9500ZC Operation Manual P/N 1013341 Rev A (ECN 31015)
Lindsay Manufacturing LLC P.O. Box 156 214 E Second Street Lindsay, NE 68644
Dear ZIMMATIC Purchaser: Congratulations on your recent investment in a new 9500ZC, the finest in automated irrigation machines. Your choice in selecting a 9500ZC reflects your decision to use the latest technology to irrigate your crops while saving water, energy, and labor. The better you know how to operate your new machine, the better your results will be. Therefore, please carefully read the material contained in this manual which explains how to operate your new machine and make sure each operator of this equipment has an opportunity to review this manual also. For operator safety I would encourage you and each operator to pay particular attention and follow all safety precautions and warnings contained in this manual and adhere to the information contained on safety decals located on various locations on the equipment. Additionally, I would encourage you to follow all preventive maintenance measures contained in this manual to insure your Zimmatic machine provides for many years of reliable service. Should you have questions on operation, safety, or maintenance of your new Zimmatic 9500ZC, please contact your Zimmatic dealer. As a user, we are interested in your comments on the operation of our equipment and would encourage you to call our Marketing Department at 800-829-5300 with your comments. Thank you for choosing Zimmatic.
Tanner Hoffman Zimmatic Product Manager
FAX (402) 829-6834 WEB: www.zimmatic.com
Table of Contents 9500ZC Orientation . . . . . . . . . . . . . . . . . .i Recommended Torque Values for Cap Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . ii Safety Signs . . . . . . . . . . . . . . . . . . . . . . iii Lock Out/Tag Out . . . . . . . . . . . . . . . . . xi Personal Safety . . . . . . . . . . . . . . . . . . . xiii Machine Safety . . . . . . . . . . . . . . . . . . . xiii
stallation . . . . . . . . . . . . . . . . . . . . . . . 3-1 Last Outlet (Link Span) Sprinkler Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Spray Drop Installation. . . . . . . . . . . . 3-3 Sprinkler/Spray Valve Plumbing . . . . 3-4 Sprinkler/Spray Valve Plumbing . . . . 3-5 Sprinkler Harness Installation. . . . . . . 3-5 Decals . . . . . . . . . . . . . . . . . . . . . . . . . 3-11
Buried Wire . . . . . . . . . . . . . . . . . . . .1-1 Wire Trenching . . . . . . . . . . . . . . . . .1-1 Wire Burial and Check . . . . . . . . . . . .1-2 OHM Values . . . . . . . . . . . . . . . . . . .1-2 Tee Trench Details . . . . . . . . . . . . . . .1-3 Guidance Cable Specifications . . . . .1-3 Guidance Wire Splice Procedure . . . .1-4
Electrical . . . . . . . . . . . . . . . . . . . . . . 4-1 Wiring Diagram, Corner Machine . . . 4-1 Panel, Switch, 11-2502-0 . . . . . . . . . . 4-2 11-2502-0, Switch Panel. . . . . . . . . . . 4-5 Panel, Control, Outer Tower, 10-0940-6 4-6 Schematic, Panel Control, Outer Tower, 10-0940-6 . . . . . . . . . . . . . . . . . . . . . . 4-9 Panel, Control, Last Main, 10-0951-3 4-10 Schematic, Panel, Control, Last Main, 10-0951-3 . . . . . . . . . . . . . . . . . . . . . . 4-12 Panel Assembly, Potentiometer, 10-0933-1 4-13 Panel Assembly, Transmitter, 10-0947-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14 Panel, Junction, Antenna, 11-0012-2 4-16 Analog Wiring Diagram, Junction Panel, 11-0012-2 . . . . . . . . . . . . . . . . . . . . . . 4-17 Digital Antenna Wiring Diagram, Junction Panel, 11-0012-2 . . . . . . . . . . . . . . . . 4-18 Digital Antenna Power Supply Wiring 4-19 Digital Antenna Wiring Instructions . 4-21 Wiring Diagram, 10-0962-0 . . . . . . . 4-22 Electrical Schematic . . . . . . . . . . . . . 4-23 Electrical Schematic . . . . . . . . . . . . . 4-24 Schematic, Control Panel, Last Main 4-25 Instructions, Pivot Start From Outer Corner Panel, Either Direction . . . . . . . . . . . . 4-26
Assembly . . . . . . . . . . . . . . . . . . . . . .2-1 Transmitter Panel Mounting . . . . . . .2-1 Tower Legs and Stabilizer Angles . . .2-2 Tower Legs and Stabilizer Angles (Main Pivot) . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Span Assembly, Link and Free Standing 2-5 Joint Assembly, Inner End, Link Span 2-6 Joint Assembly, Outer End Link Span 2-8 Tower Assembly, Inner End, Free Standing Span . . . . . . . . . . . . . . . . . . . . . . . . . .2-10 Detail, Tower Assembly, Free Standing Span . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11 Analog Antenna Assembly, Corner Machine 2-12 Digital Antenna Assembly, Corner Machine 2-13 Inner End, Free Standing Span . . . . .2-14 Sequencing Valve Assembly . . . . . . .2-15 Schematic, Sequencing Panel . . . . . . .2-16 Joint Assembly, Outer End, Free Standing Span . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17 Drive Tube Assembly, Last Pivot Tower and Free Standing Span Towers . . . . . . . .2-18
Corner Pivot Control Panel . . . . . . . . Corner Machine Control Panel . . . . . Corner System Control Panel . . . . . . Power On-Off Switch . . . . . . . . . . . . Power Fuse 5A . . . . . . . . . . . . . . . . . . Power Light . . . . . . . . . . . . . . . . . . . .
Sprinklers . . . . . . . . . . . . . . . . . . . . . . 3-1 Sprinkler Installation . . . . . . . . . . . . . 3-1 Next to Last Outlet (Link Span) Sprinkler In-
P/N 1013341 Rev A (ECN31015)
3
5-1 5-1 5-2 5-2 5-2 5-2
9500ZC Operation Manual Table of Contents
Water On-Off Switch . . . . . . . . . . . . . Water Fuse 5A . . . . . . . . . . . . . . . . . . Start-Forward-Reverse . . . . . . . . . . . . Manual Run Switches - Pivot-In-Out Microprocessor Input Switches . . . . . Operate - Standby . . . . . . . . . . . . . . . . Override . . . . . . . . . . . . . . . . . . . . . . . Alarm Clear. . . . . . . . . . . . . . . . . . . . . Valves-Normal-All . . . . . . . . . . . . . . Pivot-Timer Switch . . . . . . . . . . . . . . Meter On-Off Switch . . . . . . . . . . . . . Meter Selector Switch. . . . . . . . . . . . . Reference Light . . . . . . . . . . . . . . . . . Cable Angle Light . . . . . . . . . . . . . . . Swing Angle Light . . . . . . . . . . . . . . . Offset Light. . . . . . . . . . . . . . . . . . . . . All Lights On . . . . . . . . . . . . . . . . . . .
5-2 5-2 5-2 5-2 5-3 5-3 5-3 5-3 5-3 5-3 5-4 5-5 5-7 5-7 5-7 5-7 5-7
Maintenance Schedule . . . . . . . . . . . . 6-1 Initial Start-up and Fall Checklist . . . . 6-1 Lubrication . . . . . . . . . . . . . . . . . . . . . 6-2 T-Bar . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2 Oil, Last Pivot Tower and Corner Towers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3 Flushing and Draining . . . . . . . . . . . . 6-3 Pilot Line Filter . . . . . . . . . . . . . . . . . . 6-3 Pilot Line . . . . . . . . . . . . . . . . . . . . . . 6-4 Sprinklers . . . . . . . . . . . . . . . . . . . . . . 6-4 Spring Checks . . . . . . . . . . . . . . . . . . . 6-4 Swing Angles . . . . . . . . . . . . . . . . . . . 7-1 Reference, Cable Angle, Offset and Swing Angle Limits . . . . . . . . . . . . . . . . . . . 7-1 Instructions for Setting and Verifying Swing Angle. . . . . . . . . . . . . . . . . . . . . . . . . . 7-2 Swing Angle Settings for 201’ x 201’9500ZC System . . . . . . . . . . . . . . . . . . . . . . . . 7-3 Swing Angle Settings for 201’ x 201’9500ZC System . . . . . . . . . . . . . . . . . . . . . . . . 7-5 Swing Angle Settings for 179’ x 179’ 9500ZC System . . . . . . . . . . . . . . . . . 7-7 Swing Angle Settings for 179’ x 179’ 9500ZC System . . . . . . . . . . . . . . . . . 7-9
P/N 1013341 Rev A (ECN31015)
4
9500ZC Operation Manual Table of Contents
9500ZC Orientation
EXISTING MACHINE
TOP VIEW OF 9500ZC
OU TE
RE ND
SEE FIGURE 2.5 thru 2.11 FOR DETAIL INNER END
LINK SPAN
INN ER
EN D
FREE STANDING SPAN
OUTER END SEE FIGURE 2.4 FOR JOINT DETAIL
SEE FIGURE 2.11 FOR JOINT DETAIL
P/N 1013341 Rev A (ECN31015)
i
9500ZC Operation Manual Machine Orientation
Recommended Torque Values for Cap Screws
Grade 2
Grade 5
Grade 8
1/4”
Coarse Fine
5 ft. lbs. 6 ft. lbs.
8 ft. lbs. 10 ft. lbs.
12 ft. lbs. 14 ft. lbs.
5/16”
Coarse Fine
11 ft. lbs. 13 ft. lbs.
17 ft. lbs. 19 ft. lbs.
24 ft. lbs. 27 ft. lbs.
3/8”
Coarse Fine
18 ft. lbs. 20 ft. lbs.
31 ft. lbs. 35 ft. lbs.
44 ft. lbs. 49 ft. lbs.
7/16”
Coarse Fine
28 ft. lbs. 30 ft. lbs.
49 ft. lbs. 55 ft. lbs.
70 ft. lbs. 78 ft. lbs.
1/2”
Coarse Fine
39 ft. lbs. 41 ft. lbs.
75 ft. lbs. 85 ft. lbs.
105 ft. lbs. 120 ft. lbs.
9/16”
Coarse Fine
51 ft. lbs. 55 ft. lbs.
110 ft. lbs. 120 ft. lbs.
155 ft. lbs. 170 ft. lbs.
5/8”
Coarse Fine
83 ft. lbs. 95 ft. lbs.
150 ft. lbs. 170 ft. lbs.
210 ft. lbs. 240 ft. lbs.
3/4”
Coarse Fine
105 ft. lbs. 115 ft. lbs.
270 ft. lbs. 295 ft. lbs.
375 ft. lbs. 420 ft. lbs.
7/8”
Coarse Fine
160 ft. lbs. 175 ft. lbs.
395 ft. lbs. 435 ft. lbs.
605 ft. lbs. 675 ft. lbs.
1”
Coarse Fine
235 ft. lbs. 250 ft. lbs.
590 ft. lbs. 660 ft. lbs.
910 ft. lbs. 980 ft. lbs.
P/N 1013341 Rev A (ECN31015)
ii
9500ZC Operation Manual Machine Orientation
Safety Signs The following safety signs have been placed on your system in the areas indicated. They are intended for your personal safety and for those working with you. Please take this manual and walk around your system to note the content and location of these safety signs. Review these safety signs and the operating instructions detailed in this manual. Keep the safety signs legible. If they are not, obtain replacements from your Zimmatic dealer.
BASIC Panel
0634535 Decal, Caution, Main Panel 1600042 Decal, BASIC/BOSS, Inner Door
1600895 Decal, Danger, Tow; Caution, Power Lines; Caution, Restart P/N 1182919 Rev A ECN(31015)
iii
Center Pivot Operation Safety Signs
BOSS Panel
0634535 Decal,Caution, Main Panel
1600042 Decal, BASIC/BOSS, Inner Door
1600895 Decal, Danger, Tow; Caution, Power Lines; Caution, Restart P/N 1182919 Rev A ECN(31015)
iv
Center Pivot Operation Safety Signs
Control Panel, Inner Door and Grounding
0972638 Decal, Warning, Main Panel
P/N 1182919 Rev A ECN(31015)
v
0912485 Decal, Danger, Machine Ground
Center Pivot Operation Safety Signs
Pivot Structure
0639260 Decal, Danger, Tower Panel
1100460 Decal, Grease
P/N 1182919 Rev A ECN(31015)
vi
Center Pivot Operation Safety Signs
Center Drive Units (CDU)
0638213, Nameplate, Lindsay CD, 1-1/2 HP, 86 RPM 0639641, Nameplate, Lindsay CD, 1 HP, 30 RPM 1392680, Nameplate, Lindsay CD, 1 HP, 82 RPM 1393040, Nameplate, LCD, 1 HP, 150 RPM 1432180, Nameplate, Lindsay 08 CD, 3/4 HP, 43 RPM 1432190, Nameplate, Lindsay 08 CD, 1/4 HP, 43 RPM 1432200, Nameplate, LCD 08 CD, 3/4 HP, 43 RPM, 380V 1432210, Nameplate, Lindsay 08 CD, 1 HP, 59 RPM 1444380, Nameplate, Lindsay 08 CD, 1-1/2 HP, 86 RPM
1173541 Decal, Electric Shock/Electrocution
P/N 1182919 Rev A ECN(31015)
vii
Center Pivot Operation Safety Signs
Center Drive Unit, 3/4 HP, 43 RPM, 60 Hz, 460 VAC Only (Americas)
1601083 Label, Warning, Stator
P/N 1182919 Rev A ECN(31015)
viii
Center Pivot Operation Safety Signs
Tower and Drive Tube
1152958 Decal, Caution, Towers
110445 Decal, Warning, Pinch Point/ Drive Shaft
1100437 Decal, Warning, Tire Pressure
P/N 1182919 Rev A ECN(31015)
ix
Center Pivot Operation Safety Signs
Tower Panel
1173541 Decal, Electrical Shock/Electrocution
0639260 Decal, Danger, Tower Panel
Follow Safety Instructions Keep safety signs in good condition. Replace missing or damaged safety signs.
P/N 1182919 Rev A ECN(31015)
x
Center Pivot Operation Safety Signs
fety Signs
Lock Out/Tag Out WARNING: All maintenance and service must be performed by a qualified service technician only. Shut off electricity and lock out machine before doing any maintenance or repair. Then before doing anything else, “lock out” danger by making sure that the machine cannot be accidentally turned on or restarted. If a machine starts up or parts move unexpectedly, you or others could be seriously hurt-even killed. Proper lock out prevents accidents and saves lives. Shut off and lock out electricity. Lock out means putting a lock on the part of the machine that controls the energy. It locks the energy control device in an “OFF” position. This prevents the machine from starting up or releasing energy accidentally. Always lock out machine power whenever possible. Only when one can’t lock out does one use a warning tag. Tags don’t lock out energy. They only provide a warning about the dangers. Never try to start machines or equipment that are locked or tagged out. Someone might be injured or killed if you do. Only the person who performed the lock out/tag out can remove the lock or tag.
WARNING: Sometimes it may be necessary to energize the system to test or position equipment during maintenance or repair. Such application must be performed only by a qualified technician and all lockout/tagout procedures must be followed before energy is turned on.
P/N 1182919 Rev A ECN(31015)
xi
Center Pivot Operation Safety Signs
P/N 1182919 Rev A ECN(31015)
xii
Center Pivot Operation Safety Signs
General Safety Personal Safety Throughout this manual and on machine decals, you will find precautionary statements (“CAUTION”, “WARNING”, and “DANGER”) followed by specific instructions. These precautions are intended for the personal safety of yourself and those working with you. Please take the time to read them.
CAUTION: The word “CAUTION” is used where a safe behavioral practice is required. These refer to operating and maintenance instructions and common safety practices which will protect the operator and others from accident involvement. WARNING: The word “WARNING” denotes a potential or hidden hazard which has a potential for serious injury. It is used to warn operators and others to exercise every appropriate means to avoid a surprise involvement with machinery. DANGER: The word “DANGER” denotes a forbidden practice in connection with a serious hazard.
NOTE
Failure to follow the “CAUTION”, “WARNING”, and “DANGER” instructions may result in serious bodily injury or death.
Machine Safety Additional precautionary statements (“ATTENTION” and “IMPORTANT”) are followed by specific instructions. These statements are intended for machine safety. ATTENTION: The word “ATTENTION” is used to warn the operator of potential machine damage if a certain procedure is not followed. IMPORTANT: The word “IMPORTANT” is used to provide the reader with information necessary to prevent minor machine damage if a certain procedure is not followed.
P/N 1013341 Rev A (ECN31015)
xiii
9500ZC Operation Manual General Safety
Lock Out/Tag Out CAUTION: All repair must be performed by a qualified service technician only.
Turn off the machine to do maintenance or repair. Then before doing anything else, “lock out” danger by making sure that the machine cannot be accidentally turned on or restarted. If a machine starts up or parts move unexpectedly, you or others could be seriously hurt--even killed. Proper lock out prevents accidents and saves lives. Shut off and lock out electricity. Lock out means putting a lock on the part of the machine that controls the energy. It locks the energy control device in an “OFF” position. This prevents the machine from starting up or releasing energy accidentally. Always lock out machine power whenever possible. Only when one can’t lock out does one use “tag out”-a warning tag. Tags don’t lock out energy. They only provide a warning about the dangers. Never try to start machines or equipment that are locked or tagged out. Only the person who performed the lock out-tag out can do that. Someone might be injured or killed if you do.
