Model 5100 Illustrated Installation Instructions

Contractors Wardrobe

®

DESIGNERS • MANUFACTURERS • TOLL FREE: (800) CW-DOORS • (800) 293-6677 • www.cwdoor.com 26121 Avenue Hall • Valencia, CA 91355 • (661) 257-1177 • (661) 257-4907

Illustrated Parts Breakdown (IPB) Drawing Model #5100

4 - Slip Jamb Female Strike Gasket

15

(For Shower Head on Left)

16 13 6 21

17

20 20

20

21

2

19

9

18

7 15

17

19

16

5

16

Magnetic Catch

10

11

17

18 17

17 16

16

15

3

19 7

4

1

6 21

21 14

12 19 18

8

16 NO. QTY PART # #1 1 A7300 #2 2 BS2050 #3 #4

1 A7070 1 A7065

#5

1

#6 #7 #8 #9 #10 #11 #12 #13 #14 #15

2 2 1 1 1 1 1 1 1 3

P5000 A7280 A7110 HSA51 G3050 A7270 G3060 BS1000 BS1020 S82060 Gold S82065 Silver

PART DESCRIPTION Adjustable Pivot Jamb Adjustable Pivot Jamb Bracket Slip Jamb Male Slip Jamb Female with Magnetic Catch and Strike Gasket Frameless Glass Panel with Pivot Rails Pivot Cleat Pivot Rails Dam Strip Handle Handle Gasket Drip Rail Drip Rail Gasket Top Pivot Bushing Bottom Pivot Bushing #8 x 1-1/2″ PH SMS Screw #8 x 1-1/2″ PH SMS Screw

2 20

20 20

2

NO. QTY PART # #16 6 S0170 #17 5 S81010 S81015 #18 3 S82080 S82085 #19 4 C1070G C1070C C1070W #20 6 S82090 S82095 #21 4 S81090

Gold Silver Gold Silver Gold Silver White Gold Silver

PART DESCRIPTION Screw Anchor #6 x 1/4″ B-Point Screw #6 x 1/4″ B-Point Screw #8 x 2-1/2″ FH SMS Screw #8 x 2-1/2″ FH SMS Screw End Cap End Cap End Cap #8 x 1/2″ FH SMS Screw #8 x 1/2″ FH SMS Screw #10-32 x 5/16″ Allen Screw #5100 Shower Door - I05100 - 0109

In this instruction booklet we will walk you through the installation of your new shower door.

(#14) 1

Bottom Pivot Bushing

(#15) 3

#8 x 1-1/2” PH SMS Screw

(#16) 6

Screw Anchor

(#17) 5

#6 x 1/4” “B”-Point Screw

(#18) 3

#8 x 2-1/2” FH SMS Screw

• Level

(#20) 6

#8 x 1/2” FH SMS Screw

• Electric Drill

(#21) 4

#10-32 x 5/16” Allen Screw

DO NOT REMOVE your existing shower door until you check your new shower door kit for all the proper parts. Make sure that you have all the proper tools required to assemble your new shower door. Use the check list below. Tools you will need: • Phillips Screwdriver

• 1/8” Drill Bit (for fiberglass stall)

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• 3/16” Masonry Drill Bit (for tile stall)

Allen Wrench

If you find that any parts are damaged or missing, refer to the parts list and IPB Drawing and contact Contractors Wardrobe®’s Customer Service Department at 661-257-1177. NOTE: Views and directions given in these instructions — left, right, front, back, etc. — are from outside of the enclosure, facing the shower.

• 7/64” Drill Bit • Pencil • Hammer • Miter Box and Hacksaw with 32 teeth/inch blade • Caulking Gun and one Tube of Clear Tub/Tile Silicone • Tape Measure

STEP 2 Removing the Existing Enclosure

• Safety Glasses CAUTION: Wear safety glasses whenever drilling or cutting. Handle the frameless glass panel carefully. The corners of the panel can damage tile and floor covering. Tempered glass cannot be cut. Do NOT let the corners of the frameless Door Panel strike any hard surface, wall or floor. Even tempered glass may be shattered in this manner.

