw spindle, so that the dog pin of the saw spindle engages in each groove. 11. Screw in arbor bolt (left-hand thread!) and tighten fingertight only.
− Slide cover plate (68) upwards over the side guide bars to under the swivel flap (69). − Pull cover plate down inside the side guide bars – it must catch hold behind the suction port. − Tighten fastening screws (70) again.
9.3
Universal fence adjustment
1.
Loosen ratchet lock lever (74) and let universal fence engage in neutral (0°) position.
2.
Loosen the three cross-recessed head screws and remove the graduated arc scale.
13. Crank saw blade up. 14. Install the blade guard
9.2
Riving knife setting
A Danger: The riving knife is one of the safety devices and has to be correctly installed for a safe operation: −
The distance between the saw blade and the riving knife must not be more than 5 mm.
−
For parting cuts the riving knife must project beyond the saw blade (upper position).
75
74
75
23
ENGLISH 3.
Loosen booth hexagon socket head cap screws (75) by approx. two turns.
4.
With a try square set the universal fence square against the saw blade.
5.
Tighten the ratchet lock lever and both hexagon socket head cap screw.
6.
Place graduated arc scale on fence and align the 0° mark with the mark on the fence carrier; tighten the three cross recessed head screws.
7.
Scale adjustment
1.
Loosen fastening screw (76) on the centre of the scale and adjust the scale position, so that the scale indicates the exact distance to the tooth edge (from the extended centre line of the scale).
3.
4.
Loosen hexagon socket head cap screw (78) on the lever's (79) pivot point. Adjust male nut (80) with open jaw wrench until reference mark is exactly in line with the 0° mark of the rotating table's scale (77). Tighten hexagon socket head cap screw (78) (counter male nut (80) with open jaw wrench) and verify setting – readjust if necessary.
Compensation adjustment of the blade return action.
The compensation of the blade return action has to be set so that the motorhead carriage returns completely on its own without hitting the end position and coming to a sudden stop. The compensation adjusting screw (81) is located below the rotating table, at the end of the shock absorber (82):
82
Tighten fixing screw and verify setting by making a trial cut.
Rotating table adjustment
3
Note: The rotating table's locking device needs to be inspected from time to time to ensure the positive detents match with the mitre angles indicates by the scale: 1.
24
Set rotating table to a "0°" mitre angle and lock with lever (79).
Machine storage
A Danger!
•
Store the saw in such way that it can not be started by unauthorized persons.
•
Make sure that nobody can get injured by the stored machine.
A
•
•
9.9
Caution! Do not store saw unprotected outdoors or in damp environment. Observe the permissible ambient conditions (see "Technical specifications").
Maintenance
Before switching ON Chip case (when working without dust collection): −
visual check to see if unobstructed by chips.
Riving knife: −
visual check if distance saw blade – riving knife is 3...5 mm.
Power cable and plug: −
check for damage, if necessary have replaced by a qualified electrician.
Monthly (if used daily) Remove saw dust and chips with vacuum or brush; apply light coat of oil to guide elements:
76
9.5
Apply a light coat of oil to the saw blade setting device.
9.8 2.
81
2.
2. 79
9.6 After a saw blade replacement or if teeth are heavily worn, each scale should be zeroed-in again:
Remove chips and saw dust with vacuum cleaner or brush: − from setting device of saw blade; − chip case; − motor vent slots.
80
3 Note: The centre line of each scale runs exactly through the rotating table's centre; it serves as reference edge when cutting. The scale indicates the distance to the respective arris of the sawn workpiece.
Machine cleaning and lubrication
1. 78
Make trial cut.
9.4
9.7
77
1.
Turn rotating table 90° to the right.
2.
Set the push/pull action to the centre position and lock.
3.
The adjusting screw (81) is now accessible from the left-hand side of the saw.
To adjust the damping: •
turn clockwise = more damping
•
turn counter-clockwise = less damping
−
threaded rod and guide rods of blade rise and fall mechanismn:
−
connecting rods;
−
bearing races of rotating table;
−
swivel segments;
−
damper.
Every 300 hours of operation Check all screwed joints, retighten if necessary.
ENGLISH 10. Trouble Shooting In this section problems and faults are described which you may remove yourself. If the measures detailed here do not solve the problem, see under "Repairs".
Obstruction by chips No dust collector hooked up: • •
ularly in connection with problems and faults. Therefore please note: Always unplug before servicing.
•
Check that all safety devices are operational again after each fault service.
Motor does not run No mains voltage •
Check cables, plug, outlet and mains fuse.
Undervoltage relay tripped by power failure. •
Switch on again.
Motor locked, e.g. by a blocked saw blade: •
Remove cause, then start saw again.
Loss of cutting performance Saw blade blunt (possibly tempering marks on blade body): •
Replace saw blade (see "Saw blade change").
Connect dust collector.