CAUTION: Sometimes it may be necessary to energize the system to test or position equipment during maintenance or repair. Such application must be performed only by a qualified technician and all lock out removal steps must be followed before energy is turned on.
P/N 1013341 Rev A (ECN31015)
xiv
9500ZC Operation Manual General Safety
Safety Signs Recognize Safety Information This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury. Always follow recommended precautions and safe operating practices.
Follow Safety Instructions Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Learn how to operate the machine and how to use the controls properly. Do not allow anyone to operate without proper instructions. Keep your machine in proper working condition. Have system serviced by a trained service technician on a routine basis. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life.
P/N 1013341 Rev A (ECN31015)
xv
9500ZC Operation Manual General Safety
Other Precautions CAUTION: The following statements should be read before beginning operation. Do not allow moisture to enter the main panel. Moisture can allow voltage to conduct across surfaces creating a shock potential. Do not allow moisture to get on voltmeter or other surfaces in panel. Moisture can allow voltage to conduct across surfaces creating a shock potential. Dangerous voltage potential may be present at lightning arrester. Visually inspect before each operation. If lightning arrester shows signs of damage, call authorized service personnel.
Inspecting the System Prior to Operation Always inspect the system before operation for erosion or corrosion. There is an additional risk of instability when loaded or exposed to extreme wind due to reduced thickness of pipes and structure by the effect of erosion or corrosion. If erosion or corrosion is evident, contact a qualified service agent before operating the machine.
Area Lighting The owner shall provide area lighting as may be required.
P/N 1013341 Rev A (ECN31015)
xvi
9500ZC Operation Manual General Safety
Practice Safe Maintenance Understand service procedure before doing work. Never lubricate or service machine while it is moving. Keep hands, feet, and clothing from power-driven parts. Disengage all power and operator controls to relieve pressure. Allow machine to cool. Keep all parts in good condition and properly installed. Remove any buildup of grease, oil or debris. Tower alignment, pressure switch adjustment, tower control switch adjustment must be performed by a qualified service technician.
Protect Against Noise Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises.
Lubricate The System Safely Do not grease, oil or adjust the system while the electrical power is on or the machine is in motion.
Electrical Connections Keep all sparks and flames away from battery, as gas given off by electrolyte is explosive. To avoid sparks, connect ground cable last and disconnect it first.
P/N 1013341 Rev A (ECN31015)
xvii
9500ZC Operation Manual General Safety
Service Tires Safely CAUTION: Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Have it done by your local tire dealer or a qualified repair service. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available. Inspect tires and wheels regularly. Do not operate with low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
Overhead Maintenance Use a proper ladder or other safe and stable device to perform overhead maintenance. If any other lifting devices are used, guard rail provisions must be provided.
Overhead Power Lines Make certain that the irrigation system will not contact power poles or electrical wires. Check with the power company serving your area for assistance in determining the minimum clearance from power lines. Also, the irrigation stream should not wet any overhead electrical lines. When towing your system avoid power lines!
Children And Your Irrigation System Children should be kept from playing or climbing on or around the machine. Remember, irrigation systems are not playground equipment.
P/N 1013341 Rev A (ECN31015)
xviii
9500ZC Operation Manual General Safety
Handle Chemicals Properly Agricultural chemicals can be dangerous. Improper selection or use can injure persons, animals, plants, soils or other property. BE SAFE: Handle and apply with care. Follow instructions of the chemical manufacturer. Certain agricultural chemicals may be subject to state and federal emergency release notification requirements. Please consult your local or national safety authority for applicability.
Prepare For Emergencies Be prepared if any emergency occurs. Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
Dismantling the System If it is ever necessary to dismantle your Zimmatic system, extreme care needs to be taken. As with installation/assembly, proper equipment operated by trained individuals is required. Use caution when lifting. Use lifting device or seek assistance when lifting components in excess of 50 pounds/22.7 kilograms. Do not work or stand under system or components during dismantling process. Due to the weights involved, severe physical injury or death could result if components fall on a person!
P/N 1013341 Rev A (ECN31015)
xix
9500ZC Operation Manual General Safety
Notes
P/N 1013341 Rev A (ECN31015)
xx
9500ZC Operation Manual General Safety
1
Buried Wire
Wire Trenching Method 2
Illustrated are two possible methods of laying wire.
1. Start at the pivot pad and lay wire on the ground to the tee trench. Allow enough extra wire to reach the transmitter via conduit.
Method 1 1. Start at the tee trench and lay wire on the ground to the pivot point.
2. Turn and align the chisel on your perimeter stakes. Drop the chisel point into the trench. Proceed forward with the chisel at a 40 inch depth (if possible) around the field perimeter.
2. Turn around and put both the wire on the ground and from the reel into the chisel. Drop the chisel point into a trench at the pivot pad. Pull enough wire through the chisel to reach the transmitter via conduit routing. Plow wire with the chisel set at a 40 inch depth if possible.
3. After reaching the trench, stop half-way across. Dig the leg of the tee now, and then raise the chisel. Turn toward the pivot pad and drop the chisel back into the tee trench. Add wire that is laying on the ground to chisel, and plow both wires together back to the pivot point.
3. After reaching the tee trench, make a tight 90 degree turn and align on the perimeter stakes. Proceed around the field perimeter until reaching tee trench again. Splice the end of perimeter wire to the wire leading back to the pivot point.
3.
1.
METHOD 1
2.
1.
3.
METHOD 2
2.
Figure 1.1
P/N 1013341 Rev A (ECN31015)
1-1
9500ZC Operation Manual Section 1 - Buried Wire
Wire Burial and Check When installing stainless steel protected wire, do not allow the wire to be excessively bent or kinked. This can cause the sheath to separate and etch the copper wire, causing it to break or short to the sheath.
Due to the fact that an open circuit can be extremely difficult to locate, the spool of wire should be checked for continuity prior to installation. Caution must be used during installation to prevent separating the copper conductor inside of the insulation. It is recommended that the wire be strung out within 6 feet of the stake line and hand fed into a vibratory plow or into the trench. Care must be taken to insure that the wire is kept free as the spool is unrolled.
Generally, when installing the perimeter wire, insure that the wire flows freely through the equipment used to bury the wire, and that the wire is never bent sharper than a 6 inch radius.
"B" 6" RADIUS
30" MIN OR BELOW ANY CURRENT OR PROJECTED TILLAGE OPERATION
"A"
6" RADIUS
NOTE
A Jumper wire between the copper conductor and outer shield at Point “A” will allow frequent or continuous continuity checking at Point “B” during burial. Figure 1.2
"A"
OHM Values The ohm value for guidance wire on an average square quarter section corner is approximately 26 ohms. Lindsay has the armored guidance wire in 11,000 and 13,000 ft. spools. This will have an ohm value of 28 and 33 respectively, or 2.57 ohms per 1000 ft.
P/N 1013341 Rev A (ECN31015)
1-2
9500ZC Operation Manual Section 1 - Buried Wire
Tee Trench Details 2" RADIUS
WRAP WITH PLASTIC TAPE TO HOLD
SPLICE (IF NEEDED)
20 - 25 FT. TWIST
1 COMPLETE WRAP EVERY 6 TO 8"
Figure 1.3
Guidance Cable Specifications conductor, with a stainless steel spiral wrap. This gives the wire a good rodent resistant protection.
Minimum of 14 AWG. Single conductor. UF or similar rating for underground use. Lindsay has available Paige Armored Guidance Wire. This is a single 14 AWG copper
P/N 1013341 Rev A (ECN31015)
1-3
9500ZC Operation Manual Section 1 - Buried Wire
Guidance Wire Splice Procedure
MATERIAL NEEDED - STRIPPER - WIRE CUTTERS - LEATHER GLOVES - ROSIN CORE SOLDER - SOLDERING GUN OR TORCH - 1/4 - 3/8" I.D. SHINK TUBE
2 1/2"
- PLIERS
2. TRIM WIRES SO THEY OVERLAP EACH OTHER 2 1/2".
1.
3"
3"
4. SLIP THE LARGER (1/2" I.D. x 8") PIECE OF SHRINK TUBE OVER ONE CABLE, THEN BACK WRAP STAINLESS STEEL 3".
3. STRIP 3" OF OUTER INSULATION JACKET ON EACH CABLE.
1 1/4"
1 1/4"
6. SLIP THE SMALL (1/4" I.D. x 1 3/4") PIECE OF SHRINK TUBE OVER THE INNER INSULATION AND UP AGAINST THE STAINLESS STEEL WRAP. THEN BEND THE 14 AWG COPPER WIRE 90°, APPROXIMATELY 3/4" FROM THE ENDS.
5. STRIP 1 1/4" OFF OF INNER INSULATION ON EACH CABLE.
Figure 1.4
P/N 1013341 Rev A (ECN31015)
1-4
9500ZC Operation Manual Section 1 - Buried Wire
Guidance Wire Splice Procedure
7.
WRAP THE WIRE ENDS IN A TIGHT LINEMAN SPLICE AND THEN SOLDER. USE ONLY ROSIN CORE SOLDER. CRIMP BUTT SPLICE IS NOT RECOMMENDED.
8. CENTER SMALLER HEAT SHRINK TUBE AND HEAT. TAKE PRECAUTION NOT TO BURN TUBE.
10. CENTER LARGER HEAT SHRINK TUBE OVER SPLICE AND HEAT. TAKE CARE NOT TO BURN TUBE.
9. AFTER SHRINK TUBE HAS COMPLETELY COOLED, WRAP STAINLESS STEEL BACK OVER SPLICE. RECOMMEND GLOVES BE WORN BECAUSE STEEL CAN BE SHARP. NEXT, WRAP A LAYER OF PLASTIC TAPE OVER STAINLESS STEEL TO HOLD IT TIGHT IN PLACE.
P/N 1013341 Rev A (ECN31015)
1-5
9500ZC Operation Manual Section 1 - Buried Wire
Notes
P/N 1013341 Rev A (ECN31015)
1-6
9500ZC Operation Manual Section 1 - Buried Wire
2
Assembly
Transmitter Panel Mounting
4
2
3 1
Figure 2.1
Ref.
Part No.
Description
1
06-0840-6
Bolt, 1/4-20 x 2-1/2, “J”
2
06-0841-4
Nut, 1/4-20, Hex
3
06-0842-2
Washer, Flat, 1/4”
4
10-0947-1
Panel Assembly, Transmitter
P/N 1013341 Rev A (ECN31015)
2-1
9500ZC Operation Manual Section 2 - Assembly
Tower Legs and Stabilizer Angles
VIEW "B" TIE, STABILIZER ANGLE
RIGHT HAND
LEFT HAND
100"
REFER TO DETAIL "C"
76" 52" 28"
22
VIEW "A" VIEW "B"
REFER TO DETAIL "B"
7
REFER TO DETAIL "D"
18 REFER TO DETAIL "E"
REFER TO DETAIL "A"
6
2 1 3
20 4
13
18 5 19
12 16
USE THIS HOLE NOTE: TOWER TIES ARE INSTALLED ON BOTH SIDES OF THIS TOWER.
STABILIZER STRAP USES THIS HOLE
VIEW "A"
18
DETAIL "E"
Figure 2.2
P/N 1013341 Rev A (ECN31015)
2-2
9500ZC Operation Manual Section 2 - Assembly
Tower Legs and Stabilizer Angles (Main Pivot) 21
18
8
17
5 17
15
13
14 15
5
9 DETAIL "B"
DETAIL "A"
22 11
22
18
18 10
DETAIL "C"
Ref.
1
Part No.
03-0513-6
DETAIL "D"
Description
Ref.
Tie, Tower, Stabilizer Attachment
12
Part No.
06-0250-8
Description
Washer, Flat, 3/8”
2
03-2344-4
Tie, Tower, Top, 44-3/8”
13
06-0804-2
Screw, 1/2-13 x 1-1/4”, Hex, Gr. 5
3
03-2346-9
Tie, Tower, 2nd From Bottom, 25-1/4”
14
06-0818-2
Washer, Flat, 5/8” Screw, 5/8-11 x 1-1/2”, Hex, Gr. 5
4
03-2347-7
Tie, Tower, Bottom, 15-3/4”
15
06-0839-8
5
03-6741-7
Leg, Tower
16
06-2221-7
Screw, 3/8-16 x 1”, Hex, Gr. 5
6
03-6743-3
Angle, Stabilizer
17
06-2416-3
Nut, 5/8-11, Lock
7
03-6749-0
Support, Stabilizer, 6-5/8”
18
06-2418-9
Nut, 1/2-13, Lock
8
03-6751-6
Clamp, Upper Half, 6-5/8” Leg
19
06-2420-5
Nut, 3/8-16, Lock
9
03-6752-4
Clamp, Lower Half, 6-5/8” Leg
20
06-2515-2
Clip, Speed “S”
10
04-0295-8
Tie, Stabilizer Angle, Left
21
10-0815-0
Joint, Tower
11
04-0348-5
Tie, Stabilizer Angle, Right
22
26-0760-4
Screw, 1/2-13 x 1-1/2”, Hex, Gr. 5
P/N 1013341 Rev A (ECN31015)
2-3
9500ZC Operation Manual Section 2 - Assembly
Notes
P/N 1013341 Rev A (ECN31015)
2-4
9500ZC Operation Manual Section 2 - Assembly
Span Assembly, Link and Free Standing SEE FIGURE 2.5 FOR JOINT ASSEMBLY SEE FIGURE 2.4 FOR JOINT ASSEMBLY
DETAIL "B"
16 17
6
5
4
9
10
INNER END - LINK SPAN
3
8
7
OUTER END - LINK SPAN
DETAIL "C"
MAKE SURE SPANS ARE NOT TILTED WHEN TIGHTENING BOLTS. IF THERE IS A TILT TO THE SPAN, LOOSEN BOLTS, LEVEL SPAN, AND RE-TIGHTEN BOLTS. SEE FIGURE 2.11 FOR JOINT ASSY.
16 17
6
5
4
9
10
8
3
7
SEE FIGURE 2.6 FOR JOINT ASSY.
NOTE: 201' SPAN SHOWN. THE 179' SPAN DOES NOT REQUIRE ITEM #16 (HALF PIPE). OUTER END - FREE STANDING SPAN INNER END - FREE STANDING SPAN
11 12 11 18
2
11 12
12
14 1 11 12 DETAIL "B"
13
DETAIL "C"
15 PIPE SPANS HAVE PLATES ON ALL TRUSS ASSEMBLIES EXCEPT FOR THE FIRST TWO ON EACH END.
DETAIL "A" TYPICAL INSTALLATION AT THE JOINTS
Figure 2.3 Ref.
Description
Ref.
03-0498-0
Plate, Truss Angle, 6-5/8”, Slotted Hole
10
2
03-6707-8
Rod, Truss, Headed, 7/8”
11
06-0804-2
Screw, 1/2-13 x 1-1/4”, Hex, Gr. 5
3
03-6709-4
Brace, Truss, 63-1/2”
12
06-2418-9
Nut, 1/2-13, Lock
4
03-6710-2
Brace, Truss, 81-1/4”
13
10-5892-4
Anchor, Rod, 2 Piece, w/o Holes
5
03-6711-0
Brace, Truss, 97-3/4”
14
10-5893-2
Anchor, Rod, 2 Piece, w/Holes
6
03-6712-8
Brace, Truss, 101-3/4”
15
10-5894-0
Screw, 1/2-13 x 2-1/4”, Hex, Gr. 5
7
03-6713-6
Tie, Truss, 62-1/2”
16
11-3648-0
Pipe, Weld, Half, 6-5/8”, 90” Outlets
8
03-6714-4
Tie, Truss, 95-1/2”
17
11-3649-8
Pipe, Weld, Span, 6-5/8”, 90” Outlets
9
03-6715-1
Tie, Truss, 10’-3-1/2”
18
11-4529-1
Nut, 1/2-13, Flange, Toplock
1
Part No.
P/N 1013341 Rev A (ECN31015)
2-5
Part No.
03-6716-9
Description
Tie, Truss, 10’-9-1/2”
9500ZC Operation Manual Section 2 - Assembly
Joint Assembly, Inner End, Link Span FIRST SPAN PIPE INNER END LINK SPAN
5
15
21 13
18 12 37 LAST SPAN PIPE OF MAIN SYSTEM
25 18
31 19
12
29
23 37 27
10
5
32
8
33
11 24
4 34
7 10
2 20
2
13 1
28
38
13
SEE DETAIL A
13 26 30
3 14
22 9 Figure 2.4
P/N 1013341 Rev A (ECN31015)
2-6
9500ZC Operation Manual Section 2 - Assembly
Joint Assembly, Inner End, Link Span
Ref.
Part No.
Description
Ref.
Part No.