Remove existing shower door and all existing parts to that door assembly. Remove all screw anchors from the wall. Remove silicone sealant or tub caulking and any other contaminants from shower.

STEP 3 Installing the Adjustable Pivot Jamb

STEP 1 Checking Contents of Shower Door Package

NOTE: The wall opposite the shower head and controls will be the pivot side. Some situations may require the door to pivot on the same side as the shower head and controls.

DO NOT use a razor blade to cut open the paper wrapping as you may scratch the contents. Use the IPB Drawing to help you locate the following parts: No. Qty.

Description

(#1) (#2) (#3) (#4)

1 2 1 1

(#5) (#6) (#8) (#9) (#10) (#11) (#12)

1 2 1 1 1 1 1

Adjustable Pivot Jamb Adjustable Pivot Jamb Brackets Slip Jamb Male Slip Jamb Female with Magnetic Catch and Strike Gasket Frameless Glass Panel with Pivot Rails Pivot Cleat Dam Strip Handle Handle Gasket Drip Rail Drip Rail Gasket

(#13) 1

A.

Using the Tape Measure, find the center of the shower dam. Make a mark where the center is on both ends of the dam (See Figure 1).

Dam Centerline

Top Pivot Bushing

#5100 Shower Door - I05100 - 0109

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Dam Centerline

Figure 1

B.

C.

D.

E.

F.

Locate the Adjustable Pivot Jamb (#1), the Adjustable Pivot Jamb Brackets (#2) and six #8 x 1/2” FH SMS Screws (#20).

G.

Secure Adjustable Pivot Jamb Brackets (#2) to the Adjustable Pivot Jamb (#1) with the #8 x 1/2” FH SMS Screws (#20). Tighten the bottom three screws completely. Tighten the top three screws only half way. Locate the Bottom Pivot Bushing (#14) and press it into the Bottom Adjustable Pivot Jamb Bracket (#2) plate hole (See Figure 2).

If installing in a tile/marble enclosure, gently tap a Screw Anchor (#16) into each hole. DO NOT use the Screw Anchors for a fiberglass enclosure.

Adjustable Pivot Jamb Bracket

Position the Adjustable Pivot Jamb (#1) and use three #8 x 2-1/2” FH SMS Screws (#18) to secure the Adjustable Pivot Jamb (#1) to the wall.

STEP 4

Bottom Pivot Bushing

A.

Locate the Slip Jamb Male (#3) and three #8 x 1-1/2” PH SMS Screws (#15).

B.

Place the Slip Jamb Male (#3) at the centerline mark on the shower dam opposite the Adjustable Pivot Jamb (#1) as shown in Figure 3. Use the Level to align the Slip Jamb Male (#3) straight up and down. Use the pencil tip in each of the pre-drilled holes in the Slip Jamb Male (#3) to mark the wall. Set the Slip Jamb Male (#3) aside.

C.

Drill holes where you made the pencil marks. If installing in a tile/marble enclosure, gently tap a Screw Anchor (#16) into each hole. DO NOT use the Screw Anchors (#16) for a fiberglass enclosure.

D.

Position the Slip Jamb Male (#3) and use three #8 x 1-1/2” PH SMS Screws (#15) to secure the Slip Jamb Male (#3) to the wall.

Adjustable Pivot Jamb Bracket

Figure 2

Align the center of the Bottom Pivot Bushing (#14) with the mark on the shower dam. Use a Level against the Adjustable Pivot Jamb (#1) to align it straight up and down (See Figure 3). Using a Pencil, mark the wall through each of the three pre-drilled holes in the side of the Adjustable Pivot Jamb (#1). Remove the Adjustable Pivot Jamb (#1). Using either a 1/8” Drill Bit (for a fiberglass enclosure) or a 3/16” Masonry Drill Bit (for tile/marble), drill holes where you made the marks.

STEP 5

Level the Slip Jamb Male

Level the Adjustable Pivot Jamb Figure 3

4

Installing the Slip Jamb Male

Installing the Slip Jamb Female

A.

Locate the Slip Jamb Female (#4) (comes with Strike Gasket and Magnetic Catch preinstalled) and three #6 x 1/4” “B”-Point Screws (#17).

B.

