Superior Solutions for Sheet Metal Fabricators

MATE PRESS BRAKE TOOLING

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Adapters and Extensions

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2015

Part Number

WORLDWIDE HEADQUARTERS:

1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel +1.763.421.0230 Fax +1.763.421.0285 U.S. Toll Free: Tel 800.328.4492 Fax 800.541.0285 mate.com TRUSTED I QUALITY I SERVICE I SOLUTIONS

2

MATE PRECISION TOOLING COMPANY OVERVIEW Founded in 1962, Mate has grown into a world-class manufacturer of superior products and solutions for sheet metal fabricators. We manufacture tooling for every major CNC punch press, supply and support a wide variety of precision ground press brake tooling, and offer a complete line of CO2 and fiber laser products. Our mission: To be the world’s leading supplier of precision tooling for CNC punch presses. Our purpose: Helping sheet metal fabricators produce quality parts faster and more efficiently.

Headquartered in Anoka, Minnesota, in a 300,000 sq. ft. (28,000m2) state-of-the-art facility.

COMMITMENT TO QUALITY Mate’s dedication to quality is not just demonstrated in the products and services we provide, it is a part of every aspect of our business. This commitment was formally recognized when Mate was honored with the Minnesota Quality Award, Achievement level, for 2005. We integrate the Baldrige National Quality Program’s criteria into the way we operate and continually measure our progress in improving our products, processes, and service.

CUSTOMER SATISFACTION GUARANTEED Customer service is a critical component of Mate’s business. Mate’s sales engineers are experts in their field working on site with customers to solve fabricating issues. This commitment to customer satisfaction is extended around the world with Mate tooling experts available in every industrialized country. Customer education is available for every product Mate offers and is available 24/7 at mate.com. My.mate.com, a free web-based portal, allows registered users access to previously ordered drawings of special shapes and assemblies. Mate offers an extensive standard product line that can be delivered with same day or next day service and all our products come with a 100% satisfaction guarantee.

PRODUCTS AND SOLUTIONS THAT WORK Mate’s product engineering team currently holds several national and international patents and continues to develop products that push the boundaries of manufacturing technology. Our state-of-the-art customer solution center is an integral part of this process. It allows us to develop and test new tooling concepts and designs, and focus on proving the viability of value-added products while reducing the time needed to bring these products to market. The customer solution center also allows us to replicate the end user’s environment and needs in every way. We work closely with the world’s leading sheet metal fabricators and punch press manufacturers conducting research and evaluating new products. These partnerships bring to Mate a combined effort to continually offer customers superior products with proven solutions.

SPANNING THE GLOBE Mate has over 80 dealers providing products and services in every industrialized country. Our dealers are thoroughly trained to assist with all tooling needs from simple hole punching to complex special applications. Mate recognized the need for an international specialist in the punch press tooling field and has been serving the international market since 1967. Our commitment to serving manufacturers around the world was formally recognized when Mate was presented with the President’s “E” Certificate for Exports by the Secretary of Commerce in 1996. Today, more than 50% percent of Mate’s revenue has come from outside the United States. We are committed to improving manufacturing technology around the world by helping established and emerging manufacturers produce quality parts faster and more efficiently.

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

TABLE OF CONTENTS AND MATERIAL SPECIFICATIONS Mate Press Brake Tooling Adapters & Extensions

Clamp Plates Clamp Plates for Adapters

From European Precision Style

9

European Precision Style Adapters

To Wila Trumpf Style Punch and Die Adapters

4

Manual and Adjustable Adapters

10

To European Precision Style Punch and Die Adapters

5

From American Style

SWING™ Fast Manual Clamping

11

Polyurethane

To European Precision Style Punch and Die Adapters

6

Polyurethane Holders Polyurethane

7 8

Solution Gallery

Extensions European Precision Style Punch and Die Extensions Wila Trumpf Style Punch and Die Extensions

