MLC 30C 101103105107109111102021110025108024042106023061104022041100020040060001

Bruksanvisning Brugsanvisning Bruksanvisning Käyttöohjeet Instruction manual Betriebsanweisung

0457 038 001

010312

Manuel d’instructions Gebruiksaanwijzing Instrucciones de uso Istruzioni per l’uso Manual de instruções Ïäçãßåò ÷ñÞóåùò

Valid for Serial NO 942 XXX--XXXX

SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48 FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

Rätt till ändring av specifikationer utan avisering förbehålles. Ret til ændring af specifikationer uden varsel forbeholdes. Rett til å endre spesifikasjoner uten varsel forbeholdes. Oikeudet muutoksiin pidätetään. Rights reserved to alter specifications without notice. Änderungen vorbehalten. Sous réserve de modifications sans avis préalable. Recht op wijzigingen zonder voorafgaande mededeling voorbehouden. Reservado el derecho de cambiar las especificaciones sin previo aviso. Ci riserviamo il diritto di variare le specifiche senza preavviso. Reservamo--nos o direito de alterar as especificações sem aviso prévio. Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.

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Schema Skema Skjema Johdotuskaavio Diagram Schaltplan Schéma Schema Esquema Schema Esquema Ó÷Þìá óýíäåóçò Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ

bm28e12a

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Komponentförteckning Komponentfortegnelse Deleliste Osaluettelo List of components Komponentenverzeichnis Liste des composants Lijst van komponenten Lista de componentes Elenco componenti Lista de componentes Ðßíáêáò åîáñôçìÜôùí ÅÎÁÑÔÇÌÁÔÙÍ

AP01

The main circuit board, with control electronics.

AP02

Circuit board, contact interfacing.

C1 -- C5

Capacitor, 0.1µF

M1

Motor, rated voltage 42V.

P1

Pressure regulator with filter.

PC1

Pulse generator, included in motor M1.

SB1

Pneumatic control relay.

XP01

12--pole connector, for connection to the power unit.

XP02, XP03

D--SUB connector.

XS01 -- XS17

Sleeve connector.

YV1

Solenoid valve.

bm28c12a

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page

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Reservdelsförteckning Reservedelsfortegnelse Reservedelsliste Varaosaluettelo Spare parts list Ersatzteilliste Liste de pièces détachées Reserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de peças sobressalentes Ðßíáêáò áíôáëëáêôéêþí ìåñþí ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí

Edition 99 05 04

Ordering number for MLC 30C: 0457 040 880

bm28s12a

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Item

Qty

Ordering no.

101

1

0456 732 001

Spacer plate

102

1

0456 808 001

Case

103

1

0457 032 001

Sticker

104

1

0457 031 001

Front plate

105

1

0456 618 001

Attachment

106

3

0194 019 005

Spacer

107

11

0192 562 106

Cage nut

108

1

0156 640 001

Lid

bm28s12a

Denomination

Notes

For control box

M6

-- 123 --

C = component designation in the circuit diagram Item

Qty

Ordering no.

202 203

3 2

0467 911 883 0366 285 001

Capacitor Cap

0.1mF with cable lugs

207 208

1 -1

0367 149 001 0365 803 002 0190 315 102

Quick connector Quick connector Hose

209 210

1 1

0193 054 002 0191 954 101

Solenoid valve Hose

Male Female D 11/5.5 mm L=300 mm To be ordered per metre 42 V D 8/5 mm L=370 mm To be ordered per metre

214 215 216 217

220 221 222 223 224 225 226 227 228

1 1 2 1 12 2 1 1 1 1 1 1 1 1 1 1 1 1 1

0457 800 001 0456 678 882 0456 686 880 0368 543 003 0323 945 004 0457 799 001 0193 260 153 0193 260 183 0193 260 063 0193 260 093 0456 677 880 0457 801 001 0486 388 880 0160 609 881 0469 879 886 0467 911 881

Insulation Cable Clamp Pin socket Pin Plate Connector Cover Connector Cover Cable Insulation Connection board Welding current connector Cable Capacitor Screw Spring washer Washer

