MEK 44C 101103105107109111102021110025108024042106023061104022041100020040060001
Bruksanvisning Brugsanvisning Bruksanvisning Käyttöohjeet Instruction manual Betriebsanweisung
0456 857 201
011127
Manuel d’instructions Gebruiksaanwijzing Instrucciones de uso Istruzioni per l’uso Manual de instruções Ïäçãßåò ÷ñÞóåùò
Valid for serial no. 918--xxx--xxxx
SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54 ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rätt till ändring av specifikationer utan avisering förbehålles. Ret til ændring af specifikationer uden varsel forbeholdes. Rett til å endre spesifikasjoner uten varsel forbeholdes. Oikeudet muutoksiin pidätetään. Rights reserved to alter specifications without notice. Änderungen vorbehalten. Sous réserve de modifications sans avis préalable. Recht op wijzigingen zonder voorafgaande mededeling voorbehouden. Reservado el derecho de cambiar las especificaciones sin previo aviso. Ci riserviamo il diritto di variare le specifiche senza preavviso. Reservamo--nos o direito de alterar as especificações sem aviso prévio. Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
-- 2 --
75
Schema Skema Skjema Johdotuskaavio Diagram Schaltplan Schéma Schema Esquema Schema Esquema Ó÷Þìá óýíäåóçò Ó×ÇÌÁ ÓÕÍÄÅÓÇÓ
SPO 1 GAS DET ECTIO N
bm20e12a
-- 82 --
QF01 MICR O SWIT CH WIRE
MEK 44C
Edition 011127
Reservdelsförteckning Reservedelsfortegnelse Reservedelsliste Varaosaluettelo Spare parts list Ersatzteilliste Liste de pièces détachées Reserveonderdelenlijst Lista de repuestos Elenco ricambi Lista de peças sobressalentes Ðßíáêáò áíôáëëáêôéêþí ìåñþí ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí
Valid for serial no. 645--xxx--xxxx to serial no. 918--xxx--xxxx
Ordering numbers for MEK 44C 0456 800 880 MEK 44C without water connection 0456 800 881 MEK 44C with water connection Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list. Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.
cmek3se3
-- 83 --
MEK 44C
Edition 011127
Item no.
Qty
Ordering no.
101
1
0456 732 001
Spacer plate
102
1
0456 808 001
Case
103
1
0456 793 001
Sticker
104
1
0456 731 001
Front plate
New design from machine number 827 842 0363 The water connections are moved to the left side Changed design from the first half year 1999. If item 221b is fitted to the machine it must be replaced by item 221a when the front plate is replaced.
105
1
0456 618 001
Attachment
For control box
106
3
0194 019 003
Spacer
107
11
0192 562 106
Cage nut
108
1
0156 640 001
Lid
cmek3se3
Denomination
Notes New design from the first half year 1999. If item 214b is fitted to the machine it must be replaced by item 214a when the spacer plate is replaced.
M6
-- 84 --
MEK 44C
Edition 011127
cmek3p41
cmek3se3
-- 85 --
MEK 44C
Edition 011127 C = component designation in the circuit diagram
Item
Qty
Ordering no.
201 --202 203 204
1 1 1 3 2 1 23 1
0349 501 001 0333 041 001 0333 041 002 0467 911 884 0366 285 001 0368 544 005 0323 945 003 0455 516 001
Euro adapter, female Central connection adapter Adapter hood, insulated Capacitor Protection cap Sleeve socket Sleeve Protection cap
Complete, including adapter and hood Included in item 201 (made of brass) Included in item 201 0.1mF with cable lugs
C1, C2, C3
23--pole.