12 13

Images

14-15

Catalog Key: Base Material

Base/Core Hardness

Wear Surfaces Induction Hardened

Depth of Induction Hardness

Application

Tonnage limits

Most common tool profiles, high force capable

50 to 100 tons/meter (17 to 34 tons/ft)

HOW TO READ A MATE® PART NUMBER "3-4mm Tool profiles having STEEL 42 CRMO4 20-24 (UNI EN 10083 W.1. : 1.7225) 42 CrMo4 HRC 58-60 HRC : 1.7225) 2 STEEL 42 CRMO4 EN 10083 W.1. HARDENED R=95-105(UNI kg/mm INDUCTION TEMPERED(0.118-0.158"")" (58-60 HRC) ON WEAR thinPARTS cross sections Example: HOW TO 012.345S READ A MATE® PART NUMBER 2

15 to 60 tons/meter (5 to 20 tons/ft)

MATERIAL TYPE

3-4mm C45 (UNI EN 10083 W.1. : 1.1191) MATERIALSTEEL TYPEC45 Gray Mt 20-24 HRC 58-60 HRC MATERIAL TYPE INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS(0.118-0.158"")

STEEL C45 (UNI EN 10083 W.1. : 1.1191) Mt MATERIALSTEEL TYPE C45 ((UNI EN 10083 W.1. : 1.1191) INDUCTION TEMPERED (58-60 HRC) WEAR PARTS Mt STEEL C45 (UNI EN 10083 W.1.ON : 1.1191) HARDENED R=80-85 kg/mm2 INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS Tool profiles having STEEL C45 (UNI EN 10083 W.1. : 1.1191) INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS Mt 3-4mm 35 to 70 tons/meter STEEL C45 ((UNI EN 10083 W.1. : 1.1191) INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS Red Mt C45 20-24 HRC 58-60 HRC thinner or taller cross STEEL 42 CRMO4 (UNI EN 10083 W.1. : 1.7225) 2 HARDENED R=80-85 kg/mm INDUCTION TEMPERED (0.118-0.158"")" (58-60 HRC) ON WEAR PARTS Mt (12 to 24 tons/ft) 2 HARDENED R=95-105 kg/mm INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS sections STEEL ((UNI 10083 STEELC45 C45 ((UNI ENEN 10083 W.1. : W.1. 1.1191): 1.1191) Mt Mt STEEL 42 CRMO4 (UNI EN 10083 W.1. : 1.7225) 2 2 Mt HARDENED HARDENED R=80-85 kg/mm TEMPERED (58-60 HRC) ON(58-60 WEAR PARTS ON WEAR PARTS 2INDUCTION R=80-85 kg/mm INDUCTION TEMPERED HARDENED R=95-105 kg/mm INDUCTION TEMPERED (58-60 HRC) ON WEARHRC) PARTS

Mt

YellowMt

Mt

HARDENED R=95-105 kg/mm INDUCTION TEMPERED (58-60 HRC) ON WEAR PARTS

The numerical component identifies the tool profile. A profile is the image of a tool as shown in the catalog. Example: ® HOW TO 012.345S READ A MATE PART NUMBER The character component is used to identify the length of the tool. The numerical component identifies the tool profile. A profile is the image of a tool as shown in the catalog. ® The character component code is: Example: 012.345S HOWThe TOcharacter READ A MATE PART NUMBER component is used to identify the length of the tool. M Half Length The character numericalcomponent componentcode identifies The is: the tool profile. A profile is the image of a tool as shown in the catalog. S Full The character component is Length used to identify the length of the tool. Example: M Half Length F Segmented The character component code is: Length S Full Length The numerical component identifies profile. A profile is the image of a tool as shown A number inside the arrow identifies the the actualtool length of the tool in millimeters. M Half Length Length Fmm 415 For example: The character componentSegmented is used to identify the length of the tool. S arrow Fullidentifies Length the actual length of the tool in millimeters. A number inside the 415Fmm For example: Segmented The character component code is:Length

012.345S

TABLE OF CONTENTS AND MATERIAL SPECIFICATIONS

Clamping

From Wila Trumpf Style

Material Type

3

in the catalog.

