MerCruiser Maintenance Log Book Provided to help you protect your boating investment. MMCR Part No

Protect Your Investment • Follow recommended lubrication and maintenance procedures in our Operation and Maintenance Manual. • Give your Engine the be...
Author: Emil Sparks
4 downloads 1 Views 2MB Size
Protect Your Investment • Follow recommended lubrication and maintenance procedures in our Operation and Maintenance Manual. • Give your Engine the best care available, insist on Quicksilver products for lubrication maintenance and corrosion control. • Schedule regular inspection and adjustment service with your authorised Mercury Dealer. • Use Quicksilver Marine Parts and Accessories.

MerCruiser Maintenance Log Book MMCR 1001 - Part No. 90 832653 08

Provided to help you protect your boating investment

This log book has been provided for your convenience. Please take the time to fill out your Engine/Boat details, that you may need these for future reference. It is important that your details are kept up to date. engine serial number model number

owner’s name address city

date of purchase

state

propeller number

change of address

pitch

owner’s name

ignition key number

postcode

date address city state

boat model

change of owner

boat make

owner’s name

postcode

date

boat length

address

hull number

state

Transfer of Ownership: If you have purchased this product from the original owner, you will need to provide your details to Mercury Marine to ensure you receive the balance of the product warranty. Please fax or email your name and address with a copy of the bill of sale to:

Australia: Warranty Registration Department, Private Bag 1420, Dandenong South, VIC 3164 or FAX (03) 9706 8038. New Zealand: Warranty Registration Department, PO Box 58002, Greenmount, East Tamaki, Auckland, 1730 or FAX 0800 101 225.

city postcode

Contents Owner Information Page 3 Contents Page 4 Bermuda Fishing Accessories Page 5 Quicksilver - The Big Range to Care for your Outboard Page 6 Quicksilver Batteries Page 7 Propellers Page 8 MotorGuide Trolling Motors Page 9 PFD’s & Watersport Equipment Page 10 Quicksilver Biminis Page 11 Boat Care Page 12 Igloo Ice Chests Page 13 Preparation for Storage Page 14 Pre-delivery Inspection Page 15 First 3 months of use (or 20 Hours) Service Checkup Page 16 Annual (or 100 Hours of use) Service Checkup Page 17 Mid Year (or 150 Hours of use) Inspection Page 18 Annual (or 200 Hours of use) Service Checkup Page 19 Mid Year (or 250 Hours of use) Inspection Page 20 Annual (or 300 Hours of use) Service Checkup Page 21 Mid Year (or 350 Hours of use) Inspection Page 22 Annual (or 400 Hours of use) Service Checkup Page 23 Mid Year (or 450 Hours of use) Inspection Page 24 Annual (or 500 Hours of use) Service Checkup Page 25 Engine Log Page 26 Engine Log Page 27 Engine Log

Mercury Marine offers this Service Log as a guide to scheduling preventative maintenance work by your Authorised Service Dealer. The maintenance suggestions provided are those services that our experience has determined to be most needed by the typical owner. Please ensure you have received a copy of your pre-delivery inspection report from your dealer. Important: your responsibilities regarding special care and preventative maintenance are outlined in your Operation and Maintenance Manual. In cases where operating hours are unusually high, your dealer will be able to advice you of additional services that may be necessary. We especially recommend more frequent maintenance in saltwater areas. Your authorised Certified Service Centre will provide you with factory trained technicians and will provide you with genuine Quicksilver replacement parts. 

Great Accessories for a Great Day’s Fishing For a great day fishing you need more than a rod and reel, you also need Bermuda Fishing Accessories. The comprehensive Bermuda range includes Cutting Boards, Rod Holders, Berley Buckets, Knife Holders and storage bins –all designed to make your fishing trim more successful and even more enjoyable. They have been built to last, utilising the highest grade of UV stabilised Polyethylene available and high-grade aluminium components.

