MONUMENT CHEMICAL BRANDENBURG, KENTUCKY May, 2013

Infrared Inspection Report©

Monument Chemical Company Contact James Cherry Project: 03070513 2605 CHARTER OAK DRIVE, LITTLE ROCK, AR 72227 PHONE: 800-737-1787 & 501-228-5001 FAX: 501-228-5001 EMAIL: [email protected]

ORDER OF REPORT CONTENTS 1: Data To Facilitate Understanding & Utilizing Scan Report 2: Scan Results Overview & Action Taken Form 3: Identified Faulting Conditions, Information & Photographs 4: List Of Facility Equipment Identified By The Customer Representative & Notations Of Faulting Conditions Found

DISCLAIMER This report and the recommendations contained in it are based upon conditions and practices observed and information made available to United Spectrographics personnel. This report does not purport to list all hazards or faulty conditions. It is not intended to indicate that other hazards or faulty conditions do not exist. Severity ratings in the report are based on the criteria shown in this report and are intended as guidelines only. No responsibility is assumed for the control of the facility’s condition, maintenance practices or correction of conditions indicated herein. By issuing this report, neither United Spectrographics nor any of its employees makes any warranty, expressed or implied, concerning the contents of this report. Furthermore, neither United Spectrographics nor any of its employees shall be liable in any manner (other than liability that may be expressed in any policy of insurance that may be issued by United Spectrographics) for personal injury or property damage or loss of any kind arising from or connected with this inspection or failure to inspect.

Utilizing Report Contents Included in this report are Photographs and Thermographs of problem areas found during our recent Infrared Inspection of your facility.

Each problem area picture is accompanied by: Date Location Information Temperature Calculations Color-coded Temperature Intensity and/or Condition Significance Data A Brief Comment Relating The Item In The Photograph To Its Corresponding Thermograph Suggested Corrective Recommendations. In most cases, problems (faults) found will be listed according to the date and order that they were located, rather then by significance or priority, as we feel that you and/or your personnel can best judge this, keeping in mind circuit importance and thermograph intensity.

Thermal intensity is indicated by use of a color-coded data inserts that locate a fault‘s position on the standard electrical failure curve. The color of the insert represents the temperature range of the hottest item, or a portion of the item's circuitry, pointed out in the thermograph. The temperature ranges which the colored inserts represent are grouped as follows: INSERT

Temperature Range

Red

70ºC/126ºF and higher above Ambient Operating Temp.

Orange

40ºC/72ºF to 69ºC/124ºF above Ambient Operating Temp.

Yellow

25ºC/45ºF to 39ºC/70ºF above Ambient Operating Temp.

Green

*10ºC/18ºF to 24ºC/43ºF above Ambient Operating Temp. ( * See page 4)

Determining Cost Effective Responses Electrical equipment failures generally follow a standard mechanical/electrical failure curve. Dividing the failure curve into temp. ranges and locating a problems position on the curve allows us to indicate the probable time to its failure. Knowing a problems probable time to failure allows you to make a cost effective response to the problem areas that we locate. Below is a depiction of the electrical fault failure curve with the thermal intensity ranges and the colors that we assign to faults detailed in our reports.

STANDARD ELECTRICAL FAULT FAILURE CURVE (Does Not Include Area In Blue)

MINOR

10ºC * 18ºF

YEARS

INTERMEDIATE

25ºC 45ºF

SERIOUS

40°C 72ºF

MONTHS

MONTHS TO WEEKS

CRITICAL

70°C 126ºF

WEEKS TO NOW

DEVICE TEMP IS AMBIENT, BUT DEVICE IS EITHER FAULTY OR UNSAFE.

AMBIENT TEMP

FAULTY EQUIP

Built In Trend Monitoring When yearly scans are accomplished, report results allow you to trend monitor your electrical equipment without having to cross reference previous report findings. If a previous years problem is not repaired it will show up again in the current scan report and its current intensity range indicates a current effective response.

Defining Total Temperature and Ambient Operating Temperature And Explanation For Their Use Total Temperature: Total Temperature = Ambient Operating Temperature + Fault temperature Allows you, the customer, to evaluate possible damage to equipment. Leads fail between 90ºC/194ºF and 110ºC/230º Phenolic fails around 200ºC/392ºF Transformers and Motor Insulation failure temperature depends on insulation class rating. Contacts start to fail around 130ºC/266ºF

Ambient Operating Temperature (AOT*) for Infrared Scanning Purposes: Temperature within a device container (Box or Cabinet) that is not directly affected by faulting component = Normal Equipment Operating Temperature Contained By Box or Cabinet. If there is no container (Example: Device mounted to a wall) it is the temperature adjacent to the device not affected by the fault. Allows you, the customer, to determine if device will operate at intended amperage. Most switchgear is rated to operate at approximately 40ºC/104ºF (Industrial) to 50ºC/122ºF (Marine) If AOT is enough above normal rated temperature, either of the following conditions can cause an unanticipated trip. 1. An intermittent high load. 2. A minor (Green) or intermediate (Yellow) fault. Report pages with photographs: PH stands for Visible Light Photograph TH stands for Infrared Light Thermograph * AOT stands for Ambient Operating Temperature Both black & white and color infrared thermographs are presented to better depict the fault condition.

In addition to the corrective response time frame suggested below and the failure curve located on the previous page, you may want to consider using the military standard responses presented below. Military Standard For Evaluating Faults Located In Electrical Equipment Utilizing Temperature Data Obtained With Infrared Imaging Equipment: Temperatures rise above Ambient Operating Temperature: *10ºC/18ºF to 24ºC/43ºF component failure unlikely, but corrective measures required at next scheduled routine maintenance period or as scheduling permits. (Green Label) 25ºC/45ºF to 39ºC/70ºF component failure probable, unless corrected. (Yellow Label) 40ºC/72ºF to 69ºC/124ºF component failure almost certain, unless corrected. (Orange Label) 70ºC/126ºF and above component failure imminent. Immediately inform the person responsi ble for continued operation of equipment. (Red Label) Note: United Spectrographics uses a Blue Label to indicate faults that require attention due to either ambient temperature (Ex: Phase Not Operating), faulty equipment elements or unsafe conditions. * Note: Temperature conditions below 10ºC/18ºF rise above AOT are not considered significant enough to record and are usually not included in the reports.