A number inside the arrow identifies the actual length of the tool in millimeters. Half Length 415 mm For example: M

S

Full Length

F

Segmented Length

A number inside the arrow identifies the actual length of the tool in millimeters. For example: 415 mm

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

4

EUROPEAN PRECISION STYLE TO WILA TRUMPF STYLE PUNCH ADAPTERS 150 mm

60.919

835 mm

50.430

835

55.00

150 100

67.00

100

50.861

50.860

13 7

INCLUDES (2) CLAMPS WITH HARDWARE (1) 50.861 AND (1) 50.860

48

30 48

PUNCH AND DIE ADAPTERS

L H T/mt Mt H T/mt Mt CLAMP PLATES FOR DIE EXTENSION

L

415 mm

30

12 H CLAMP PLATE FOR DIE EXTENSION

CLAMP PLATE FOR DIE EXTENSION

H

60 60

European Precision Style to European Precision Style Extension Wila Trumpf Style Punch Adapter

DIE ADAPTERS 500 mm

500 mm

1000 mm

1000 mm

H T/mt Mt

H T/mt Mt 60.910

30.00

60.920

100

60.00

100

13.1 6.5

6.6

20.5

13.1 6.5

6.6

20.5 H H

60

60

European Precision Style to European to Wila Trumpf Precision Style Die Style Adapter Wila Trumpf Style

European Precision Style to Precision Style to WilaEuropean Trumpf Style Die Adapter Wila Trumpf Style

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

WILA TRUMPF STYLE TO EUROPEAN PRECISION STYLE PUNCH ADAPTERS 150 mm

200 mm

H T/mt Mt

150

80.00

50.502

100

200 220.00

USE WITH SAFETY CLAMP PLATE 50.571 OR 50.910

20

90

50.571

20 36

40 140 SAFETY CLAMP PLATE

40 H

H

USE WITH SAFETY CLAMP PLATE 50.499

50.910

60

(CLAMP PLATE INCLUDED WITH 50.502)

50

14

(WITH TANG PIN)

PUNCH AND DIE ADAPTERS

50.970

L

CLAMP PLATES FOR ADAPTERS L=150mm

60

L

H T/mt Mt

5

SAFETY CLAMP PLATE WITH POLYURETHANE FOR SEGMENTED PUNCHES

(WITH TANG PIN)

DIE ADAPTERS 415 mm 835 mm

H T/mt Mt 60.925

40.00

CLAMP PLATES FOR DIE EXTENSION 50.861

100

50.860

INCLUDES (2) CLAMPS (1) 50.861 AND (1) 50.860 WITH HARDWARE

48

12

48

60

H CLAMP PLATE FOR DIE EXTENSION

CLAMP PLATE FOR DIE EXTENSION

20 13

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

6

AMERICAN STYLE TO EUROPEAN PRECISION STYLE PUNCH ADAPTERS

L

150 mm

50.950

150

H T/mt Mt

CLAMP PLATES FOR ADAPTERS L=150mm

67.00 100

2.637(67)

2.362(60)

PUNCH AND DIE ADAPTERS

50.571

1.220(31)

SAFETY CLAMP PLATE

2.362(60)

50.910

0.551(14) 1.574(40) USE WITH SAFETY CLAMP PLATE 50.571 OR 50.910

SAFETY CLAMP PLATE WITH POLYURETHANE FOR SEGMENTED PUNCHES

DIE ADAPTERS/COMBINATION 415 mm

H T/mt Mt

835 mm

60.980

30

FOR USE WITH EUROPEAN PRECISION STYLE DIES 2.382(60.5)

100

3.346(85)

1.378(35)

FOR USE WITH WILA TRUMPF STYLE DIES .524(13.3)

.610(15.5)

.827(21)

.524(13.3)

.472(12)

2.382(60.5)

