A higher level of performance

Data Sheet

Microwave Smart Switch Series - Beam blockage detection - Doppler movement / Solid flow detection Principle of Operation Beam Blockage A beam of microwave energy passes from a sender to a separate receiver in bursts approximately 200 times per second. If the path between the sender and receiver is blocked by any object or material which absorbs or reflects microwave energy, then the receiver will not be able to detect the signal. The presence or absence of the signal at the receiver is used to switch a relay for indication or control purposes. Doppler Movement A beam of microwave energy is emitted from a transceiver unit. Tiny amounts of energy from the beam are reflected back from any object or material in the view of the sensor. If the object or material is moving or flowing, there will be a ‘Doppler’ frequency shift of the reflected signal. Frequency shift will not occur if the object or material is stationary, or does not reflect any microwave energy. Any frequency shift is detected by the transceiver unit and used to switch a relay for indication or control purposes.

Typical Uses

Beam Blockage Blocked chute detection Stacker/reclaimer protection Shiploader protection Nucleonic switch replacement Hi level alarm / Low level alarm Truck/machine detection

Doppler Movement Moving machine detection Coal flow detection Feeder monitoring

Function

Beam Blockage Detection of objects or material between two points. Can be used for blockage detection, barrier detection, machine detection or protection and point level detection. Doppler Movement Detection of motion or flow of an object or material in view of the sensor.

Primary Areas of Applications - Asphalt - Brewing - Cement - Chemical - Dairy - Edible oil - Fertilizer

- Food & Beverage - Glass - Mining & Metals - Oil & Gas - Packaging - Paint - Paper

Features:

• • • • • • • • • • • • •

- Pharmaceutical - Plastics - Power Generation - Refining - Semiconductor - Sugar - Textile - Water & Wastewater

Wide beam pattern for easy alignment LCD setup/diagnostics on remote amplifier Ranges up to 200 meters (656 ft) Simple ‘1-minute’ setup Remote sensor or Smart Integral ‘all in one’ types Relay outputs: Smart Integral (1) Remote (2) Remote test function Adjustable ON and OFF delays (0-20 sec) Smart communication options: GosHawk, Modbus, HART, Profibus DP, DeviceNet Remote GSM connection option Remote amplifier to sensor separation up to 500 meters (1640 ft) Bright visual status indication on sensors Independent housing alignment after mounting sensor

Typical Applications Coal Fired Power Station, Bulk Material Handling

High/Low blocked chute detection Gladiator

Receivers

Microwave Blocked Chute Detection

Sender

Gladiator

Machine protection Stacker/Reclaimer Boom Protection Gladiator

“Blocked Chute” Mount Microwave under pulley or out of main system flow

Coal Feeder Flow Detection

Shiploader Luffing Control/Boom Protection

Product flow - movement detection

Cement Plants

Gladiator

Solid Level - Cyclone Bin High/low Level

Conveyor Flow Detection Conveyor Moving product on conveyor

Flow Detector

Flowing Solids/Powders

Conveyor Moving product on conveyor

Receiver High Gladiator

Sender

Receiver

Gladiator Microwave Series



Sender

Low Gladiator

Dimensions

Remote Amplifier Enclosure Front

DIN Rail Mounting (clips included)

Side

Back

192mm (7.6”)

106mm (4.2”) 76.5 (3”)

160mm (6.3”)

142mm (5.6”)

38mm (1.5”)

145mm (5.7”)

106mm (4.2”)

160mm (6.3”)

192mm (7.6”)

10.5mm (0.4”)

Remote Microwave System

83mm (3.3”)

61mm (2.4”)

166mm (6.5”)

8mm (0.3”)

151mm (5.9”) 166mm (6.5”)

Smart Integral Microwave System

High Power Sender, Receiver or SRS Receiver

Standard Sender, Receiver or Doppler Sensor

High Power Sender, Receiver or SRS Receiver

Ø85 mm (3.3”)

