A higher level of performance
Data Sheet
Microwave Smart Switch Series - Beam blockage detection - Doppler movement / Solid flow detection Principle of Operation Beam Blockage A beam of microwave energy passes from a sender to a separate receiver in bursts approximately 200 times per second. If the path between the sender and receiver is blocked by any object or material which absorbs or reflects microwave energy, then the receiver will not be able to detect the signal. The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes. Doppler Movement A beam of microwave energy is emitted from a transceiver unit. Tiny amounts of energy from the beam are reflected back from any object or material in the view of the sensor. If the object or material is moving or flowing, there will be a ‘Doppler’ frequency shift of the reflected signal. Frequency shift will not occur if the object or material is stationary, or does not reflect any microwave energy. Any frequency shift is detected by the transceiver unit and used to switch a relay for indication or control purposes.
Typical Uses
Beam Blockage Blocked chute detection Stacker/reclaimer protection Shiploader protection Nucleonic switch replacement Hi level alarm / Low level alarm Truck/machine detection
Doppler Movement Moving machine detection Coal flow detection Feeder monitoring
Function
Beam Blockage Detection of objects or material between two points. Can be used for blockage detection, barrier detection, machine detection or protection and point level detection. Doppler Movement Detection of motion or flow of an object or material in view of the sensor.
Primary Areas of Applications - Asphalt - Brewing - Cement - Chemical - Dairy - Edible oil - Fertilizer
- Food & Beverage - Glass - Mining & Metals - Oil & Gas - Packaging - Paint - Paper
Features:
• • • • • • • • • • • • •
- Pharmaceutical - Plastics - Power Generation - Refining - Semiconductor - Sugar - Textile - Water & Wastewater
Wide beam pattern for easy alignment LCD setup/diagnostics on remote amplifier Ranges up to 200 meters (656 ft) Simple ‘1-minute’ setup Remote sensor or Smart Integral ‘all in one’ types Relay outputs: Smart Integral (1) Remote (2) Remote test function Adjustable ON and OFF delays (0-20 sec) Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNet Remote GSM connection option Remote amplifier to sensor separation up to 500 meters (1640 ft) Bright visual status indication on sensors Independent housing alignment after mounting sensor
Typical Applications Coal Fired Power Station, Bulk Material Handling
High/Low blocked chute detection Gladiator
Receivers
Microwave Blocked Chute Detection
Sender
Gladiator
Machine protection Stacker/Reclaimer Boom Protection Gladiator
“Blocked Chute” Mount Microwave under pulley or out of main system flow
Coal Feeder Flow Detection
Shiploader Luffing Control/Boom Protection
Product flow - movement detection
Cement Plants
Gladiator
Solid Level - Cyclone Bin High/low Level
Conveyor Flow Detection Conveyor Moving product on conveyor
Flow Detector
Flowing Solids/Powders
Conveyor Moving product on conveyor
Receiver High Gladiator
Sender
Receiver
Gladiator Microwave Series
Sender
Low Gladiator
Dimensions
Remote Amplifier Enclosure Front
DIN Rail Mounting (clips included)
Side
Back
192mm (7.6”)
106mm (4.2”) 76.5 (3”)
160mm (6.3”)
142mm (5.6”)
38mm (1.5”)
145mm (5.7”)
106mm (4.2”)
160mm (6.3”)
192mm (7.6”)
10.5mm (0.4”)
Remote Microwave System
83mm (3.3”)
61mm (2.4”)
166mm (6.5”)
8mm (0.3”)
151mm (5.9”) 166mm (6.5”)
Smart Integral Microwave System
High Power Sender, Receiver or SRS Receiver
Standard Sender, Receiver or Doppler Sensor
High Power Sender, Receiver or SRS Receiver
Ø85 mm (3.3”)
250 mm (9.8”)
2 mm (0.078”)
129.5 mm (5.1”) 135.5 mm (5.3”)
