MOTOMAN Arcsystem The most cost effective modular arc welding solution

Customized solutions to a competive price and very short delivery times

MOTOMAN Arcsystem MOTOMAN Arcsystem welding cells are designed to deliver cost efficient, reliable and high performance arc welding operation. They are based on a modular system of standard components that can meet the requirements of the general and automotive industry using a minimum of floor space.

Robots

The basic cell configuration consists of one or two robots and a positioner from our wide range of standard positioners. Choose between safety fencing or sheet metal guards, sliding doors or roller gates and welding equip-

SSF2000 Reach 1378 mm

SSA2000 Reach 1390 mm

HP20 Reach 1717 mm

ment from MOTOMAN or other world leading brands. The MOTOMAN Arcsystems are built to a global standard that delivers savings in both time and money. With all the optional equipment to choose from, it is easy

EA1800N Reach 1807 mm

EA1900N Reach 1904 mm

HP20-6 Reach 1915 mm

to customize an Arcsystem to suit your particular needs, a customization that is more cost effective than a custom designed welding cell.

Positioners (one station) When built on a platform, the Arcsystem is easy to move and relocate somewhere else on the factory floor with a forklift truck or a crane. The holes for the forklift and the lifting eye bolts are already in place and easy to use.

HSD-250 SNM HSD-500 SNM

Endless HSD-250 SNM HSD-500 SNM

MT1-250 S2N

MT1-750 S2NL

HSC-250 SNM SPE, SPF, SPH tailstock

HSC-500 SNM SPE, SPF, SPH tailstock

Positioners (two stations)

RM2-250 STN

RM2-500 STN

VMH-250 S2NM VMH-500 S2NM

Endless VMH-250 S2NM VMH-500 S2NM

VMH-500 CD

VMI-500 NM

2

Robot stand Advantages at a glance „ Low investment cost „ Short delivery times

H = 180 to 1500 mm Floor mounted

Angle = 15° or 30° Tilted section

H = 420 to 1420 mm Track mounted

TSL-600 SN Servo powered

TSL-1000 SN Servo powered

„ Easy to install and operate „ Reliable operation

Tracks

„ Modular design „ Plug and play „ 600 possible combinations „ Well proven technology

TPL-600 Pneumatic

Modular concept with well proven standard components Welding equipment (example)

Air cooled torches

Water cooled torches

Torch cleaning unit

Wire feed units from Fronius, Kemppi, Motoman, SKS etc.

A wide range of power sources

Sheet metal guard

Light guard

Roller doors

Platform

Safety fence and sliding doors

Operator panel

Es Fr ab on Ke ius m M ppi il SK ler S

Fume hood

MotoVisual is a user friendly three dimensional simulation software designed to support project engineering. Simply drag and drop the ready made MOTOMAN products into

Safety features

place, check floor utilization, simulate production work flow, and prepare animations of the robot cell that are small enough to be sent by email for review.

Design an ideal combination to suit your particular need!

3

Easy access The operator has easy access to the interior of the cell through one or two interlocked service doors, or sliding doors. An automatic sliding door between two stations means additional safety for human operators.

Space saving roller doors The platform based arc welding systems with high speed automatic roller doors means increased safety and reduced cycle times. Less floor space is needed, and the operator has

Easy to operate

easy access to the fixtures when loading/unloading.

An optional operator panel makes it possible start and stop robot jobs or control the fixtures when loading or unloading. Many more functions can be added to facilitate the operation and maintenance of the welding cell. Available with a touch screen size of either 7” or 11”.

4

Designed for trouble free operation The MOTOMAN industrial robots and standard equipment are designed for high performance and trouble free operation.

Simply lift, move and install The Arcsystem on a platform is easy to move and install without reprogramming. Lifting eye bolts for the crane and sockets for the fork lift truck are already in the right place for a safe and easy lift. 5

MOTOMAN Arcsystem 25 layout examples Arcsystem HSD

Arcsystem MT1

HSD-250 SNM L = 2000 mm Platform

MT1-250 S2N H = 700 mm Floor

1-10

1.

2.

Arcsystem MT1

Arcsystem RM2

Arcsystem RM2

MT1-500 S2N H = 850 mm Platform

RM2-500 STN L = 1600 mm Floor

RM2-500 STN L = 2000 mm Floor

3.

4.

5.

Arcsystem RM2

Arcsystem VMH

Arcsystem VMH

RM2-250 STN L = 2000 mm Platform

VMH-500 S2NM L = 1600 mm Floor

VMH-250 S2NM L = 2000 mm Platform

6.

7.

8.