250 mm (9.8”)

2 mm (0.078”)

129.5 mm (5.1”) 135.5 mm (5.3”)

250 mm (9.8”)

129.5 mm (5.1”) 135.5 mm (5.3”)

90 mm (3.5”)

50 mm (2”)

Ø85 mm (3.3”)

2 mm (0.078”)

50 mm (2”)

10 mm (0.4”)

12 mm (0.5”)

90 mm (3.5”)

50 mm (2”)

10 mm (0.4”)

90 mm (3.5”)

50 mm (2”)

Ø85 mm (3.3”)

Ø85 mm (3.3”)

Ø88 mm (3.5”) Ø160 mm (6.3”)

12 mm (0.5”)

Standard Sender, Receiver or Doppler Sensor

90 mm (3.5”)

Remote Sender / Receiver

10mm (0.4”)

3 x 20mm (0.7”), 1x16mm (0.6”) Knock outs

Ø88 mm (3.5”) Ø160 mm (6.3”)

Ø165 mm (6.5”)

Ø165 mm (6.5”)

Ø277 mm (10.9”)

Ø277 mm (10.9”)

8xØ22 mm Holes THRU

160 mm (6.3”) 135 mm (5.3”)

Alignment marks

160 mm (6.3”)

High Power Sender / Receiver or SRS Flange

8 Ø23

”)

(9.3

mm

Standard Sender, Receiver or Doppler Flange

4x10 mm holes

Ø165 mm (6.3”) Ø277 mm (10.9”)

Ø88.5 mm (3.5”)



Gladiator Microwave Series

Communication Network Overview Multidrop Connections

Gladiator Admittance Switch

Gladiator Admittance Switch

Gladiator Admittance Switch

Gladiator Admittance Switch

Sultan Acoustic Wave Transmitter Slurries

GLadiator Microwave Low Level

Gladiator Microwave Low Level

Sultan Acoustic Wave Transmitter Floatation Cells

Gladiator Vibration Switch

Sultan Acoustic Wave Transmitter

Silo, bin levels, coal, plastic powder, woodchip, sawdust, cement, clinker, iron ore, lime etc.

SULTAN 234

Gladiator Conductivity Switch

Sultan Smart Transducer

Farm Tanks, Grain Terminals

Orca Sonar Interface Gladiator Conductivity Switch

SULTAN 234

Thickener, CCD

Sultan Acoustic Wave Switch

Blocked Chute Detection

Orca Sonar Interface Clarifier

Sultan Master/Slave Positioning System

GSM Network or CDMA Network

Sultan Acoustic Wave Transmitter Stockpiles, Stackers, Reclaimers

GSM or CDMA Network

• Typically up to 31 transmitters or switches per string. • Maximum 250 transmitters or switches. • Using GSM/CDMA network, transmitters and switches can be • •

monitored, calibrated remotely. Alarm status, diagnostics can be monitored. Support from factory engineering for customer application problems.

Laptop or PC Communications or PLC / DCS with MODBUS RTU Port GosHawk Software for inventory monitoring on PC (Limited Modbus query rate for Switches only)

Gladiator Microwave Series



Wiring Remote System Connection - Hawk Supplied Cable The black wire of Hawk supplied cable comes with one end GND and the other GND/SHLD together. The GND/SHLD end is a larger cable which has been heat shrunk. The GND only end is the same size as the other coloured cables.

Remote Receiver

The GND/SHLD end must be connected to the amplifier and the GND end to the sender/receiver.

Remote Sender

Terminals 1, 2, 3, 9, 10 not used

9.

INT 1

10.

8. BLACK

7. RED

5.

6.

3.

4. BROWN

2.

1.

9.

10.

8. BLACK

7. RED

5. WHITE

6. BLUE

3.

4. BROWN

2.

1.

