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MAXXFORCE 7 2010 EMISSION-COMPLIANT ENGINES
M A I N T E N A N C E I N F O R M AT I O N G U I D E
MAKING THE MOST OF YOUR INTERNATIONAL VEHICLE ®
BACKED BY THE INDUSTRY’S LARGEST NETWORK, INTERNATIONAL® TRUCKS EQUIPPED WITH MAXXFORCE® 7 ENGINES ARE BUILT FOR THE LONG HAUL.
2 - MAXXFORCE 7
• Largest North American truck dealer network • Over 9,000 technicians • 9 North American parts distribution centers • Top-quality parts and expert service • Unmatched 24/7 parts availability • The latest diagnostic tools
3 - MAXXFORCE 7
NETWORK COVERAGE
NETWORK COVERAGE
PURPOSE-BUILT TO THE NEEDS OF INTERNATIONAL CUSTOMERS
Key advantages: • Compatible with a full range of automatic and manual driveline options, plus thousands of potential build configurations. • Serves the broadest range of on- and offhighway applications. • Shift energy management technology allows for higher peak torque when used with select transmissions.
4 - MAXXFORCE 7
ENGINE COMPONENTS
WIDE VOCATIONAL CAPABILITY
COVERS 2010 EMISSIONS LEVELS
RIGHT VIEW 1. Open crankcase breather 2. Dual sequential free-wheel turbocharger system 3. Inlet air heater 4. Road draft tube
2
3
1
Numbered diamonds indicate approximate component locations.
4
5 - MAXXFORCE 7
2
ENGINE COMPONENTS
ENGINE COMPONENTS
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2010 MAXXFORCE 7 ENGINE COMPONENTS
ENGINE COMPONENTS
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2010 MAXXFORCE 7 ENGINE COMPONENTS COVERS 2010 EMISSIONS LEVELS
5
LEFT VIEW 5. Fuel filter module — Element part #1884207C92 6. Fuel cooler 7. Pan mounted oil filter — Element part #1899332C91 8. EGR mixer Numbered diamonds indicate approximate component locations.
6 - MAXXFORCE 7
6
8
7
TRUCK-MOUNTED PART
PART NUMBER
AIR CLEANER ELEMENT
2602212C1
ROCK-SOLID RELIABILITY MADE LEGENDARY
Features: • High-pressure common rail fuel system
• Compacted graphite iron (CGI) block • Dual sequential turbo and advanced air management Key advantages: • Heavy-duty engine durability • Designed for maximum reliability and serviceability
7 - MAXXFORCE 7
ENGINE COMPONENTS
DURABILITY & RELIABILITY
EFFICIENCY AND PERFORMANCE
Feature: • High-pressure common rail fuel system Key advantages:
• Improved fuel efficiency • In-cylinder reduction of emissions • One of the quietest running diesels
in the industry
8 - MAXXFORCE 7
ENGINE COMPONENTS
ADVANCED FUEL SYSTEM
LESS MAINTENANCE AND NOISE
Feature: • Roller cam followers
Key advantages: • Reduced maintenance • Reduced noise • Rolling element bearings reduce friction and camshaft stress
9 - MAXXFORCE 7
ENGINE COMPONENTS
PREMIUM VALVE TRAIN
VIA ADVANCED HIGH-PRESSURE FUEL SYSTEM
Feature: • Electro-hydraulic, high-pressure fuel system features new high-efficiency injector nozzles and advanced electronic control strategies Key advantages: • Exceptional gains in fuel economy
10 - MAXXFORCE 7
ENGINE COMPONENTS
OUTSTANDING FUEL ECONOMY
ENGINE COMPONENTS
FULL COMPLIANCE WITHOUT COMPROMISE OPTIMAL PERFORMANCE AND LOW COST OF OWNERSHIP
CYLINDER HEAD
Features: 1. Advanced fuel injection technology 2. Proprietary combustion bowl design 3. Advanced air management 4. Electronic calibration strategies
11 - MAXXFORCE 7
INTAKE AIR
INTAKE VALVE
FUEL INJECTOR
EXHAUST VALVE EXHAUST GAS
3 1 2
4
B A S IC WA R R A NTY
MAXXFORCE 7 BASIC ENGINE WARRANTY ®
WE TRAVEL THE LONG ROAD WITH YOU.