Quality Accessories at an Affordable Price. To find out more ask your dealers or go to www.mercurymarine.com.au



Quicksilver - Designed specifically for marine engines Quicksilver oils and lubes offer a complete range of lubrication maintenance products that have been specifically formulated for the marine environment. Unlike automotive engines, marine engines operate in very harsh conditions i.e. salt spray, heavy loads, higher RPM’s. You need a lubricant that will stand up to these conditions. Quicksilver is covered by a 12 month warranty* and will meet all of your marine lubricant needs.

Ask your dealer for more details on the Quicksilver range: www.mercurymarine.com.au

*Conditions Apply.



Reliable Power - right from the start Is your battery suitable for the marine environment? Quicksilver’s new generation of batteries is built from the inside out for the special demands of boat owners. Key benefits: • Stronger internal construction suitable for constant wave pounding in marine environment. • Deep cycle batteries - allow longer operational hours while not on charge. • Range of sizes to suit all marine engines. Ask your dealer which Quicksilver battery is right for you!



Mercury Marine Propellers - improve performance & handling Mercury have the largest range of propellers specifically designed to suit your engine. From the base aluminium design to the highest performing stainless steel propeller which provides: • Better acceleration. • Improved cruise speed. • Lower fuel costs just to name a few. Make sure you have the right propeller for your boat.

To find out more ask your dealers or go to www.mercurymarine.com.au



The MotorGuide Digital & Wireless Advantage Over the years MotorGuide has set the standard in trolling motors. Once again they have proved to be ahead of the game with the release of the Wireless range of trolling motors. MotorGuide’s exclusive wireless technology allows users to control their trolling motor from anywhere on the boat with the use of a digital foot or hand control – that is a true advantage and it’s only available from MotorGuide.



Go fast, go far, go safe. Mercury & Quicksilver watersports and PFD’s Mercury & Quicksilver have a complete range of watersports equipment and PFDs, suitable for all types of activities on the water. All Mercury & Quicksilver products are designed and manufactured to the highest standards.



Quicksilver Biminis Easy-to-install, box packaged biminis that will fit just about every boat. Wind rated to 40 knots, so you can get to where you need to go without having to fold up your bimini. Includes polished alloy supports, stainless fittings and 600 Denier material. Available in various sizes.

Quicksilver Boat Care Wash Without Water Keep your boat looking new or give an old one a new lease of life – all without the use of freshwater. The range of Quicksilver Boat Care products has been specifically formulated for use on marine gel coat and amazingly, all products can either be used with saltwater or no water at all. Rigorous testing has shown that Quicksilver is superior to automotive brands in marine environments. They are also fully biodegradable so you wont be harming your boating environment.

10

11

Igloo - a revolution in marine ice chests

Caution With an oil-injected engine, if after being in storage, air bubbles can be seen in the clear oil pump hose, see your authorised dealer. Operate the outboard on premixed fuel (50:1) until the air is purged from the hose. Protect engine from physical damage, rust, corrosion and dirt. Do not seal in a container or wrap tightly in plastic or canvas, as moisture could form and cause external and internal rust and corrosion. Refer to lubrication chart in Operation and Maintenance Manual.

Igloo - It’s for keeps

12

Warning As a safety precaution, when boat is in storage, or in transit, remove positive (+) battery cable. This eliminates possibility of accidental starting or cranking of engine and overheating and damage to engine from lack of water or starter motor damage.

Designed to stand up to the harsh marine environment, Igloo are made from high impact resistant polypropylene with a special UV inhibitor. Interiors are stain and odour resistant and the Ultratherm insulation makes sure the contents stay cool for longer. Check the range - from 23 litre capacity to a giant 154 litres. There are even models with wheels. There’s also a range of accessories. Igloo Chests are covered by a 5-year warranty*. It’s no wonder they’re causing a revolution in portable cooling.