Fault Correction Recommendation When Our Source Assessment Is Inaccurate: When a fault is indicated in a connection or component and examination by your electrician does not turn up a loose connection or faulty component where we have indicated, a fault does exist. The electrician should continue to investigate the next connection or component to be found in the direction that the heat is coming from until a source is located. Example: If a molded case breaker line side lead connection lug is indicated as a fault source and is found to be secure, but not frozen in place, look for a loose connection or sign of over temp. in the lead holder lug.

SCAN RESULTS OVERVIEW

PROMPT ATTENTION ITEMS: Because of: 1. The intensity or heat level indicated at the time of the scan. 2. Deterioration caused by excessive temperature not present at the time of the scan. 3. Physical condition irregularities observed at the time of the scan. We recommend that the following faults be given prompt attention: Faults: None Noted

Items With Asterisks Have High Total or Ambient Operating Temperatures.

United Spectrographics May, 2013

SUMMARY OF FINDINGS FAULTS BY CATEGORY

NUMBER OF FAULTS

FAULT NO./ITEM NO.

MINOR

1

2/70

INTERMEDIATE

4

1/115 3/168 4/311 5/656

SERIOUS

0

0

CRITICAL

0

0

SERIOUS

0

0

Number of items located at facility: Number of faults:

764 5

ACTION TAKEN Monument Chemical Brandenburg, Kentucky May, 2013

Fault #

Item #

Category

1

115

Intermediate

2

70

Minor

3

168

Intermediate

4

311

Intermediate

5

656

Intermediate

Repaired

Monitor

Date

Name

PROJECT:

03070513

CUST REP: Travis SCAN REP: Chris Wright May 7th, 2013

DATE:

LOCATION: Waste Water Treatment #1 MCC 5B Box Labeled: G-202B Sec. 3E Combination Starter

PH # 1 >

ITEM:

Aø of Motor Control Overload Relay

SOURCE:

Load side lead connection lug.

TEMP:

Temp. of connection and lug is: 63ºC / 145ºF Total Temp - 26ºC / 78ºF AOT = 37ºC / 67ºF above AOT.

TH # 1 >

COMMENTS

TH # 1 >

Abnormal heat is being generated in motor control connection. See yellow arrows in PH#1 and TH#1. Loose and/or corroded contact area. Clean, inspect and re-secure.

TEMPERATURE ABOVE AOT 37°C / 67°F

PROJECT:

03070513

CUST REP: Travis SCAN REP: Chris Wright May 7th, 2013

DATE:

LOCATION: Waste Water Treatment #2 MCC West #1 Box Labeled: G-309A Combination Starter

< PH # 2

ITEM:

Aø of Main Molded Case Breaker

SOURCE:

Line side buss connection lug.

TEMP:

Temp. of connection and lug is: 47ºC / 116ºF Total Temp. - 28ºC / 82ºF AOT = 19ºC / 34ºF above AOT.

< TH # 2

< TH # 2

COMMENTS

Abnormal heat is being generated in case breaker connection. See green arrows in PH#2 and TH#2. Loose and/or corroded contact area. Clean, inspect and re-secure.

TEMPERATURE ABOVE AOT 19°C / 34°F

PROJECT:

03070513

CUST REP: Travis SCAN REP: Chris Wright May 7th, 2013

DATE:

LOCATION: West Tank Farm MCC Room MCC #1 Box Labeled: Filter Tank Hold Tank Pump 15P-98P Combination Starter PH # 3 >

ITEM:

Aø of Motor Lead Terminal Block

SOURCE:

Line side lead connection lug.

TEMP:

Temp. of connection and lug is: 58ºC / 136ºF Total Temp. - 29ºC / 84ºF AOT = 29ºC / 52ºF above AOT.

TH # 3 >

COMMENTS

TH # 3 >

Abnormal heat is being generated in terminal block connection. See yellow arrows in PH#3 and TH#3. Loose and/or corroded contact area. Clean, inspect and re-secure.

TEMPERATURE ABOVE AOT 29°C / 52°F

PROJECT:

03070513

CUST REP: Travis SCAN REP: Chris Wright May 7th, 2013

DATE:

LOCATION: POP Area MCC #2 South Box Labeled; Incoming Main Circuit Breaker Molded Case Breaker

< PH # 4

ITEM:

Bø of Case Breaker

SOURCE:

Line side lead connection lugs.

TEMP:

Temp. of connections and lugs range to: 52ºC / 125ºF Total Temp. - 25ºC / 77ºF AOT = 27ºC / 48ºF above AOT.

< TH # 4

< TH # 4

COMMENTS

Abnormal heat is being generated in case breaker connections. See yellow arrows in PH#4 and TH#4. Loose and/or corroded contact areas. Clean, inspect and re-secure.

TEMPERATURE ABOVE AOT 27°C / 48°F

PROJECT:

03070513

CUST REP: Travis SCAN REP: Chris Wright May 8th, 2013

DATE:

Visible Light Image Was Not Possible. Image Viewed Though IRSS Window.

LOCATION: Outside Glycol Substation Box For: 4160 Incoming Power Fuse Disconnect

PH # 5 >

ITEM:

Aø Fuse Block

SOURCE:

Line side bushing connection.

TEMP:

Temp. of connection is: 56ºC / 132ºF Total Temp. - 29ºC / 84ºF AOT = 27ºC / 48ºF above AOT.

TH # 5 >

COMMENTS

TH # 5 >

Abnormal heat is being generated in fuse block connection. See yellow arrows TH#5. Loose and/or corroded contact area. Clean, inspect and re-secure serviceable components.