With an unsurpassed B-50 rating of 500,000 miles (805,627 km) — engine life that helps your business go on without interruption — you can count on your MaxxForce engine to show up for work every day. ®
Non-Rescue ITEMS COVERED
School Bus
MONTHS
MILES/KM
MONTHS
MILES/KM
MONTHS
MILES/KM
Engine*
36
150K/160K
60
100K/160K
60
Unlimited
Interior
36
150K/160K
60
100K/160K
60
Unlimited
Federal Emissions Warranty**
60
50K/160K
60
50K/160K
60
50K/160K
Towing
12 - MAXXFORCE 7
Fire Truck/Ambulance
90 Days
90 Days
90 Days
B A S IC WA R R A NTY
LOCK IN COSTS WITH A SERVICE CONTRACT FROM INTERNATIONAL® ESSENTIAL PEACE OF MIND.
• Reduce your overall operating costs by predetermining your operating costs per mile • Improve the resale and residual value of your MaxxForce engine(s) through consistent and proper maintenance, upkeep and repairs • Target high-cost areas of repair so that your extended coverage improves your bottom line
13 - MAXXFORCE 7
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I N T E R VA L & O P E R AT I O N S
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2010 MAXXFORCE 7 SERVICE INTERVALS* ON SCHEDULE. AHEAD OF THE GAME.
FUEL ECONOMY
LIGHT = >10.0 MPG/AVG SPEED OF >15 MPH (>4.25 KMPL/AVG; SPEED OF >24 KMPH)
MODERATE = 8.0 MPG – 10.0 MPG/AVG SPEED OF 15 – 25 MPH (3.4 – 4.25 KMPL/AVG; SPEED 24 – 40 KMPH)
SEVERE = 15 MPH (24 KMPH)
Change engine oil and filter† Part # 1899332C91
15,000 mi/24,000 km/500 hr
12,500 mi/20,000 km/500 hr
10,000 mi/16,000 km/500 hr**
Change fuel filter Part # 1884207C92
30,000 mi/43,300 km/1500 hr/2,000 gal (7,570 L) fuel/12 mo
30,000 mi/43,300 km/1500 hr/2,000 gal (7,570 L) fuel/12 mo
30,000 mi/43,300 km/1500 hr/2,000 gal (7,570 L) fuel/12 mo
Drain water from fuel separator
With oil change or when water- infuel sensor light illuminates
With oil change or when water- infuel sensor light illuminates
With oil change or when water- infuel sensor light illuminates
Clean diesel particulate filter (DPF)††
200,000 mi/322,000 km/6,000 hr/30 mo.
200,000 mi/322,000 km/6,000 hr/30 mo.
200,000 mi/322,000 km/6,000 hr/30 mo.
Add extended life coolant (ELC) extender
150,000 mi/240,000 km/6,000 hr/30 mo.
150,000 mi/240,000 km/6,000 hr/30 mo.
150,000 mi/240,000 km/6,000 hr/30 mo.
Replace engine coolant
300,000 mi/483,000 km/12,000 hr/60 mo/5 yr
300,000 mi/483,000 km/12,000 hr/60 mo/5 yr
300,000 mi/483,000 km/12,000 hr./60 mo/5 yr .
14 - MAXXFORCE 7
F L U I D I N F O R M AT I O N
OIL MAINTENANCE & SERVICE PROCEDURES MAXIMIZE YOUR ENGINE’S LIFESPAN.
2010 Emission Level MaxxForce® 7 Oil Change Intervals Average mpg
50
>10
500 hr
15,000 mi
10,000 mi
10,000 mi
8–10
500 hr
12,500 mi
10,000 mi
7,500 mi
4.25
500 hr
24,000 km
16,000 km
16,000 km
3.4–4.25
500 hr
20,000 km
16,000 km
12,000 km