Description
1
03-6760-7
Mount, Tower Panel
20
06-4364-3
Nut, 5/16-18, Lock
2
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
21
06-4486-4
Gasket, 6-5/8” Pipe Flange
3
06-0638-4
Nipple, Pipe, 3/4 x Close, Black
22
06-4654-7
Bushing, Hex, 2 x 3/4”
4
06-0802-6
Screw, 5/16-18 x 1”, Hex
23
10-0808-5
Tee Weldment, Link Span
5
06-0803-4
Screw, 3/8-16 x 1-1/2”, Hex, Gr. 5
24
10-0815-0
Joint Tower, Corner Machine
6
06-0815-8
Washer, Lock, 5/8”
25
10-0824-2
Joint, Inner End Link Span
7
06-0817-4
Washer, Flat, 5/16”
26
10-0874-7
Clamp, T-Bolt, 5”
8
06-0826-5
Nut, 3/4-10, Hex
27
10-0876-2
Bearing, Tee Bar, Link Span
9
06-2070-8
Valve, Drain, 1”
28
10-0883-8
Mount Weldment, Potentiometer Panel
10
06-2221-7
Screw, 3/8-16 x 1”, Hex, Gr. 5
29
10-0896-0
Shaft, Potentiometer, Link Span
11
06-2226-6
Fitting, Hyd. Lube, 1/4” Self Tapping
30
10-0899-4
Hose Assembly, Link Span, Inner End
12
06-2418-9
Nut, 1/2-13, Lock
31
10-0900-0
Screw, 1/4-20 x 1/4”, Socket Set Cap
13
06-2420-5
Nut, 3/8-16, Lock
32
10-0933-1
Panel Assembly, Potentiometer
14
06-2514-5
Reducer, Bell, 2” x 1”
33
10-0951-3
Panel, Tower Control, Last Main
15
06-3443-6
Gasket, Overhang, Flange, 5-9/16”
34
11-0280-5
Bracket, Booster Pump Panel, Modified
16
06-3768-6
Nut, 5/8-18”, Hex
35
11-7923-3
Zerk, 3/16”, Drive-In
17
06-4009-4
Washer, Flat, 5/8”
36
12-1428-0
Bearing, CM, FLR, 1-1/2”
18
06-4012-8
Screw, 3/4-10 x 2”, Hex, Gr. 5
37
26-0760-4
Screw, 1/2-13 x 1-1/2”, Hex, Gr. 5
19
06-1490-9
Plug, Pipe, Square Head, 3/4”
38
66-1050-5
Gasket, Round-Back, Pierce, 5”
P/N 1013341 Rev A (ECN31015)
2-7
9500ZC Operation Manual Section 2 - Assembly
Joint Assembly, Outer End Link Span
SEE SECTION 3 FOR SPRINKLER INSTALLATION.
NOTE 1: MAKE SURE THAT ITEM #8 DOES NOT STICK THRU INSIDE LIP OF I-BEAM. THIS WILL CAUSE INTERFERENCE WITH ROLLER ON THE CARRIAGE. USE ITEM #3 AS REQUIRED. INSTALL ITEM 6 BEFORE INSTALLING HALF PIPE.
SEE DETAIL "A"
SEE NOTE 1
LUBRICATE WHEEL ASSEMBLIES WITH A MULTI-PURPOSE GREASE.
Figure 2.5
P/N 1013341 Rev A (ECN31015)
2-8
9500ZC Operation Manual Section 2 - Assembly
Joint Assembly, Outer End Link Span (cont’d.)
28 22 24
11
DETAIL "A"
Ref.
Original Part No.
1
11-3648-0
2 3 4
Description
Ref.
Original Part No.
Description
Pipe, Span, Half, 6-5/8”, 90” Outlets
15
06-4486-4
Gasket, 6-5/8”, Pipe Flange
03-2819-5
Clamp, Saddle, 6-5/8” x 5”
16
10-0808-5
Tee Weldment, Link Span
06-0250-8
Washer, Flat, 3/8”
17
10-0829-1
Joint, Outer End, Link Span
06-0803-4
Screw, 3/8-16 x 1-1/2”, Hex, Gr.5
18
10-0832-5
Beam Weldment, Link Span
5
06-0813-3
Washer, Lock, 3/8”
19
10-0837-4
Carriage Weldment, Link Span
6
06-2083-1
Elbow, Street, 3/4” x 90o
20
10-0840-8
Cap, Pipe, Beam End, Link Span
7
06-2121-9
Nipple, Pipe, 3/4” x 3-1/2”
21
10-0842-4
Cap Wld., Pipe, Saddle, Link Span
8
06-2198-7
Screw, 3/8-16 x 3/4”, Hex, Gr.5
22
10-0875-4
Support, Elbow, Link Span
9
06-2406-4
Screw, 5/8-11 x 2-1/2”, Hex, Gr.5
23
10-0877-0
Carriage Wheel Assembly
10
06-2416-3
Nut, 5/8-11, Lock
24
10-0898-6
Hose Assy,Link Span,Outer End
11
06-2418-9
Nut, 1/2-13, Lock
25
11-2502-0
Switch Panel Assembly
12
06-2420-5
Nut, 3/8-16, Lock
26
11-3065-7
Mount, Switch Panel
13
06-3443-6
Gasket, O.H. Flange, 5-9/16”
27
11-3238-0
Cam, Corner Pivot Switching
14
06-4012-8
Screw, 3/4-10 x 2”, Hex, Gr. 5
28
26-0760-4
Screw, 1/2-13 x 1-1/2”,Hex,Gr.5
P/N 1013341 Rev A (ECN31015)
2-9
9500ZC Operation Manual Section 2 - Assembly
Tower Assembly, Inner End, Free Standing Span SEE NEXT PAGE FOR DETAIL
22
20 21 TO OUTER END OF FREE STANDING SPAN
16 8 11 18 1 7
12
13 24
3
15
17
19
2 9
6
14 13
10
17
4 12
5
13
Figure 2.6 Ref.
1
Part No.
03-0668-8
Description
Ref.
Brace, Diagonal, Tower, L.M., 38-1/2”
13
Part No.
06-2419-7
Description
Nut, 1/4-20, Lock
2
03-5272-4
Rod, Threaded, 1/2-13 x 9”
14
06-2420-5
Nut, 3/8-16, Lock
3
03-5991-9
Mount, Comb. Main Panel, 22”
15
06-2434-6
Screw, 1/4-20 x 1/2”, Hex
4
04-0602-5
Mount Weld., Main Panel, Agri-Tow
16
06-3311-5
Bolt, Eye, 3/8-16 x 7”
5
04-6504-7
Bracket, Comb. Main Panel
17
06-3849-4
Mount, Rubber, Comb. Main Panel
6
04-7243-1
Clamp, Saddle, 5-9/16”, 6-5/8”, 8”
18
10-0872-1
Anchor Weld., W. Align.
7
04-7244-9
Mount, Universal Tower Panel
19
10-0962-0
Panel Control, Main
8
06-0120-3
Nut, 3/8-16, Hex
20
10-1546-0
Cable Assy, Align., 179’
9
06-0814-1
Washer, Lock, 1/2”
21
10-1547-8
Cable Assy, Align., 201’
10
06-0824-0
Nut, 1/2-13, Hex
22
10-0815-0
Joint, Tower
11
06-0839-8
Screw, 5/8-11 x 1-1/2”, Hex, Gr. 5
23
11-5226-3
Motor, Gr. US, 56 RPM, 1-1/2 HP
12
06-2221-7
Screw, 3/8-16 x 1”, Hex, Gr. 5
24
12-3082-0
Shield, 9500ZC
P/N 1013341 Rev A (ECN31015)
2-10
9500ZC Operation Manual Section 2 - Assembly
Detail, Tower Assembly, Free Standing Span 8
1
5
8
1
2
2
5 4 4 7
6
Ref.
1
Part No.
03-6751-6
3
Description
Clamp, Upper Half, 6-5/8” Leg
2
03-6752-4
Clamp, Lower Half, 6-5/8” Leg
3
06-0804-2
Screw, 1/2-13 x 1-1/4”, Hex, Gr. 5
4
06-0839-8
Screw, 5/8-11 x 1-1/2”, Hex, Gr. 5
5
06-2416-3
Nut, 5/8-11, Lock
6
06-2418-9
Nut, 1/2-13, Lock
7
10-5582-1
Brace, Diagonal, Tower, 52-3/8”
8
13-9975-0
Mount, Leg
P/N 1013341 Rev A (ECN31015)
2-11
9500ZC Operation Manual Section 2 - Assembly
Analog Antenna Assembly, Corner Machine
21 1 13
3
22
6
24 17
15 12
18
16
5
14
20
11
2 4 23
9 19 15 7
8
10 MAIN CONTROL PANEL
11
14 Figure 2.7
Ref.
Part No.
Ref.
Part No.
1
03-3264-3
Clamp, Saddle, 5-9/16” x 2-1/2”
Description
13
06-2221-7
Screw, 3/8-16 x 1”, Hex, Gr. 5
2
03-5272-4
Rod, Threaded, 1/2-13 x 9”
14
06-2418-9
Nut, 1/2-13, Lock
3
03-2822-9
Mount Weldment, Tower Panel. Sq. Mt.
15
06-2420-5
Nut, 3/8-16, Lock
4
04-7243-1
Clamp, Saddle, 5-9/16” - 8” x 2-1/2”
16
06-4267-8
Nut, 1/4-20, Lock, Nylon Insert
5
04-7244-9
Mount, Universal Tower Panel
17
10-0961-2
Antenna, Corner Machine
6
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
18
10-9001-8
Mount Weldment, Safety Tube
7
06-0803-4
Screw, 3/8-16 x 1-1/2”, Hex, Gr. 5
19
10-0678-2
Pipe Weld, Overhang,5-9/16” x 11’,90” Out.
8
06-0805-9
Screw, 1/2-13 x 2”, Hex, Gr. 5
20
10-9974-6
Antenna Mount Assembly
9
06-0814-1
Washer, Lock, 1/2”
21
11-0012-2
Panel, Junction, Antenna
10
06-0824-0
Nut, 1/2-13, Hex
22
11-0112-0
Joint, End, Antenna Mount, Left
11
06-0840-6
Bolt, 1/4-20 x 2-1/2”, “J”
23
11-0113-8
Joint, End, Antenna Mount, Right
12
06-0842-2
Washer, Flat, 1/4”
24
26-0760-4
Screw, 1/2-13 x 1-1/2”, Hex, Gr. 5
P/N 1013341 Rev A (ECN31015)
2-12
Description
9500ZC Operation Manual Section 2 - Assembly
Digital Antenna Assembly, Corner Machine
NOTE: ANTENNA CABLE MUST EXIT THROUGH THIS HOLE IN THE ANTENNA MOUNTING BRACKET.
6
3
1 4
10
8 5
7
9
NOTE: ANTENNAS MUST BE ORIENTATED EXACTLY AS DEPICTED.
MAIN CONTROL PANEL
2
Ref.
1
Part No.
Description
06-0110-4
Screw, 3/8”-16 x 7-1/2, Hex
2
06-2418-9
Nut, 1/2-13, Lock
3
06-2228-2
Nut, 3/8-16, Lock, Nylon Insert
4
10-5894-0
Screw, 1/2-13 x 2-1/4”, Hex, Gr. 5
5
10-8629-7
Washer, Flat, 1/2 x 1.75 x 120
6
10-9983-7
Cover, Antenna Mount
7
12-9143-0
Antenna Mount
8
12-9192-0
Antenna, Module
9
12-9193-0
Cable, Antenna, Modular Conn.
10
26-0760-4
Screw, 1/2-13 x 1-1/2”, Hex, Gr. 5
P/N 1013341 Rev A (ECN31015)
2-13
9500ZC Operation Manual Section 2 - Assembly
Inner End, Free Standing Span
5
6
4
1 9
12
16 2
3
13
7
9 10
11
8
14 Figure 2.8
Ref.
Part No.
Description
Clamp, Saddle, 6-5/8” x 2-1/2”
Ref.
9
Part No.
06-2448-6
Description
1
04-3272-4
Adapter, Plastic, 1/2” MPT x 3/4” Insert
2
06-0638-4
Nipple, Pipe, 3/4” x Close, Black
10
06-2532-7
Clamp, Hose, Worm Drive
3
06-1970-0
Bushing, Hex, 3/4” x 1/2”
11
06-3445-1
Screw, 1/4-20 x 3/4”, Hex Gasket, 6-5/8”, Pipe Flange
4
06-2121-9
Nipple, Pipe, 3/4” x 3-1/2”
12
06-4486-4
5
06-2134-2
Tee, Pipe, Steel, 3/4”
13
10-0860-6
Mount Weld Valve
6
06-2406-4
Screw, 5/8-11 x 2-1/2”, Hex, Gr. 5
14
10-0963-8
Panel, Valve Sequencer
7
06-2416-3
Nut, 5/8-11, Lock
15
10-0815-0
Joint, Last Tower
8
06-2419-7
Nut, 1/4-20, Lock
16
26-1189-5
Filter, WYE, 3/4”
P/N 1013341 Rev A (ECN31015)
2-14
9500ZC Operation Manual Section 2 - Assembly
Sequencing Valve Assembly
5 4 22 11
12
7
3
20
7
17
18
3
16
1 21 8 14
3 19 9
15 13
23
24 10
FR O
25
M
SP R
INK LE R
6
NOTE 2: SPRINKLER LINE GOES TO PORT #2 OF VALVE.
Figure 2.9
Ref.
1
Part No.
Description
Ref.
06-0850-5
Screw, #8-32 x 1”, Phillips Pan Head
14
2
11-3531-8
Tubing, 1/4” O.D., Nylon
3
06-4267-8
Nut, 1/4-20, Lock, Nylon Insert
4
06-2448-6
5
06-2532-7
6 7 8 9 10 11
Part No.
Description
10-0966-1
Decal, Terminal Marker, 12 Pt., Seq.
15
10-0967-9
Decal, Terminal Marker, 6 Pt., Seq.
16
10-0980-2
Bracket, Manifold
Adapter, Plastic, 1/2” MPT x 3/4”, Insert
17
10-0981-0
Manifold, Valve, Sequencer
Clamp, Hose, Worm Drive
18
10-0982-8
Bolt, U, 1/4-20 x 2-3/4”
06-3287-7
Valve, Manual, Drain, 1/4 MPT x 1/4”
19
10-9500-9
Nut, Conduit, 1/2”, Lock, Sealing
06-3445-1
Screw, 1/4-20 x 3/4”, Hex
20
10-9863-1
Reducer, Bell, 1” x 1/2”
09-7602-7
Block, Terminal, 12 Point
21
10-9864-9
Reducer, Bell, 1” x 1/4”
09-9059-8
Block, Terminal, 6 Point
22
10-9865-6
Elbow, Street, 1/2” x 90o
13-4512-0
Solenoid, Valve, Kip, 3-Way
23
11-0001-5
Connector, Push-In, 1/4” x 1/8” NPT
10-0860-6
Mount, Weldment, Sequencing Valve
24
11-0653-3
Nipple, Pipe, 1/2” x Close
12
10-0964-6
Box, Valve Sequencer
25
97-1847-9
Tubing, Polyethylene, 100 PSI, 3/4” I.D.
13
10-0965-3
Plate, Back, Sequencer Panel
P/N 1013341 Rev A (ECN31015)
2-15
9500ZC Operation Manual Section 2 - Assembly
Schematic, Sequencing Panel #1 BLACK #7
1
RED
7 WHITE-16
WHITE #2 RED #8
2
BLACK
8
WHITE #3 BLUE
WHITE-16
#9 BLACK
9 WHITE-16
WHITE
3
#4 #10
4
BLACK
10
WHITE
#5
WHITE-16
#11 BLACK
11 WHITE-16
WHITE
5
#6 #12
6
BLACK
12
WHITE
WHITE ORANGE/BLACK
ORANGE
YELLOW/BLACK
YELLOW
BROWN/BLACK
BROWN
BLUE/BLACK
BLUE RED
RED/BLACK BLACK/RED
BLACK 15 COND. CABLE TO MAIN PANEL CORNER SYSTEM
Figure 2.10
P/N 1013341 Rev A (ECN31015)
2-16
9500ZC Operation Manual Section 2 - Assembly
Joint Assembly, Outer End, Free Standing Span 27 NOTE: ALIGNMENT CABLE TO INNER END FREE STANDING SPAN. USE ON BOTH SIDES OF ARM WELDMENT.
24 11 25
5
17
12 10 28
15
9
4
30
20
15 19
26
8 22 19 21 13
NOTE: DURING INSTALLATION, POSITION ELECTICAL CABLE SO THAT IT EXTENDS 6" PAST LAST SPAN PIPE.
3
29
1 7
13
6
21
14 16
31 20 18 23 32
Figure 2.11
21 20 2
Ref.
Part No.
Description
Ref.
Part No.
Description
1
03-0706-6
Joint, Comb., Last Tower, w/Anchor
17
06-0826-5
Nut, 3/4-10, Hex
2
03-4727-8
Cap, Sand-Trap, 5-9/16”
18
06-0839-8
Screw, 5/8-11 x 1-1/2”, Hex, Gr. 5
3
03-5272-4
Rod, Threaded, 1/2-13 x 9”
19
06-2406-4
Screw, 5/8-11 x 2-1/2”, Hex, Gr. 5
4
04-1004-3
Arm Weldment, Wire Alignment, 10’
20
06-2416-3
Nut, 5/8-11, Lock
5
03-2822-9
Mount Weldment, Tower Panel, Sq. Mt.