TEMPERATURE ABOVE AOT 27°C / 48°F

AREA/EQUIPMENT LIST Following is a list of the electrical equipment located at the Monument Chemical, Brandenburg, Kentucky, facility and data relating to its operating condition at the time the scan was performed.

NOTE: Items noted as visually inspected were not operational or show no visible load at the time of the inspection. No.

Equipment

Oper.

Visually Inspected

EQUIPMENT LIST

POWER HOUSE-BOILER HOUSE 1

Breakers #1-#10 Rear View of Breakers

X

2

Breakers #11-#24 Rear View of Breakers

X

3

MCC #1 Transformer 4160/480 Volt #12313

X

4

Battery Racks

X

5

Rear of Main Switchgear #12134

X

6

Utility Pole Outside of Building

X

MCC #1 7

39DC-14A FD Fan Motor

X

8

P-1 Condensate Pump Drive

X

9

39P-5A BFW Pump Drive

X

10

UPS Breaker

X

11

New Lighting Panel

X

12

39P-5C BFW Pump Drive

13

Atlas Copco Closed Loop Cooling

X

14

DP-5B

X

15

#4 Boiler Feed Water Pump

X

X

MCC #2 16

Spare

X

17

Raw H2O Pump

X

18

A/C Provox Room

X

19

Aux/UPS Breaker

X

20

P-2 Condensate Pump Drive

21

New Light Panel East of CR Door

X X

Fault #

No.

Equipment

Oper.

Visually Inspected

22

Incoming Main Lugs

X

23

Boiler Fan

LOTO

24

39P-5B BFW Pump Drive

LOTO

MAIN SUBSTATION 25

Transformers

X

26

Air Switches

X

27

Lightning Arrestors

X

28

Units 100-111

Did Not Scan

29

Units 116-119

Did Not Scan

30

Units 112-115

Did Not Scan

POLYTERGENT SUBSTATION 31

East Transformer

X

32

West Transformer

X

WASTE WATER TREATMENT #2 33

Panel PP

X

34

Panel LP

X

35

Panel LT PNL

X

36

Outside Transformer

X

MCC East #2 37

Spray Cooler #2 X-305B O.O.S. Sec: 1H

LOTO

38

O.O.S. Sec: 1M

39

G-309E North Basin North Middle Aerator Sec: 2M

40

G-309D Sec: 3M

X

41

G-309C North Basin South West Aerator S/E Sec: 4M

X

42

Receptacle Sec: 5B

X

43

O.O.S. Sec: 5F

Not In Service

44

O.O.S. Sec: 5H

Not In Service

45

G-316A Sec: 5M

X X

X

Fault #

No.

Equipment

Oper.

Visually Inspected

46

P-342B Sec: 6B

47

O.O.S. Sec: 6D

48

HV-1 Sec: 6F

49

G-303B Sec: 6H

LOTO

50

P-319B Sec: 6M

Not In Service

51

P-51 Sec: 7B

X

52

P-319C Sec: 7D

X

53

P-320C Sec: 7M

X

54

O.O.S. Sec: 8B

X

55

UH-2 Sec: 8D

X

56

UH-5 Sec: 8F

X

57

UH-7 Sec: 8H

X

58

UH-9 Sec: 8K

X

59

Spare Sec: 8M

X

60

Tie Breaker Sec: 9E

61

15 KVA Transformer Sec: 9G

62

P-302B Sec: 9M

Fault #

X X X

LOTO X X

MCC West #1 63

Incoming

X

64

P-351 Sec: 1D

65

Flare Fan

Not In Service

66

X-305C Sec: 1M

Not In Service

67

Tie Feeder

LOTO

68

G-309B Sec: 3M

LOTO

69

G-309F Sec: 3M

X

70

G-309A North Basin South East Aerator S/E

X

71

X-500-1/2 Sec: 5B

X

72

O.O.S. Sec: 5F

X

73

O.O.S. Sec: 5H

X

74

G-314A Sec: 5K

X

X

2

No.

Equipment

Oper.

Visually Inspected

75

P-342A Sec: 6D

X

76

P-302A Sec: 6F

X

77

G-303 Sec: 6H

X

78

O.O.S. Sec: 6K

Not In Service

79

Spare Sec: 7B

X

80

P-319A Sec: 7H

81

P-320B Sec: 7K

X

82

P-320A Sec: 7M

X

83

LT PNL Sec: 8B

X

84

Air Comp Sec: 8D

X

85

Recept Sec: 8F

X

86

UH-1 Sec: 8H

X

87

UH-3 Sec: 8K

X

88

UH-4 Sec: 8M

X

89

Lighting Sec: 9F

X

90

DC-2 Sec: 9H

X

91

UH-6 Sec: 9K

X

92

UH-8 Sec: 9M

X

X

WASTE WATER TREATMENT #1 93

Outside Transformer

X

ELECTRICAL ROOM 94

Panel PP-20A

X

95

Panel LP-20C

X

96

Panel HT-20D

X

MCC 5B 97

P-300 Sec: 7A

X

98

Spare

X

99

P-210B Sec: 7C

X

Fault #

No.

Equipment

Oper.

Visually Inspected

100

UH-2 Sec: 6AL

101

SUPR. OFFICE Sec: 6AR

102

P-324C Sec: 6B

X

103

G-201C Sec: 6C S.W. Aerator

X

104

LP-20C Sec: 5AL

X

105

HT-20D Sec: 5AR

X

106

P-202 Sec: 5B

X

107

G-201B Sec: 5C

X

108

EF-3 Sec: 4A

109

P-369 Sec: 4B

110

G-201A Sec: 4C

111

EF-4 Sec: 3A

112

EF-2 Sec: 3B

X

113

P-119A Sec: 3C

X

114

12th St. Shack Sec: 3D

X

115

G-202B Sec: 3E

116

G-202A Sec: 3F

117

AC-1 Sec: 2A

X

118

AR-1 Sec: 2BL

X

119

EHC-1 Sec: 2BR

X

120

IP-20B Sec: 2C

X

121

PP-20A Sec: 2D

X

122

P-206B Sec: 2E

123

P-208B Sec: 2F

X

124

P-208A Sec: 2G

X

125

O.O.S. Sec: 1A

Not in Service

126

F-205B Sec: 1B

X

127

F-201B Sec: 1C

128

FLD Lights/12th St Sec: 1D

Fault #

X X

X LOTO X X

X

1 LOTO

X

X X

No.