XS15
0367 149 001
208
1 1 -1
0365 803 002 0456 496 001
Quick connector Nut Quick connector Hose
209 210
1 1
0193 054 002 0456 496 001
Solenoid valve Hose
Male, the M10 nut is not included M10 Female L=0.33metre, D=9/5mm, reinforced PVC. To be ordered per metre. 42 V L=0.22metre, D=9/5mm, reinforced PVC. To be ordered per metre
211
2
0457 799 001
Plate
Used from the first half year 1999
212
1
0190 315 106
Hose
213a
1 1 -1 1 --
0365 803 008 0365 803 009 0365 803 001 0365 803 011 0365 803 012 0365 803 013
Quick Quick Quick Quick Quick Quick
L=2x0.65metre, D=16/9.5mm, reinforced PVC. To be ordered per metre. Female, red. To be used at the front side Female, blue. To be used at the front side Male, for connection at the front side Female, red. To be used at the rear side Female, blue. To be used at the rear side Male, for connection at the rear side
214a 214b 215 216 217
1 1 1 2 1 11
0457 800 001 0486 466 880 0456 678 880 0456 686 880 0368 543 003 0323 945 004
Insulation Insulation board Cable Clamp Pin socket Pin
Used from the first half year 1999 Used up to the first half year 1999 Item 237 connector XP02 is included 12--pole
XP01
219
0193 260 153 0193 260 183 0193 260 063 0193 260 093 0456 677 881 0457 801 001 0486 449 880 0486 388 880
Connector Cover Connector Cover Cable Insulation Insulation board Connection board
5--pole For 5--pole connector 4--pole For 4--pole connector XS10 and item 236 are included Used from the first half year 1999 Used up to the first half year 1999
XS11
220 221a 221b 222
1 1 1 1 1 1 1 1
223 224 225 226 227 228
1 1 1 1 1 1
0160 609 881 0469 879 884 0467 911 881
Welding current connector Cable Capacitor Screw Spring washer Washer
With cable lug PME 271 0.1 µF 250 V, with cable lugs M10x20 20/10.2x1.1 24/13x2
232 233 234 235
1 1 1 1 3
0456 791 001 0456 790 001 0486 384 892 0193 260 150 0193 260 152
Top box Bottom box Circuit board Connector Connector
2--pole 4--pole
1 1 1 1 2 4
0193 260 154 0193 260 163
Connector Connector Connector Connector Spacer Spacer
205 207
213b
236 237 238 239
cmek3se3
0192 927 101 0194 019 005
Denomination
connector connector connector connector connector connector
Notes
C
YV01
XS10
AP02 XP02
6--pole 15--pole Included in item 220 Included in item 215
-- 86 --
C4
AP01 XS01 XS05, XS06, XS08 XS07 XS04 XP03 XP02
MEK 44C
cmek3se3
Edition 011127
-- 87 --
MEK 44C
Edition 011127 C = component designation in the circuit diagram
Item no.
Qty
Ordering no.
301
1
0156 636 002
Hinge
302
1
0467 372 001
Lock
303
1
0466 953 001
Cover
304
1
0156 630 001
Clamp
305
1
0469 852 001
Sticker
306
1
0156 633 003
Reel cover
1
0366 942 886
Wire feed mechanism, complete
308
1
0156 728 011
Drive unit
309
1
0156 728 010
Drive unit
With tachometer
310
1
0215 100 202
Washer
26/8,4x5
311
4
0153 043 002
Insulation washer
312
1
0366 962 001
Pressure arm shaft
313
1
0366 813 880
Mounting plate
314
1
0467 648 880
Capacitor
With cable lugs
315
1
0191 548 010
Washer
With flat pin connection (6.3x0.8xM10)
316
4
0219 501 309
Locking washer
AZ 6.4x11
317
1
0443 514 001
Sticker
318
1
0190 753 107
Insulation bushing
319
1
0466 629 001
Base plate
320
1
0469 879 884
Cable set
cmek3se3
Denomination
Notes
C
Contains items 308--310, 312--313, 403--410, 412, 413, 421--425 and 428 Items marked with (A) are not included M02
D 32/39.5
-- 88 --
M01, G01
C5
MEK 44C
Edition 011127
cmek3p43
cmek3se3
-- 89 --
MEK 44C
Edition 011127 (W) = wear part (A) = accessory HD = heavy duty bogey with ball bearings
Item no.
Qty
Ordering no.