Place the Slip Jamb Female (#4) over the Slip Jamb Male (#3) with the Magnetic Catch and Strike Gasket facing OUT, towards you as you look into the shower (See Figure 4). Use the Level to adjust the Slip Jamb Female (#4) vertically. DO NOT secure at this time. #5100 Shower

Figure 4 Door - I05100 - 0109

STEP 6

Installing the Pivot Cleats

A.

Locate these parts: Two Pivot Cleats (#6), four #10-32 x 5/16” Allen Screws (#21) and the Top Pivot Bushing (#13).

B.

Remove the End Cap (#19) from the pivot side of both the top and bottom Pivot Rails (#7). Slide a Pivot Cleat (#6) into the top Pivot Rail (#7) and position it so that one end of the Pivot Cleat (#6) is flush with the hinge edge of the top Pivot Rail (#7). Next, slide the second Pivot Cleat (#6) into the bottom groove of the bottom Pivot Rail (#7).

Apply the measurement from Step 6C to the glass door. Start the tape at the edge of the glass (on the handle side), mark the door with the net measurement from Step 6C. Using the marked measurement from the door, use the Allen Wrench to tighten the Pivot Cleat (#6) with two #10-32 x 5/16" Allen Screws (#21).

E.

Insert an End Cap (#19) into the each end of the top and bottom Pivot Rails (#7).

F.

Use the Allen Wrench to loosely secure the top two #10-32 x 5/16” Allen Screws (#21) to the Pivot Cleats (#6) in place. DO NOT TIGHTEN COMPLETELY AT THIS TIME.

STEP 7

Allen Screws Allen Wrench

Pivot Cleat slides into grooves in top and bottom Pivot Rails

D.

Pivot Cleat

NOTE: Installing the Door may be slightly easier with another person assisting you. A.

Locate the Top Pivot Bushing (#13). Place the Top Pivot Bushing (#13) over the pin on the top Pivot Cleat (#6).

B.

Carefully lift the door and set the bottom Pivot Cleat (#6) pin into the Bottom Pivot Bushing (#14) (See Figure 6).

C.

Lift the top Adjustable Pivot Jamb Bracket (#2) and align the top Pivot Cleat (#6) pin and Top Pivot Bushing (#13) with the hole in the top Adjustable Pivot Jamb Bracket (#2). Lower the Adjustable Pivot Jamb Bracket (#2) onto the pin and Top Pivot Bushing (#13) and tighten the three top screws (See Figure 6).

D.

Close the door and adjust it so that there is a 1/8” gap along the entire length of the door on the strike side. With the Allen Wrench tighten the top two #10-32 x 5/16” Allen Screws (#21), maintaining the 1/8” clearance.

Figure 5

C.

To determine the location of the Pivot Cleat (#6), you must first measure the opening. Facing outside of the shower, measure starting at the edge of the Slip Jamb Female (#4) to the center of the Bottom Pivot Bushing (#14) (See Figure 5A). Take this measurement and subtract 1/8" from the total. For example if this measurement is 36-1/8", the net number would be 36". This will allow for the door handle. Write this measurement down.

E.

Figure 5A #5100 Shower Door - I05100 - 0109

5

Installing the Door

Adjustable Pivot Jamb Top Bracket Pivot Bushing

Door Panel

On the inside of the shower, using the 7/64” Drill Bit, drill a hole 6” down from the top of the Slip Jamb Female (#4) Adjustable Pivot through both Slip Jambs. Jamb Bracket Drill another hole 6” up Figure 6 from the bottom and also one in the middle. Secure the Slip Jamb Female (#4) to the Slip Jamb Male (#3) with three #6 x 1/4” “B”-Point Screws (#17) (See Figure 4).

NOTE: If you find that the door needs further adjustment, you will have to remove the door to readjust the bottom Pivot Cleat (#6).

STEP 8

Slide Drip Rail Gasket into groove and extend 1/4″ on this end

Installing the Drip Rail and/or Drip Rail Gasket

The Model #5100 comes with either a separate Drip Rail (#11) or one which is a part of the bottom Pivot Rail (#7) on the door panel. If your unit came with a separate Drip Rail (#11), read sections 8-A through 8-D. If your unit did NOT come with a separate Drip Rail (#11), skip to section 8-E. A.