Equipment

Oper.

Visually Inspected

MCC 5A 129

P-205A Sec: 1A

X

130

P-201A Sec: 1B

X

131

G-202 Sec: 1C

X

132

MCC-5A Sec: 2A

133

P-205C Sec: 2B

X

134

P-206A Sec: 2C

X

135

P-300E Sec: 2D

X

136

P-324A Sec: 2E

X

137

OH Door #3 Sec: 3AL

X

138

OH Door #4 Sec: 3AR

X

139

OH Door #5 Sec: 3BL

X

140

Press Inst Air Sec: 3BR

X

141

O.O.S. Sec: 3C

X

142

P-324B Sec: 3D

X

143

G-202C Sec: 3E

144

G-202D Sec: 3

X

145

Spare Sec: 4A

X

146

N.W. -S. Basin Aerator G-201F Sec: 4B

147

F-300 Sec: 5A

148

G-201E Sec: 5B

149

Receptacle Motor Room Sec: 6AL

X

150

Receptacle Mechanical Room Sec: 6AR

X

151

UH-1 Sec: 6BL

X

152

UH-3 Sec: 6BR

X

153

G-201D Sec: 6C

LOTO

154

F-202B Sec: 7A

X

155

PM-20-209 Sampling Pump

X

X

X

LOTO X LOTO

Fault #

No.

Equipment

Oper.

156

Pole Lights Sec: 7C

157

P-210A East Lift Station Sec: 7D

Visually Inspected

Fault #

X X

CONTROL ROOM 158

Panel PP-20E

X

159

Panel IP-20B

X

WEST TANK FARM MCC ROOM 160

LP-A

X

161

Feed to UPS Panel

X

162

UPS Fuse Panel

X

MCC #1 163

Incoming Feeder Cables

X

164

G-66E-B Agitator B Class II Polyol Tank Agitator

X

165

375-D Product Transfer Pump 15P-671

X

166

H&V Unit AHU-1

X

167

Class II Polyol Transfer Pump 15P-66B

168

Filter Hold Tank Pump 15P-98P

X

169

X-423 Product Tank Agitator 15G-67B

X

170

X-423 Product Tank Agitator 15G-67C

X

171

X-423 Product Tank Pump 15P-67B

X

172

Filter Circulation Tank Pump 15P-97P

X

173

Evaporator Bottoms Pump 15P-84A

X

174

Evaporator Receiver Tank Agitator 15G-83A

175

Welding Receptacle WR-1-A,B,C

X

176

Feeder Breaker Filter Building LP-F

X

177

Evaporator Receiver Tank Pump 15P-83A

X

178

Evaporator Receiver Tank Pump 15P-83B

X

179

Evaporator Receiver Tank Agitator 15G-83B

X

180

Evaporator Feed Tank Agitator 15G-82B

181

Tank Farm Hoist 15W-64

X

182

Tank Farm Hoist 15W-65

X

X 3

X

X

No.

Equipment

Oper.

Visually Inspected

183

Evaporator Feed Tank Agitator 15G-82A

X

184

Evaporator Feed Pump 15P-82A

X

185

Evaporator Feed Pump 15P-82B

X

186

G-97T AGIT

X

187

98T-Bottom Pump

X

188

Tank Farm Hoist 15W-66

189

Tank Farm Hoist 15W-67

X

190

Filter Hold Tank Agitator 15G-98P

X

191

G-133 Agitator

192

Freon Pump 15P-9

193

Effluent Sump Pump 15P-11B

194

15P-M84

195

Feeder Breaker 45 KVA Transformer #1 LP-A

X

196

Feeder Breaker 15 KVA Transformer LP-D

X

197

Tempered Water Pumps 15P-3D

X

198

G-66E-A Agitator A

X

199

O-TDA Polyol Tank Agitator 15G-66EB

LOTO

200

P-133 Transfer Pump

LOTO

201

15G-M84

X

202

Feeder Breaker Drum Bldg. MCC #3

X

203

Electric Heat AHU#1

X

204

Filter Circ. Tank Agitator 15G-97P

X

205

1320 Product Tank Agitator 15G-67DA

X

206

Condensate Pump 15P-6A

X

X LOTO X X

LOTO

MCC #2 207

Incoming Main Lugs

X

208

P-174 Pump

X

209

98TA-Vacuum Pump

X

Fault #

No.

Equipment

Oper.

Visually Inspected

210

P-97T Transfer Pump

211

Heat Tape M-75

LOTO

212

Heat Tape M-76

X

213

75 Pump

214

76

215

15P-69A Pump

X

216

15G-69A

X

217

G-98T

X

218

807 Product Tank Agitator 15G-66HA

X

219

807 Product Tank Agitator 15G-66HB

X

220

P-66D Transfer Pump

X

221

1320 Product Tank Pump 15P-67D

X

222

X-419 Product Tank Pump 15P-67G

X

223

X-419 Product Tank Agitator 15G-67GA

X

224

Spare

225

W-68 Building Hoist

226

X-419 Product Tank Agitator 15G-67GB

227

807 Product Tank Pump 15P-66H

X

228

375-D Product Tank Agitator 15G-67J

X

229

RF-230 Transfer Pump 15P-66A

230

G-66D-A Agitator A

231

G-66D-B Agitator B

232

X-423 Product Tank Pump 15P-67C

233

1320 Product Tank Agitator 15G-67DB

234

X-419 Product Tank Pump 15P-67F

235

X-419 Product Tank Agitator 15G-67FA

236

Spare

237

804 Product Tank Pump 15P-66J

238

804 Product Tank Agitator 15G-66JA

239

804 Product Tank Agitator 15G-66JB

X

X X

Not In Service X LOTO

X X LOTO X LOTO X X Not In Service LOTO X LOTO

Fault #

No.