1
0366 942 886
401a
1 1 1
0455 417 001 0333 163 009
401b 401c
1 1
0457 546 001 0156 703 001
403
1
404
1 1 1 1
405
Denomination
Notes
Support sleeve Locking wire
Contains items 308--310, 312--313, 403--410, 412, 413, 421--425 and 428 Items marked with (A) are not included (W) ∅ 2 mm for 0.6--1.6 mm Fe, Ss, Al and cored wire (W) (A) ∅ 3.5 mm for 2--2.4 mm wire D=4.3/2.4mm Used to keep the outlet nozzle in place when the welding gun is disconnected. For the outlet nozzle For the support sleeve
Nut
M10
0156 602 001 0156 602 002 0332 318 001 0332 318 002
Inlet nozzle Inlet nozzle Inlet nozzle Inlet nozzle
(W) ∅ 2 mm plastic for 0.6--1.2 mm Fe, Ss and Al wire (W) (A) ∅ 4 mm plastic for 1.6--2.4 mm Fe, Ss and Al wire (W) (A) ∅ 2.4 mm steel for 1.2--2 mm cored wire (W) (A) ∅ 4 mm steel for 2.4 mm cored wire
2
0215 702 708
Cir clip
406
1 1 1 1
0156 603 001 0156 603 002 0332 322 001 0332 322 002
Intermediate nozzle Intermediate nozzle Intermediate nozzle Intermediate nozzle
(W) ∅ 1.6 mm plastic for 0.8--1.2 mm Fe, Ss and Al wire (W) (A) ∅ 4 mm plastic for 1.6--2.4 mm Fe, Ss and Al wire (W) (A) ∅ 2.4 mm copper for 1.2--2 mm cored wire (W) (A) ∅ 4 mm copper for 2.4 mm cored wire
407 408
1 6
0366 961 001
Intermediate nozzle support Screw
M5 x 25 mm
409
1 1 1 1 1 1 1
0366 941 880 0366 902 880 0366 941 881 0366 902 881 0366 941 882 0366 902 882 0366 902 883
Bogey No. 1 Bogey No. 1 HD Bogey No. 2 Bogey No. 2 HD Bogey No. 3 Bogey No. 3 HD Bogey No. 4 HD
(W) For 0.6--1.2 mm Fe, Ss, Al and cored wire (W) (A) For 0.6--1.2 mm Fe, Ss, Al and cored wire (W) (A) For 1.4--2.4 mm Fe, Ss, Al and cored wire (W) (A) For 1.4--2.4 mm Fe, Ss, Al and cored wire (W) (A) For 1.2--2 mm cored wire (knurled rollers) (W) (A) For 1.2--2 mm cored wire (knurled rollers) (W) (A) For 2.4 mm cored wire (knurled rollers)
410
2 2 2 2
0366 966 880 0366 966 881 0366 966 882 0366 966 883
Feed roller Feed roller Feed roller Feed roller
(W) For 0.6--1.2 mm Fe, Ss, Al and cored wire (W) (A) For 1.4--2.4 mm Fe, Ss, Al and cored wire (W) (A) For 1.2--2 mm cored wire (knurled rollers) (W) (A) For 2.4 mm cored wire (knurled rollers)
411 412 413 414
4 2 2 6
0156 707 001 0156 707 002 0366 944 001
Spacer Carrier Washer Screw
M5x16
421 422 423 424 425 426 427 428 429 430 431 432 433 434
1 1 1
0332 420 880
cmek3se3
2 1 1 1 1 1
0156 596 001 0156 701 001 0219 504 302 0215 201 212 0156 597 001 0156 706 001 0219 504 307
Wire feed mechanism, complete Outlet nozzle Outlet nozzle O--ring
Connection plate, complete Screw Connection plate Sheet metal contact Spring washer Screw O--ring Connection device Cable fixture Washer Spring washer Screw
Contains items 421--423, 426--431 and 434 M5 x 20
Screw Cover plate
M4x12
10/5.2x0.5 M5x25 14.3x2.4
D22/10.5x2 D20/10.2 M10x20
0191 548 005 1
0156 760 001
-- 90 --
MEK 44C
cmek3se3
Edition 011127
-- 91 --
MEK 44C
Item no.
Qty
A
Edition 011127
Ordering no.