Drip Rail Gasket fits into small groove under the Drip Rail Figure 8

Locate the pre-drilled Drip Rail (#11), Drip Rail Gasket (#12) and two #6 x 1/4” “B”-Point Screws (#17).

Drip Rail

STEP 9 A.

Locate the Handle (#9) and Handle Gasket (#10).

Inside Shower

B.

Position the Handle Gasket (#10) midway on the Frameless Glass Panel (#5), wrapping it around the edge of the Door as shown in Figure 9. The Handle (#9) with its magnetic catch should center on the magnetic catch in the Slip Jamb Female (#4).

Screw

C.

Hold the Handle (#9) so that the steel catch strip is facing into the shower. Flex the Handle (#9) slightly as you press the Handle (#9) over the Handle Gasket (#10) (See Figure 9).

Screw

Bottom Pivot Rail

Figure 7

B.

C.

Installing the Handles

On the inner surface of the Frameless Glass Panel (#5), fit the Drip Rail Gasket (#12) along the flat side of the bottom Pivot Rail (#7).

TIP:

Holding the Drip Rail Gasket (#12) in place, position the Drip Rail (#11) over the gasket and using a 7/64” Drill Bit, carefully use the two holes in the Drip Rail (#11) to drill through the Drip Rail Gasket (#12) and slightly into the bottom Pivot Rail (#7). (See Figure 7). Take extra care to avoid drilling into the glass.

D.

Using the two #6 x 1/4” “B”-point Screws (#17), attach the Drip Rail (#11) and Drip Rail Gasket (#12) to the bottom Pivot Rail (#7).

E.

Fit the “star” end of the Drip Rail Gasket (#12) into the groove under the rail portion of the bottom/Drip Rail (#11) and slide it gently through the groove until 1/4” extends on the strike side of the door and approximately 1” of the Drip Rail Gasket (#12) extends on the Adjustable Pivot Jamb (#1) side (See Figure 8).

Handle

Handle Gasket

Figure 9

To make sliding the Handle (#9) onto the door a little easier, try rubbing a little hand soap on the leading edge of the Handle Gasket (#10).

STEP 10

Installing the Dam Strip

Locate the Dam Strip (#8). Notice that one end has been pre-cut to fit the shape of the Adjustable Pivot Jamb Bracket (#2). Do not remove the backing form the two-way tape on the Dam Strip (#8) at this time.

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#5100 Shower Door - I05100 - 0109

Straight cut Notched end abuts Jamb Bracket

Dam Strip Outside Shower Figure 10

B.

From the outside of the shower enclosure insert the Dam Strip (#8) to meet the Adjustable Pivot Jamb Bracket (#2). Cut the other end of the Dam Strip (#8) straight to fit up against the Slip Jamb Female (#4) (See Figure 10).

C.

Make sure that the top surface of the shower dam is completely clean of oil, dust, debris or other contaminants. Peel off the backing on the adhesive tape on the bottom of the Dam Strip (#8) and press it into place on top of the shower dam.

STEP 11

Silicone Sealing the Enclosure

Using clear Tub/Tile Silicone, seal all edges, both interior and exterior where the Adjustable Pivot Jamb (#1), Adjustable Pivot Jamb Brackets (#2), Slip Jamb Female (#4) and Dam Strip (#8) meet and where they meet the tile or fiberglass. NOTE: Silicone sealant must cure for 24 hours before you use your new enclosure. Silicones may vary. Please follow curing instructions on the tube.

STEP 12

Thank you for purchasing a CW® Shower Enclosure. This is only one of a large line of shower enclosures and high quality wardorbe door products. If you like this product, please contact Contractors Wardrobe® for more information about our many beautiful Wardrobe Doors in bi-pass and bi-fold styles with steel, aluminum and hardwood frames.

Cleaning the Enclosure

Clean the glass and enclosure hardware with a mild, non-abrasive cleaner designed for glass such as CW® Mirror & Glass Cleaner. Avoid using scouring cleansers as this will scratch and mar the beautiful finish on the enclosure.

#5100 Shower Door - I05100 - 0109

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