Available only from Mercury & Mariner Dealers

Preparation for Storage

*12 month warranty on Cool Mate 40

• Lubricate swivel bracket, tilt tube and control linkage. • Remove spark plugs. • Apply Quicksilver Storage Seal into carburettors and spark plug holes. • Connect spark plug wires. Be sure that each wire is connected to the correct spark plug. • Clean exterior of motor, including all accessible powerhead parts. Spray with Quicksilver Corrosion Guard. • Install cowling. Apply Quicksilver Corrosion Guard to all painted surfaces. • Removed propeller. Lubricate propeller shaft spline and reinstall propeller. • When storing for winter, make sure water drain holes in gear housing are open so water will drain out. Use a piece of wire to clean out.

• If a speedometer is installed in the boat, disconnect the pick up tube and allow it to drain. Reconnect the tube. Trapped water will freeze, cracking gear housing and/or water pump housing. • Drain and refill gear housing with Quicksilver Gear Lube before storage. Inspect gaskets under lubricant vent and fill plugs. Replace damaged gaskets before reinstalling.

Note: If water is discharged or fluid is of a milky consistency, there is a water leak into the gear housing. Have your local authorised dealer service unit before storage. Failure to so may cause damage to gears, bearings and shafts.

13

Pre-delivery Inspection

First 3 months of Use (or 20 Hours) Service Checkup

Check Before Running

Drain plugs in and petcocks closed Seawater valve open (ISE) Engine mounts tight Engine alignment checked Drive unit fasteners torqued (SD) Correct rotation propeller (installed and torqued) Power trim cylinder’s fasteners tight (SD) MerCruiser unit oil level (SD) Transmission fluid level Battery fully charged, secured and appropriate capacity All electrical connections tight and not exposed to bilge water MerCathode protection system connected direct to battery Ground wire circuit continuity - check for loose connections Exhaust system hoses and clamps tight All water and fuel connections tight Throttle steering and shift system fasteners tightened properly and lubricated

Throttle plates, electronic throttle levers open and close completely Crankcase oil level Power trim oil level (SD) Power trim operation, check trim limit switch range (SD) Power steering fluid level (ISE) Closed cooling level (ISE) Alternator/circulating pump belt tension Power steering belt tension (ISE) Seawater pick up pump belt tension (ISE) Audio warning system operation (ISE)

Check While Running

Starter neutral safety switch operation Preheat indicator lamp operation (diesel engines only) Water pump operation Water, Fuel, Oil and Exhaust leaks Instrument operation (Check RPM gauge position setting) Instrument operation second station (ISE) Idle_________________________RPM (use workshop tachometer)

14

Check engine timing Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Steering operation throughout range Acceleration from idle RPM WOT_________________________RPM (measure with workshop tachometer, verify with helm tachometer) Power trim operation under load (SD) Trim tab adjustment (ISE) Use DDT to check engine operation

Check After Running

Oil, fuel or water leakage All fluid levels Propeller nut torque (SD) Operation of the engine fully explained Operation and Maintenance Manual given Warranty policy explained to consumer Registration card completed and sent

Check Before Running

important Please ensure you have received a copy of your pre-delivery inspection report from your dealer. Items listed on the Pre-delivery Inspection are performed by the dealer prior to your motor being delivered to you.

Inspect engine and accessories for visible damage Drain gear housing and refill with appropriate Quicksilver Gear Lube (SD) Check engine alignment Lubricate all grease fittings and splines Lubricate steering cable Service battery and terminals I Inspect fuel lines and connections Replace fuel filter Check all fluid levels Check operation of power trim (SD) Drive belts - check tension Change engine oil and filter Check engine compression

Check While Running

Important

Water pump operation Throttle and gear shift attachment/operation Idle RPM Check engine timing Operation of steering system Operation of gauges and lanyard safety switch Check engine operating temp, oil pressure, charge rate Check audio warning Use DDT Check fault codes Check ECU and sensor operation Check carb adjustment (ISE)