250 mm (9.8”)
129.5 mm (5.1”) 135.5 mm (5.3”)
90 mm (3.5”)
50 mm (2”)
Ø85 mm (3.3”)
2 mm (0.078”)
50 mm (2”)
10 mm (0.4”)
12 mm (0.5”)
90 mm (3.5”)
50 mm (2”)
10 mm (0.4”)
90 mm (3.5”)
50 mm (2”)
Ø85 mm (3.3”)
Ø85 mm (3.3”)
Ø88 mm (3.5”) Ø160 mm (6.3”)
12 mm (0.5”)
Standard Sender, Receiver or Doppler Sensor
90 mm (3.5”)
Remote Sender / Receiver
10mm (0.4”)
3 x 20mm (0.7”), 1x16mm (0.6”) Knock outs
Ø88 mm (3.5”) Ø160 mm (6.3”)
Ø165 mm (6.5”)
Ø165 mm (6.5”)
Ø277 mm (10.9”)
Ø277 mm (10.9”)
8xØ22 mm Holes THRU
160 mm (6.3”) 135 mm (5.3”)
Alignment marks
160 mm (6.3”)
High Power Sender / Receiver or SRS Flange
8 Ø23
”)
(9.3
mm
Standard Sender, Receiver or Doppler Flange
4x10 mm holes
Ø165 mm (6.3”) Ø277 mm (10.9”)
Ø88.5 mm (3.5”)
Gladiator Microwave Series
Communication Network Overview Multidrop Connections
Gladiator Admittance Switch
Gladiator Admittance Switch
Gladiator Admittance Switch
Gladiator Admittance Switch
Sultan Acoustic Wave Transmitter Slurries
GLadiator Microwave Low Level
Gladiator Microwave Low Level
Sultan Acoustic Wave Transmitter Floatation Cells
Gladiator Vibration Switch
Sultan Acoustic Wave Transmitter
Silo, bin levels, coal, plastic powder, woodchip, sawdust, cement, clinker, iron ore, lime etc.
SULTAN 234
Gladiator Conductivity Switch
Sultan Smart Transducer
Farm Tanks, Grain Terminals
Orca Sonar Interface Gladiator Conductivity Switch
SULTAN 234
Thickener, CCD
Sultan Acoustic Wave Switch
Blocked Chute Detection
Orca Sonar Interface Clarifier
Sultan Master/Slave Positioning System
GSM Network or CDMA Network
Sultan Acoustic Wave Transmitter Stockpiles, Stackers, Reclaimers
GSM or CDMA Network
• Typically up to 31 transmitters or switches per string. • Maximum 250 transmitters or switches. • Using GSM/CDMA network, transmitters and switches can be • •
monitored, calibrated remotely. Alarm status, diagnostics can be monitored. Support from factory engineering for customer application problems.
Laptop or PC Communications or PLC / DCS with MODBUS RTU Port GosHawk Software for inventory monitoring on PC (Limited Modbus query rate for Switches only)
Gladiator Microwave Series
Wiring Remote System Connection - Hawk Supplied Cable The black wire of Hawk supplied cable comes with one end GND and the other GND/SHLD together. The GND/SHLD end is a larger cable which has been heat shrunk. The GND only end is the same size as the other coloured cables.
Remote Receiver
The GND/SHLD end must be connected to the amplifier and the GND end to the sender/receiver.
Remote Sender
Terminals 1, 2, 3, 9, 10 not used
9.
INT 1
10.
8. BLACK
7. RED
5.
6.
3.
4. BROWN
2.
1.
9.
10.
8. BLACK
7. RED
5. WHITE
6. BLUE
3.
4. BROWN
2.
1.
Green Power ON LED Red Transmitter enabled LED
TERMINAL LAYOUT
TERMINAL LAYOUT
2
MICROWAVE SENDER 3 PRESS TO TEST PWR TX
Terminals 1, 2, 3, 5, 6, 9, 10 not used
1
Green Power/ Signal strength/ alignment indicator LED
Signal
2
3
4
5
6
3
4
5
6
7
8
9 10
Remove Plug-In terminal block for easier wiring.
Status
1
2
7
8
Add wire between terminal 8 and ground screw
9 10
Signal strength/ alignment test point for volt meter connection
Hole for securing of optional identification tag M4 grounding screw
Add wire between terminal 8 and ground screw
**
NO
COM
NO
RELAY 2 NC
COM
NC
Test in
Tx
RELAY 1
BROWN
BLACK
– + 12-30VDC
AC-IN
L1
DC-IN
N
A
B
WHITE
COMMS
BROWN
BLUE
BLACK
+ –
SENSOR
RED
CURRENT
Is
**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.
RED
+ –
SLAVE IN
MIC-SENDER
MASTER OUT
Gladiator Remote Amplifier
90-260 VAC
Relay 1 - Output Relay Relay 2 - FailSafe Relay
Note: AC power terminals may only be used when universal AC power supply option has been selected - see part numbers - AC terminals have no function in products without universial AC power option.