Green Power ON LED Red Transmitter enabled LED

TERMINAL LAYOUT

TERMINAL LAYOUT

2

MICROWAVE SENDER 3 PRESS TO TEST PWR TX

Terminals 1, 2, 3, 5, 6, 9, 10 not used

1

Green Power/ Signal strength/ alignment indicator LED

Signal

2

3

4

5

6

3

4

5

6

7

8

9 10

Remove Plug-In terminal block for easier wiring.

Status

1

2

7

8

Add wire between terminal 8 and ground screw

9 10

Signal strength/ alignment test point for volt meter connection

Hole for securing of optional identification tag M4 grounding screw

Add wire between terminal 8 and ground screw

**

NO

COM

NO

RELAY 2 NC

COM

NC

Test in

Tx

RELAY 1

BROWN

BLACK

– + 12-30VDC

AC-IN

L1

DC-IN

N

A

B

WHITE

COMMS

BROWN

BLUE

BLACK

+ –

SENSOR

RED

CURRENT

Is

**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

RED

+ –

SLAVE IN

MIC-SENDER

MASTER OUT

Gladiator Remote Amplifier

90-260 VAC

Relay 1 - Output Relay Relay 2 - FailSafe Relay

Note: AC power terminals may only be used when universal AC power supply option has been selected - see part numbers - AC terminals have no function in products without universial AC power option.



Gladiator Microwave Series

Wiring Remote System Connection - Customer Supplied Cable Remote Receiver

Remote Sender

Terminals 1, 2, 3, 9, 10 not used

9.

INT 1

10.

8. BLACK

7. RED

5.

6.

3.

4. BROWN

2.

1.

9.

10.

8. BLACK

7. RED

5. WHITE

6. BLUE

3.

4. BROWN

2.

1.

Green Power ON LED Red Transmitter enabled LED

TERMINAL LAYOUT

TERMINAL LAYOUT

2

MICROWAVE SENDER 3 PRESS TO TEST PWR TX

Terminals 1, 2, 3, 5, 6, 9, 10 not used

1

Green Power/ Signal strength/ alignment indicator LED

Signal

2

3

4

5

6

3

4

5

6

7

8

9 10

Remove Plug-In terminal block for easier wiring.

Status

1

2

7

8

9 10

Signal strength/ alignment test point for volt meter connection

Hole for securing of optional identification tag

SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw

M4 grounding screw

SHIELD wire is NOT CONNECTED at terminal block SHIELD is connected to grounding screw

**

NO

COM

NO

NC

COM

NC

Test in

RELAY 2

BROWN

SLAVE IN

RELAY 1

– + 12-30VDC

AC-IN

L1

DC-IN

N

A

B

WHITE

COMMS

BROWN

BLACK

+ –

SENSOR

RED

Is

CURRENT

BLUE

SHLD

**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

RED SHLD BLACK

+ –

Tx

MIC-SENDER

MASTER OUT

Gladiator Remote Amplifier

90-260 VAC

Relay 1 - Output Relay Relay 2 - FailSafe Relay Alternate cable type between Amplifier and Sensors 6 or 8 conductor (5 used) shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent. Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used. Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.

SHLD

Connect BOTH GND AND SHIELD to ‘black’ terminal at Amplifier end only

Alternate Cable Colour Equivalents Hawk

Belden 3120A

Dekoron

Pair 1

Red Black

Red Black

White 1 Black 1

Pair 2

White Blue

Yellow Green

White 2 Black 2

Pair 3

Brown ---

Brown White (not used)

White 3 Black 3 (not used) Pair 4 - not used

Gladiator Microwave Series



Wiring Smart Integral System Connection

Y

HI

FSH

CAL

EN

2

3

4

5

6

7

8

Green Power ON LED Red Transmitter enabled LED

Remove Plug-In terminal block for easier wiring.