.500(12.70) Dimensions in inches(mm)

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

EUROPEAN PRECISION STYLE

7

PUNCH EXTENSIONS 200 mm

200 mm

H T/mt Mt

L 50.500

200 220.00

50.501

90

200 220.00

20

20

115

115

H

H

SAFETY CLAMP PLATE 50.499

SAFETY CLAMP PLATE 50.499

50

(CLAMP PLATE INCLUDED WITH 50.500)

50

(CLAMP PLATE INCLUDED WITH 50.501) 14

14

DIE EXTENSION

L

415 mm 835 mm

90

60.919

835

PUNCH AND DIE EXTENSIONS

7

7

H T/mt Mt

L

CLAMP PLATES FOR DIE EXTENSION

H T/mt Mt 55.00

50.861

50.860

100

48

48

12

H INCLUDES (2) CLAMPS WITH HARDWARE (1) 50.861 AND (1) 50.860

CLAMP PLATE FOR DIE EXTENSION

CLAMP PLATE FOR DIE EXTENSION

60

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

8

WILA TRUMPF STYLE PUNCH EXTENSIONS 150 mm

50 mm

L 50.410

H T/mt Mt

150 100.00

L 50.415

100

PUNCH AND DIE EXTENSIONS

20

50

H T/mt Mt 100.00

20

36

63

100

36

63

60

60

H

H

50 mm

150 mm

L 50.440

200 mm

L

H T/mt Mt

150 150.00

50.445

100

50

H T/mt Mt 150.00

L 50.503

100

200 220.00

90

20

20

20

H T/mt Mt

36

36

36 145

183

60

60

H

113

113

H

H

DIE EXTENSION 13.1

500 mm

L 60.960S

H T/mt Mt

500 50.00

100

20

75

H

WILA TRUMPF STYLE Extension

13 30

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

CLAMP PLATES

9

CLAMP PLATES FOR ADAPTERS – L=150mm CLAMP PLATES INCLUDE 2 BOLTS, 2 SPRINGS, 1 CLAMP

50.910

60

CLAMP PLATES

60

50.571

SAFETY CLAMP PLATE

SAFETY CLAMP PLATE WITH POLYURETHANE FOR SECTIONED UPPER TOOLS

50.551

50.905

60

60

QUICK SAFETY CLAMP PLATE

50.903

60

60

50.900

QUICK SAFETY CLAMP PLATE WITH POLYURETHANE FOR SECTIONED UPPER TOOLS

QUICK CLAMP PLATE WITH FOLDAWAY LEVER

QUICK SAFETY CLAMP PLATE FOLDAWAY LEVER WITH POLYURETHANE FOR SECTIONED UPPER TOOLS

EQUIPMENT FOR DOUBLE CLAMPING PLATE – L=150mm INCLUDES 2 BOLTS, 2 SPRINGS, 1 CLAMP, 2 NUTS

50.577

USE WITH SAFETY CLAMP PLATE 50.571, 50.910, 50.551, 50.905, 50.900, OR 50.903

CLAMP QUANTITY GUIDE LENGTH QUANTITY 1000mm 2100mm 3100mm 4100mm

5 10 15 20

[Dimensions in Inches (mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

10

EUROPEAN PRECISION STYLE ADAPTERS H T/mt Mt

L

150 mm

50.671 13

150 100.00

50.959

100

7

H T/mt Mt

L

150 mm

150

60.00

100

13

MANUAL AND ADJUSTABLE ADAPTERS

7 30

30 40

26 H

H USE WITH SAFETY CLAMP PLATE 50.571, 50.910, 50.551, 50.905, 50.900, OR 50.903

50.712

13 14

Extension (Manual Adapter)

L

150 mm

H T/mt Mt

50.666

150

100.00 100

50.668

150

120.00 100

50.512

150

150.00 100

Extension (Manual Adapter)