Gladiator Microwave Series
Wiring Remote System Connection - Customer Supplied Cable Remote Receiver
Remote Sender
Terminals 1, 2, 3, 9, 10 not used
9.
INT 1
10.
8. BLACK
7. RED
5.
6.
3.
4. BROWN
2.
1.
9.
10.
8. BLACK
7. RED
5. WHITE
6. BLUE
3.
4. BROWN
2.
1.
Green Power ON LED Red Transmitter enabled LED
TERMINAL LAYOUT
TERMINAL LAYOUT
2
MICROWAVE SENDER 3 PRESS TO TEST PWR TX
Terminals 1, 2, 3, 5, 6, 9, 10 not used
1
Green Power/ Signal strength/ alignment indicator LED
Signal
2
3
4
5
6
3
4
5
6
7
8
9 10
Remove Plug-In terminal block for easier wiring.
Status
1
2
7
8
9 10
Signal strength/ alignment test point for volt meter connection
Hole for securing of optional identification tag
SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw
M4 grounding screw
SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw
**
NO
COM
NO
NC
COM
NC
Test in
RELAY 2
BROWN
SLAVE IN
RELAY 1
– + 12-30VDC
AC-IN
L1
DC-IN
N
A
B
WHITE
COMMS
BROWN
BLACK
+ –
SENSOR
RED
Is
CURRENT
BLUE
SHLD
**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.
RED SHLD BLACK
+ –
Tx
MIC-SENDER
MASTER OUT
Gladiator Remote Amplifier
90-260 VAC
Relay 1 - Output Relay Relay 2 - FailSafe Relay Alternate cable type between Amplifier and Sensors 6 or 8 conductor (5 used) shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent. Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used. Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.
SHLD
Connect BOTH GND AND SHIELD to ‘black’ terminal at Amplifier end only
Alternate Cable Colour Equivalents Hawk
Belden 3120A
Dekoron
Pair 1
Red Black
Red Black
White 1 Black 1
Pair 2
White Blue
Yellow Green
White 2 Black 2
Pair 3
Brown ---
Brown White (not used)
White 3 Black 3 (not used) Pair 4 - not used
Gladiator Microwave Series
Wiring Smart Integral System Connection
Y
HI
FSH
CAL
EN
2
3
4
5
6
7
8
Green Power ON LED Red Transmitter enabled LED
Remove Plug-In terminal block for easier wiring.
TEST
S
1
Sender
Green Power/Signal strength/alignment indicator LED Blue Calibration/Error LED Red Relay Status LED
DELAY
SITIVIT
Receiver
INT 1
9 10
1
2
2
3
MICROWAVE SENDER 3 PRESS TO TEST PWR TX
4
5
6
7
8
9 10
The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.
Hole for securing of optional identification tag M4 grounding screw
If only one cable is used for both power and output signal, then the second entry port must be plugged or blinded. Every Smart receiver is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.
N
L1
8.
9.
10.
6.
5.
4.
3.
2.
-
7-30VDC
7-30VDC 80-260VAC
AC-IN
7.
DC-IN
1.
L1
8.
10.
7.
N
B 6.
RS 485
SENDER TERMINAL LAYOUT AC-IN
9.
A
-
5.
4. Test
NO 3.
1.
2. COM
RECEIVER TERMINAL LAYOUT COMMS DC-IN RELAY
NC
**
**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.
Terminals 1, 2, 3, 4, 5, 6 not used
80-260VAC
Note: AC power terminals may only be used when universal AC power supply option has been selected - see part numbers - AC terminals have no function in products without universial AC power option.
Gladiator Microwave Series
Wiring Remote System - Customer Junction Box / Cable extension Gladiator Microwave Amplifier
Cable shields connect to
BLACK
BROWN
BLACK
BROWN
WHITE
WHITE BROWN
RED BLACK BLUE
Seperate Black/Shield
8. BLACK
7. RED
5. WHITE
4. BROWN
8. BLACK
6. BLUE
RECEIVER TERMINAL CONNECTIONS
SENDER TERMINAL CONNECTIONS
7. RED
SHIELD
BLUE
CUSTOMER JUNCTION BOX. DO NOT GROUND SHIELD CABLE AT JUNCTION BOX
Seperate Black/Shield
4. BROWN
Cable Shield
Re-connect Cable Shield to Black
BLACK BROWN SHIELD
RED
Cable Shield
BLACK
SENSOR
RED
Re-connect Cable Shield to Black
RED
MIC-SENDER
at AMPLIFIER end
SHIELD CABLE NOT CONNECTED TO SENDER/RECEIVER
SENDER
RECEIVER Alternate cable type between Amplifier and Sensors 6 or 8 conductor (5 used) shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent. Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used. Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.