TEST

S

1

Sender

Green Power/Signal strength/alignment indicator LED Blue Calibration/Error LED Red Relay Status LED

DELAY

SITIVIT

Receiver

INT 1

9 10

1

2

2

3

MICROWAVE SENDER 3 PRESS TO TEST PWR TX

4

5

6

7

8

9 10

The AC earth/ground cable must be connected to the ground screw inside the housing when using AC power.

Hole for securing of optional identification tag M4 grounding screw

If only one cable is used for both power and output signal, then the second entry port must be plugged or blinded. Every Smart receiver is supplied with two M20 glands (or 3/4”NPT adaptors) mounted on the unit and one blind plug loose.



N

L1

8.

9.

10.

6.

5.

4.

3.

2.

-

7-30VDC

7-30VDC 80-260VAC

AC-IN

7.

DC-IN

1.

L1

8.

10.

 7.

N

B 6.

RS 485

SENDER TERMINAL LAYOUT AC-IN

9.

A

-

5.

4. Test

NO 3.

1.

2. COM

RECEIVER TERMINAL LAYOUT COMMS DC-IN RELAY

NC

**

**Ground the housing to vessel, if vessel is metallic. Ground the housing to plant ground, if vessel is non-metallic.

Terminals 1, 2, 3, 4, 5, 6 not used

80-260VAC

Note: AC power terminals may only be used when universal AC power supply option has been selected - see part numbers - AC terminals have no function in products without universial AC power option.



Gladiator Microwave Series

Wiring Remote System - Customer Junction Box / Cable extension Gladiator Microwave Amplifier

Cable shields connect to

BLACK

BROWN

BLACK

BROWN

WHITE

WHITE BROWN

RED BLACK BLUE

Seperate Black/Shield

8. BLACK

7. RED

5. WHITE

4. BROWN

8. BLACK

6. BLUE

RECEIVER TERMINAL CONNECTIONS

SENDER TERMINAL CONNECTIONS

7. RED

SHIELD

BLUE

CUSTOMER JUNCTION BOX. DO NOT GROUND SHIELD CABLE AT JUNCTION BOX

Seperate Black/Shield

4. BROWN

Cable Shield

Re-connect Cable Shield to Black

BLACK BROWN SHIELD

RED

Cable Shield

BLACK

SENSOR

RED

Re-connect Cable Shield to Black

RED

MIC-SENDER

at AMPLIFIER end

SHIELD CABLE NOT CONNECTED TO SENDER/RECEIVER

SENDER

RECEIVER Alternate cable type between Amplifier and Sensors 6 or 8 conductor (5 used) shielded twisted pair instrument cable. Conductor size dependent on cable length. BELDEN 3120A, DEKORON or equivalent. Max: BELDEN 3120A = 500m (1640 ft). 3 pairs, 1 conductor not used. Max: DEKORON IED183AA004 = 350m (1150 ft). 4 pairs, 3 conductors not used.

Gladiator Microwave Series



Wiring Cross-Talk Prevention Sequencing two remote systems Additional wiring must be installed between the two amplifiers as shown below. A connection must be made between the ‘Master Out’ terminal of the amplifier selected to operate as the Master and ‘Slave In’ terminal of the unit selected to operate as the Slave. The cable shield and/or a second connection must link the DC-IN ‘-’ terminals of the two units.

To prevent possible interference between two remote beam blockage detection systems mounted in close proximity, one system must be selected as a ‘Master’ and the other as a ‘Slave’. The Operation Mode selection can be found in the advanced menu of the remote amplifier for each system. Operation Mode has 3 selections: 1. Remote 2. Master 3. Slave