Chip build-up in chip case:
A Danger! Many accidents happen partic•
12. Available accessories
With the dust collector running, crank saw blade into lowermost position, remove the cover plate from sawhead carriage, clean the chipcase, and replace the cover plate afterwards.
Radial pull action sticky Guide elements dirty: •
Clean guide elements and apply light coat of oil.
Incorrect compensation adjustment of the blade return action. •
Correct compensation adjusting screw.
with
the
For special tasks the following accessories are available at your specialized dealer – see back cover for illustrations: A Table Rear Extension / Table Side Extension For a safe working of long stock. B Sliding Carriage For convenient guiding of long stock. C Fence Extension Complements the sliding carriage D Fence Supplement Supplement for the standard fence, used as stock stop for accurate cutting repeatability when cutting stock to same length. E Push Block Handle To be affixed to a suitable board. For the safe guiding of small stock.
11. Repairs
A Danger! Repairs to electric tools must be carried out by qualified electricians only! Electric tools in need of repair can be sent to the service centre of your country. Refer to the spare parts list for the address. Please attach a description of the fault to the electric tool.
13. Environmental Protection The machine's packaging can be 100% recycled. Worn out power tools and accessories contain considerable amounts of valuable raw and rubber materials, which can be recycled. These instructions are printed on paper produced with elemental chlorine free bleaching process.
14. Technical specifications Motor specifications − Voltage − Current draw − Minimum fuse protection (time-delay or type B MCB) − Protection type − Protection class − Motor capacity (input P1, S6 40%) − Output capacity (S6 40%) − Maximum duty cycle (S6 40%) − 100% duty cycle Weight − Machine c/w packaging − Machine ready for work Machine dimensions Machine in packaging − Length − Width − Height Machine ready to work, rotating table in 90° position, blade guard installed − Length − Width − Height
V A A
kW kW min min
230 (1 ~ 50 Hz) 8.8 10 IP 20 II 1.8 1.1 not limited not limited
110 (1 ~ 50 Hz) 15.3 16 IP 20 II 1.6 1.0 not limited not limited
kg kg
40 33.5
40 33.5
mm mm mm
1050 800 440
1050 800 440
mm mm mm
1050 780 1110
1050 780 1110
25
ENGLISH Dust collector (not included in standard delivery) − Diameter blade guard suction connector − Diameter suction connector at rear of machine − Minimum air volume flow − Minimum vacuum at suction port − Minimum air speed at suction port
mm mm m3/h Pa m/s
40 100 565 1745 20
40 100 565 1745 20
°C °C
0 to + 40 –10 to + 40
0 to + 40 –10 to + 40
Permissible ambient conditions − Permissible ambient temperature for operation − Permissible temperature for transport and storage Actual value of weighted acceleration (vibration at handle)
m/s2
Noise emission according to Iso 7960 Sound power level* − No-load − Working Sound pressure level* − Workplace − Working
< 2,5
< 2,5
dB (A) dB (A)
92.5 104.7
92.5 104.7
dB (A) dB (A)
78.3 90.5
78.3 90.5
220 30 51.8 ± 10% 4500 ± 10%
220 30 57.5 ± 10% 5000 ± 10%
0° … 45° –1.5° … 46.5°
0° … 45° –1.5° … 46.5°
90°/90°
90°/90°
mm mm mm mm
70 70 49 49
70 70 49 49
mm mm mm mm
183 130 183 130
183 130 183 130
Saw blade − Diameter (outer) − Arbor bore (inner) − Cutting speed − Speed
mm mm m/s min-1
Bevel tilt, standard Bevel tilt, extended Mitre angle (left/right) Maximum workpiece dimensions (using the radial pull action) Height − saw blade vertical − 45° mitre − 45° bevel − 45° / 45° compound mitre Depth − saw blade vertical − 45° mitre − 45° bevel − 45° / 45° compound mitre
* The values stated here only indicate the loudness emitted by this machine. Whether the operator is required to wear hearing protection can not be determined here. This depends on how much noise reaches the operator's ear. And this, among other things, depends on the existing ambient conditions (such as other sources of noise near by). Even though it may not be explicitly required, it is in your own interest to always wear hearing protection when operating this machine.
14.1 Available saw blades
26
Description
No. of teeth
Stock-no.
TCT 220 x 1.6 / 2.6 x 30 36 WZ
36 alternate top bevel teeth
091 005 3540
TCT 220 x 1.6 / 2.6 x 30 48 DH
48 inverted-V/hollow teeth
091 005 3558
TCT 220 x 1.6 / 2.6 x 30 80 TF
80 trapezoidal-flat teeth
091 005 3566
U3a0069.fm
A
091 005 3213
B
091 005 3205
D
091 005 3574
E
091 005 7200
C
091 005 5100
55
www.elektra-beckum.de
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U4BA_EB3.fm