232 233

1 1

0456 791 001 0456 790 001

Top box Bottom box

234

1

0486 384 893

Circuit board

235

1 4

0193 260 150 0193 260 152

Connector Connector

2--pole 4--pole

0193 260 063 0193 260 153 0193 260 162 0193 260 001

236 237

1 1 1 1 1 1

Connector Connector Connector Connector Connector Connector

4--pole 5--pole 3--pole 2--pole Included in item 220 Included in item 215

238 239

2 4

0192 927 101 0194 019 005

Spacer Spacer

240 241

1 1

0157 467 880 0456 496 001

Filter regulator Hose

242 243

1 1

0030 470 583 0456 496 001

Flow relay Hose

218 219

bm28s12a

Denomination

Notes

C C1, C2, C3

YV01

Item 237 connector XP02 is included 12--pole

XP01

5--pole For 5--pole connector 4--pole For 4--pole connector XS10 and item 236 are included

XS11 XS10

AP02 XP02 With cable lug PME 271 0,1 mF 250V, with cable lugs M10x20 20/10.2x1.1 24/13x2

C4

AP01 XS01 XS05, XS06, XS07, XS08 XS10 XS11 XS16 XS17 XP03 XP02

P1 D=12.7/6 mm L=290 mm To be ordered per metre SB1 D=12.7/6 mm L=500 mm To be ordered per metre

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bm28s12a

-- 125 --

C = component designation in the circuit diagram Item

Qty

Ordering no.

301

1

0156 636 002

Hinge

302

1

0467 372 001

Lock

303

1

0466 953 001

Cover

304

1

0156 630 001

Clamp

305

1

0466 987 001

Sticker

306

1

0156 633 003

Reel cover

307

1

0443 514 001

Sticker

308

1

0192 041 137

Insulation bushing

309

1

0466 629 001

Base plate

bm28s12a

Denomination

Notes

-- 126 --

C

(W) = wear part C = component designation in the circuit diagram Item

Qty

401 402

1 1

404 405 406 407 408 409 410 411

4 4 4 2 1 1 1 1

414 415

1 1 1 1 1 1 1 1 4

416 417 418 419 420 421

bm28s12a

Ordering no. 0157 203 001

0215 201 212 0156 597 001 0156 706 001 0219 504 307

0156 760 002 0238 500 004 0152 504 002 0151 729 016 0458 231 001 0467 911 883

0153 043 002

Denomination

Notes

Screw Connection plate

M5 x 20

Spring washer Screw O--ring Connection device Cable fixture Washer Spring washer Screw

10/5.2x0.5 mm M5x40 14.3x2.4 mm

Cover plate Wire feed motor Cover Carbon brush Mounting plate Capacitor Washer Locking washer Insulation washer

C

D22/10,5x2 D20/10,2 M10x20

M1 For motor M1 (W) Set of 2 brushes With cable lugs With flat pin connection

-- 127 --

C5

(W) = wear part Item

Qty

Ordering no.

501 502 503 504

1 1

0258 005 101 0332 419 001 0212 204 552 0458 229 001 0458 229 002 0211 102 919 0215 701 003 0212 904 119 0219 900 302 0151 913 001 0221 307 711 0671 329 501 0215 101 410 0223 909 901 0151 913 001

505 506 507 508 509 510 511 512 513 514

bm28s12a

1 1 1 2 5 1 1 1 1 1 1 2

Denomination Outlet nozzle Inlet nozzle Locking screw Feed roller Feed roller Roll pin Cir clip Screw Torsion spring Ball bearing Needle bearing Casing Washer Eccentric shaft Ball bearing

Notes

(W) For 0.6 -- 1.0 mm wire (W) For 1.0 -- 1.6 mm wire

Pressure roller

-- 128 --

Item

Qty

A

Ordering no.

Turning piece

Accessory, complete (includes items 1--4)

Brake hub Washer Nut Rear plate

D 30/17x3 M16

1 1 1 1

0146 967 881

Item

Qty

Ordering no.

10 11 12 13 14 15 16 17 18

bm28s12a

0156 657 881

0332 650 880 1 1 1 1 2 2 2 2 2

Notes

0156 681 883

1 2 3 4

B

Denomination

0146 967 881 0332 646 880

0157 325 001 0321 203 001

Denomination

Notes

Trolley

Accessory, complete (includes items 10--18)

Washer Nut Brake hub Rear plate Washer

D 30/17x3 M16

Wheel Screw Castor wheel Cage nut

D 36/21x3 D 20 M6x16 M6

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Item

Qty

Ordering no.

