Mining Measurement Services Pty Ltd

 103 Harding Road Macclesfield, Victoria. 3782, Australia.  +61 3 5968 8220  +61 3 9015 6413  [email protected] Site www.mmsstress.com.au

ABN 94 008 914 167

USBM Cell a Useful Stress Measurement Tool MMS’s experience Background The USBM cell was used extensively in the 1970’s. In the early development stages of the CSIRO HI cell, it was used by CSIRO and others to validate the HI cell. The USBM cell is a two dimensional device and as such it only measures stresses in a plane perpendicular to the borehole. In order to measure the three dimensional stresses, measurements are required in a minimum of two non parallel boreholes. However, to confidently determine the three dimensional stresses, three non co-planar boreholes are required, with about three tests (overcores) in each borehole.

MMS initially acquired the USBM cell for use at a mine in Queensland to determine the 3D stress field, where a previous attempt at overcoring CSIRO HI Cells in the same rock unit failed. A satisfactory bond between the HI Cells and the pilot hole could not be achieved. MMS has developed software that can be used to determine the 3D stresses from USBM tests conducted in three holes. This code was checked against an independently developed code by the United States Bureau of Mines. Very good agreement was achieved by comparing stress outputs from the MMS and USBM codes.

MMS USBM VS HI ver1.2.doc

As the USBM cell is reusable and does not require grouting the instrument into the borehole, it can be quite a rapid testing tool. MMS has achieved four overcore tests and four biaxial tests in one day. Since using the USBM cell to determine the 3D stress field at the mine above, MMS has been using the USBM cell on a routine basis to gain more strain data at sites where MMS conducts CSIRO HI cell tests. This data is then included with the CSIRO HI cell data to determine the site 3D stress result. The USBM cell has also proved invaluable in obtaining more rock property data. In some cases where the HI cell core has broken and a biaxial test on this core was not possible, the USBM cell was inserted in the same core and biaxially tested. The modulus obtained was then used in the analysis to determine the stresses for the HI Cell. Another useful application of the USBM cell is when discing of the core is encountered. At one recent mine site we encountered discing of the core in a borehole to approximately 4 m depth. Two USBM tests were conducted immediately after the discing to determine the stresses that were required to cause discing of the core. The USBM cell may also be useful in pillars where only the 2D stress field is required, and rapid testing can be performed. MMS USBM Cell and CSIRO HI Cell Comparison Below is a comparison of the USBM cell data and CSIRO HI Cell data to date that have been conducted by MMS. As the USBM cell only measures the maximum and minimum stress normal to the borehole (magnitudes and directions), the CSIRO HI cell results have been rotated to obtain the maximum and minimum stresses in the borehole. To calculate the secondary principal stresses for the USBM cell, two formulas can be used; one which assumes zero stress in the borehole direction (plane stress condition) and the second, a more exact solution where the axial stress in the borehole is included (plane strain). In MMS’s comparisons we use the more exact solution. We are able to rotate the stresses obtained from the CSIRO HI cell results and determine the stress in the axial direction of the borehole and use this to calculate the secondary principal stresses for the USBM cell.

MMS USBM VS HI ver1.2.doc

Maximum Stress Direction

CSIRO HI Cell USBM Cell

50MPa

Looking in hole

Maximum and Minimum Magnitudes MAGNITUDES

50

HI1 HI2 HI3 US1 HI4 HI5

45

STRESS (MPa)

40 35 30 25 20 15 10 5 0

G MAX

MMS USBM VS HI ver1.2.doc

I MIN

SITE 1 Secondary Principal Stresses Around Hole DIRECTIONS 345 .

0

15

.

30

330 .

.

315.

45

.

300.

60

.

285.

HI Cell

.

75

270.

90

.

USBM Cell 255.

.

240.

105

120

.

225.

135

.

210 .

150

.

195 .

165

.

180

LOOKING INTO HOLE MAGNITUDES

40

TEST 1

35

TEST 2

STRESS (MPa)

30 TEST 3 25

USBM

20 15 10 5 0

G MAX

I MIN

YOUNG'S MODULUS

100 90 80 70

GPa

60 50 40 30 20 10 0 TEST 1

MMS USBM VS HI ver1.2.doc

TEST 2

TEST 3

USBM

SITE 2 Secondary Principal Stresses Around Hole DIRECTIONS 345.

0

.

15

330 .

.

30

315.

.

45

300.

.

285.

60

.

75

HI Cell 270.

USBM Cell

.

255.

.

240.

.

225.

.

210 .

.

195.

180

.

90

105

120

135

150

165

LOOKING INTO HOLE MAGNITUDES

80

TEST 1

70

USBM

STRESS (MPa)

60

TEST 2

50

TEST 3

40 30 20 10 0

G MAX

I MIN YOUNG'S MODULUS

140 120

GPa

100 80 60 40 20 0 TEST 1

MMS USBM VS HI ver1.2.doc

USBM 1

TEST 2

USBM 2

TEST 3

SITE 3 Secondary Principal Stresses Around Hole DIRECTIONS 345 .

0

.

15 30

330.

.

315.

45

.

300 .

.

285.

60 75

.

HI Cell 270.

USBM Cell

.

255.

90

105

.

240 .

.

225.

120

135

.

210.

150

.

195 .

180

.