Turning piece
Accessory, complete (includes items 1--4)
Brake hub Washer Nut Rear plate
D 30/17x3 M16
1 1 1 1
0146 967 881
Item no.
Qty
Ordering no.
10 11 12 13 14 15 16 17 18
cmek3se3
0156 657 881
0332 650 880 1 1 1 1 2 2 2 2 2
Notes
0156 681 883
1 2 3 4
B
Denomination
0146 967 881 0332 646 880
0157 325 001 0321 203 001
Denomination
Notes
Trolley
Accessory, complete (includes items 10--18)
Washer Nut Brake hub Rear plate Washer
D 30/17x3 M16
Wheel Screw Castor wheel Cage nut
D 36/21x3 D 20 M6x16 M6
-- 92 --
MEK 44C
Item no.
Qty
Edition 011127
Ordering no.
Denomination
0467 816 881
Counter balance
1 2 3 4
1 1 2 1
0156 678 001 0467 814 880 0467 873 006 0156 664 880
Shaft Rear panel Wire lock Arm
6 7 8 9 10
1 1 1 1 1
0156 680 001 0192 866 002 0146 967 881 0156 668 880 0156 721 001
Carrier Bearing Brake hub Spring Hook
cmek3se3
Notes Accessory, complete (includes items 1--10)
For welding gun
-- 93 --
MEK 44C
Item no.
Qty
1 2 3 4 5 6 7 8 9 10 11
cmek3se3
1 1 1 1 1 1 1 2 2 1 4
Edition 011127
Ordering no.
Denomination
Notes
0156 746 880
Mast
Accessory, complete (includes items 1--11)
0156 661 001 0156 660 001 0156 686 001 0156 686 002 0156 686 003 0156 686 004 0156 686 005 0192 847 003
Mast Mast Spring Spring Spring Spring Spring Welding nut Screw Clip Strap
Lower Upper L = 700 mm L = 570 mm L = 470 mm L = 370 mm L = 270 mm M5 M6x20
0156 658 001 0192 855 001
-- 94 --
MEK 44C
Itemn o.
Qty
Edition 011127
Ordering no.
Denomination
0456 909 880
Lifting device
1
1
0456 813 001
Plate
2
1
0457 191 001
Lifting eye
3
1
4
1
5
1
0456 813 001
Attachment
6
1
0162 414 002
Insulating tube
7
1
8
1
0163 139 001
Itemn o.
Qty
Ordering no.
1
cmek3se3
Accessory, complete (includes items 1--8)
Screw
M6S/8x35
Nut
M8x35
Washer
0156 654 893
Notes
D20/8.4x2
Bushing
Denomination Guide journal
Notes Accessory, complete
-- 95 --
ESAB subsidiaries and representative offices Europe
AUSTRIA ESAB Ges.m.b.H Vienna--Liesing Tel: +43 1 888 25 11 Fax: +43 1 888 25 11 85 BELGIUM S.A. ESAB N.V. Brussels Tel: +32 2 745 11 00 Fax: +32 2 726 80 05 THE CZECH REPUBLIC ESAB VAMBERK s.r.o. Prague Tel: +420 2 819 40 885 Fax: +420 2 819 40 120 DENMARK Aktieselskabet ESAB Copenhagen--Valby Tel: +45 36 30 01 11 Fax: +45 36 30 40 03 FINLAND ESAB Oy Helsinki Tel: +358 9 547 761 Fax: +358 9 547 77 71 FRANCE ESAB France S.A. Cergy Pontoise Tel: +33 1 30 75 55 00 Fax: +33 1 30 75 55 24 GERMANY ESAB GmbH Solingen Tel: +49 212 298 0 Fax: +49 212 298 204 GREAT BRITAIN ESAB Group (UK) Ltd Waltham Cross Tel: +44 1992 76 85 15 Fax: +44 1992 71 58 03 ESAB Automation Ltd Andover Tel: +44 1264 33 22 33 Fax: +44 1264 33 20 74 HUNGARY ESAB Kft Budapest Tel: +36 1 20 44 182 Fax: +36 1 20 44 186 ITALY ESAB Saldatura S.p.A. Mesero (Mi) Tel: +39 02 97 96 81 Fax: +39 02 97 28 91 81 THE NETHERLANDS ESAB Nederland B.V. Utrecht Tel: +31 30 248 59 22 Fax: +31 30 248 52 60