Denomination

0456 909 880

Lifting device

Notes Accessory, complete (includes items 1--8)

1

1

0456 813 001

Plate

2

1

0457 191 001

Lifting eye

3

1

Screw

M6S/8x35

4

1

Nut

M8x35

5

1

0456 813 001

Attachment

6

1

0162 414 002

Insulating tube

7

1

8

1

0163 139 001

Itemn o.

Qty

Ordering no.

1

bm28s12a

Washer

0156 654 893

D20/8,4x2

Bushing

Denomination Guide journal

Notes Accessory, complete

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ESAB subsidiaries and representative offices Europe

AUSTRIA ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85 BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 726 80 05 THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Prague Tel: +420 2 819 40 885 Fax: +420 2 819 40 120 DENMARK Aktieselskabet ESAB Copenhagen--Valby Tel: +45 36 30 01 11 Fax: +45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71 FRANCE ESAB France S.A. Cergy Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24 GERMANY ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 204 GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03 ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74 HUNGARY ESAB Kft Budapest Tel: +36 1 20 44 182 Fax: +36 1 20 44 186 ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: +39 02 97 96 81 Fax: +39 02 97 28 91 81 THE NETHERLANDS ESAB Nederland B.V. Utrecht Tel: +31 30 248 59 22 Fax: +31 30 248 52 60

NORWAY AS ESAB Larvik Tel: +47 33 12 10 00 Fax: +47 33 11 52 03 POLAND ESAB Sp.z.o.o Warszaw Tel: +48 22 813 99 63 Fax: +48 22 813 98 81 PORTUGAL ESAB Lda Lisbon Tel: +351 1 837 1527 Fax: +351 1 859 1277 SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41 SPAIN ESAB Ibérica S.A. Alcobendas (Madrid) Tel: +34 91 623 11 00 Fax: +34 91 661 51 83 SWEDEN ESAB Sverige AB Gothenburg Tel: +46 31 50 95 00 Fax: +46 31 50 92 22 ESAB International AB Gothenburg Tel: +46 31 50 90 00 Fax: +46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55

North and South America ARGENTINA CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313 BRAZIL ESAB S.A. Contagem--MG Tel: +55 31 333 43 33 Fax: +55 31 361 31 51 CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79 MEXICO ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554 USA ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 44 58

Asia/Pacific

AUSTRALIA ESAB Australia Pty Ltd Ermington Tel: +61 2 9647 1232 Fax: +61 2 9748 1685 CHINA Shanghai ESAB A/P Shanghai Tel: +86 21 6539 7124 Fax: +86 21 6543 6622 INDIA ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80 INDONESIA P.T. Esabindo Pratama Jakarta Tel: +62 21 460 01 88 Fax: +62 21 461 29 29

ROMANIA ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74 RUSSIA-- CIS ESAB Representative Office Moscow Tel: +7 095 937 98 20 Fax: +7 095 937 95 80 ESAB Representative Office St Petersburg Tel: +7 812 325 43 62 Fax: +7 812 325 66 85

Distributors

For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.com

MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: +60 3 703 36 15 Fax: +60 3 703 35 52 SINGAPORE ESAB Singapore Pte Ltd Singapore Tel: +65 861 43 22 Fax: +65 861 31 95 ESAB Asia/Pacific Pte Ltd Singapore Tel: +65 861 74 42 Fax: +65 863 08 39 SOUTH KOREA ESAB SeAH Corporation Kyung--Nam Tel: +82 551 289 81 11 Fax: +82 551 289 88 63 THAILAND ESAB (Thailand) Ltd Samutprakarn Tel: +66 2 393 60 62 Fax: +66 2 748 71 11 UNITED ARAB EMIRATES ESAB Middle East Dubai Tel: +971 4 338 88 29 Fax: +971 4 338 87 29

Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88 EGYPT ESAB Egypt Dokki--Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13

ESAB Welding Equipment AB SE-- 695 81 LAXÅ SWEDEN Phone +46 584 81 000 Fax +46 584 123 08 www.esab.com 001004