1
Nexans Investor Day Halden, June 25th 2013
Nexans Investor Day
2
Introduction to High Voltage Submarine Managing a growing complexity
Dirk Steinbrink Executive VP High Voltage and Underwater Cables
Nexans Investor Day Where does complexity come from ? Customers are looking for increasingly higher transmission capacity
Customers are building longer and deeper interconnections Project scope of work has expanded in order to offer comprehensive interconnection solutions
3
4
Nexans Investor Day Customers are looking for increasingly higher transmission capacity
Skagerrak 1
Skagerrak 2
Skagerrak 3
Skagerrak 4
1976
1976
1993
2014
Distance
130 km
130 km
130 km
140 km
Voltage
250 kV DC
250 kV DC
350 kV DC
525 kV DC
Power
250 MW
250 MW
500 MW
700 MW
Completion date
(*)
(*)
Expected completion date for Skagerrak 4
5
Nexans Investor Day Longer and deeper interconnections The Italy-Montenegro interconnector 415 km of 500 kV HVDC cable (1 pole)
Down to 1200m
Growing demand for HVDC
6
Nexans Investor Day HVDC: industry leading track record with above 3,000 km of cable experience Valhall (2010) 150kV DC IRC, 300km
Skagerrak 1&2 (1976) 250kV DC, 2x127km Norned (2008) 450kV DC, 2x158km
Vancouver Pole 1 (1969) 300kV DC, 3x33km
Estlink 2 (2013) 450kV DC IRC, 150km Cross Channel (1985) 270kV DC, 4x47km Scotland Ireland (2001) 250kV DC, 2x65km Spain Mallorca (2011) 250kV DC, 242km
Skagerrak 3 (1993) 350kV DC, 127km Fenno Skan 1 (1989) 400kV DC, 200km
Skagerrak 4 (2014) 525kV DC, 150km Fenno Skan 2 (2011) 500kV DC, 200km
Kontek (2010) 400kV DC, 50km Sardinia Italy (2010) 500kV DC IRC, 330km Gulf of Aqaba (1997) 400kV AC/DC, 4x13km
Hainan Guangdong (2009) 525kV AC/DC, 3x30km Korea Cheju (1993) 180kV DC, 102km
Spain Morocco (2005) 400kV AC/DC, 2x27km
Cook Strait (1991) 350kV DC, 3x40km In progress
Nexans Investor Day
7
Scope of work includes a growing portion of “non cable” activities The Malta-Sicily interconnector Purpose is to build a 200 MW interconnector between Malta and Sicily to ensure environmental friendly and reliable power supply in Malta Approx 200 M€ turnkey contract awarded to Nexans in 2010 Comprehensive scope of work including: submarine cable supply, laying and protection land cables supply and installation supply and commissioning of a power substation (Malta) Completion expected in 2014
8
Nexans Investor Day The Malta-Sicily interconnector 101 km of 3x245 kV submarine cable manufactured in Halden Cable laying by C/S Nexans Skagerrak in two campaigns
Construction and supply of substation in Malta (subcontracted)
Land cable installation
Cable trenching by Nexans Capjet
Protection by rock-dumping in areas where trenching protection does not give the necessary protection Near shore protection by horizontal directional drilling and cast iron shells
Nexans Investor Day Nexans is ideally positioned to handle this growing complexity Industry leading track record in HVDC MI and HVAC Longstanding experience in complex cable laying and protection marine operations Strong reputation in turnkey projects
9
Nexans Investor Day
10
Submarine High Voltage An organization built for success
Kjetil Hovland Vice President Submarine High Voltage Business Line
Vincent Dessale Chief Operating Officer Submarine High Voltage Business Line
Nexans Investor Day Lessons learnt from 2012
Feeding in more machines and manpower to match market demand is not sufficient Coping with growing complexity and increasing timeline uncertainty requires highly structured organization, robust processes and right mindset
Combination of short-term containment measures and more structural long-term actions
11
12
Nexans Investor Day The organization is being reinforced all along the project value chain
Engineering
Tendering
Installation
Manufacturing
Commissioning
Nexans Investor Day
13
Tendering and engineering: preparing the ground for a smooth project execution
Selective bidding strategy Scaled up risk analysis at tendering stage Develop and implement risk mitigation actions before production starts Reinforce interfaces between engineering and production before, during and after production
Nexans Investor Day
14
Manufacturing: implementing an organization focused on excellence (1/2)
Simplification of plant organization: rationalization and focus to secure the basics Process engineering: improve process control to maximize the utilization of the assets Supply chain: reinforce planning management to better anticipate planning adjustments and gain slack
Nexans Investor Day
15
Manufacturing: implementing an organization focused on excellence (2/2)
Quality: split of quality and HSE functions to ensure stronger focus on manufacturing quality management Cost control: reinforced costing tools to ensure proactive tracking of costs
Nexans Investor Day Conclusion: an organization built for success
We have leveraged on the Group to attract the required talents to build a stronger Submarine organization Manufacturing has stabilized Project execution is gradually improving, supporting our objectives
16
Nexans Investor Day
17
Submarine High Voltage: Our ambitions