21
06-2418-9
Nut, 1/2-13, Lock
6
04-3272-4
Clamp, Saddle, 6-5/8” x 2-1/2”
22
06-2420-5
Nut, 3/8-16, Lock
7
04-7243-1
Clamp, Saddle, 5-9/16-8 x 2-1/2”
23
06-3712-4
Clamp, Ringlock, 5” Steel Coupler
8
04-7244-9
Mount, Universal Tower Panel
24
06-3718-1
Rod, Linkage Control, 5/16-24 x 6” Joint Assy, Ball, Swivel, 1/4-28 x 3/4”
9
06-0240-9
Nut, 5/16-24, Hex
25
06-4411-2
10
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
26
10-0881-2
Mount Weldment, Fulcrum Bolt
11
06-0470-2
Joint, Ball, Quick Disconnect
27
10-0940-6
Panel Control, Outer Tower
12
06-0803-4
Screw, 3/8-16 x 1-1/2”, Hex, Gr. 5
28
10-1598-1
Mount Weldment, L.H., Tower Leg
13
06-0804-2
Screw, 1/2-13 x 1-1/4”, Hex, Gr. 5
29
10-1600-5
Mount Weldment, R.H., Tower Leg
14
06-0814-1
Washer, Lock, 1/2”
30
11-1244-0
Nut, 1/4-28, Lock, Nylon Insert
15
06-0819-0
Washer, Flat, 3/4”
31
26-0760-4
Screw, 1/2-13 x 1-1/2”, Hex, Gr. 5
16
06-0824-0
Nut, 1/2-13, Hex
32
66-1050-5
Gasket, Roundback, Pierce, 5”
P/N 1013341 Rev A (ECN31015)
2-17
9500ZC Operation Manual Section 2 - Assembly
Drive Tube Assembly, Last Pivot Tower and Free Standing Span Towers
7
6
17
NOTE: ITEM #7 (1/2" LOCK WASHER) IS REQUIRED ON ALL GEARBOX MOUNTING.
FLUSH NOTE: TO INSTALL THE CROP GUARD AND THE DRIVE SHAFT BELL, REMOVE THE SPLINE COUPLER FROM THE SHAFT. WHEN RE-INSTALLING SPLINE COUPLER BE SURE THE INSERT IS FLUSH WITH THE EDGE OF THE SPLINE COUPLER.
5 15 16
1
8
2
14
3
4
12
10
13
11
18
9
NOTE: LAST PIVOT TOWER USES A 30 RPM 1 HP CENTER DRIVE. BOTH TOWERS OF FREE STANDING SPAN USE 56 RPM CENTER DRIVES.
Figure 2.12
Ref.
Part No.
Description
Ref.
Part No.
Description
1
03-0758-7
Frame, Drive Tube, Solid Mount
10
06-4378-3
Bell, Drive Shaft End
2
03-4842-5
Wheel Assy, 14.9 x 24, Right
11
06-4442-7
Tube, Drive Shaft, 1-1/2” x 54”
3
03-4843-3
Wheel Assy, 14.9 x 24, Left
12
14-9301-0
Washer, Drive Shaft Bell
4
04-0716-3
Shaft, Drive, 7/8”, 59 1/4”
13
10-0433-2
Insert, Drive Shaft Coupler
5
06-0803-4
Screw, 3/8-16 x 1-1/2”, Hex, Gr. 5
14
10-0435-7
Coupler, Kit, 7/8” Drive Shaft
6
06-0804-2
Screw, 1/2-13 x 1-1/4”, Hex, Gr. 5
15
11-5225-5
Motor, Gear, US, 30 RPM, 1 HP
7
06-0814-1
Washer, Lock, 1/2”
16
11-5226-3
Motor, Gear, US, 56 RPM, 1-1/2 HP
8
06-3419-6
Nut, 3/8-16, Flange, Toplock
17
13-9953-0
Gearbox, AT, Non-Tow
9
06-3589-6
Bell, Drive Shaft End
18
26-1091-3
Clamp, Hose, Worm Drive
P/N 1013341 Rev A (ECN31015)
2-18
9500ZC Operation Manual Section 2 - Assembly
3
Sprinklers
Sprinkler Installation TO REQUIRED SPRINKLER
3
1
3
1
2 TO REQUIRED SPRAY DROP
Figure 3.13 Ref.
Part No.
1
06-0638-4
Nipple, Pipe, 3/4” x Close, Black
Description
2
06-2083-1
Elbow, Street, 3/4” x 90o
3
12-3724-0
Valve, Aquamatic, 3/4” Nozzle
Next to Last Outlet (Link Span) Sprinkler Installation TO REQUIRED SPRINKLER
TO PIVOT
NOTE: DROP MUST EXTEND OFF THIS SIDE OF SPAN.
60" SPRAY DROP
NEXT TO LAST OUTLET (LINK SPAN) SPRINKLER INSTALLATION
Figure 3.14 Ref.
Part No.
Description
Ref.
Part No.
1
06-0280-5
Coupling, Pipe, Steel, 3/4”
4
06-2121-9
2
06-0638-4
Nipple, Pipe, 3/4” x Close, Black
5
12-3724-0
Valve, Aquamatic, 3/4” Nozzle
3
06-2083-1
Elbow, Street, 3/4” x 90o
6
26-1177-0
Nipple, Pipe, 3/4” x 5”
P/N 1013341 Rev A (ECN31015)
3-1
Description
Nipple, Pipe, 3/4” x 3-1/2”
9500ZC Operation Manual Section 3 - Sprinklers
Last Outlet (Link Span) Sprinkler Installation
3
4
2
1 2 5
60" SPRAY DROP Figure 3.15 Ref.
Part No.
1
06-0638-4
Nipple, Pipe, 3/4” x Close, Black
2
06-2083-1
Elbow, Street, 3/4” x 90o
3
12-3724-0
Valve, Aquamatic, 3/4” Nozzle
4
26-1177-0
Nipple, Pipe, 3/4” x 5”
5
88-4857-4
Riser, Sprinkler, 18”
P/N 1013341 Rev A (ECN31015)
Description
3-2
9500ZC Operation Manual Section 3 - Sprinklers
Spray Drop Installation
4-1/2 PIPE SPAN
4 PIPE SPAN 3
4
88 FT OVERHANG
2 6
78'' SPRAY DROP ASSEMBLY 7
1 8
TYPICAL SPRAY NOZZLE INSTALLATION 5
Figure 3.16 Ref.
Part No.
1
06-0638-4
Nipple, Pipe, 3/4” x Close (As Req’d.)
2
06-3140-8
Drop, Spray Nozzle, 60” (As Req’d.)
3
06-3141-6
Drop, Spray Nozzle, 66” (As Req’d.)
4
06-3142-4
Drop, Spray Nozzle, 72” (As Req’d.)
5
06-4277-7
Adaptor, Spray Drop (As Req’d.)
6
06-3138-2
Drop, Spray Nozzle, 48”
7
88-4857-4
Pipe, Sprinkler Riser
8
89-0379-1
Regulator, 15 PSI Nelson (As Req’d.)
P/N 1013341 Rev A (ECN31015)
Description
3-3
9500ZC Operation Manual Section 3 - Sprinklers
Sprinkler/Spray Valve Plumbing 88-4857-4 RISER PIPE, 18"
INSTALL 18" RISER PIPE WHERE NEEDED WHEN ELECTRICAL PANELS INTERFERE WITH SPRINKLERS. 1st OUTLET EACH SIDE OF PANEL.
TUBE INSTALLATION
TO DISCONNECT, PUSH IN RELEASE COLLAR WITH THUMB AND INDEX FINGER. PULL TUBE FREE.
TO CONNECT, PUSH TUBING IN UNTIL IT BOTTOMS ON TUBE STOP.
MANUAL DRAINS SHOULD BE USED ON ENDS OF TUBING. THIS ALLOWS THE VALVES AND AND TUBING TO DRAIN BACK TO SEQUENCING PANEL. ALSO IT AIDS IN PURGING AIR OUT OF TUBING. 3 TO DR N E X AIN T V IF ALV RE E QU OR I ER ED
PUT A LOOP BY THE VALVE TO ALLOW SOME EXCESS TUBE DUE TO SHRINKAGE IN A COLD ENVIRONMENT.
4
2
ITEM
PART NO.
DESCRIPTION
1
06-3287-7
VALVE, MANUAL, DRAIN,1/4 MPT x 1/4
2
11-0000-7
ELBOW, PUSHIN,1/4" x 1/4" NPT
3
11-0002-3
TEE, MALE BRANCH, 1/4" TUBE x 1/4" NPT
4
1
TUBING HARNESS
Figure 3.17
P/N 1013341 Rev A (ECN31015)
3-4
9500ZC Operation Manual Section 3 - Sprinklers
Sprinkler/Spray Valve Plumbing Sprinkler Harness Installation from the drain lines, and then close all valves. The system is now ready for field watering.
1. Unroll the span tube harnesses. Begin unrolling all harnesses at the sequence panel. Unroll the harnesses from the end identified as the Sequencer Panel End. 2. When the harnesses are rolled out, place the first loop of the harness (nearest to the sequencer panel) over the sprinkler or the drop tube. On the spans, attach the harness to the electrical span cable every four feet with plastic ties (Part No. 09-0816-0). 3. After the harness has been attached to the pipe, ensure the tube end is cut square approximately at center of loop (located at each sprinkler) and insert the tube ends into the push-in tee connector located at the sprinkler valve. 4. From the location of the sequencer panel, unwrap the securing plastic tape from both ends of the tubing harnesses up to the numbers which identify each tube. Do this for both span harnesses. 5. Connect the ends of the span harness tubes identified as the Sequencer Panel Ends into the push-in fittings on the solenoid valves. 6. Next, install the drain valves on the opposite ends of the harness. NOTE: The drain end of the harness can be shortened if sprinklers with drops are used on the steerable corner. If impact sprinklers are used, the drain tubes must be kept at the current length. 7. At the outside tower of the free standing span, install the drain valves for the span harness. Next, attach the drain end of the span harness to the tower leg of the system with plastic ties (Part No. 09-0816-0). Do the same for the harness end at the last tower of the main system. 8. Before supplying water to the system, open all drain valves. When water is supplied to the system, purge all the air
P/N 1013341 Rev A (ECN31015)
3-5
9500ZC Operation Manual Section 3 - Sprinklers
Figure 3.18
P/N 1013341 Rev A (ECN31015)
3-6
9500ZC Operation Manual Section 3 - Sprinklers
Figure 3.19
P/N 1013341 Rev A (ECN31015)
3-7
9500ZC Operation Manual Section 3 - Sprinklers
Figure 3.20
P/N 1013341 Rev A (ECN31015)
3-8
9500ZC Operation Manual Section 3 - Sprinklers
Figure 3.21
P/N 1013341 Rev A (ECN31015)
3-9
9500ZC Operation Manual Section 3 - Sprinklers
Figure 3.22
P/N 1013341 Rev A (ECN31015)
3-10
9500ZC Operation Manual Section 3 - Sprinklers
Decals
These “SAFETY” Decals On Your ZIMMATIC Apply To All Electrical Components. When Opening Any Electrical Enclosure Use Extreme Caution. Electrical Service And Maintenance Must Be Performed By A Qualified Service Technician.
P/N 1013341 Rev A (ECN31015)
3-11
9500ZC Operation Manual Section 3 - Sprinklers
Notes
P/N 1013341 Rev A (ECN31015)
3-12
9500ZC Operation Manual Section 3 - Sprinklers
4
Electrical
Wiring Diagram, 9500ZC
POTENTIOMETER PANEL 10-0933-1
TOWER PANEL LAST MAIN 10-0951-3
SWITCH PANEL 11-2502-0
LAST TOWER PANEL, CORNER 10-0940-6
10-0963-8
PANEL, CONTROL BOOSTER PUMP 3-7760-6
4#14 CUT TO FIT
PROCESSOR, CORNER MACHINE
TO TOWER MOTOR
10-0962-0
10-1535-3 4#14 x 208' (179') 10-0958-8 4#14 x 230' (201')
11-7774-0 4#10, 7#14 x 208' (179') 11-7775-7 4#10, 7#14 x 230' (201')
10-0957-0 2 #12, 13 #16 x 21'
4#14 x 18' 4" 3-1190-2
4#14, 6#18 x 28.5' 3-8157-4
TO MAIN MACHINE
4#14 x 19'-8"
USE EXCESS FROM MOTOR LEAD DROP. (3-1190-2)
TO TOWER MOTOR 3-5702-0
SEQUENCE PANEL
EXTRA LONG MOTOR DROP GOES HERE
10-1536-1 4#10, 6#14 x 208' (179') 10-0959-6 4#10, 6#14 x 230' (201') 4#14 CUT TO FIT TO TOWER MOTOR
Figure 4.23
P/N 1013341 Rev A (ECN31015)
4-1
9500ZC Operation & Installation Section 4 - Electrical
Panel, Switch, 11-2502-0
10
51
20 46
6 11
52
4
41 55 4 45
16
9 44
30
29
43 53
5
7 54
21
14 31
42
57
5
4
1
9
50
56
28 14
22 40 12
3
13
23 49
3
27 48
8
33 26 4 2
35
BOTTOM VIEW OF SWITCHING PANEL ASSEMBLY SCALE: 1=2
3 47
37
15
36
38
Figure 4.24
P/N 1013341 Rev A (ECN31015)
4-2
9500ZC Operation & Installation Section 4 - Electrical
Panel, Switch, 11-2502-0
Ref.
Part No.
Description
Ref.
Part No.
Description
1
03-4629-6 Termifoil Assembly
30
11-0016-3 Socket, Relay, DPDT, 5 AMP, 300V
2
06-0822-4 Nut, 5/16-18, Hex
31
11-1797-7 Spring, Relay Retainer, SPDT
3
06-0842-2 Washer, Flat, 1/4”
32
11-2506-1 Asssembly, Procedure
4
06-0850-5 Screw, #8-32 x 1”, Phillips Pan Head
33
11-2837-0 Connector, 3/4” w/o Nut, .7-.8” Dia.
5
06-0853-9 Nut, #8-32 x 1”, Phillips Pan Head
34
11-3065-7 Mount, Switch Panel (not shown)
6
06-0856-2 Screw, #6-20 x 1/2, Phillips Pan Head, #25
35
11-3066-5 Arm, Cam
7
06-2428-8 Screw, #6-32 x 1-1/2” Slotted Pan Head
36
11-3070-7 Washer, Roller Assembly
8
06-3405-5 Washer, Lock, 7/16”
37
11-3071-5 Bearing, Roller
9
06-3968-2 Washer, Flat, #8
38
11-3073-1 Screw, Soc. Hd. Shoulder, 12 MM x 25 MM
10
06-4208-2 Shield, Tower, Panel, Block, Inner
39
11-3239-8 Kit, C.P. Switching Panel
11
06-4234-8 Screw, #6-20 x 3/8”, Ph. Pan Hd.
40
11-3631-6 Block, Spacer, Safe Switch
12
06-4235-5 Plug, Hole, Nylon, 1/4” x .062 Thick
41
11-3632-4 Pin, Expansion, 3/16” x 1-1/8”
13
06-4264-5 Plug, Hole, Nylon, 1/2”
42
11-3636-5 Cam, Bottom
14
06-4553-1 Screw, #8-32 x 3/4”, Phillips Pan Head, #23
43
11-3637-3 Cam, Top
15
06-4687-7 Screw, 1/4-20 x 5/8”, Hex, Gr. 5
44
11-3638-1 Plate, Mounting, Switch Panel
16
06-4822-0 Latch, Pull Down, 3 Hole
45
11-3640-7 Spring, Extension, 3”
17
09-0816-0 Tie, Cable, Plastic, 5-1/2” Long
46
11-3641-5 Decal, Terminal Marker, Switch Panel
18
09-0822-5 Tie, Cable, Plastic, 14-1/2” Long
47
11-3645-6 Bracket, Switch Panel
19
09-0824-4 Base, Wire Tie Support
48
11-3768-6 Spring, Recoil, Ext.
20
09-7602-7 Block, Terminal, 12 Point, CR151B26AF
49
11-3944-3 Base, Corner Switching Panel
21
09-7631-6 Bar, Ground Terminal, 6-#14, 6-#8
50
11-7357-4 Decal, P.E. Ground Symbol
22
09-8986-3 Plug, Hole, Nylon, 7/8”
51
11-7429-1 Sleeve, Captive, Tower Box, CE
23
09-9161-2 Nut, Conduit, 3/4”, Lock
52
11-7941-5 Timer Assembly, 5 Second, SPDT, 10A,CE
24
09-9211-5 Terminal, Wire, 16-14, Slip-On, Ful. Ins.
53
11-9047-0 Decal, Terminal Torque, GE
25
09-9226-3 Terminal, 1/4 Slip-On, Piggy-Back, Ins.
54
13-7555-0 Decal, Terminal Torque, Groundbar
26
09-9297-4 Plug, Hole, 1-1/8”, Nylon
55
14-0837-0 Shaft, Bushing, Plated
27
10-2844-8 Nut, M10 x 1.5, Hex
56
14-0838-0 Bushing, Camshaft
28
10-9698-1 Switch, Micro, Adjustable
57
14-2336-0 Screw, 5/16-18 x 1-3/4”, Hex
29
11-0015-5 Relay, Plug-In, Double-Pole, 120V
P/N 1013341 Rev A (ECN31015)
4-3
9500ZC Operation & Installation Section 4 - Electrical
Notes
P/N 1013341 Rev A (ECN31015)
4-4
9500ZC Operation & Installation Section 4 - Electrical
11-2502-0, Switch Panel
WHITE 4"
1
2
INPUT
NC
2
NC
1
INPUT
4993 4 5
6TR
C
4993 4 5
C
5TR
NO
RELAY
NO
RELAY
BLACK -15
BLUE/BLACK 8"
BROWN 13.5"
BROWN SAF OUT
8.5"
BLUE SW ANG
BLUE/RED 7"
RED +15
YELLOW/BLACK
YELLOW CP PS1
YELLOW 12"
YELLOW LT REV
PINK 10" WHITE
PINK SAF IN
ORANGE
ORANGE CP PS2
9
12
PURPLE 13
14
3"
WHITE
WHITE LT COM
7"
PURPLE CP 120
1
4
GRAY/BLACK
GRAY BLACK
ORANGE/BLACK 8
GREEN
NC
SAFETY
BROWN BLUE ORANGE WHITE BLACK
5
2.5"
2.5"
YELLOW PINK PURPLE RED
3"
ORANGE BLACK
NO NC
NO
PS1
NO
B1
ORANGE 14" YELLOW/BLACK 14" ORANGE 11.5" BLUE/RED 23" BLUE/BLACK 22.5" PURPLE 13.5" YELLOW/BLACK 14"
COM
NC
TOP SWITCH
TOP SWITCH
CORNER CONTROL PANEL
NC
COM
PS2
NO
COM
NO
B2
NC
COM
3"
COM
3" PURPLE
6"
Figure 4.25
P/N 1013341 Rev A (ECN31015)
4-5
9500ZC Operation & Installation Section 4 - Electrical
Panel, Control, Outer Tower, 10-0940-6 RETAINING CLIP FACES INBOARD (ONE ON EACH SIDE, CLIPS FACING INBOARD)
23
39
15
DETAIL A 22
24
1 28
38
20
37
40
27 24
18
17
34
29 36 16
SEE DETAIL A
44
13 21
11
35
26
34 32
3
41
2
25
33 30 31 43 12
14
10 4
8 5
6
10 7 9
Figure 4.26
P/N 1013341 Rev A (ECN31015)
4-6
9500ZC Operation & Installation Section 4 - Electrical
Panel, Control, Outer Tower, 10-0940-6 (cont’d.) Ref.
