Membrane Bioreactor for wastewater treatment EcoPlateTM Immersed Flat Sheet MBR module
Ecologix Technologies Asia Pacific, Inc. a Ecologix Group
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Ecologix EcoPlate flat sheet MBR module – Cooperation with Microdyn‐Nadir, Germany and YUASA membrane Systems, Japan
MicronDyn‐Nadir,GmbH
YUASA membrane System
ECOLOGIX
Microdyn‐Nadir: PVDF, PES membrane, 0.05 micron Advantages: High flux capacity Exact cutoff Good fouling resistance High thermal and chemical resistance YUASA: cPVC membrane, double side filtration layer, 0.2 micron before scratch Membrane plate
Inner filtration outer filtration layer still working layer scratched
Double side filtration layer membrane Inner filtration layer
Outer filtration layer ABS support plate Tricot-permeating layer Inner filtration layer Support layer, PET Outer filtration layer Wastewater Best packaging technology support by YUASA, Japan
after scratch from outer filtration layer
Sludge caking problem‐Flat sheet and Hollow fiber module
Incorrect aeration blocks design: The air diffuser is quickly clogged by sludge even if cleaned everyday(following the maintenance manual). Underline “Sludge caking Flat‐sheet membrane plate(element)” Without air bubble pushed in the space of each element, the element sludge will cake quickly.
Sludge caking‐Hollow fiber module Without air bubbles push in the hollow fiber bundle, the sludge caking hollow fiber module.
Ecologix EcoPlateTM Flat sheet MBR module – Prevent sludge caking design
Specially designed element insert frame and aeration block include non‐clogged membrane tube diffuser (Made in Germany) The air bubbles first diffuse in the full aeration block before pushing evenly into each space of the element and thereby ensure that the sewage flow upward. Excluding membrane negative pressure permeating will instantly turn into sludge cake.
After 2.5 years of operation, the membrane element still maintains distance without sludge caking
Ecologix EcoPlateTM Immersed Flat sheet Membrane Module
EcoPlate Flat sheet MBR module
Series‐EK/S,EK/D
Series‐EW/S,EW/D Series‐EKEW/D
Ecologix EcoPlate Flat sheet module
H
EcoPlate™ cartridge size and membrane area:
EK‐08: W 490mm x H 1,000mm x t. 6mm, Membrane area 0.86m2 EK‐08: Replacement parts for KUBOTA cartridge #510 EK‐14: W 490mm x H 1,500mm x t. 6mm, 2 Membrane area 1.33m
H
W
L
W
L
Single deck Double deck
Specification of membrane and standard operations condition:
Membrane original: 1) Microdyn‐Nadir, Germany: PVDF, Asymmetric structure,0.05μm 2) YUASA membrane systems, Japan, Double side filtration layer, cPVC, 0.2μm Transmembrane Pressure (TMP): ~20kPa Design flux: 0.4–0.85m3/m2/day Operating temp.:15‐40˚C pH:2‐11 Scouring air rate(recommended): 0.3‐0.6Nm3/h/m2 MLSS: 7,000mg/L – 14,000mg/L Cleaning chemical: Organic‐NaClO 3,000‐6,000mg/L(pH 12 effective); Inorganic‐Oxalic acid 0.5‐1.0wt %, Citric acid 1‐3wt %
EcoPlate™ Flat sheet module technical data
Single deck module 2 Membrane area,m Size: L x W x H, cm
EK‐60S 51.6 94 x 59x 173
EK‐80S 68.8 122 x 59 x 173
EK‐150S 129.0 220 x59 x 173
EK‐180S 154.8 262 x 59 x 173
EK‐200S 172.0 290 x 59 x 173
EW‐150S 199.5 220 x 59 x 223
EW‐180S 239.4 262 x 59 x 223
EW‐200S 266.0 290 x 59 x 223
EK‐160D 137.6 122 x 59 x 306
EK‐100S EK‐120S 86.0 103.2 150 x 59 x 173 178 x 59 x 173 EW‐100S EW‐120S 133.0 159.6 150 x 59 x 223 178 x 59 x 223 EK‐200D EK‐240D 172.0 206.4 150 x 59 x 306 178 x 59 x 306
Single deck module 2 Membrane area,m Size: L x W x H, cm
EW‐60S 79.8 94 x 59 x 223
EW‐80S 106.4 122 x 59 x 223
Double deck module 2 Membrane area,m Size: L x W x H, cm
EK‐120D 103.2 94 x 59 x 306
EK‐300D 258.0 220 x 59 x 306
EK‐360D 309.6 262 x 59 x 306
EK‐400D 344.0 290 x 59 x 306
Double deck module 2 Membrane area,m Size: L x W x H, cm
EKEW‐120D 131.4 94 x 59 x 356
EKEW‐160D 175.2 122 x 59 x 356
EKEW‐200D 219.0 150 x 59 x 356
EKEW‐300D 328.5 220 x 59 x 356
EKEW‐360D 394.2 262 x 59 x 356
EKEW‐400D 438.0 290 x 59 x 356
Double deck module 2 Membrane area,m Size: L x W x H, cm
EW‐120D 159.6 94 x 59 x 406
EW‐160D 212.8 122 x 59x 406
EW‐200D 266.0 150 x 59x 406
EW‐300D 399.0 220 x 59 x 406
EW‐360D 478.8 262 x 59 x 406
EW‐400D 532.0 290 x 59 x 406
EKEW‐240D 262.8 178 x 59 x 356 EW‐240D 319.2 178 x 59 x 406
Specifications subject change without notice Custom size of module available Water depth (SWD): EK‐….S: 2.4m, EK‐….D‐3.6m, EW‐….S: 2.8m, EW‐….D: 4.8m, EKEW‐….D: 4.0m.
EcomemXpress MBR package plant EcomemXpress MBR packaged plant is a state‐of‐the‐art pre‐engineered sewage treatment system utilizing Ecologix immersed ultra‐filtration membrane technology. EcomemXpress packaged plant contains the process elements of secondary, tertiary and advanced wastewater treatment in a single containerized package.
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There are many EcomemXpress equipment variations, configurations, and options, all of which are designed to provide the necessary treatment for each wastewater project. Equipment selection is dependent on effluent requirements, ease of maintenance and operation, power consumption, future expansion, and initial capital costs. Above all, the EcomemXpress packaged plant operating system is designed to be safe and convenient for plant operators. EcomemXpress features and benefits: Pre‐assembled and pre‐skidded equipment package Self‐contained modular water treatment plant Compact with OCU, pre‐mounted, pre‐piped and pre‐wired. Factory assembled and tested to minimize installation and commissioning Modular add‐on packages from 10cmd to 600cmd and available to customize
Applications: Water recycling for toilet flushing and irrigation Ground and surface water discharge requirements Pre‐treatment for RO system Smaller municipal and industrial wastewater treatment Pharmaceutical projects Emergency response wastewater treatment Numerous applications for various filtration purposes Military bases, School, Parks, Resorts, Shopping mall and Restaurant
Ecologix Technologies Asia Pacific, Inc. an Ecologix group 33‐3 Ecologix Place Chunghwa North Road, Section‐1,Tainan,Taiwan TEL: +886 6 2503876 FAX: +886 6 2505663 email:
[email protected]