Equipment

Oper.

Visually Inspected

240

O-TDA Tank Agitator 15G-66CA

241

O-TDA Tank Agitator 15G-66CB

242

P-66E Transfer Pump

X

243

801 Product Tank Pump 15P-66F

X

244

807 Product Tank Agitator 15G-66FB

245

807 Product Tank Agitator 15G-66FA

X

246

Incoming Feeder Cables

X

247

F-166 Hydraulic Pump

X

248

O-TDA Transfer Pump 15P-66C

X

249

RF-230 Tank Agitator 15G-66A

X

X LOTO

LOTO

MCC #3 250

Incoming Line

X

251

G70

252

P70

253

G131

X

254

P131

X

255

P-134 Transfer Pump

256

P/C West Filter N2 Compressor C-213

X

257

Blank

X

258

Blank

X

259

Blank

X

260

Blank

X

261

G-134 Agitator

X

262

G-102P Agitator

X

263

P-102P Transfer Pump

X

264

15-66K West Agitator

X

265

66K West Agitator

X

266

15G-66KB

X

X X

LOTO

Fault #

No.

Equipment

Oper.

267

15P-66K East Agitator

Visually Inspected X

POP AREA 268

UPS Panel

X

269

240 Volt Panel

X

270

Fuse Cabinet

X

MCC-1 NORTH 271

Incoming Main Circuit Breaker

X

272

Crude BDPO Pump P-206

273

Crude ADPO Agitator AG-206

X

274

BDPO Pump P-205

X

275

Blank

X

276

Crude ADPO Pump P-204

X

277

Crude BDPO Agitator AG-204

X

278

Recycle DPO B Pump P-207

279

Recycle DPO B Agitator P-207

X

280

Recycle DPO A Pump P-208

X

281

Recycle DPO A Agitator AG-208

X

282

Chain Hoist

X

283

Filter Building Transformer

X

284

Wiped Film Evaporator Drive M-251

X

285

New East Pop Sump Pump

286

Spare

X

287

Reactor 101 Mat Transfer Pump P-101

X

288

R-101 Decant to WFE

X

289

DPO Recycle Pump P-106

X

290

2A1 Pump P-203

X

291

Vessel 102 Mat Transfer Pump P-102A

X

292

ADPO Pump P-209

X

293

ADPO Agitator AG-209

X

LOTO

LOTO

X

Fault #

No.

Equipment

Oper.

Visually Inspected

294

Main C/B Distr. Panel

295

Drum Building Distr. Panel

X

296

Sump P-253 S.

X

297

Sump P-252 N.

298

Spare

299

Chiller Transformer

300

LUWA Bottom Pump P-105

X

301

Flood Lights Outside West of 2P1 Fence Line

X

302

Scrubber Bottom Pump M-254P

LOTO

303

Chiller P-109

LOTO

304

Nitrogen Booster Pump N2

X

305

Agitator AG-100

X

306

2A1 P-100

X

307

2A1 P-103

X

308

M-104 P255

X

309

Sump P-257

X

310

Nitrogen Heater N2

X

Fault #

X

X X X

MCC #2 SOUTH 311

Incoming Circuit Breaker

X

4

312

2A1-L Pump P-214

X

313

2A1-L Agitator AG-214

X

314

2A1-L Pump P-215

X

315

2A1-L Agitator AG-215

X

316

2A1-L Acid Pump P-216

X

317

2A1-L Acid Agitator AG-216

X

318

2A1 Acid Pump P-217

X

319

2A1 Acid Agitator AG-217

X

No.

Equipment

Oper.

Visually Inspected

320

2A1 Pump P-218

X

321

2A1 Agitator AG-218

X

322

P-225 NH3 Recovery Pump

323

West Welding Receptacle

324

2A1 Pump P-224B

X

325

H2O Booster Pump

X

326

2A1 Pump P-219

X

327

T-15 Ammonia Heater

X

328

Propylene Tet. Pump P-226

X

329

Dodecene Pump P-227

330

DPO Pump P-228

X

331

DPO Agitator A-228

X

332

50 Percent Caustic Pump P-229

LOTO

333

50 Percent Caustic Agitator AG-229

LOTO

334

Welding Recpt.

X

335

Welding Recpt.

X

336

Tempered H2O Pump P-107

337

Cooling H2O Pump P-108

X

338

P-15

X

339

Dodecene Agitator AG-227

X

340

Propyl Tet AG-226

X

341

CSA Mat Transfer P-225A

LOTO

342

Naoh Mat Transfer P-229A

Not In Service

343

Oil Seal Pump A South

X

344

Oil Seal Pump B North

X

345

2A1 Pump P-223

346

2A1 Pump P-224

X

347

2A1 Pump P-224A

X

348

R-101 Agitator

X

X X

X

LOTO

X

Fault #

No.

Equipment

Oper.

Visually Inspected

349

2A1 Pump P-223A

X

350

Blank

X CONTROL ROOM

351

Panel LP1

X

352

Panel EP1

X

353

Panel CP1

X

2A1 AREA 354

Emergency System Panel

X

355

Relay Cabinet

X

356

DP Panel

X

SOUTH MCC 357

Dryer

X

358

LP-1 Normal Lighting

X

359

Spare

X

360

Flood Lighting Contactor

X

361

DP-1 Feeder Normal Source

X

362

P-25A R-1 Cooling H2O (Hot Oil Pump)

X

363

P-22A R-2 Cooling H2O

X

364

Spare

X

365

P-18B

Not In Service

366

Spare

Not In Service

367

P-40

X

368

G-2 R-2 Agitator

X

369

Styrene/ACN E-Stop Power Supply

X

370

Spare

X

371

P-10 M-10 Pump

X

372

Spare

X

373

P-2 R-2 to R-4

LOTO

Fault #

No.