Part No.
Description
1
3-4017-4
Plate, Starter Mount, Model 2
2
3-4629-6
Termifoil Assembly
3
6-0212-8
Spring, Special, Plated, #E-41-C
4
6-0240-9
Nut, 5/16-24,Hx,F594-Gr.A,SS
5
6-0262-3
Nut,5/16-18,Lock,Nylon Inst.
6
6-0460-3
Arm, Cam, Tower Control Box
7
6-0470-2
Joint, Ball, Quick Disconnect
8
6-0822-4
Nut,5/16-18,Hx,A563-Gr.A
9
6-4267-8
Nut,1/4-20,lock,Nyl.Ins.,Gr.A
10
6-0842-2
Washer, Flat, 1/4”, AW
11
6-0850-5
Screw, #8-32x1, Php,Pn
12
6-0851-3
Screw, #6-20 x 1”, Ph. Pan Hd,#25
13
11-8405-0
Screw, 1/4-20, Hx, Gr.2,Fth, SS
14
6-2158-1
Washer,Reduc., 3/4 x 1/2”,Conduit
15
6-4822-0
Latch, Pull-Down, 3 Hole
16
6-3146-5
Screw, 5/16-18x1-1/2”, Hex, Gr.5
17
6-0847-1
Screw,#8-32x3/8, Ph,Pn,Hd
18
6-3662-1
Decal, Built Tested
19
11-7357-4
Decal, P.E., Ground Symbol
20
11-9047-0
Decal, Terminal Torque
21
6-3751-2
Cam, Tower Panel, Plastic
22
6-0856-2
Screw,#6-20x1/2.Ph,Pn,Hd
23
6-4208-2
Shield, Tower Box,In,480Decal
24
6-4234-8
Screw,#6-20x3/8,Ph,Pn,Hd,#25
25
6-4342-9
Base, Tower Control Box, Black
26
6-4553-1
Screw,#8-32x3/4.Ph,Pn,Hd,#23
27
12-0743-0
Contactor, Tower, 18A, NC,NO,CE
28
9-7602-7
Block, Term.,12 Pt ,#CR151B26AF
29
9-7631-6
Bar, Ground Terminal, 6-#14, 6-#8
30
9-8866-7
31
9-9030-9
Switch, Rotary Pwr, 6 PST,10 AMP Switch, Micro, SPDT, 15A, 120V
32
9-9156-2
Nut, Conduit, 1/2”, Lock
33
9-9161-2
Nut, Conduit, 3/4”, Lock
34
9-9341-0
Suppressor, Arc, 200 VDC, Model 2
35
10-0060-3
Relay, Plug-In, SPDT
36
10-0061-1
Socket, Relay, Plug-In, 5 Bl., 300V
37
10-0936-4
Nameplate, C.M., Outer Tower
38
10-0937-2
Decal, Term. Mkr,C.M.,Outer Tower
39
11-7429-1
Sleeve, Captive, Tower Box
40
11-7787-2
Rail, Din, 4”
41
11-1797-7
Spring, Relay Retainer, SPDT
42
11-2835-4
Connector, 1/2” w/Nut, .37-.50 Dia
43
11-2836-2
Connector, 3/4” w/Nut, .6-.7 Dia.
44
11-3530-0
Washer, Lock, 5/16”,Int. Tooth
45
13-7555-0
Decal Terminal Torque, Gndbar
P/N 1013341 Rev A (ECN31015)
4-7
9500ZC Operation & Installation Section 4 - Electrical
Notes
P/N 1013341 Rev A (ECN31015)
4-8
9500ZC Operation & Installation Section 4 - Electrical
Schematic, Panel Control, Outer Tower, 10-0940-6
Figure 4.27
P/N 1013341 Rev A (ECN31015)
4-9
9500ZC Operation & Installation Section 4 - Electrical
Panel, Control, Last Main, 10-0951-3
Figure 4.28
P/N 1013341 Rev A (ECN31015)
4-10
9500ZC Operation & Installation Section 4 - Electrical
Panel, Control, Last Main, 10-0951-3 (cont’d.)
Ref.
Part No.
1
03-4017-4
Description
2
03-4629-6
Termifoil Assembly
3
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
4
06-0822-4
Nut, 5/16-18, Hex
5
06-0847-1
Screw, #8-32 x 3/8”, Phillips Pan Head
6
06-0850-5
Screw, #8-32 x 1”, Phillips Pan Head
7
06-4822-0
Latch, Pull Down, 3 Hole
8
06-3146-5
Screw, 5/16-18 x 1-1/2”, Hex, Gr. 5
Plate, Starter Mount
9
06-3662-1
Decal, Built-Tested
10
11-7357-4
Decal, P.E. Ground Symbol
11
11-9047-0
Decal, Term Block, Torque, GE
12
06-4071-4
Decal, Terminal Marker
13
06-0856-2
Screw, #6-20 x 1/2”, Phillips Pan Head
14
06-4208-2
Shield, Tower Panel, Black
15
06-4234-8
Screw, #6-20 x 3/8”, Phillips Pan Head
16
06-4553-1
Screw, #8-32 x 3/4”, Phillips Pan Head
17
12-0743-0
Contactor, Tower, 18A
18
09-7602-7
Block, Terminal, 12 Point
19
09-7604-3
Block, Terminal, 4 Point
20
11-7787-2
Rail, Din 4”
21
09-7631-6
Bar, Ground Terminal 6-#14, 6-#8
22
09-8866-7
Switch, Rotary Power
23
09-9156-2
Nut, Conduit, 1/2”, Lock
24
09-9161-2
Nut, Conduit, 3/4”, Lock
25
10-0950-5
Base, Last, Main
26
10-0954-7
Decal, Nameplate, T.C., Last, Main
27
10-0955-4
Decal, Terminal Marker, Last Main
28
11-7429-1
Sleeve, Captive, Tower Box, CE
29
13-7555-0
Decal Terminal Torque, Grdbar
30
11-2835-4
Connector, 1/2”, w/o Nut, .37-.5” Dia.
31
11-2836-2
Connector, 3/4”, w/o Nut, .6-.7” Dia.
32
11-3530-0
Washer, Lock, 5/16” Internal Tooth
33
06-0842-2
Washer, Flat, 1/4”, AW
34
09-9341-0
Suppressor, ARC, 200 VDC
P/N 1013341 Rev A (ECN31015)
4-11
9500ZC Operation & Installation Section 4 - Electrical
Schematic, Panel, Control, Last Main, 10-0951-3
Figure 4.29
P/N 1013341 Rev A (ECN31015)
4-12
9500ZC Operation & Installation Section 4 - Electrical
Panel Assembly, Potentiometer, 10-0933-1 POSITIVE LEAD (RED)
+15 RED
SIGNAL LEAD (BLUE)
SIG BLUE
NEGATIVE LEAD (BLACK)
TOP VIEW
-15 BLK
WIRING DIAGRAM
9
10 6
23
7 22
1
14
16 5
19
20
18 11
4
22
12 17
21 3
2
Figure 4.30 Ref.
Part No.
1
03-4629-6
2 3
Description
Ref.
Part No.
Description
Termifoil Assembly
13
06-4342-9
Base, Tower Control Panel, Black
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
14
09-7604-3
Block, Terminal, 4 PT, #CR151B46AF
06-0822-4
Nut, 5/16-18, Hex
15
09-7631-6
Bar, Ground, Terminal, 6-#14, 6-#8
4
06-0847-1
Screw, #8-32 x 3/8”, Phillips Pan Head
16
09-9156-2
Nut, Conduit, 1/2”, Lock
5
06-0850-5
Screw, #8-32 x 1”, Phillips Pan Head
17
09-9297-4
Plug, Hole, 1-1/8”, Nylon
6
6-4822-0
Latch, Pull Down, 3 Hole
18
10-0889-5
Bracket, Potentiometer Mounting
7
06-3146-5
Screw, 5/16-18 x 1-1/2”, Hex, Gr. 5
19
10-0929-9
Potentiometer Assembly
8
06-4553-1
Screw, #8-32 x 3/4”, Phillips Pan Head
20
10-0932-3
Decal, Terminal Marker, Potentiometer Connector, 1/2”, w/o Nut, .37-.5” Dia.
9
06-4208-2
Shield, Tower Panel, Black, Inner
21
11-2835-4
10
06-4234-8
Screw, #6-20 x 3/8”, Phillips Pan Head
22
11-3530-0
Washer, Lock, 5/16”, Internal Tooth
11
06-4235-5
Plug, Hole, Nylon, 1/4 x .062 Thick
23
11-3627-4
Plate, Potentiometer Mounting
12
06-4264-5
Plug, Hole, Nylon, 1/2”
P/N 1013341 Rev A (ECN31015)
4-13
9500ZC Operation & Installation Section 4 - Electrical
Panel Assembly, Transmitter, 10-0947-1
SIG
SIG
COM 115V
GREEN
WHITE BLACK
6
ORANGE
7
YELLOW
4
OUT OUT WHITE BLK
8 13
21
GROUND LUG 120S (ADVANCE
18
#25 (BASIC)
3
#4 WHITE (BASIC & ADVANCE)
22
WIRING DIAGRAM
5 2
15 3
25
16
20
11
12 9
10
24
ADJUST SIGNAL VOLTAGE AT OUTER CORNER PANEL TO 1.85 - 1.95 VOLTS. CCW = DECREASE CW = INCREASE
23 17 14 19 1
Figure 4.31
P/N 1013341 Rev A (ECN31015)
4-14
9500ZC Operation & Installation Section 4 - Electrical
Panel Assembly, Transmitter 10-0947-1 (cont’d.)
Ref.
Part No.
1
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
Description
2
06-0847-1
Screw, #8-32 x 3/8”, Phillips Pan Head
3
06-0850-5
Screw, #8-32 x 1”, Phillips Pan Head
4
06-4822-0
Latch, Pull Down, 3 Hole
5
06-3146-5
Screw, 5/16-18 x 1-1/2”, Hex, Gr. 5
6
06-3926-0
Decal, “Danger” Tower Panel
7
06-4208-2
Shield, Tower Panel, Black
8
06-4234-8
Screw, 6-20 x 3/8”, Phillips Pan Head
9
06-4235-5
Plug, Hole, Nylon, 1/4”
10
06-4264-5
Plug, Hole, Nylon, 1/2”
11
06-4342-9
Base, Tower Control Panel, Black
12
09-7604-3
Block, Terminal, 4 Point
13
09-7631-6
Bar, Ground Terminal, 6-#14, 6-#8
14
09-9020-0
Plug, Caplug #9X
15
09-9156-2
Nut, Conduit, 1/2”, Lock
16
09-9161-2
Nut, Conduit, 3/4”, Lock
17
09-9297-4
Plug, Hole, 1-1/8”, Nylon
18
03-4017-4
Plate, Starter Mount
19
10-0942-2
Mount Weldment, Transmitter Panel
20
10-0944-8
Decal, Terminal Marker, Transmitter
21
10-0945-5
Connector Assembly
22
10-0946-3
Panel, Transmitter
23
11-2835-4
Connector, 1/2”, w/o Nut, .37-.5” Dia.
24
11-2837-0
Connector, 3/4”, w/o Nut, .7-.8” Dia.
25
11-3530-0
Washer, Lock, 5/16”, I-Tooth
P/N 1013341 Rev A (ECN31015)
4-15
9500ZC Operation & Installation Section 4 - Electrical
Panel, Junction, Antenna, 11-0012-2 Ref.
12
7
13 11 17
24
23 5
1
Part No.
Description
1
03-4017-4
Plate, Starter Mount
2
03-4629-6
Termifoil Assembly
3
06-0262-3
Nut, 5/16-18, Lock, Nylon Insert
4
06-0822-4
Nut, 5/16-18, Hex
5
06-0850-5
Screw, #8-32 x 1”, Phillips Pan Head
6
06-2158-1
Washer, Reducing, 3/4” x 1/2” Conduit
7
06-4822-0
Latch, Pull Down, 3 Hole
8
06-3146-5
Screw, 5/16-18 x 1-1/2”, Hex, Gr. 5
9
06-3249-7
Screw, #8-32 x 5/8”, Phillips Pan Head
10
06-3662-1
Decal, Built-Tested
11
06-3926-0
Decal, “Danger” Tower Panel
12
06-4208-2
Shield, Tower Panel, Black
13
06-4234-8
Screw, 6-20 x 3/8”, Phillips Pan Head
14
06-4235-5
Plug, Hole, Nylon, 1/4”
15
06-4264-5
Plug, Hole, Nylon, 1/2”
16
06-4342-9
Base, Tower Control Panel, Black
17
09-7602-7
Block, Terminal, 12 Point
18
09-7631-6
Bar, Ground Terminal 6-#14, 6-#8
19
09-8816-2
Wire, Elec., 14 TEW, Green
20
09-9020-0
Plug, Caplug #9
21
09-9156-2
Nut, Conduit, 1/2”, Lock
22
09-9161-2
Nut, Conduit, 3/4”, Lock
23
11-0013-0
Decal, Terminal Mkr., Junction Antenna
24
11-0014-8
Decal, Nameplate
25
11-2835-4
Connector, 1/2”, w/o Nut
26
11-2836-2
Connector, 3/4”, w/o Nut, .6-.7” Dia.
27
11-3530-0
Washer, Lock, 5/16”
10 8 27
21
22
18 16 9
6
14
15
2
26 25 4
20
3
Figure 4.32
P/N 1013341 Rev A (ECN31015)
4-16
9500ZC Operation & Installation Section 4 - Electrical
Analog Wiring Diagram, Junction Panel, 11-0012-2 PURPLE
BLACK (B/G)
FWD REF ORANG FWD OFF BLUE FWD ANGL GREEN
PINK
RED
BLACK (B/R) BLACK (B/W)
RED (B/R)
+15 RED
BLACK
-15 BLACK
WHITE
COM WHITE
GREEN
GRD GREEN
ORANGE
REV REF ORANG REV OFF BLUE REV ANG GREEN
YELLOW
GREEN (B/G) WHITE (B/W)
BLACK (B/G) BLACK (B/R) BLACK (B/W)
TERM. BLOCK 12 POINT BROWN BLUE
NOT USED GREEN
SHIELD
SEE NOTE
SHIELD
GROUND TERMINAL
TO REVERSE ANTENNA
TO PANEL CONTROL, MAIN, SCP
ANTENNA
REF -15 ANGLE COMMON OFFSET +15
COLOR CODE OLD NEW BLACK (B/G) ORANGE GREEN (B/G) BLACK BLACK (B/W) GREEN WHITE (B/W) WHITE BLACK (B/R) BLUE RED (B/R) RED
TO FORWARD ANTENNA
PAIR 1 PAIR 2 PAIR 3
NOTE: ALL CONNECTIONS IN JUNCTION PANEL ARE FIELD CONNECTIONS, WITH THE EXCEPTION OF GREEN WIRE BETWEEN THE TERMINAL BLOCK AND THE GROUND TERMINAL.
Figure 4.33
P/N 1013341 Rev A (ECN31015)
4-17
9500ZC Operation & Installation Section 4 - Electrical
Digital Antenna Wiring Diagram, Junction Panel, 11-0012-2 PURPLE
FWD REF ORANG FWD OFF BLUE FWD ANGL GREEN
PINK BROWN
RED BLACK
-15 BLACK
WHITE
COM WHITE
GREEN
GRD GREEN
ORANGE
REV REF ORANG REV OFF BLUE REV ANG GREEN
BLUE
GREEN WHITE
RED
+15 RED
YELLOW
BROWN
NOTE: No connection to -15VDC
BLACK
BROWN GREEN WHITE
TERM. BLOCK 12 POINT GREEN/YELLOW SHIELD SEE NOTE
SHIELD
GROUND TERMINAL
TO REVERSE TO FORWARD ANTENNA ANTENNA
TO PANEL CONTROL, MAIN, SCP
NEW DIGITAL ANTENNA
REF -15 ANGLE COMMON OFFSET +15
[BROWN] NO CONNECTION [WHITE] [BLACK] [GREEN] [RED]
NOTE 1: ALL CONNECTIONS IN JUNCTION PANEL ARE FIELD CONNECTIONS, WITH THE EXCEPTION OF GREEN WIRE BETWEEN THE TERMINAL BLOCK AND THE GROUND TERMINAL. NOTE 2: DO NOT CONNECT SPAN CABLE SHIELD TO GROUND ON THIS END. MAY PRODUCE GROUND LOOP NOISE.