Receiver 2

Sender 1

– + 24 VDC

NO

COM

AC-IN

L1

DC-IN

N

NO

RELAY 2 NC

COM

Test in

MASTER OUT

Tx

SLAVE IN

NC A

B

+ –

RELAY 1

COMMS

BROWN

Is

80-265 VAC

SENSOR

BLUE

COM

NO

CURRENT

WHITE

24 VDC

+ –

L1

– +

MIC-SENDER

AC-IN

N

NO

DC-IN

GLADIATOR MICROWAVE REMOTE AMPLIFIER - SLAVE

RELAY 2 NC

NC A

COM

Test in

MASTER OUT

COMMS

BROWN

BLUE

WHITE

RED

+ –

SENSOR

BLACK

Is

CURRENT

RELAY 1

B

+ –

Tx

MIC-SENDER

SLAVE IN

GLADIATOR MICROWAVE REMOTE AMPLIFIER - MASTER

Sender 2

SLAVE*

RED

MASTER*

BLACK

Receiver 1

- Smart integral systems are not intended to be sequenced. - If systems are to be installed in close proximity to one another, remote types should be used. - Sequencing of more than 2 systems near one another must be done using a GMSEQ sequencing unit connected to all systems

80-265 VAC

Ground

Ground

* Software selected



Gladiator Microwave Series

Mounting Examples Correct Mounting Angle Correct Elevation



Align Sender and Receiver - Using Visual Alignment Guide

Maximum Signal Strength to Receiver is indicated by maximum brightness of Green LED on Receiver. Sending Unit

Receiving Unit

Microwave Beam

Incorrect Elevation Sending Unit

Receiving Unit



MAIN PRODUCT FLOW

Receiving Unit

Blocked Chute Mounting

Product Flow

Installation with Adjustable Mounting

MAIN PRODUCT FLOW

Sending Unit Receiving Unit

sition blocked te detectors ne side of n product flow

Hooper/Feeder

Sending Unit Position blocked chute detectors to one side of main product flow

X

X

Sending Unit

X = 30° Maximum Receiving Unit

Flow Detection Mounting Flow/No Flow MAIN PRODUCT FLOW Isolation Mount

Flow/No Flow

Adjustable microwave mounting bracket MA-12 or MA-13 welded to vessel wall. UHMW (MA-12) or Teflon (MA-13) Window.

MAIN PRODUCT FLOW

Position and aim flow sensors toward main product flow

Flow/No Flow Switch

Position and aim flow sensors toward main product flow

Gladiator Microwave Series

Flow/No Flow Switch

10

Housing can be rotated within 200º after the mounting thread is tightened, to allow cable entries to face downwards or allow optimal cable clearance.

Communication Network Overview GSM/CDMA Communication

HawkLink GSM/CDMA communication device allows any authorized computer with a standard modem and GosHawk software to dial in and calibrate, test or check on the performance of the connected Hawk product. The HawkLink device can be wired to the standard communication terminals of the Hawk products. Remote technical support and complete commissioning of equipment in applications via our GSM/CDMA module allows monitoring and adjustments of settings no matter what corner of the world.

Remote connection worldwide!

11

Gladiator Microwave Series

Part Numbering Remote Version Remote Amplifier

GSA Remote Gladiator System Amplifier Housing S Standard polycarbonate electronics housing Power Supply B 24 Vdc standard (7-30Vdc) C 48 VDC U Universal AC power supply (80-260 VAC input) and 7-30Vdc Output Options S Switch. 1 output, 1 failsafe relay, with Modbus I HART Isolated. 1 level relay, 1 failsafe relay D Devicenet. 1 level relay, 1 failsafe relay P Profibus DP. 1 level relay, 1 failsafe relay Z Special Request GSA S B S

Remote Sender/Receiver

GMSB Gladiator Microwave Sender GMSHB Gladiator Microwave Sender High Power GMRR Gladiator Microwave Remote Receiver GMRRH Gladiator Microwave Remote Receiver High Power GMRRS Gladiator Microwave Remote Receiver with Signal Recognition Stability GMRDS Gladiator Microwave Remote Doppler Sensor Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMSB/GMRR/GMRDS 3 Full stainless steel GMSHB/GMRRH or GMRRS Output Option X Not required - Outputs generated from GSA amplifier Approval Standard X Standard CE approved A1 ATEX Encapsulated (Grp II Cat 2 GD Eex m II IP68) *pending A20 ATEX Dust (Grp II Cat 1 D T85C IP67) *pending A21 ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending

GMSB 1

0

1

X

X







* Connection cable is not included. Please see Cabling Acessories section

Gladiator Microwave Series

12







Part Numbering Smart Integral Version GMS Gladiator Microwave Sender GMSH Gladiator Microwave Sender High Power GMSR Gladiator Microwave Smart (Integral) Receiver GMSRH Gladiator Microwave Smart (Integral) Receiver High Power GMSRS Gladiator Microwave Smart (Integral) Receiver with Signal Recognition Stability GMSDS Gladiator Microwave Smart (Integral) Doppler Sensor Power Supply B 24Vdc standard C 48Vdc U Universal power supply (90-260 VAC input) and 12-30Vdc Frequency 1 10 GHz Transducer Facing Material Selection 0 UHMW Polyethylene 1 PTFE Teflon W Wave guide connector Transducer Housing Material 1 Aluminium / Mild Steel (Standard) 2 Full stainless steel GMS/GMSR/GMSDS 3 Full stainless steel GMSH/GMSRH or GMSRS Output Option X Not required for GMS or GMSH S Switch, 1 output relay, with Modbus Z Special request Approval Standard X Standard CE approved A20 ATEX Dust (Grp II Cat 1 D T85C IP67) *pending A21 ATEX Dust (Grp II Cat 2 D T85C IP67) *pending A22 ATEX Dust (Grp II Cat 3 D T85C IP67) *pending GMSR B 1 0 1 S X

Accessories

CA-GMR Pre-cut cable for remote sender or receiver or doppler unit 10 10m cable each 20 20m cable each 30 30m cable each 50 50m cable each 100 100m cable each CA-GMR 10

MA Mounting Accessory

GMSEQ Gladiator Microwave Sequencer Power Supply B 24Vdc standard C 48Vdc U Universal power supply (90-260 VAC input) and 12-30Vdc GMSEQ U

HawkLink GSM/CDMA

HL Hawk Link Type E Circuit Board only for installing in to Remote c/w antenna (2). R Remote stand alone system mounted in a Remote Enclosure c/w antenna. Power Supply B 24 VDC U Universal 90-260VAC X No power supply for E Selection Network Type G2 GSM Frequency 850/1900 MHz/19200 Baud for USA,Canada,Argentina,Chile G4 GSM Frequency 900/1800 MHz/19200 Baud for Australia,Europe,Brazil P Phone Line E Ethernet HL R U G4

Type 0 3” Weldment, each 1 2” Glass window each 3 3” UHMW Windows & Weldment each 4 4” UHMW Windows & Weldment each 5 6” UHMW Windows & Weldment each 6 3” PTFE Windows & Weldment each 7 4” PTFE Windows & Weldment each 8 6” PTFE Windows & Weldment each 9 9’ x 4,5” Fire brick each 10 6” x 4” ceramic brick each 11 Shock insulation mounts pack of 4 12 Adjustable mounting UHMW windows each 13 Adjustable mounting PTFE windows each 14 Remote wave guide Assembly 15 Mounting Flange pipe 16 3” Ceramic window & weldment each 17 4” Ceramic window & 4” weldment each 18 4” Microwave Weldment only each 19 3” Stainless steel Weldment only for UHMW each 20 4” UHMW Windows only each 21 3” UHMW Windows only each 22 4” Stainless steel Weldment only for UHMW each MA 0

13

Gladiator Microwave Series

Specifications Operating Voltage • 7 - 30Vdc (residual ripple no greater than 100mV) • 80 - 260Vac 50/60Hz

Probe/Amplifier Separation • up to 500m (1640ft) using specified extension cable

Power Consumption •