Arcsystem VMH CD

Arcsystem VMI

VMH-500 CD L = 2000 mm Floor

VMI-500 NM Platform

Robot and positioner Small parts and thin- to medium-thick workpieces

Robot on a track and positioner Systems for large objects, or with several parts on the same fixture

6

9.

10.

11-16

Arcsystem HSD

Arcsystem RM2

Arcsystem RM2

HSD-500 SNM L = 2500 mm TSL-600 SN Floor

RM2-250 STN L = 2000 mm TSL-600 SN Platform

RM2-250 STN L = 2636 mm TSL-600 SN Floor

11.

12.

13.

Arcsystem RM2

Arcsystem VMH

Arcsystem VMH CD

RM2-250 STN L = 3000 mm TSL-600 SN Floor

VMH-500 S2NM L = 2000 mm TSL-600 SN Floor

VMH-500 CD L = 2636 mm TSL-600 SN Platform

14.

15.

16.

Arcsystem HSD

Arcsystem HSD

HSD-250 SNM L = 2000 mm Twin robots Platform

2x HSD-500 SNM L = 2500 mm Twin robots Floor

17-22

17.

18.

Arcsystem RM2

Arcsystem RM2

Arcsystem VMH

RM2-500 STN L = 2000 mm Twin robots Platform

RM2-250 STN L = 2636 mm Twin robots Floor

VMH-250 S2NM L = 2000 mm Twin robots Floor

19.

20.

21.

Twin robots and positioner High volume production with short cycle times and high output

Arcsystem VMH CD

Arcsystem HSD

VMH-500 CD L = 2636 mm Twin robots Platform

2x HSD-250 SNM L = 2000 mm Floor

One robot and two positioners Separate workflows e.g. with objects that require different fixtures 22.

23-24

23.

Arcsystem MT1

Arcsystem HSC

2x MT1-250 S2N H = 700 mm Floor

2x HSC-500 SNM L = 1600 mm 2x SPE-1000 TSL-600 SN Platform

One robot on a track and two positioners

24.

Workpieces with many components, with more space in front of each station for loading fixtures 25

25.

7

MOTOMAN in Europe AT MOTOMAN robotec GmbH

Distributors BG Kammarton Bulgaria Ltd Sofia +359 (02) 926 6060

Vienna +43-1-707 9324 15

CZ MOTOMAN robotec Czech s.r.o.

CZ Hadyna International spol. s.r.o. Ostrava-Marianske Hory +420 596 622 636

Prague +420-257 941 718

DE MOTOMAN robotec GmbH

CZ SP-Tech s.r.o. Nymburk +420 325 515 105

Allershausen +49-8166-90-0

DK MOTOMAN Robotics Europe AB

CH MESSER Eutectic Castolin Switzerland S.A. Dällikon +41-44-847 17 17

Løsning +45 7022 2477

ES MOTOMAN Robotics Iberica S.L.

GR Kouvalias Robotics Avlona +30-22950 42902

Barcelona +34-93-6303478

FI

MOTOMAN Robotics Finland Oy

HU Rehm Hegesztéstechnika Kft Budapest +36-53-380 078

Turku +358-403000600

FR MOTOMAN Robotics France S.A.

HU Flexman Robotics Kft. Budapest +36-30-951 0065

Nantes +33-2-40131919

IT

MOTOMAN Robotics Italia SRL

IL

YASKAWA Europe Technology Ltd Rosh Ha’ayin +972-3-9030412

Torino +39-011-9005833

NL MOTOMAN Benelux B.V.

IL

Uniweld Ltd Yavne +972-8-9328080

Son +31 40-2895500

PT MOTOMAN Robotics Iberica S.L.

LT Profibus UAB Panevezys +370-45-518575

Aveiro +351-234-943 900

SE MOTOMAN Robotics Europe AB

NO Optimove as Lierstranda +47-32240600

Torsås +46-480-417800

SI

MOTOMAN robotec d.o.o

PL Integrator RHC Sp.z.o.o Torun +48 56 65 19 710

Ribnica +386-1-8372-410

UK MOTOMAN Robotics UK Ltd

RO Sam Robotics srl Timisoara +40 720 279 866

Banbury +44-1295-272755

RU Weber Comechanics Moscow +7 495 105 88 87

TR Teknodrom Robotics & Automation INC Gebze/Kocaeli +90 262 678 8818

ZA Robotic Systems SA PTY Ltd Johannesburg +27-11-6083182

MOTOMAN Robotics Europe AB

© MOTOMAN Robotics Europe AB · Reg No. 6602EN-00 2009-05

PO Box 504 · SE-385 25 Torsås, Sweden Phone +46 480-417 800 · Fax +46 480-417 999 www.motoman.eu