P/N 1013341 Rev A (ECN31015)
4-18
9500ZC Operation & Installation Section 4 - Electrical
Digital Antenna Power Supply Wiring
P/N 1013341 Rev A (ECN31015)
4-19
9500ZC Operation & Installation Section 4 - Electrical
Notes
P/N 1013341 Rev A (ECN31015)
4-20
9500ZC Operation & Installation Section 4 - Electrical
Digital Antenna Wiring Instructions Antenna Instruction After mounting antennas and mounting brackets, place black electrical tape (a couple of wraps) around both ends (panel end and antenna end) of one of the cables. Place a wrap of black electrical tape around the forward antenna. This is to identify the forward antenna as the one to be wired with the cable marked with the black tape. The reverse antenna would then be identified as the cable with no tape on it. Fish the cables through the spindle. Route the appropriate cable to the forward antenna (cable marked with the black tape) through the antenna weldment to the antenna and connect. Do the same for the reverse antenna using the cable with no tape. At the antenna junction panel, connect the antennas to the terminal strip per the color code and drawing (see following page). SIGNAL
NOTE: If you need to zero an antenna more than once you need to power down and back up before zeroing the second time.
COLOR
ANGLE
WHITE
REFERENCE
BROWN
OFFSET
GREEN
+12V DC
RED
DC COMMON
BLACK
-12V DC
NO CONNECTION (NO WIRE)
Antenna Calibration Once the system is powered up and running, drive the system so the antennas are over the wire and aligned going down the wire. This may require putting the system in semi auto if the antennas are too far from the wire for an adequate signal. Once over the wire, go to auto and let the antennas center over the wire. When going in reverse, and the offset is close to zero, stop the system. If the forward antenna offset is not close to zero, it will need to be calibrated so it will run in the same track as reverse. To calibrate the forward antenna, disconnect the cable from the forward antenna and insert the calibration cable. Once power is back on the antenna, give it a good 30 seconds to come up and stabilize, then press the button on the calibration cable. This will zero out the forward antenna. Run the system forward and reverse to check that it follows the same track. If not, stop the system and use the calibration cable to zero the antenna that is off.
P/N 1013341 Rev A (ECN31015)
4-21
9500ZC Operation & Installation Section 4 - Electrical
GRAY03
GRAY02
4 LATCH
GRN
GRY01
ORG01
NO
C
NC
NO
C
NC
NO
C
46" N-N
45" N-N
42" N-N
46" H-N
BLUE02
% TIMER - CORNER
PIVOT (DRIVE)
RED
1
13
31" H-N
35" H-N
34 1/2" H-N
19
1
20
2
48 1/2" H-A
1 ANT REF 23 ANT ANGLE 45 ANT OFFSET 6 STANDBY/OPER (GMV) 7 SWING ANGLE (±2.5V/+90 TO 90 DEG) 8 OVER-RIDE (1V) 9 % TIMER - CORNER (0-1V/0-100%) 10 PROGRAM SELECT 1 11 JUMPER ON CB - PIN 11 TO PIN 17 12 PROGRAM SELECT 2 13 14 VALVES ALL/NORM (GMV) 15 16 PIVOT/TIMER (1V/G) 17 JUMPER ON CB - PIN 17 TO PIN 11 18 19 20 SWING ANGLE (±15VDC)
SWITCH CIRCUITBOARD
41 1/2" H-N
37" PB-N
41 1/2" N-N
1 (BRN) +5 234 (YLW) GND 5 (GRN) JUMPER ON CB PIN 5 TO PIN 8 6 (BLU) GND 7 (VIO) VIN 8 (GRY) JUMPER ON CB PIN 8 TO PIN 5 9 (WHT) JUMPER ON CB PIN 9 TO PIN 10 10 (BLK) JUMPER ON CB PIN 10 TO PIN 9 11 12 (RED) +5 13 -
BLUE01
43 1/2" H-N
STEERING (LEFT/RIGHT)
YLW
VIOLET03
NC
WATER ON/OFF
3 LATCH
YELLOW08
NO
POWER (LIGHT)
2 LATCH
BROWN02
CLR
POWER ON/OFF
ORG
VIOLET02
BLUE03
BLACK03 RED03
WHITE02
5 AMP WATER VALVE FUSE
GRAY05 GRD
C
39" H-N
39 1/2" H-N
36 1/2" B-N
FOR ANT REF REV ANT REF
27 1/2" PB-B
17 1/2" B-N
15" B-N 15" B-N 16" B-N
4
5 8
1
13 14
9 12
WHT02
GRY05
RED03
FOR ANT OFFSET REV ANT OFFSET
5CR
YLW08
BLU03
BLK03
1
2
4
5 8
1
13 14
9 12
3
4
7
2
3
4
5
6
7
8
9 10 11 12 13
2
1
6 5
4
PSI
2 IN
% TIMER
3 IN
9
8
7
IN
4
FWD/REV
12
11
10
IN
1
PS2
14 15 16 17 18 19 20 21 22 23 24 25
1
19 20
3
8
2
5CR
6
1
5
GROUND
+5VDC
ANT REF (ORG)
NC
ANT ANGLE (GRN)
1 LATCH
VIO02
BROWN
WHT
+5VDC -15VDC +15VDC
5 AMP POWER FUSE
2
3
OUT
16
OUT
15
INSIDE DRIVE
BROWN 22 GA
ORANGE 22 GA
GREEN 22 GA
PIVOT DRIVE
4
5
6
7
8
50
9 10 11 12 13 14 15 16 17 18 19
49
13
5
4
3
2
1
OUT
14 OUT
SAFETY RELAY
OUTSIDE DRIVE
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
1
MAIN CORNER CONTROLLER CIRCUITBOARD
YELLOW 22 GA
2 1
1 ANT REF 2 PSI 3 ANT ANGLE 4 PS2 5 ANT OFFSET 6 STANDBY/OPER 7 SWING ANGLE (±2.5V/+09 TO 90 DEG) 8 OVER-RIDE (1V) 9 % TIMER - CORNER (0-1V/0-100%) 10 PROGRAM SELSCT 11 12 PROGRAM SELECT 2 13 FWD/REV (G/2V) 14 VALVES ALL/NORM (GMV) 15 % TIMER - MAIN 16 PIVOT/TIMER (1V/G) 17 18 19 20 SWING ANGLE (±15V) (NOT USED ON CB)
BLK
+15VDC
ANT OFFSET (BLU)
BLK
12 V POWER SUPPLY
-15VDC (BLK)
YELLOW05 +15VDC (RED)
COMMAN (WHT)
YELLOW 6" BLUE01
PSI (YLW)
PIVOT DRIVE (GRN) SWING ANGLE (BLU)
YELLOW05
START FORWARD/REVERSE
BLUE02 460VAC (BLK)
BLK
5V POWER SUPPLY
PS2 (ORG)
WHT
GREY02 460VAC (RED)
BACK PANEL
120VAC (VIO)
WHT
ORNGO3 460VAC (BLU)
BLK WHT
PSL1-PSL2SAFE OUT (PINK)
HT W BLK
9
8
7
6
REV (YLW)
YEL06 SAFETY I/O (BRN)
PSL1-PSL2SAFE IN (BRN)
BRN02
FOR (PINK)
RED01
(VIO)
% TIMER (ORG)
12
11
10
47" H-N
12 OUT
11 OUT
2
4 1
6
3
A-2
5
2
9
14 13
4
1
A-1
6CR
WATER VALVE #12
WATER VALVE #11
ALL WIRES #16 TEW UNLESS NOTED OTHERWISE
INSIDE DRIVE
K25
GRY02
A 8 7
5 3
VIOLET03
GRY07
ORG
BLU04
BRN
6
B 9
5 1
WATER VALVE #9 WATER VALVE #10
WATER VALVE #8 9 OUT GRN
10 OUT
WATER VALVE #7 8 OUT YLW
VIO
WATER VALVE #6 7 OUT ORG
WATER VALVE #5 6 OUT BRN
5 OUT
WATER VALVE #4 VIO
WATER VALVE #3 4 OUT GRN
WATER VALVE #2
WATER VALVE #1
3 OUT
2 OUT
1 OUT
YLW
ORG
BRN
460V L1 BLK
INNER DOOR
COMMON (WHT)
ORNG03
COMMON (WHT)
OUTSIDE DRIVE (ORG)
BL K
WHT
4-22
460V L2 RED
P/N 1013341 Rev A (ECN31015) 460V L3 BLU
1 WATER VALVE #2 2 LATCH RELAY #2 (SWING ANGLE) 3 WATER VALVE #3 4 LATCH RELAY #1 (OFFSET) 5 WATER VALVE #4 6 WATER VALVE #1 7 WATER VALVE #5 8 WATER VALVE #6 9 WATER VLAVE #8 10 WATER VALVE #7 11 SAFETY RELAY - PSL1/PSL2 OUT 12 +5VDC 13 GROUND 14 OUTSIDE DRIVE RELAY 15 INSIDE DRIVE RELAY 16 LATCH RELAY #4 (REFERENCE) 17 PIVOT DRIVE RELAY 18 LATCH RELAY #3 (CABLE ANGLE) 19 STEER RIGHT RELAY 20 WATER VALVE #9 21 STEER LEFT RELAY 22 WATER VALVE #10 23 GROUND 24 GROUND 25 GROUND 26 GROUND 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 -
Wiring Diagram, 10-0962-0
Figure 4.34
9500ZC Operation & Installation Section 4 - Electrical
OUT (OUTSIDE DRIVE)
ORANGE02
ORANGE03
Electrical Schematic L1
L2
L3
1-
BLUE RED
1VM
BLACK
2-
-1
1ARR *
1 DISC
-2
3-
30
30
-3
30
1FU
45-
2FU
2
GREEN
1MR
L3A
-3
6
L2A
-2
7
L1A
1MF -1
8 10
2 H3
H2 H4
6-
H1
1T
X1
WHITE
X3
115/24 VAC X2
2TGS-3
4 DRY
ICRTD-2 63
7-
4
WET 62
PUMP
1PS
910-
C
N.O.
FOR
-1
NOEM
-2
NOEM
-3
NO
-4
NO
3 3TR
1
3
ON
22
2TGS-1
DRY
23
+ ID
-6
NCLB 66
ICRL-F LATCHING RELAY
J2 27
4
D
3
ICRL-R LATCHING RELAY
2
3
ICRTD DELAY RELAY
ICRTD 1
26
NCLB
4
ITR PERCENT TIMER
1TR
28
IMF FORWARD
ICRL-F
1MF
2
14-
10
1CAP
2RES FOR
5
25
1CR TD-1
1RES
3SS REV
-5
E
3
5
1 4TR 2
1
WET B
11
2 ICRL-R
26
A OFF
1 ICRL-F
3SS
1TGS
START
12
60
21
RUN
4TGS
REV
2
11-
13-
65
11 N.C.
12-
64
3SS J5
8-
M
6
J3
1TR 29
9
7
25
30
IMR REVERSE
ICRL-R
1MR IMF-4 IMR-4
J4
15-
2TGS-2 DRY
16-
WET
HOUR METER
1HR C
5
17-
F
G
9
3
1
2
4
MAIN PANEL COLLECTOR RING
18OFF 5LS
2 DISC C. 1LS N.O.
BROWN
PURPLE
ORANGE
N.C.
20-
FIRST TOWER CONT. PANEL TOWER READOUT RESISTOR 2 TOWER DISCONNECT SWITCH
3 RES
ON
N.O.
YELLOW
C
19-
PINK
NC
N.C.
2LS
MOTOR STARTER TOWER MOTOR 3
1M
C.
ALL INTERMEDIATE TOWERS
OFF
2122-
3 DISC
NEXT TO LAST TOWER CONTROL PANEL TOWER READOUT RESISTOR 3 TOWER DISCONNECT SWITCH
4 RES
ON N.C.
C.
3LS
N.O.
N.O.
2TR
N.C.
23-
4LS
MOTOR STARTER TOWER MOTOR
2M
C.
CLUTCH 2TR
24-
MOTOR
25-
STALL TIMER
LAST TOWER PANEL
3M 4 DISC
POTENTIOMETER PANEL
26-15
2728-
+15
SWITCH BANK & JUNCTION PANEL 2-9
2-8
2-4
2-7
2-6
1-8
1-7
1-4
1-6
Figure 4.35
P/N 1013341 Rev A (ECN31015)
4-23
9500ZC Operation & Installation Section 4 - Electrical
13
LAST TOWER DRIVE
REVERSE
FORWARD
SAFETY
END GUN
PERCENT
Electrical Schematic 7CR
14
6 5 4 2 PS2-R
PS1-R
3 1
28-
SAFETY 2-9
2-8
2-7
2-6
1-8
1-7
1-4
1-6
PS1-F PS2-F
5
29-
9 1
6 ON 5
3CR
30-
4
OFF 6CR
31-
2 1-9
TGS5 POWER
2-4
1-12
LITE
1-11
3 1
32-
3CR RELAY 29
13
14
6CR RELAY 31,44
I MOD
P3 J2
33-
TGS7
13
7
15
8
%
2
14
PSI
REV
START
34-
PS2
4
15
20
23
5
3
ON
3
2
1
1
7
5
37-
2
1
4
REF
FOR
FOR OFFSET
6 8
ANGLE
36-
3
9
OFFSET
TGS6 WATER
REF
OFF
ANGLE
35-
A
B
ANTENNAS
40-
JI
25
13
23
12
21
11
19
10
17
9
15
8
13
7
11
6
5
3
3
2
1
1
4
21
TYP 1-12 WATER SOLENOID
O MOD 1 2 3 4 5 6 7 8 9
PI 20 COND. FLAT CABLE
39-
34 COND. FLAT CABLE
38-
PI
JI
27
14
29
15
7
4
9
5
LO MOD
OFFSET SWING CABLE REF O MOD
10
MAIN
MAIN
11
6
22
8
23
TGS8
12
41-
O MOD INSIDE
INSIDE
OUTSIDE
42-
CPU
10
24
12
25
4M
TGS9 OUTSIDE TGS10
SAFETY
431-10
44POWER SUPPLY
45-
+15 -15 +5V DC
46-
6CR
-15 +15 2-5
GR +5 +5 120 N
2-10 5M
5 DISC 5CR
1LT TWIST LIMIT
LATERAL SPAN CABLE OUTER TOWER PANEL
475CR
4849END GUN SOLENOID
Figure 4.36
P/N 1013341 Rev A (ECN31015)
4-24
9500ZC Operation & Installation Section 4 - Electrical
Schematic, Control Panel, Last Main TEMPORARY CHANGE FOR FIRST STANDARD PIVOT CIRCLE BLUE BLACK
RED BLUE
BLACK-14 TEW
WHITE-A RED
RED-14 TEW
RED-A BLACK
BLUE-14 TEW
IN OUT YELLO
CONTACTOR
PINK
BLUE
WHITE
RED
BLACK
PURPL
GREEN
GREEN-14 TEW
GREEN
GREEN
YELLOW ORANGE WHITE
BLACK BLUE
RED BROWN PINK PURPLE
MOTOR
INCOMING WIRES
BLACK-14 TEW RED-14 TEW BLUE-14 TEW
5 1
9 10 5
6
1
2
DISCONNECT
14 13
TOWER CONT +15 RED
9
10-0016-3
RED-16 TEW 11"
11 12
RED
SIG BLUE
BLUE
-15 BLACK
BLACK
TO ANGLE POT.
BROWN-A
7
8
3
4
PINK
BROWN
SCHEMATIC, CONTROL PANEL, LAST MAIN, C.MACHINE ADD RELAY AND THE (5) HEAVY DRAWN WIRES AS SHOWN. THIS SHOULD BE USED ONLY FOR THE FIRST CIRCLE BEFORE THE CORNER MACHINE IS ADDED.
Figure 4.37
P/N 1013341 Rev A (ECN31015)
4-25
9500ZC Operation & Installation Section 4 - Electrical
Instructions, Pivot Start From Outer Corner Panel, Either Direction The following items need to be mounted and wired into the pivot main control panel. To enable the pivot to be started from the outer corner panel in either direction, mount two solid state normally closed timers (09-9090-3) as shown. Connect terminal #3 of each timer to terminal board #3, terminal #4 (neutral). Connect terminal #1 of the left timer to terminal board #3, terminal 11. Connect terminal #2 of the left timer
to terminal board #1, terminal #1. Connect terminal #1 of the right timer to terminal board #3, terminal #12. Connect terminal #2 of the right timer to terminal board #1, terminal 2. To drain off any induced voltage on the orange percentage wire, add a suppressor (09-9341-0) to terminals #3 and 4.
CAUTION: With the orange wire connected to terminal #22 and the main panel power switch turned on, the orange wire will be hot even though the system is NOT running.
T O R E Q U IR E D S P R IN K L E R 5 T O P IV O T
5 6
6
3
1
4 2
2 60" SPRAY DRO P
NOTE: DROP M UST E X T E N D O F F T H IS S ID E O F S P A N F O R T H E F IR S T 5 0 '.