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes/MerCathode (ISE)

Preparation for Storage Extended storage procedure completed IB = Inboard SD = MerCruiser ISE = If So Equipped

IB = Inboard SD = MerCruiser ISE = If So Equipped Service Performed by:

Date:

Dealer Stamp Required

15

Annual (or 100 Hours of Use) Service Checkup Check Before Running 16

Inspect engine and accessories for visible damage Engine alignment check Rear engine mounts (torque to 54N.m) (SD) Gimbal ring clamping screws (torque to 74N.m) Seawater pick up pump - disassemble and inspect Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Drive unit bellows and clamps - inspect (SD) Lubricate steering cable Ground wire circuit continuity - check for loose connections Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Change fuel filter Crankcase oil and filter change Closed cooling coolant - replace if required Closed cooling inspect pressure cap hoses and clamps (ISE) Heat exchanger - clean seawater section & check sacrificial anodes (ISE) Engine exhaust system - inspect Drive belts - check tension Service Performed by:



Mid Year (or 150 Hours of Use) Inspection

Flame arrester crankcase ventilation hose - air filter clean/inspect Positive crankcase ventilation valve - change (ISE) Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - replace (ISE) Check compressions - replace spark plugs if required Inspect spark plug wires, distributor cap and rotor Lubricate propeller shaft, drive shaft & shiftshaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation/Instrument operation second station (ISE) Idle____________________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Steering operation throughout range

WOT_____________________RPM (measure with workshop tachometer, verify with helm tacho) Power trim operation under load (SD) Trim tab adjustment Check timing Use DDT Check for fault codes Check ECU and sensor operation

Check After Running Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes Quicksilver MerCathode system - test output (ISE) Check/reset fault codes (ISE) Audio warning system operation (ISE)

Check Before Running

Inspect engine and accessories for visible damage Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Lubricate steering cable Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Check crankcase oil Closed cooling - inspect pressure cap hoses and clamps (ISE) Engine exhaust system - inspect Drive belts - check tension Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - check (ISE) Lubricate propeller shaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Check After Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation Idle_______________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Use DDT Check for fault codes Check ECU and sensor operation

Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes IB = Inboard SD = MerCruiser ISE = If So Equipped

Preparation for Storage Extended storage procedure completed IB = Inboard SD = MerCruiser ISE = If So Equipped

Date:

Dealer Stamp Required

Service Performed by:

Date:

Dealer Stamp Required

17

Annual (or 200 Hours of Use) Service Checkup Check Before Running 18

Inspect engine and accessories for visible damage Engine alignment check Rear engine mounts (torque to 54N.m) (SD) Gimbal ring clamping screws (torque to 74N.m) Seawater pick up pump - disassemble and inspect Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Drive unit bellows and clamps - inspect (SD) Lubricate steering cable Ground wire circuit continuity - check for loose connections Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Change fuel filter Crankcase oil and filter change Closed cooling coolant - replace if required Closed cooling inspect pressure cap hoses and clamps (ISE) Heat exchanger - clean seawater section & check sacrificial anodes (ISE) Engine exhaust system - inspect Service Performed by:



Mid Year (or 250 Hours of Use) Inspection

Drive belts - check tension Flame arrester crankcase ventilation hose - air filter clean/inspect Positive crankcase ventilation valve - change (ISE) Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - replace (ISE) Check compressions - replace spark plugs if required Inspect spark plug wires, distributor cap and rotor Lubricate propeller shaft, drive shaft, and shiftshaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation/Instrument operation second station (ISE) Idle____________________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Steering operation throughout range Date:

WOT_____________________RPM (measure with workshop tachometer, verify with helm tacho) Power trim operation under load (SD) Trim tab adjustment Check timing Use DDT Check for fault codes Check ECU and sensor operation

Check After Running Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes Quicksilver MerCathode system - test output (ISE) Check/reset fault codes (ISE) Audio warning system operation (ISE)