Frédéric Michelland Senior Executive VP High Voltage and Underwater Cables, North & South America
Nexans Investor Day A buoyant market…
18
Nexans Investor Day
19
Strong market drivers… Grid interconnection: above average growth in Europe driven by need for better balancing supply and offer in the European power market and attractive return for TSOs Offshore Wind: growing offshore wind capacity in Europe together with longer distances to shore O&G: growing demand worldwide for HV connections of offshore platforms
Nexans Investor Day HVDC: NOR.LINK project NOR.LINK 1,400 MW, +/- 500 kV Two HVDC cables, turnkey Delivery expected in 2018
Cable Landing in Vollesfjord, NO 514 km submarine cable route Cable Landing at Büsum, Schl.-Holstein , DE 55 km underground cable route in DE
20
Nexans Investor Day
21
Offshore wind: Northwind project Belwind 2 Windfarm 165 MW
Supply of 245kV 3 core XLPE subsea cables:
53 turbines, 3MW each (Vestas)
-Cable 1: Belwind 2 to Northwind: 14km -Cable 2: Northwind to shore 42km With 2 FO elements 48 fibers in each cable
Northwind Windfarm 216 MW 72 turbines, 3MW each (Vestas)
Scope of works includes design, type-test, supply, and jointing termination works, cable witnessing and testing Completion scheduled in 2013 Largest cable ever manufactured in the world
22
Nexans Investor Day Our ambition for submarine activities
Sales CAGR +7/8% (*) Double digit OM %
Sales ~600 M€
Cost optimization Low single digit OM %
Execution issue
H1’12
Stronger risk management Stronger organization Legacy contracts completion
Plant output stabilization phase (*)
including Hybrid Underwater Cables
Secured improvement phase
Nexans Investor Day
23
Halden plant, processes & products
Bill Walsh Halden Plant Manager
Nexans Investor Day
24
Early days
The Halden plant was built in 1974 to produce the first Skagerrak cable between Norway and Denmark
Halden plant, 1974
Nexans Investor Day The Halden plant today Nexans’ competence center for subsea cables, a turnkey supplier for customized solutions
Engineering/design Type testing Manufacturing Land operations Marine operations
Subsea power cables (paper insulated and XLPE), umbilicals and cables for Direct Electrical Heating
High voltage laboratory
Factory area: 100,000m², running 365 d/y
25
26
Nexans Investor Day Turn-key supplier 1. Engineering/Design
2. Type Testing
3. Production
4. Land installation
5. Marine installation
6. Protection
27
Nexans Investor Day
Vancouver cable
High Voltage Paper Technology
High Voltage submarine Interconnections, mainly used between countries and continents
Drawing
Conductor stranding
Paper lapping
Impregnation
28
Nexans Investor Day XLPE cables
HVAC Interconnections mainly used between windmill farms and connection point onshore
XLPE extrusion
Vertical lay-up
Armouring
29
Nexans Investor Day Umbilicals and power umbilicals Used for control and operation of subsea installations
Vertical lay-up
Steel tube welding
Storage
Nexans Investor Day
30
Complete Test Facilities
Control room
Mechanical testing
High Voltage Test Laboratory for R&D, type testing, routine testing and final testing, several different labs
High Voltage Test Laboratory
Nexans Investor Day
31
Complex Manufacturing
Turntables are used as a part of the production line, intermediate storages and final storages - a key element in the Halden plant
Producing cables up to 7,000 tons demands solid cable ways demanding a complex rigging activity or solid fixed cableways
Nexans Investor Day General HSE requirements Please be aware of the nearest emergency exit In case of fire alarm, follow your Nexans contact to the nearest meeting point Hard hats, protective shoes and safety glasses are mandatory in the factory Visitor must wear red reflective shirts Visitors with pace maker not allowed inside the plant due to the magnetic fields No picture allowed Do not stray from the assigned area
32
Nexans Investor Day
33
Submarine installation
Anders Røren Marine Installation Manager
Nexans Investor Day Installing cables around the globe
Different climates Different conditions
34
35
Nexans Investor Day Turn-key projects: more than manufacturing • Seabed mapping • Feasibility study
• Engineering
• Route design
• Risk management • Planning Cable protection (against fishing activities, currents, etc.)
• Load-out • Transport
• Jetting
• Laying
• Trenching
• Shore landing
• Rock Dumping • Near Shore
• Onshore civil works
Additional services
• Onshore cable pulling
• Cable Repair
• Cable end terminations
• Cable & Umbilical transport
• Jointing
• Factory support
Nexans Investor Day Installing the cable Load-out at factory Transport to site Shore landing operations (pull-in) Platform pull-in Cable laying
36
Nexans Investor Day
37
Nexans Capjet 1MW
Cable burial into seabed by use of water jetting principle
Can be used on cables, umbilicals, rigid and flexible pipelines
Burial depth more than 2,5m into seabed in favourable soil conditions
Water depth more than 1000m
Can also be used for dredging (e.g. uncovering buried cable)
Nexans owns and operates 3 complete CAPJET systems with dedicated Launch & Recovery Systems (LARS)