Figure 4.38
P/N 1013341 Rev A (ECN31015)
4-26
9500ZC Operation & Installation Section 4 - Electrical
5
9500ZC Control Panel
9500ZC Control Panel
OFFSET SWING ANGLE CABLE ANGLE REFERENCE
PERCENTAGE INPUT 40 50 60 ANGLE 30 OPERATE 70 OFFSET 20 80 +5V -15V STAND OVER CLEAR ALL TIMER OFF 10 90 +15V BY RIDE VALVES % TIMER 100 0 SWING ANGLE NORMAL METER PIVOT ON ALARM
POWER
REF
WATER
FUSE
ON
ON
FUSE
START FORWARD
5A
OFF
OFF
5A
REVERSE
PIVOT
IN
OUT
OUT
Figure 5.1
P/N 1013341 Rev A (ECN31015)
5-1
9500ZC Operation & Install Section 5 - Control Panel
9500ZC Control Panel (Front Panel Component Identification and Operation)
Power On-Off Switch
Moisture inside the control panel can affect the operation and reliability of the corner system.
This switch is in series in the safety circuit of the entire system and is also the source of power for operation of the microprocessor. In the OFF position, no power is available to operate the microprocessor and the safety circuit running through the pivot and corner is held open. In the ON position, this portion of the safety circuit is closed and the power supply for the microprocessor is connected to the safety circuit. This will allow the processor to operate when the system is started providing all other safety switches in the system are closed.
Water Fuse 5A This fuses the 120 VAC used to power the solenoid valves that pilot the individual sprinkler valves on and off.
Start-Forward-Reverse This is a service only switch. It is supplied to allow for starting of the system from the outside end at the corner control panel. In order for this switch to work the proper wire change must be made at the center pivot main panel.
Power Fuse 5A This fuse is in the safety circuit just beyond the On-Off switch. It fuses all 120 VAC used in the processor panel as well as all loads appearing on the safety circuit between the corner and the main panel at the pivot.
After each use and before leaving the system the main panel must have the wiring change put back to its original position. If not a 120 VAC hot wire can exist on a system that is OFF which can cause personal injury or death to someone working on it.
Power Light The power light is connected after the power On-Off switch and fuse. The power light will be ON when 120 VAC is available to run the corner panel and complete the system’s safety circuit.
Manual Run Switches - Pivot-In-Out • Pivot - Runs the last tower of the main system. • In - Runs the inside end of the free standing span. • Out - Runs the outside end of the free standing span.
Water On-Off Switch The water switch is connected after the power On-Off switch, and supplies the 120 VAC to the water valve output modules. With this switch OFF, no water valves will operate. With this switch ON, any valve that the processor has turned on will operate. NOTE
These three switches are used for the manual operation of the individual towers. Caution must be taken when using these switches to insure that no one tower is run for too long a period without running the other towers.
This switch should be used every time the panel is to be opened when the system is running with water. Open the panel just enough to turn the switch off then close it and wait a few seconds for the valves to pilot down. Once the valves are shut off, the panel may be opened.
P/N 1013341 Rev A (ECN31015)
The physical position of the roller carriage on the I-beam must be monitored at all times. If the roller carriage should reach the end of the I-beam and the tower continues to run, physical damage to the structure can occur.
5-2
9500ZC Operation & Install Section 5 - Control Panel
Microprocessor Input Switches
module. As soon as the override switch is released, the processor will go immediately to its Standby state.
Operate - Standby Alarm Clear
In the OPERATE mode, the microprocessor is in control of the operation of the system. The processor is controlling the drive motors on the corner span, the last tower of the main system, the steering functions, the water valves, and maintaining the safety circuit through the safety module.
When the processor picks up an error condition, it will trip the appropriate alarm indicator turning on the alarm light. This alarm light will remain on even after the error condition has been corrected. To turn the alarm light off, the alarm clear switch must be depressed and held for a few seconds.
In the STANDBY mode, the computer is in operation but of the 16 outputs, it outputs the safety module only. The processor will not run any of the towers or water valves.
When working on the system, make certain that all alarm lights are cleared before leaving it. This procedure must be followed for the alarm lights to come on to indicate the cause of a shutdown.
Example: If an error exists on the system (such as being too far off of the wire i.e. Offset Error) when in the OPERATE mode, the processor will not allow the system to continue running and will open the safety circuit shutting the entire system off. If you try to restart the system in OPERATE mode, it will start and delay start up for 15 seconds. If the error still exists, it again shuts the system off.
Valves-Normal-All In the NORMAL position, the processor will control the number of valves on according to the water program in the processor. In the ALL position, the processor will ignore the program and turn all the valves on.
In the STANDBY position, the processor will acknowledge the existence of the offset error but maintains the safety module and keeps the system on. However, it will not operate any of the towers or water valves. At this time, towers can be run manually to correct the error.
Example: When the system is folded back with only one set of valves on, you can verify the operation of all valves with this switch.
Pivot-Timer Switch Override
This switch selects the source of the percentage timer used by the microprocessor to regulate the speed of the system.
This will allow the processor to control the output to the individual towers and water valves when the Standby Operate switch is in Standby.
In the PIVOT position, the microprocessor is controlled by the percentage timer in the main panel at the pivot point.
Example: If an offset error exists on the system and you attempt to start the system in Operate, it will stay on for only 15 seconds - then the processor will shut it off.
In the TIMER position, the microprocessor uses the percentage input potentiometer located just to the right of the meter select switch. This switch allows you to select the timer position and ignore the percentage timer at the pivot and regulate the percent of speed at the corner panel while working on the system. This timer should be set at 50% when not in use.
If you start the system in Standby, the processor keeps the safety module on allowing the system to stay on, but it will not allow any towers to move. If you select Override, the processor takes over full operation of the system and runs the towers as required. It still acknowledges the offset error, but does not open the safety
P/N 1013341 Rev A (ECN31015)
5-3
9500ZC Operation & Install Section 5 - Control Panel
NOTE
At the completion of doing any work on the corner system, take care to put the switch back in the PIVOT position. This will enable the operator to control the system speed from the main panel at the pivot point just as if it were a regular center pivot.
Meter On-Off Switch This supplies power to the LCD meter in the center of the panel. In the ON position it will operate. In the OFF position it will not.
P/N 1013341 Rev A (ECN31015)
5-4
9500ZC Operation & Install Section 5 - Control Panel
Meter Selector Switch This switch selects what is viewed on the LCD meter. Refer to Table 1 for a description of the various positions. Table 1: Meter Selector Switch
Positions
Description This is the voltage reading of the strength of the signal being received through the antenna from the buried wire. If this signal is too low (less than 1.60 volts) the system will error on Reference. If this signal is too high (greater than 2.50 volts) the system will error on Reference. The Ideal operation voltage for the Reference is 1.85 to 2.00 volts
% TIMER
This is the voltage reading of the signal being received through the antenna from the buried wire that represents angular position to the wire. When the antenna is perfectly aligned with the wire the voltage will be 0 volts looking down from the top of the antenna and rotating it counter clockwise will cause the voltage to go negative from 0. Rotating the antenna clockwise will cause the voltage to go positive from 0 volts. The microprocessor will want to seek 0 volts at all times so it is very important that the antenna be electrically aligned to the drive tube so that when the angle reads 0 the drive tube is headed straight down the wire or parallel to the wire. The angle will be in error when it is at a + or - voltage that is approximately 75% of what the reference voltage is at that time. This is the voltage reading of the signal being received through the antenna from the buried wire that represents the distance the antenna is to the inside or outside of the wire. When the antenna is directly over the wire, the voltage will be 0 volts. When the antenna is moved to the outside of the buried wire (away from the pivot point), the voltage will go negative. When the antenna is moved to the inside of the buried wire, (towards the pivot point), the voltage will go positive. The Offset will be in error when it is at a + or - voltage that is approximately 75% of what the reference voltage is at that time. This is a direct reading of the output of the 5V power supply that runs the microprocessor, input modules, and output modules.
P/N 1013341 Rev A (ECN31015)
5-5
9500ZC Operation & Install Section 5 - Control Panel
Table 1: Meter Selector Switch
Positions
Description This is a direct reading of the output of the -15V power supply.
This is a direct reading of the output of the +15V power supply. The +15 and -15V power supplies provide power to operate the antennas and swing angle potentiometer.
This will read a voltage that represents the angle between the main pivot and the link span. If the link span were able to fold back so it was directly over the main pivot it would read -2.50 volts. When at a position of 90 degrees to the main system it would ready 0 volts and if it were capable of moving straight out directly in line with the main system it would read a +2.50 volts. Since the link span can not retract or extend beyond 15 degrees to maintain switch operation at the I-beam, the swing angle error will occur at either + or - 2.13 volts.
This allows you to view the setting of the percentage input potentiometer just to the right of the selector switch. This timer should be set at 50% when not in use. Remember, this only reads the corner panel timer - not the main panel timer at the pivot point.
P/N 1013341 Rev A (ECN31015)
5-6
9500ZC Operation & Install Section 5 - Control Panel
Reference Light
All Lights On
When on, a reference error has occurred indicating that the signal from the buried wire is either too weak or too strong.
When the reference, cable angle, swing angle and offset lights are all on, it is an indication that the system has stalled out and shut down through the program. If either the PS1 or PS2 switches open and fail to close within a set amount of time (10 minutes), the program turns all of the indicator lights on and shuts the system down.
Cable Angle Light When on, a cable angle error has occurred indicating that the system is at too great an angle to the wire.
NOTE
Swing Angle Light When on, a swing angle error has occurred indicating that the system has tried to extend or retract too far.
If an error light is on, it normally is an indication that an error has occurred. However, this does not always mean that an error exists. Whenever the microprocessor turns a light on, it will remain on until you reset it with the Alarm Clear Switch.
Offset Light When on, a cable offset error has occurred indicating that the system has moved too far to the inside or outside of the wire. If an error indicator light is on it’s an indication that an error has occurred. This is not an indication that the error exists at all times the light is on. Once an error occurs the microprocessor turns the light on and it will remain on until you reset it with the Alarms Clear Switch.
P/N 1013341 Rev A (ECN31015)
5-7
9500ZC Operation & Install Section 5 - Control Panel
Notes
P/N 1013341 Rev A (ECN31015)
5-8
9500ZC Operation & Install Section 5 - Control Panel
6
Maintenance Schedule
Good preventative maintenance before and during the irrigation season can save you costly repair expenses and downtime. Please refer to the Initial Start-up and Fall Checklist below.
Initial Start-up and Fall Checklist ___
1. Check to make sure #6 bare copper wire is connected to the main panel and ground rod.
___
2. Collector ring shield is in place.
___
3. Tower panel shield is in place and latched.
___
4. Span electrical cable is secure.
___
5. Tower and span bolts are tight.
___
6. Sprinklers are installed and tightened.
___
7. Tire pressure. (Refer to Maintenance Schedule.)
___
8. Check wheel gearbox oil level. (Refer to Maintenance Schedule.)
___
9. Check centerdrive gearmotor oil level. (Refer to Maintenance Schedule.)
___ 10. Wheel lug bolts are tight (check again after system has made 1 or 2 passes on initial start-up). ___ 11. Options and accessories are installed. (Refer to Options in Pivot Operation Manual.) ___ 12. The low pressure switch is adjusted approximately 10 PSI below normal operating pressure with the end gun on. ___ 13. All 3 phases checked for proper voltage (approximately 480V). ___ 14. Check that pump shutdown circuit is operational. (Pump stops when system stops.) ___ 15. System flushed with sand trap cap removed. Flush until water runs clear (approximately 5 minutes). ___ 16. Field obstructions should be removed or checked to make certain the system will have proper clearance. ___ 17. Fall Only - Clean and drain end gun valve (optional) if needed. ___ 18. Fall Only - Drain riser pipe and mainline to well. ___ 19. Fall Only - Open drains at the ends of the pilot line tubing and at base of sequencer manifold. ___ 20. Fall Only - Check quick drain valves on overhang and hose assemblies to ensure hoses are free of water.
NOTE
NEVER open inside door on Zimmatic Panel unless power is OFF. Check safety switches often--they are your insurance against damage.
P/N 1013341 Rev A (ECN31015)
6-1
9500ZC Operation & Installation Section 6 - Maintenance Schedule
Lubrication T-Bar
Tires
Two grease zerks are located just below the T-bar bearing. These should be greased once a year or every 1,000 hours (whichever occurs first). Use a multi-purpose grease.
The recommended tire pressures can be lowered to no less than 16 PSI if more flotation is desired. But, at lower pressures than recommended, the rim could slip in the tire and cause the tire to lose all air pressure. Recommended: (Recap)
11.2 x 24 - 26-28 PSI 14.9 x 24 - 22-24 PSI 11 x 24.5 - 28-31 PSI
Check to see that lug bolts are tight after 1 or 2 passes over the field on new systems. After this, check twice yearly. ZERK
Figure 6.1
P/N 1013341 Rev A (ECN31015)
6-2
9500ZC Operation & Installation Section 6 - Maintenance Schedule
Oil, Last Pivot Tower and Corner Towers Check all gearboxes for oil. Fill gearbox at the fill plug location only. Do not fill from the bottom location (drain plug). Filling at this location until oil flows out of the fill plug opening causes an overfill resulting in excessive internal pressure which leads to seal seepage and possible seal damage. Fill only to the level between the top of the worm gear and the bottom of the fill tube with Zimmatic Gear Oil 85W-140, GL5 (P/N 11-3131-7). Do not use any other weight and grade. DO NOT OVERFILL.
At the end of the first operating season, change the gear oil in the wheel gearboxes and gearmotors. After this, change the oil every 4 years or 4,000 hours, whichever occurs first. The gear oil level should be checked to ensure that upper bearings are covered until the next operating season. Also, at this time, drain off any condensation that may occur in the bottom of the gearboxes.
FILL PLUG
OIL LEVEL
WORM GEAR
DRAIN PLUG
Lindsay Gearbox
Gearmotor
Figure 6.2
Flushing and Draining
Pilot Line Filter
At the end of each season, remove the sand trap cap and pump water through the system for several minutes to flush out any foreign material which may be in the pipeline. Also, check the drain at each tower to make sure all water will drain out of the pipeline. Remove plugs in the check valve located at the pump (if used) and drain the mainline to pivot if subject to freezing.
Check pilot line filter twice a year or as required for your conditions. Be sure it is free of water in the fall.
3/4" PILOT LINE FILTER
Figure 6.3
P/N 1013341 Rev A (ECN31015)
6-3
9500ZC Operation & Installation Section 6 - Maintenance Schedule
Pilot Line
These areas generally wear very slowly and normally take several years before replacement is necessary.
At the end of each season open the drain valves for the sprinkler pilot lines (located at ends of pilot tubing), then remove tubing from valve at sequencer panel.
SPLASH ARM
With air compressor set at 20 lbs. of pressure with 6 CFM of air supply, blow out the pilot lines (approximately 10 min. per line or until all water is removed from tubing), reinsert tube back into the valve fitting it was removed from, then close the drain valves.
UPPER RING
LOWER RING
Figure 6.5
1/4" PLASTIC TUBING
Spring Checks Each spring before start-up, make certain that livestock have not pulled wires out of motors. Livestock may also have removed 1/4” plastic tubing to the main panel pressure switch. Also, check to see if mice or other rodents have entered the main panel via the incoming conduit. If any damage is observed in the main panel, DO NOT TURN IT ON. Call your dealer for necessary testing and repairs of panel.
MANUAL DRAIN VALVE
Figure 6.4 NOTE
If water is left in tubing or manifold, freeze related damage could occur.
Flush the system a few minutes to clear the mainline and pivot pipeline of debris. Then replace the sand trap cap. Close the drains at the ends of the pilot lines and at the base of the sequencer manifold. Finally, pressure test the system to make sure that all drains and gaskets seal properly. Check that the corner valves all shut off and no pilot lines are leaking.
Sprinklers The sprinklers should be checked for wear each fall, especially if the well is pumping sand. A spot check of several locations along the system will indicate if a closer inspection is necessary. The operator should look for two main wear areas on the sprinklers. The first area to check is the lower wear ring (washer). A general guideline is that this wear ring should be replaced if it is .030 inch thick or less (30 to 40 percent of it’s original thickness). Wear is basically due to grit contamination. The second area of wear is the splash arm. In some severe cases, contamination can cut the arm off. This requires visual inspection on at least an annual basis. Other areas which should be periodically inspected for wear are the upper wear ring, the nozzle and the pivot point of the splash arm.
P/N 1013341 Rev A (ECN31015)
6-4
9500ZC Operation & Installation Section 6 - Maintenance Schedule
7
Swing Angles
Reference, Cable Angle, Offset and Swing Angle Limits
ANGLE = -
ANGLE = 0
ANGLE = +
IF EITHER ANGLE OR OFFSET VOLTAGE REACH JUST ABOVE CORRECT REFERENCE VOLTAGE, THE PROCESSOR WILL TRIP ALARM AND SHUTDOWN.
OFFSET = -
OFFSET = 0
OFFSET = +
+2.08V = 15° EXTENDED +2.13V = OVER EXTENDED LIMIT. PROCESSOR TRIPS ALARM AND SHUTDOWN.
OV = 90° -2.08V = 15° RETRACTED -2.13V = OVER RETRACTED LIMIT. PROCESSOR TRIPS ALARM AND SHUTDOWN.
15°
90° 15°
Figure 7.1
P/N 1013341Rev A (ECN31015)
7-1
9500ZC Operation & Installation Section 7 - Swing Angles
Instructions for Setting and Verifying Swing Angle
90° 141.5'
100' 100' SET ANGLE POT WITH SYSTEM AT 90 DEGREES. ANGLE SHOULD BE SET TO 0V.