Gladiator Microwave Series
Wiring Cross-Talk Prevention Sequencing two remote systems Additional wiring must be installed between the two amplifiers as shown below. A connection must be made between the ‘Master Out’ terminal of the amplifier selected to operate as the Master and ‘Slave In’ terminal of the unit selected to operate as the Slave. The cable shield and/or a second connection must link the DC-IN ‘-’ terminals of the two units.
To prevent possible interference between two remote beam blockage detection systems mounted in close proximity, one system must be selected as a ‘Master’ and the other as a ‘Slave’. The Operation Mode selection can be found in the advanced menu of the remote amplifier for each system. Operation Mode has 3 selections: 1. Remote 2. Master 3. Slave
Receiver 2
Sender 1
– + 24 VDC
NO
COM
AC-IN
L1
DC-IN
N
NO
RELAY 2 NC
COM
Test in
MASTER OUT
Tx
SLAVE IN
NC A
B
+ –
RELAY 1
COMMS
BROWN
Is
80-265 VAC
SENSOR
BLUE
COM
NO
CURRENT
WHITE
24 VDC
+ –
L1
– +
MIC-SENDER
AC-IN
N
NO
DC-IN
GLADIATOR MICROWAVE REMOTE AMPLIFIER - SLAVE
RELAY 2 NC
NC A
COM
Test in
MASTER OUT
COMMS
BROWN
BLUE
WHITE
RED
+ –
SENSOR
BLACK
Is
CURRENT
RELAY 1
B
+ –
Tx
MIC-SENDER
SLAVE IN
GLADIATOR MICROWAVE REMOTE AMPLIFIER - MASTER
Sender 2
SLAVE*
RED
MASTER*
BLACK
Receiver 1
- Smart integral systems are not intended to be sequenced. - If systems are to be installed in close proximity to one another, remote types should be used. - Sequencing of more than 2 systems near one another must be done using a GMSEQ sequencing unit connected to all systems
80-265 VAC
Ground
Ground
* Software selected
Gladiator Microwave Series
Mounting Examples Correct Mounting Angle Correct Elevation
Align Sender and Receiver - Using Visual Alignment Guide
Maximum Signal Strength to Receiver is indicated by maximum brightness of Green LED on Receiver. Sending Unit
Receiving Unit
Microwave Beam
Incorrect Elevation Sending Unit
Receiving Unit
MAIN PRODUCT FLOW
Receiving Unit
Blocked Chute Mounting
Product Flow
Installation with Adjustable Mounting
MAIN PRODUCT FLOW
Sending Unit Receiving Unit
sition blocked te detectors ne side of n product flow
Hooper/Feeder
Sending Unit Position blocked chute detectors to one side of main product flow
X
X
Sending Unit
X = 30° Maximum Receiving Unit
Flow Detection Mounting Flow/No Flow MAIN PRODUCT FLOW Isolation Mount
Flow/No Flow
Adjustable microwave mounting bracket MA-12 or MA-13 welded to vessel wall. UHMW (MA-12) or Teflon (MA-13) Window.
MAIN PRODUCT FLOW
Position and aim flow sensors toward main product flow
Flow/No Flow Switch
Position and aim flow sensors toward main product flow
Gladiator Microwave Series
Flow/No Flow Switch
10
Housing can be rotated within 200º after the mounting thread is tightened, to allow cable entries to face downwards or allow optimal cable clearance.
Communication Network Overview GSM/CDMA Communication
HawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate, test or check on the performance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products. Remote technical support and complete commissioning of equipment in applications via our GSM/CDMA module allows monitoring and adjustments of settings no matter what corner of the world.
Remote connection worldwide!