165

LOOKING INTO HOLE

MAGNITUDES

50

STRESS (MPa)

45 40

TEST 1

35

TEST 2

30

TEST 3

25

USBM

20 15 10 5 0

G MAX

I MIN

YOUNG'S MODULUS

90 80 70

GPa

60 50 40 30 20 10 0 TEST 1

MMS USBM VS HI ver1.2.doc

TEST 2

TEST 3

TEST USBM1

SITE 4 Secondary Principal Stresses Around Hole DIRECTIONS 345 .

0

15

.

30

330 .

.

315.

45

.

300.

60

.

285.

.

75

HI Cell 270.

USBM Cell

90

.

255.

.

240.

105

120

.

225.

135

.

210 .

150

.

195 .

165

.

180

LOOKING INTO HOLE MAGNITUDES

STRESS (MPa)

50 45

TEST 1

40

TEST 2

35

TEST 3

30

USBM

25 20 15 10 5 0

G MAX

I MIN YOUNG'S MODULUS

160 140 120

GPa

100 80 60 40 20 0 TEST 1

MMS USBM VS HI ver1.2.doc

TEST 2

TEST 3

USBM

SITE 5 Secondary Principal Stresses Around Hole DIRECTIONS 345.

0

.

15

330 .

.

30

315.

.

45

300.

.

285.

60

.

75

HI Cell 270.

USBM Cell

.

255.

.

240.

.

225.

.

210 .

.

195.

180

.

90

105

120

135

150

165

LOOKING INTO HOLE MAGNITUDES

70

Test 1 60

Test 2

STRESS (MPa)

USBM 50

Test 3 Test 4

40 30 20 10 0

G MAX

I MIN YOUNG'S MODULUS

90 80 70

GPa

60 50 40 30 20 10 0 Test 1

MMS USBM VS HI ver1.2.doc

Test 2

USBM

Test 3

SITE 6 Secondary Principal Stresses Around Hole 345 .

DIRECTIONS 0

15

.

330 .

.

30

315 .

45

.

300.

.

60

285

HI Cell

75

.

27

USBM Cell

.

255

105

.

240.

.

225 .

TESTS at 5m (Not Virgin)

90

120

135

.

210 .

.

195 .

180

150

165

.

TESTS at 5m (Not Virgin)

LOOKING INTO HOLE MAGNITUDES

60

TEST U1 TEST U2 TEST U3 TEST H1 TEST U4 TEST U5 TEST H2 TEST H3 TEST U6 TEST H4 TEST U7

STRESS (MPa)

50 40 30 20 10 0

G MAX

100

I MIN

YOUNG'S MODULUS

90 80 70 GPa

60 50 40 30 20 10

TE ST U1 TE ST U TE 2 ST TE u3 ST TE hi1 ST U TE HI ST U4 TE ST U5 TE ST H2 TE ST H3 TE ST U6 TE ST H4 TE ST U7

0

MMS USBM VS HI ver1.2.doc

SITE 7 Secondary Principal Stresses Around Hole

HI Cell USBM Cell

LOOKING INTO HOLE

MAGNITUDES

50

HI1 HI2 HI3 US1 HI4 HI5

45

STRESS (MPa)

40 35 30 25 20 15 10 5 0

I MIN

G MAX YOUNG'S MODULUS

90 80 70

GPa

60 50 40 30 20 10 0 HI1

MMS USBM VS HI ver1.2.doc

HI2

HI3

US1

HI4

HI5

SITE

SITE 8 Secondary Principal Stresses Around Hole

HI Cell USBM Cell

LOOKING INTO HOLE MAGNITUDES

50

1 2 US1 3 4

45

STRESS (MPa)

40 35 30 25 20 15 10 5 0

I MIN

G MAX

YOUNG'S MODULUS

60 50

GPa

40 30 20 10 0 1

MMS USBM VS HI ver1.2.doc

2

US1

3

4

SITE

SITE 9 Secondary Principal Stresses Around Hole

HI Cell USBM Cell

LOOKING INTO HOLE MAGNITUDES

50

1

45

2

STRESS (MPa)

40

3

35

4

30

US1

25 20 15 10 5 0

I MIN

G MAX

YOUNG'S MODULUS 120 100

GPa

80 60 40 20 0 1

MMS USBM VS HI ver1.2.doc

2

3

4

US1

SITE

SITE 10 Secondary Principal Stresses Around Hole

HI Cell USBM Cell

LOOKING INTO HOLE MAGNITUDES

40

HI1 HI2 HI3 HI4 HI5 US1

STRESS (MPa)

35 30 25 20 15 10 5 0

I MIN

G MAX

YOUNG'S MODULUS

60

50

GPa

40

30

20

10

0 HI1

HI2

MMS USBM VS HI ver1.2.doc

HI3

HI4

USB9.4

HI5

US1

SITE

SITE 11 Secondary Principal Stresses Around Hole

HI Cell USBM Cell

LOOKING INTO HOLE MAGNITUDES

35

HI 1 30

STRESS (MPa)

HI 2 25

HI 3

20

US 1

15 10 5 0

I MIN

G MAX YOUNG'S MODULUS

90 80 70

GPa

60 50 40 30 20 10 0 HI 1

MMS USBM VS HI ver1.2.doc

HI 2

HI 3

US 1

SITE