90°
A
POSITIVE ANGLE READINGS. REFERANCE CHART DIM A FOR ANGLE READING.
90°
A
NEGATIVE ANGLE READINGS. REFERANCE CHART DIM A FOR ANGLE READING.
(179 Link x 179 Corner, Negative Angle, 0 degrees - 90 degrees) (179 Link x 179 Corner, Positive Angle, 90 degrees - 180 degrees)
Figure 7.2
The swing angle can be checked at any point within the field by stopping the system and measuring Dimension A. Dimension A must be 90 degrees from a line, on line with the center of the last tower of the main to the pivot point, measuring at 90 degrees from this point to the center of the T-bar on the inside end of the free standing span. Using Dimension A, go to the appropriate charts listed for your application. If you have a 201 x 179 or a 179 x 201, the link is always the controlling factor, so use the chart that corresponds to the link.
Locate the footage measured in Dimension A in the left hand Feet column and read across to the right. The Degrees column tells you the degrees the system is at. The third column, Voltage, tells you what the swing angle voltage should be reading on the corner pivot panel meter.
(201 Link x 201 Corner, Negative Angle, 0 degrees - 90 degrees) (201 Link x 201 Corner, Positive Angle, 90 degrees - 180 degrees)
P/N 1013341Rev A (ECN31015)
7-2
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 201’ x 201’ 9500ZC System 0 to 90 Degrees Feet 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80
Degrees 9.36 9.64 9.93 10.21 10.50 10.79 11.08 11.36 11.65 11.94 12.23 12.52 12.81 13.10 13.39 13.68 13.97 14.26 14.55 14.84 15.13 15.43 15.72 16.01 16.31 16.60 16.90 17.19 17.49 17.78 18.08 18.38 18.67 18.97 19.27 19.57 19.87 20.17 20.47 20.77 21.08 21.38 21.68 21.99 22.29 22.60 22.90 23.21
Voltage -2.24 -2.23 -2.22 -2.22 -2.21 -2.20 -2.19 -2.18 -2.18 -2.17 -2.16 -2.15 -2.14 -2.14 -2.13 -2.12 -2.11 -2.10 -2.10 -2.09 -2.08 -2.07 -2.06 -2.06 -2.05 -2.04 -2.03 -2.02 -2.01 -2.01 -2.00 -1.99 -1.98 -1.97 -1.96 -1.96 -1.95 -1.94 -1.93 -1.92 -1.91 -1.91 -1.90 -1.89 -1.88 -1.87 -1.86 -1.86
P/N 1013341Rev A (ECN31015)
Feet 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128
Degrees 23.52 23.82 24.13 24.44 24.75 25.06 25.38 25.69 26.00 26.32 26.63 26.95 27.27 27.58 27.90 28.22 28.54 28.87 29.19 29.51 29.84 30.16 30.49 30.82 31.15 31.48 31.81 32.14 32.48 32.81 33.15 33.49 33.82 34.16 34.51 34.85 35.19 35.54 35.89 36.24 36.59 36.94 37.29 37.65 38.01 38.37 38.73 39.09
7-3
Voltage -1.85 -1.84 -1.83 -1.82 -1.81 -1.80 -1.80 -1.79 -1.78 -1.77 -1.76 -1.75 -1.74 -1.73 -1.73 -1.72 -1.71 -1.70 -1.69 -1.68 -1.67 -1.66 -1.65 -1.64 -1.63 -1.63 -1.62 -1.61 -1.60 -1.59 -1.58 -1.57 -1.56 -1.55 -1.54 -1.53 -1.52 -1.51 -1.50 -1.49 -1.48 -1.47 -1.46 -1.45 -1.44 -1.43 -1.42 -1.41
Feet 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176
Degrees 39.45 39.82 40.19 40.56 40.93 41.31 41.68 42.06 42.44 42.83 43.21 43.60 43.99 44.39 44.78 45.18 45.58 45.99 46.40 46.81 47.22 47.64 48.06 48.48 48.91 49.34 49.78 50.22 50.66 51.11 51.56 52.02 52.48 52.94 53.41 53.89 54.37 54.86 55.35 55.85 56.36 56.87 57.39 57.92 58.45 59.00 59.55 60.11
Voltage -1.40 -1.39 -1.38 -1.37 -1.36 -1.35 -1.34 -1.33 -1.32 -1.31 -1.30 -1.29 -1.28 -1.27 -1.26 -1.25 -1.23 -1.22 -1.21 -1.20 -1.19 -1.18 -1.17 -1.15 -1.14 -1.13 -1.12 -1.11 -1.09 -1.08 -1.07 -1.06 -1.04 -1.03 -1.02 -1.00 -0.99 -0.98 -0.96 -0.95 -0.93 -0.92 -0.91 -0.89 -0.88 -0.86 -0.85 -0.83
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 201’ x 201’ 9500ZC System 0 to 90 Degrees Feet 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203
Degrees 60.68 61.26 61.86 62.46 63.08 63.71 64.35 65.01 65.69 66.38 67.10 67.84 68.60 69.38 70.20 71.05 71.94 72.88 73.86 74.91 76.04 77.26 78.61 80.14 81.95 84.31 90.00
Voltage -0.81 -0.80 -0.78 -0.77 -0.75 -0.73 -0.71 -0.69 -0.68 -0.66 -0.64 -0.62 -0.59 -0.57 -0.55 -0.53 -0.50 -0.48 -0.45 -0.42 -0.39 -0.35 -0.32 -0.27 -0.22 -0.16 0.00
P/N 1013341Rev A (ECN31015)
7-4
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 201’ x 201’ 9500ZC System 90 to 180 Degrees Feet 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156
Degrees 90.00 95.69 98.05 99.86 101.39 102.74 103.96 105.09 106.14 107.12 108.06 108.95 109.80 110.62 111.40 112.16 112.90 113.62 114.31 114.99 115.65 116.29 116.92 117.54 118.14 118.74 119.32 119.89 120.45 121.00 121.55 122.08 122.61 123.13 123.64 124.15 124.65 125.14 125.63 126.11 126.59 127.06 127.52 127.98 128.44 128.89 129.34 129.78
Voltage 0.00 0.16 0.22 0.27 0.32 0.35 0.39 0.42 0.45 0.48 0.50 0.53 0.55 0.57 0.59 0.62 0.64 0.66 0.68 0.69 0.71 0.73 0.75 0.77 0.78 0.80 0.81 0.83 0.85 0.86 0.88 0.89 0.91 0.92 0.93 0.95 0.96 0.98 0.99 1.00 1.02 1.03 1.04 1.06 1.07 1.08 1.09 1.11
P/N 1013341Rev A (ECN31015)
Feet 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108
Degrees 130.22 130.66 131.09 131.52 131.94 132.36 132.78 133.19 133.60 134.01 134.42 134.82 135.22 135.61 136.01 136.40 136.79 137.17 137.56 137.94 138.32 138.69 139.07 139.44 139.81 140.18 140.55 140.91 141.27 141.63 141.99 142.35 142.71 143.06 143.41 143.76 144.11 144.46 144.81 145.15 145.49 145.84 146.18 146.51 146.85 147.19 147.52 147.86
7-5
Voltage 1.12 1.13 1.14 1.15 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.25 1.26 1.27 1.28 1.29 1.30 1.31 1.32 1.33 1.34 1.35 1.36 1.37 1.38 1.39 1.40. 1.41 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.50 1.51 1.52 1.53 1.54 1.55 1.56 1.57 1.58 1.59 1.60 1.61
Feet 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60
Degrees 148.19 148.52 148.85 149.18 149.51 149.84 150.16 150.49 150.81 151.13 151.46 151.78 152.10 152.42 152.73 153.05 153.37 153.68 154.00 154.31 154.62 154.94 155.25 155.56 155.87 156.18 156.48 156.79 157.10 157.40 157.71 158.01 158.32 158.62 158.92 159.23 159.53 159.83 160.13 160.43 160.73 161.03 161.33 161.62 161.92 162.22 162.51 162.81
Voltage 1.62 1.63 1.63 1.64 1.65 1.66 1.67 1.68 1.69 1.70 1.71 1.72 1.73 1.73 1.74 1.75 1.76 1.77 1.78 1.79 1.80 1.80 1.81 1.82 1.83 1.84 1.85 1.86 1.86 1.87 1.88 1.89 1.90 1.91 1.91 1.92 1.93 1.94 1.95 1.96 1.96 1.97 1.98 1.99 2.00 2.01 2.01 2.02
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 201’ x 201’ 9500ZC System 90 to 180 Degrees Feet 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33
Degrees 163.10 163.40 163.69 163.99 164.28 164.57 164.87 165.16 165.45 165.74 166.03 166.32 166.61 166.90 167.19 167.48 167.77 168.06 168.35 168.64 168.92 169.21 169.50 169.79 170.07 170.36 170.64
Voltage 2.03 2.04 2.05 2.06 2.06 2.07 2.08 2.09 2.10 2.10 2.11 2.12 2.13 2.14 2.14 2.15 2.16 2.17 2.18 2.18 2.19 2.20 2.21 2.22 2.22 2.23 2.24
P/N 1013341Rev A (ECN31015)
7-6
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 179’ x 179’ 9500ZC System 0 to 90 Degrees Feet 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58
Degrees 3.48 3.80 4.12 4.44 4.75 5.07 5.39 5.71 6.03 6.34 6.66 6.98 7.30 7.62 7.94 8.26 8.58 8.90 9.22 9.54 9.86 10.18 10.50 10.83 11.15 11.47 11.80 12.12 12.44 12.77 13.09 13.42 13.74 14.07 14.40 14.72 15.05 15.38 15.71 16.04 16.37 16.70 17.03 17.36 17.69 18.02 18.36 18.69
Voltage -2.40 -2.39 -2.39 -2.38 -2.37 -2.36 -2.35 -2.34 -2.33 -2.32 -2.32 -2.31 -2.30 -2.29 -2.28 -2.27 -2.26 -2.25 -2.24 -2.24 -2.23 -2.22 -2.21 -2.20 -2.19 -2.18 -2.17 -2.16 -2.15 -2.15 -2.14 -2.13 -2.12 -2.11 -2.10 -2.09 -2.08 -2.07 -2.06 -2.05 -2.05 -2.04 -2.03 -2.02 -2.01 -2.00 -1.99 -1.98
P/N 1013341Rev A (ECN31015)
Feet 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106
Degrees 19.02 19.36 19.70 20.03 20.37 20.71 21.05 21.39 21.73 22.07 22.41 22.75 23.10 23.44 23.79 24.13 24.48 24.83 25.18 25.53 25.88 26.23 26.58 26.94 27.29 27.65 28.01 28.37 28.73 29.09 29.45 29.82 30.18 30.55 30.92 31.29 31.66 32.03 32.41 32.78 33.16 33.54 33.92 34.30 34.68 35.07 35.46 35.85
7-7
Voltage -1.97 -1.96 -1.95 -1.94 -1.93 -1.92 -1.92 -1.91 -1.90 -1.89 -1.88 -1.87 -1.86 -1.85 -1.84 -1.83 -1.82 -1.81 -1.80 -1.79 -1.78 -1.77 -1.76 -1.75 -1.74 -1.73 -1.72 -1.71 -1.70 -1.69 -1.68 -1.67 -1.66 -1.65 -1.64 -1.63 -1.62 -1.61 -1.60 -1.59 -1.58 -1.57 -1.56 -1.55 -1.54 -1.53 -1.52 -1.50
Feet 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154
Degrees 36.24 36.63 37.03 37.43 37.83 38.23 38.63 39.04 39.45 39.86 40.27 40.69 41.11 41.53 41.95 42.38 42.81 43.24 43.68 44.12 44.56 45.01 45.46 45.91 46.37 46.83 47.29 47.76 48.23 48.71 49.19 49.68 50.17 50.67 51.17 51.68 52.19 52.71 53.24 53.77 54.31 54.85 55.41 55.97 56.54 57.12 57.70 58.30
Voltage -1.49 -1.48 -1.47 -1.46 -1.45 -1.44 -1.43 -1.42 -1.40 -1.39 -1.38 -1.37 -1.36 -1.35 -1.33 -1.32 -1.31 -1.30 -1.29 -1.27 -1.26 -1.25 -1.24 -1.22 -1.21 -1.20 -1.19 -1.17 -1.16 -1.15 -1.13 -1.12 -1.11 -1.09 -1.08 -1.06 -1.05 -1.04 -1.02 -1.01 -0.99 -0.98 -0.96 -0.95 -0.93 -0.91 -0.90 -0.88
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 179’ x 179’ 9500ZC System 0 to 90 Degrees Feet 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181
Degrees 58.91 59.53 60.16 60.80 61.46 62.13 62.81 63.51 64.23 64.97 65.73 66.51 67.32 68.15 69.02 69.92 70.87 71.86 72.90 74.01 75.21 76.50 77.93 79.55 81.47 83.97 90.00
Voltage -0.86 -0.85 -0.83 -0.81 -0.79 -0.77 -0.76 -0.74 -0.72 -0.70 -0.67 -0.65 -0.63 -0.61 -0.58 -0.56 -0.53 -0.50 -0.47 -0.44 -0.41 -0.38 -0.34 -0.29 -0.24 -0.17 0.00
P/N 1013341Rev A (ECN31015)
7-8
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 179’ x 179’ 9500ZC System 90 to 180 Degrees Feet 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 162 161 160 159 158 157 156 155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134
Degrees 90 96.03 98.53 100.45 102.07 103.50 104.79 105.99 107.10 108.14 109.13 110.08 110.98 111.85 112.68 113.49 114.27 115.03 115.77 116.49 117.19 117.87 118.54 119.20 119.84 120.47 121.09 121.70 122.30 122.88 123.46 124.03 124.59 125.15 125.69 126.23 126.76 127.29 127.81 128.32 128.83 129.33 129.83 130.32 130.81 131.29 131.77 132.24
Voltage 0.00 0.17 0.24 0.29 0.34 0.38 0.41 0.44 0.47 0.50 0.53 0.56 0.58 0.61 0.63 0.65 0.67 0.70 0.72 0.74 0.76 0.77 0.79 0.81 0.83 0.85 0.86 0.88 0.90 0.91 0.93 0.95 0.96 0.98 0.99 1.01 1.02 1.04 1.05 1.06 1.08 1.09 1.11 1.12 1.13 1.15 1.16 1.17
P/N 1013341Rev A (ECN31015)
Feet 133 132 131 130 129 128 127 126 125 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86
Degrees 132.71 133.17 133.63 134.09 134.54 134.99 135.44 135.88 136.32 136.76 137.19 137.62 138.05 138.47 138.89 139.31 139.73 140.14 140.55 140.96 141.37 141.77 142.17 142.57 142.97 143.37 143.76 144.15 144.54 144.93 145.32 145.70 146.08 146.46 146.84 147.22 147.59 147.97 148.34 148.71 149.08 149.45 149.82 150.18 150.55 150.91 151.27 151.63
7-9
Voltage 1.19 1.20 1.21 1.22 1.24 1.25 1.26 1.27 1.29 1.30 1.31 1.32 1.33 1.35 1.36 1.37 1.38 1.39 1.40 1.42 1.43 1.44 1.45 1.46 1.47 1.48 1.49 1.50 1.52 1.53 1.54 1.55 1.56 1.57 1.58 1.59 1.60 1.61 1.62 1.63 1.64 1.65 1.66 1.67 1.68 1.69 1.70 1.71
Feet 85 84 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38
Degrees 151.99 152.35 152.71 153.06 153.42 153.77 154.12 154.47 154.82 155.17 155.52 155.87 156.21 156.56 156.90 157.25 157.59 157.93 158.27 158.61 158.95 159.29 159.63 159.97 160.30 160.64 160.98 161.31 161.64 161.98 162.31 162.64 162.97 163.30 163.63 163.96 164.29 164.62 164.95 165.28 165.60 165.93 166.26 166.58 166.91 167.23 167.56 167.88
Voltage 1.72 1.73 1.74 1.75 1.76 1.77 1.78 1.79 1.80 1.81 1.82 1.83 1.84 1.85 1.86 1.87 1.88 1.89 1.90 1.91 1.92 1.92 1.93 1.94 1.95 1.96 1.97 1.98 1.99 2.00 2.01 2.02 2.03 2.04 2.05 2.05 2.06 2.07 2.08 2.09 2.10 2.11 2.12 2.13 2.14 2.15 2.15 2.16
9500ZC Operation & Installation Section 7 - Swing Angles
Swing Angle Settings for 179’ x 179’ 9500ZC System 90 to 180 Degrees Feet 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11
Degrees 168.20 168.53 168.85 169.17 169.50 169.82 170.14 170.46 170.78 171.10 171.42 171.74 172.06 172.38 172.70 173.02 173.34 173.66 173.97 174.29 174.61 174.93 175.25 175.56 175.88 176.20 176.52
Voltage 2.17 2.18 2.19 2.20 2.21 2.22 2.23 2.24 2.24 2.25 2.26 2.27 2.28 2.29 2.30 2.31 2.32 2.32 2.33 2.34 2.35 2.36 2.37 2.38 2.39 2.39 2.40
P/N 1013341Rev A (ECN31015)
7-10
9500ZC Operation & Installation Section 7 - Swing Angles
Revisions Date
ECN
Published ECN
Revision
Description of Change
10/15/2012
31015
31015
A
Published, Project Gold, 3/4 HP Stator