11
Gladiator Microwave Series
Part Numbering Remote Version Remote Amplifier
GSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (7-30Vdc) C 48 VDC U Universal AC power supply (80-260 VAC input) and 7-30Vdc Output Options S Switch. 1 output, 1 failsafe relay, with Modbus I HART Isolated. 1 level relay, 1 failsafe relay D Devicenet. 1 level relay, 1 failsafe relay P Profibus DP. 1 level relay, 1 failsafe relay Z Special Request GSA S B S
Remote Sender/Receiver
GMSB Gladiator Microwave Sender GMSHB Gladiator Microwave Sender High Power GMRR Gladiator Microwave Remote Receiver GMRRH Gladiator Microwave Remote Receiver High Power GMRRS Gladiator Microwave Remote Receiver with Signal Recognition Stability GMRDS Gladiator Microwave Remote Doppler Sensor Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMSB/GMRR/GMRDS 3 Full stainless steel GMSHB/GMRRH or GMRRS Output Option X Not required - Outputs generated from GSA amplifier Approval Standard X Standard CE approved A1 ATEX Encapsulated (Grp II Cat 2 GD Eex m II IP68) *pending A20 ATEX Dust (Grp II Cat 1 D T85C IP67) *pending A21 ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending
GMSB 1
0
1
X
X
* Connection cable is not included. Please see Cabling Acessories section
Gladiator Microwave Series
12
Part Numbering Smart Integral Version GMS Gladiator Microwave Sender GMSH Gladiator Microwave Sender High Power GMSR Gladiator Microwave Smart (Integral) Receiver GMSRH Gladiator Microwave Smart (Integral) Receiver High Power GMSRS Gladiator Microwave Smart (Integral) Receiver with Signal Recognition Stability GMSDS Gladiator Microwave Smart (Integral) Doppler Sensor Power Supply B 24Vdc standard C 48Vdc U Universal power supply (90-260 VAC input) and 12-30Vdc Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMS/GMSR/GMSDS 3 Full stainless steel GMSH/GMSRH or GMSRS Output Option X Not required for GMS or GMSH S Switch, 1 output relay, with Modbus Z Special request Approval Standard X Standard CE approved A20 ATEX Dust (Grp II Cat 1 D T85C IP67) *pending A21 ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending GMSR B 1 0 1 S X
Accessories
CA-GMR Pre-cut cable for remote sender or receiver or doppler unit 10 10m cable each 20 20m cable each 30 30m cable each 50 50m cable each 100 100m cable each CA-GMR 10
MA Mounting Accessory
GMSEQ Gladiator Microwave Sequencer Power Supply B 24Vdc standard C 48Vdc U Universal power supply (90-260 VAC input) and 12-30Vdc GMSEQ U
HawkLink GSM/CDMA
HL Hawk Link Type E Circuit Board only for installing in to Remote c/w antenna (2). R Remote stand alone system mounted in a Remote Enclosure c/w antenna. Power Supply B 24 VDC U Universal 90-260VAC X No power supply for E Selection Network Type G2 GSM Frequency 850/1900 MHz/19200 Baud for USA,Canada,Argentina,Chile G4 GSM Frequency 900/1800 MHz/19200 Baud for Australia,Europe,Brazil P Phone Line E Ethernet HL R U G4
Type 0 3” Weldment, each 1 2” Glass window each 3 3” UHMW Windows & Weldment each 4 4” UHMW Windows & Weldment each 5 6” UHMW Windows & Weldment each 6 3” PTFE Windows & Weldment each 7 4” PTFE Windows & Weldment each 8 6” PTFE Windows & Weldment each 9 9’ x 4,5” Fire brick each 10 6” x 4” ceramic brick each 11 Shock insulation mounts pack of 4 12 Adjustable mounting UHMW windows each 13 Adjustable mounting PTFE windows each 14 Remote wave guide Assembly 15 Mounting Flange pipe 16 3” Ceramic window & weldment each 17 4” Ceramic window & 4” weldment each 18 4” Microwave Weldment only each 19 3” Stainless steel Weldment only for UHMW each 20 4” UHMW Windows only each 21 3” UHMW Windows only each 22 4” Stainless steel Weldment only for UHMW each MA 0
13
Gladiator Microwave Series
Specifications Operating Voltage • 7 - 30Vdc (residual ripple no greater than 100mV) • 80 - 260Vac 50/60Hz
Probe/Amplifier Separation • up to 500m (1640ft) using specified extension cable
Power Consumption •