Equipment

Oper.

Visually Inspected

374

West Pit Pump

X

375

Spare

X

376

Spare

X

377

P-3 R3&4 Stripper Pump

X

378

Spare

X

379

Spare

X

380

South MCC Main Circuit Breaker (Could Not Open)

381

X-56-7 Condensate Return Pump

382

G-3 R-3 Agitator

383

A-56-6 Reactor Product Letdown Drum Agitator

X LOTO X

NORTH MCC 384

Main Circuit Breaker

X

385

Spare

X

386

Spare

X

387

G-4 R-4 Agitator

388

P56-10A R56-I Pump Out

389

C-1A Oil Pump

390

P42 R-1 Seal Fluid Pump

X

391

P-8

X

392

P-20 BFW Pump

LOTO

393

C-1 Compressor

X

394

Spare

X

395

UPS

X

396

P-14

X

397

Spare

398

P-13 IPA

399

Spare

400

P-25B R-1 Cooling H2O Pump

X

401

R-2 Cooling H2O Pump

X

402

G1A

LOTO Not In Service X

Not In Service LOTO X

X

Fault #

No.

Equipment

Oper.

Visually Inspected

403

P1A

X

404

Power Receptacles (Future)

X

405

Welding Receptacles TDA Area

X

406

Spare

X

407

R-1 G-1 Agitator

408

Tank Farm Feeder

X X

L&N AREA 409

Seal Fluid Systems Power Panel

X

410

Distribution Panel LP2-M1-1L

X

411

Substation 21A-LNR

X

21-A-2C-MCC #3 412

Spare

X

413

DP-94R

414

Spare

X

415

Spare

X

416

Spare

X

417

DP-111BA M-111B Agitator “A”

X

418

DP-111BA M-111B Agitator “B”

X

419

DP-111BA M-111B Transfer Pump

X

420

Spare

X

421

Spare

X

422

Spare

X

423

DG-111AA M-111A Agitator “A”

424

DG-111AB M-111A Agitator “B”

425

DP-111A M-111A Transfer Pump

426

Spare

Not In Service

427

Spare

Not In Service

428

Spare

Not In Service

X

LOTO X X

Fault #

No.

Equipment

Oper.

Visually Inspected

429

Incoming Lug Section

430

Spare

431

Sump Pump

432

DP-62N M-62N Transfer Pump

433

Spare

X

434

Spare

X

435

WR1-M3-5GL

X

436

WR2-M3-5GR

X

437

DP-64N M-64N Transfer Pump

X

438

DP-92NA (Spare)

X

439

Hoist 115-DH-1

X

440

Hoist 115-DH 2

X

441

DG-92N

X

442

DG-93N

X X Not In Service X

X

21A-2B-MCC#2 443

Incoming Lug Section

X

444

Spare

445

DP-93N M-93N Transfer Pump

446

DP-61 NA

447

DG-62 NA

X

448

DG-63 NA

X

449

DG-64 NA

450

DP-61N

X

451

DP-63N

X

452

DG-61NB

X

453

Spare

Not In Service

454

Spare

Not In Service

455

Spare

Not In Service

456

Spare

Not In Service

457

Spare

Not In Service

X X LOTO

LOTO

Fault #

No.

Equipment

Oper.

Visually Inspected

21A-1B-MCC #1 458

Incoming Lug Section

X

459

DP-92-L

X

460

DP-93L

X

461

LP2-M1-1L

X

462

DG-92L

X

463

DG-93L

X

464

DP-130A

X

465

DP-130B

X

466

Blank

467

Seal Fluid Systems Transformer

X

468

DG-130B

X

469

DG-130A

X

470

Spare

Not In Service

471

Spare

Not In Service

472

Spare

Not In Service

473

EF1-M1-4A

474

Blank

Not In Service

475

Blank

Not In Service

476

Blank

Not In Service

477

Blank

Not In Service

478

WR3-M1-4k

Not In Service

X

X

OUTSIDE L&N AREA 21A-2D-MCC #7A (SECTION 6) 479

DH3-M7A-6A

X

21A-2D-MCC #7A (SECTION 5) 480

Spare

X

481

DH-1 Dehumidifier Panel

X

Fault #

No.

Equipment

Oper.

Visually Inspected

482

Spare

483

M-204

484

Blank

X

485

Blank

X

X X

21A-2D-MCC #7A (SECTION 4) 486

Blank

X

487

DV-205

X

488

DC-106

X

489

DCD-112

X

490

Spare

X

491

Spare

X

21A-2D-MCC #7A (SECTION 3) 492

DG-93R

X

493

DP-93R

X

494

LP1-M7A-4GL

X

495

PP1-M7A-3GR

X

496

DG-63NB

X

497

DG-62NB

LOTO

21A-2D-MCC #7A (SECTION 2) 498

DG-92R

X

499

DP-92R

500

DG-90R

X

501

DP-90R

X

502

DG-64NB

X

X

21A-2D-MCC #7A (SECTION 1) 503

600 Amp Main Breaker

504

Metering

505

DC101

X X X

Fault #

No.

Equipment

Oper.

Visually Inspected

POLYOL DRUM BUILDING USF COATINGS AREA 506

LP-E Panel

X

507

Allen Bradley MCC

X

MEZZANINE 508

Lighting Panel 1

X

509

Lighting Panel 2

X

510

Unlabeled 120/240 Volt Distribution Panel

X

511

Air Cond. Panel

X

MEZZANINE MCC’S (Select Buckets Only) MCC #1 512

Metering

X

513

A5 Agit (Loc. In 6th Section)

X

MCC #2 514

Metering

X

515

Air Cond. Unit Outside

516

Transformer Loading Recept.