Check Before Running

Inspect engine and accessories for visible damage Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Lubricate steering cable Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Check crankcase oil Closed cooling - inspect pressure cap hoses and clamps (ISE) Engine exhaust system - inspect Drive belts - check tension Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - check (ISE) Lubricate propeller shaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Check After Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation Idle_______________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Use DDT Check for fault codes Check ECU and sensor operation

Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes IB = Inboard SD = MerCruiser ISE = If So Equipped

Preparation for Storage Extended storage procedure completed IB = Inboard SD = MerCruiser ISE = If So Equipped

Dealer Stamp Required

Service Performed by:

Date:

Dealer Stamp Required

19

Annual (or 300 Hours of Use) Service Checkup Check Before Running 20



Inspect engine and accessories for visible damage Engine alignment check Rear engine mounts (torque to 54N.m) (SD) Gimbal ring clamping screws (torque to 74N.m) Seawater pick up pump - disassemble and inspect Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Drive unit bellows and clamps - inspect (SD) Lubricate steering cable Ground wire circuit continuity - check for loose connections Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Change fuel filter Crankcase oil and filter change Closed cooling coolant - replace if required Closed cooling inspect pressure cap hoses and clamps (ISE) Heat exchanger - clean seawater section & check sacrificial anodes (ISE) Engine exhaust system - inspect Drive belts - check tension Service Performed by:



Flame arrester crankcase ventilation hose - air filter clean/inspect Positive crankcase ventilation valve - change (ISE) Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - replace (ISE) Check compressions - replace spark plugs if required Inspect spark plug wires, distributor cap and rotor Lubricate propeller shaft, drive shaft, and shiftshaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation/Instrument operation second station (ISE) Idle____________________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Steering operation throughout range WOT_____________________RPM (measure with workshop tachometer, verify with helm tacho) Date:

Mid Year (or 350 Hours of Use) Inspection

Power trim operation under load (SD) Trim tab adjustment Check timing Use DDT Check for fault codes Check ECU and sensor operation

Check After Running Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes Quicksilver MerCathode system - test output (ISE) Check/reset fault codes (ISE) Audio warning system operation (ISE)

Preparation for Storage Extended storage procedure completed

Check Before Running

Inspect engine and accessories for visible damage Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Lubricate steering cable Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Check crankcase oil Closed cooling - inspect pressure cap hoses and clamps (ISE) Engine exhaust system - inspect Drive belts - check tension Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - check (ISE) Lubricate propeller shaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Check After Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation Idle_______________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Use DDT Check for fault codes Check ECU and sensor operation

Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes IB = Inboard SD = MerCruiser ISE = If So Equipped

IB = Inboard SD = MerCruiser ISE = If So Equipped

Dealer Stamp Required

Service Performed by:

Date:

Dealer Stamp Required

21

Annual (or 400 Hours of Use) Service Checkup Check Before Running 22



Inspect engine and accessories for visible damage Engine alignment check Rear engine mounts (torque to 54N.m) (SD) Gimbal ring clamping screws (torque to 74N.m) Seawater pick up pump - disassemble and inspect Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Drive unit bellows and clamps - inspect (SD) Lubricate steering cable Ground wire circuit continuity - check for loose connections Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Change fuel filter Crankcase oil and filter change Closed cooling coolant - replace if required Closed cooling inspect pressure cap hoses and clamps (ISE) Heat exchanger - clean seawater section & check sacrificial anodes (ISE) Engine exhaust system - inspect Drive belts - check tension Service Performed by:



Flame arrester crankcase ventilation hose - air filter clean/inspect Positive crankcase ventilation valve - change (ISE) Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - replace (ISE) Check compressions - replace spark plugs if required Inspect spark plug wires, distributor cap and rotor Lubricate propeller shaft, drive shaft, and shiftshaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation/Instrument operation second station (ISE) Idle____________________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Steering operation throughout range WOT_____________________RPM (measure with workshop tachometer, verify with helm tacho) Date:

Mid Year (or 450 Hours of Use) Inspection

Power trim operation under load (SD) Trim tab adjustment Check timing Use DDT Check for fault codes Check ECU and sensor operation

Check After Running Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes Quicksilver MerCathode system - test output (ISE) Check/reset fault codes (ISE) Audio warning system operation (ISE)

Preparation for Storage Extended storage procedure completed

Check Before Running

Inspect engine and accessories for visible damage Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Lubricate steering cable Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Check crankcase oil Closed cooling - inspect pressure cap hoses and clamps (ISE) Engine exhaust system - inspect Drive belts - check tension Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - check (ISE) Lubricate propeller shaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Check After Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation Idle_______________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Use DDT Check for fault codes Check ECU and sensor operation

Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes IB = Inboard SD = MerCruiser ISE = If So Equipped

IB = Inboard SD = MerCruiser ISE = If So Equipped

Dealer Stamp Required

Service Performed by:

Date:

Dealer Stamp Required

23

Annual (or 500 Hours of Use) Service Checkup Check Before Running 24



Inspect engine and accessories for visible damage Engine alignment check Rear engine mounts (torque to 54N.m) (SD) Gimbal ring clamping screws (torque to 74N.m) Seawater pick up pump - disassemble and inspect Drain gear housing & refill with appropriate Quicksilver Gear Lube (SD) Transmission fluid level (IB) Lubricate all drive unit grease fittings (SD) Drive unit bellows and clamps - inspect (SD) Lubricate steering cable Ground wire circuit continuity - check for loose connections Service battery and terminals All electrical connections tight and not exposed to bilge water Inspect fuel lines and connections Change fuel filter Crankcase oil and filter change Closed cooling coolant - replace if required Closed cooling inspect pressure cap hoses and clamps (ISE) Heat exchanger - clean seawater section & check sacrificial anodes (ISE) Engine exhaust system - inspect Drive belts - check tension Service Performed by:



Flame arrester crankcase ventilation hose - air filter clean/inspect Positive crankcase ventilation valve - change (ISE) Shift - throttle linkage lubricate Power steering fluid level (SD) Water separating fuel filter - replace (ISE) Check compressions - replace spark plugs if required Inspect spark plug wires, distributor cap and rotor Lubricate propeller shaft, drive shaft, and shiftshaft splines (SD) Inspect corrosion control anodes/MerCathode (ISE)

Check While Running

Starter neutral safety switch operation Water pump, cooling system & thermostat operation Check for oil, fuel, water & exhaust leaks Instrument operation/Instrument operation second station (ISE) Idle____________________RPM (use workshop tachometer) Forward - Neutral - Reverse gear operation Forward - Neutral - Reverse gear operation stop/start second station (ISE) Lanyard safety switch operation Power trim operation under load (SD) Trim tab adjustment (ISE) Steering operation throughout range WOT_____________________RPM (measure with workshop tachometer, verify with helm tacho) Date:

Engine Log

Power trim operation under load (SD) Trim tab adjustment Check timing Use DDT Check for fault codes Check ECU and sensor operation



Date Trip Details

Hours

Fuel Usage

Weather Conditions/Comments

Check After Running Oil, fuel or water leakage All fluid levels Propeller nut torque (SD)

Important

Spray engine with Quicksilver Corrosion Guard Inspect corrosion control anodes Quicksilver MerCathode system - test output (ISE) Check/reset fault codes (ISE) Audio warning system operation (ISE)

Preparation for Storage Extended storage procedure completed IB = Inboard SD = MerCruiser ISE = If So Equipped

Dealer Stamp Required

25

Engine Log

26

Date Trip Details

Engine Log Hours

Fuel Usage

Weather Conditions/Comments



Date Trip Details

Hours

Fuel Usage

Weather Conditions/Comments

27

Suggest Documents