NORWAY AS ESAB Larvik Tel: +47 33 12 10 00 Fax: +47 33 11 52 03 POLAND ESAB Sp.z.o.o Warszaw Tel: +48 22 813 99 63 Fax: +48 22 813 98 81 PORTUGAL ESAB Lda Lisbon Tel: +351 1 837 1527 Fax: +351 1 859 1277 SLOVAKIA ESAB Slovakia s.r.o. Bratislava Tel: +421 7 44 88 24 26 Fax: +421 7 44 88 87 41 SPAIN ESAB Ibérica S.A. Alcobendas (Madrid) Tel: +34 91 623 11 00 Fax: +34 91 661 51 83 SWEDEN ESAB Sverige AB Gothenburg Tel: +46 31 50 95 00 Fax: +46 31 50 92 22 ESAB International AB Gothenburg Tel: +46 31 50 90 00 Fax: +46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel: +41 1 741 25 25 Fax: +41 1 740 30 55
North and South America ARGENTINA CONARCO Buenos Aires Tel: +54 11 4 753 4039 Fax: +54 11 4 753 6313 BRAZIL ESAB S.A. Contagem--MG Tel: +55 31 333 43 33 Fax: +55 31 361 31 51 CANADA ESAB Group Canada Inc. Missisauga, Ontario Tel: +1 905 670 02 20 Fax: +1 905 670 48 79 MEXICO ESAB Mexico S.A. Monterrey Tel: +52 8 350 5959 Fax: +52 8 350 7554 USA ESAB Welding & Cutting Products Florence, SC Tel: +1 843 669 44 11 Fax: +1 843 664 44 58
Asia/Pacific
AUSTRALIA ESAB Australia Pty Ltd Ermington Tel: +61 2 9647 1232 Fax: +61 2 9748 1685 CHINA Shanghai ESAB A/P Shanghai Tel: +86 21 6539 7124 Fax: +86 21 6543 6622 INDIA ESAB India Ltd Calcutta Tel: +91 33 478 45 17 Fax: +91 33 468 18 80 INDONESIA P.T. Esabindo Pratama Jakarta Tel: +62 21 460 01 88 Fax: +62 21 461 29 29
ROMANIA ESAB Representative Office Bucharest Tel/Fax: +40 1 322 36 74 RUSSIA-- CIS ESAB Representative Office Moscow Tel: +7 095 937 98 20 Fax: +7 095 937 95 80 ESAB Representative Office St Petersburg Tel: +7 812 325 43 62 Fax: +7 812 325 66 85
Distributors
For addresses and phone numbers to our distributors in other countries, please visit our home page www.esab.net
MALAYSIA ESAB (Malaysia) Snd Bhd Selangor Tel: +60 3 703 36 15 Fax: +60 3 703 35 52 SINGAPORE ESAB Singapore Pte Ltd Singapore Tel: +65 861 43 22 Fax: +65 861 31 95 ESAB Asia/Pacific Pte Ltd Singapore Tel: +65 861 74 42 Fax: +65 863 08 39 SOUTH KOREA ESAB SeAH Corporation Kyung--Nam Tel: +82 551 289 81 11 Fax: +82 551 289 88 63 THAILAND ESAB (Thailand) Ltd Samutprakarn Tel: +66 2 393 60 62 Fax: +66 2 748 71 11 UNITED ARAB EMIRATES ESAB Middle East Dubai Tel: +971 4 338 88 29 Fax: +971 4 338 87 29
Representative offices BULGARIA ESAB Representative Office Sofia Tel/Fax: +359 2 974 42 88 EGYPT ESAB Egypt Dokki--Cairo Tel: +20 2 390 96 69 Fax: +20 2 393 32 13
ESAB Welding Equipment AB SE-- 695 81 LAXÅ SWEDEN Phone +46 584 81 000 Fax +46 584 123 08 www.esab.net 011004