X

517

Lighting XFORMER

X

518

Ints. Transformer

X

X

MCC #3 519

Metering

X

520

West Fan

X

521

East Fan

X

MICRO AREA CENTRAL ELECTRICAL ROOM 522

Light Panel LPB

523

Reactor Agitator Drive (Did Not Open)

X

Fault #

No.

Equipment

Oper.

Visually Inspected

WESTINGHOUSE MCC 524

G-100 Reactor Agitator

X

525

P-100 A R-100 BTMS Pump

X

526

Exhaust Fan Above Centrifuge

X

527

Spare

528

G-201 ADG (Rubber Reactor & Light Panel)

X

529

Light Panel Transformer

X

530

C-110 East Roof Vent Blower

X

531

C-210 Vacuum Pump

X

532

Spare

533

P-201B Rubber Reactor Jacket Circulation Pump

534

“A”

535

P-201D

X

536

700C-2

X

537

T-110B Cold Storage Stanley Refrig. Unit

X

538

C210 New Lower Stage

539

G-200 Rubber Dissolver Activator

540

Main Circuit Breaker

X

541

Metering

X

542

D-2 Tempered Water

X

Not In Service

Not In Service X LOTO

Not In Service X

EAST END ELECTRICAL ROOM 543

240/120 Volt Distribution Panel

X

544

MCC-1

545

Heat Trace Panel XFMR

546

M-306 12 kW Heater

X

547

Spare

X

548

Air Handler Dryer Building

X

549

Roof Vent Fan

X

550

740-P-306 Novalak Filter

X

LOTO

Fault #

No.

Equipment

Oper.

551

740-G-306 Novalak Stg. Tank Agitator

552

P-305-A

X

553

New Hot Oil System

X

554

Spare

X

555

G-302 Agitator

X

556

Out of Service

Not In Service

557

740-G-302D Scrubber Fan

X

558

740P-302D Scrubber Circ. Pump

X

559

740C-303D Exhaust Fan

560

740C-304 1st Floor Ventilation Fan

X

561

740C-304A 2nd Floor Ventilation Fan

X

562

740C-302B East End Spare Vac. Pump (Spare)

X

563

740P-305 Isopar Transf. Pump

564

740-P300 Jacket Circ. Pump

565

740G-301 Agitator

566

740-P301 Jacket Circ. Pump

567

Spare Size 1, 30A

Not In Service

568

Lighting Panel #21

X

569

740P-302B East End Spare Vac. Pump

X

570

600A Main Breaker

571

R-302 Jacket Heat Cool Unit

X

572

Weld. Recept.

X

573

Metering Section

574

Office Trailer

575

15 KVA Transformer

576

740G-300 Agitator

X

X

Not In Service X X X

X

X X X X

MICRO AREA CONTROL ROOM 577

LP-2

Visually Inspected

X

Fault #

No.

Equipment

Oper.

578

LP-1

X

579

Unlabeled 240 Volt Distribution Panel

X

Visually Inspected

MCC 580

Main Breaker

X

581

Lunchroom Shower Change Room

X

582

Lighting Panel LP-A

X

583

R-101 Agitator

X

584

#3 Firewater Pump

X

585

C-110C West Roof Vent Blower

X

586

Inst. Panel IPA

X

587

Spare

Not In Service

588

Spare

Not In Service

589

P-201A Rubber Reactor

X

590

P-110A Scrubber Pump

X

591

T-110A Cold Storage Refrig. Unit

X

592

Cold Storage Door

X

593

C-102B Dryer Building Fan

X

594

Spare

X

595

P-100E 32% HCLO Drum Pump

X

596

P-10A Column Feed Pump

X

597

P-100 Bottoms Pump

X

598

P-108 Reflux Pump

X

599

Spare

X

600

P-1A M-1A Clean Acetone Tk. XFER Pump

X

601

Spare

X

602

P-2A M-2A Clean Xylene Transfer Pump

X

603

P-28 M-28 Dirty Xylene Transfer Pump

604

Center Fan

605

710-P-20-A Xylene Btting Pump

Not In Service X LOTO

Fault #

No.

Equipment

Oper.

606

710-P-20-A Xylene Reflux Pump

Visually Inspected LOTO

MCC 2 607

Incoming Main Cables

X

608

7CA 15 Amp Bkr. Spare

X

609

7CB 100 Amp Bkr. Spare

X

610

Dryer Room Air Lock Fan

X

611

D-303G Vacuum Pump

X

612

C-110 E Vent Blower

X

613

8AA 40 Amp Bkr Ltg Transformer

X

614

8AB 150 Amp Bkr. For Drum Building

X

615

DI-Tank 700P-G

X

616

Cont. Rm. Airlock

X

617

M-3A Heating Pump

X

618

E-1 Fan (R-101)

X

619

E-1 Fan

X

620

Portable Pump

X

621

Formaldehyde Pump P-3A

622

F-5 North Wall

623

F-4 South Wall Centrifuge

624

P-6A

X X LOTO X

WEST END 625

240 Volt Distribution Panel

X

ALLEN BRADLEY MCC 626

Elev. 897 Building

X

627

30 KVA Lighting Transformer

X

628

Drum Fan

X

629

C 3031 Scrubber Fan

X

Fault #

No.

Equipment

Oper.

Visually Inspected

630

C-303H Chilled Glycol Pump

631

P-303D Scrubber Pump

632

D-3031 Scrubber Pump

633

Spare

634

G-303 Agitator

635

Spare

636

D-303C Tempered Glycol Pump

637

G-303C Chiller Package Unit

X

638

DG-303A 1st FL. Conv. #1

X

639

Glycol 40 kW Htr.

X

640

AC Cond. Unit

X

641

G-303 E AHU-1 Fan

X

642

Spare

643

DG-303B 1st FL Com. #2

X

644

DG-303B 1st FL Com. #3

X

645

Incoming Main Cables

X

646

Meter

X

647

Spare

648

G-303B Hot Oil System

649

Spare

Fault #

X X X Not In Service X Not In Service X

Not In Service

X X X

SUBSTATIONS 650

Storage Substation

X

651

3 Cell Cooling Tower Substations (14B & 12C)

X

652

EDC Substation

X

653

Raw Materials Substation (Fins Only)

X

654

Spray Polyol Substation

X

655

Micro East & West Substation

X

656

Glycol Substation

X

657

Admin. Building Substation (Fins Only)

X

5

No.

Equipment

Oper.

658

Maintenance Building Substation (Fins Only)

X

659

Nitrogen Plant Substation

X

660

EO Substation North & South

661

USF Substation

X

662

PPG Tank Farm Substation

X

663

Cooling Tower Substation

X

664

Glycerin Substation

X

Visually Inspected

Not In Service

PPG UPS ROOM 665

Unlabeled 240/120 Volt Distribution Panel

X

666

Battery Racks

X

WATER TREATMENT WATER TREATMENT MCC 667

Main Breaker

X

668

Micro Pump

X

669

LR Pump

X

670

CIP Heater

X

671

Metering Compartment

X

672

D1 Water Pump

673

East “A” Domestic Water Pump No. 1

Not In Service

674

West “B” Domestic Water Pump No. 2

X

675

Cent Pump

Not In Service

676

CIP Pump

X

677

Cent Pump No. 1

X

678

Cent Pump No. 2

X

679

Cent Pump No. 3

Not In Service

680

Spare

X

681

Spare

X

682

Spare

X

LOTO

Fault #

No.

Equipment

Oper.

Visually Inspected

683

Main Breaker From 10 KVA Lighting Transformer

684

Welding Receptacle

685

Spare

Not In Service

686

Spare

Not In Service

X X

WATER TREATMENT PLANT MCC 687

Blank

X

688

Lighting Panel

X

689

15 KVA Transformer

X

690

Ventilation Fan

691

De-Gas Blower Ion Units (Could Not Open, Broken Release)

692

Caustic Unloading Pump

693

Transformer Circuit Breaker

694

Portable Heater

X

695

Spare

X

696

Spare

X

697

North West Corner Roll Up Door

X

698

Sulfuric Acid Pump

699

Sulfuric Acid Pump

700

Ion Water Booster Pump

701

Main Breaker

X

702

A Transfer

X

703

B Transfer

704

Spare

X Could Not Open X X

X LOTO Not In Service

X Not In Service

WELLS AREA 705

Interceptor Well #1 Riser Pole w/ (3) Fuse Disconnects

X

706

Interceptor Well #2 Riser Pole w/ (3) Fuse Disconnects

X

707

Interceptor Well #3 Riser Pole w/ (3) Fuse Disconnects

708

Interceptor Well #4 Riser Pole w/ (3) Fuse Disconnects

X

709

Interceptor Well #5 Riser Pole w/ (3) Fuse Disconnects

X

Not In Service

Fault #

No.

Equipment

Oper.

710

Interceptor Well #6 Riser Pole w/ (3) Fuse Disconnects

X

711

Interceptor Well #7 Riser Pole w/ (3) Fuse Disconnects

X

712

Interceptor Well #8 Riser Pole w/ (3) Fuse Disconnects

X

713

Domestic Well #1 Riser Pole w/ (3) Fuse Disconnects

X

714

Domestic Well #2 Riser Pole w/ (3) Fuse Disconnects

X

715

Lake Moe Pump Riser Pole w/ (3) Fuse Disconnects & 3ø Transformer Bank

716

Both Water Wells

X

717

Barge Landing Riser Pole w/ (3) Fuse Disconnect

X

718

Switch 1

X

719

Switch 2

X

720

Switch 3

X

721

Switch 4A

X

722

Switch 4B

X

723

Switch 5A

X

724

Switch 5B

X

725

Switch 6A

X

726

Switch 6B

X

Visually Inspected

Not In Service

AMMONIA CHILLER AREA 727

CH-120A Motor & Disconnect

X

728

CH-120B Motor & Disconnect

X

MCC B 729

T-105 Tank Heater

Not In Service

730

T121B 80kW Heater

731

Spare

732

Welding Receptacle

733

P-121 B Heater Supply Pump

X

734

P-121 C Heater Supply Pump

X

X Not In Service X

Fault #

No.

Equipment

Oper.

735

G1000C Agitator For M-1000 VFD

X

736

P-120 Chiller Supply Pump

X

737

Spare

X

738

CH-120-B2 Aux Oil Pump Chiller “B”

X

739

CH-120-B1 Main Drive Chiller “B”

X

740

P-111 Scrubber Pump

741

Spare

Not In Service

742

P-111 Hypochlorite Pump P-111A

Not In Service

743

DP-6GA M-66 Transfer Pump

X

744

P-120A Chiller Supply Pump P-120A

X

745

Spare

X

746

CH-120-A2 Aux Oil Pump Chiller “A”

X

747

CH-120-A1 Main Drive Chiller Motor Chiller “A”

X

748

T-121-A 20 kW Heater T-121A

X

749

T-121-C 60 kW Heater T-121C

X

750

Spare

X

751

Lighting Transformer 45 kVA

X

752

P-121A Heater Supply Pump

X

753

Centrifuge Vent Fan

754

P-112-2 Dry Vacuum Pump P-112A

X

755

P-112-1 Dry Vacuum Pump P-112

X

X

X

POWER HOUSE 756

Cameron Air Compressor Motor

X

NITROGEN PLANT 757

Nitrogen Compressor Combination Starter

Visually Inspected

X

NITROGEN SHED 758

Sylvania 480 Volt Distribution Panel

X

759

CP-53 Combination Starter

X

760

Unlabeled 208/120 Volt Distribution Panel

X

Fault #

No.

Equipment

Oper.

MAINTENANCE AREA 761

Distribution Panel A

X

762

Distribution Panel B

X

763

Distribution Panel C

X

764

Distribution Panel D

X

Visually Inspected

Fault #