L

150 mm

H T/mt Mt

50.667

150

120.00 100

50.669

150

150.00 100

20 7

150

150

H

H

CLAMP PLATES NOT INCLUDED

CLAMP PLATES NOT INCLUDED

Extension (Adjustable Adapter)

Extension (Adjustable Adapter)

CLAMP QUANTITY GUIDE LENGTH QUANTITY

[Dimensions in Inches (mm)]

1000mm 2100mm 3100mm 4100mm

5 10 15 20

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

EUROPEAN PRECISION STYLE CLAMPING

11

H T/mt Mt

L

150 mm

50.200

150

100.00 100

50.210

150

120.00 100

50.220

150

150.00 100

L

150 mm

50.250

H T/mt Mt

150 150.00

100

20 7

H H

Fast Manual Clamping European Precision Style

Fast Manual Clamping European Precision Style

General guideline: 5 clamps per meter.

OPERATION ILLUSTRATION

SWING™ FAST MANUAL CLAMPING

SWING

™

FAST MANUAL CLAMPING

YouTube Video - SWING™ Fast Manual Clamping

CLAMP QUANTITY GUIDE LENGTH QUANTITY 1000mm 2100mm 3100mm 4100mm

5 10 15 20

[Dimensions in Inches (mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

EUROPEAN PRECISION STYLE URETHANE HOLDER

AMERICAN STYLE URETHANE HOLDER

410 mm

45.021

415 mm

45.025

830 mm

SET ASSEMBLY

835 mm

SET ASSEMBLY

60

60

60

25

25

60

PN 45.017

PN 45.017

PN 60.100

20.272

835 mm

AMERICAN STYLE URETHANE HOLDER

415 mm

45.022

415 mm

45.026

835 mm

SET ASSEMBLY

835 mm

SET ASSEMBLY

96

96

96 50

50

PN 45.018

60

46 PN 45.018

60

60 20

PN 60.100

20.273

835 mm

PN 60.200

AMERICAN STYLE URETHANE HOLDER

WILA TRUMPF STYLE URETHANE HOLDER

EUROPEAN PRECISION STYLE URETHANE HOLDER 415 mm

96

96

96

46

46

50

415 mm

415 mm

45.023

835 mm

SET ASSEMBLY

45.027

835 mm

SET ASSEMBLY

77

60

60

PN 60.100

415 mm

45.024

415 mm

45.028

835 mm

SET ASSEMBLY

835 mm

SET ASSEMBLY

155

155

102

102

100

60

60

PN 45.020

PN 60.100

16

PN 45.020

16

60

16

100

100

46

46

102

155

46

20.274

835 mm

AMERICAN STYLE URETHANE HOLDER

PN 60.200

WILA TRUMPF STYLE BAR INSERT 410 mm

60.100

12

410 mm

.472(12) .839(21.3)

830 mm

17 9.5

.374(9.5) 6

22.5

830 mm

AMERICAN STYLE BAR INSERT

.622(15.8)

415 mm

PN 60.200

WILA TRUMPF STYLE URETHANE HOLDER

EUROPEAN PRECISION STYLE URETHANE HOLDER

20

PN 45.019

20

PN 45.019

20

60

100

100

100

46

125

77

46

125

77

46

125

13

.500(12.7)

[Dimensions in Inches (mm)] © Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

60.200

.236(6)

415 mm

PN 60.200

WILA TRUMPF STYLE URETHANE HOLDER

EUROPEAN PRECISION STYLE URETHANE HOLDER

60

60

25

25

25

25

20.271

835 mm

20

POLYURETHANE HOLDERS

415 mm

WILA TRUMPF STYLE URETHANE HOLDER

20

12

POLYURETHANE HOLDERS

POLYURETHANE

13

FOR USE WITH THIN AND DELICATE MATERIALS.

URETHANE HOLDER

URETHANE

415 mm

URETHANE WITH HOLE

415 mm

20.271

835 mm

415 mm

45.011

835 mm

45.015

835 mm

60

URETHANE HOLDER 415 mm

20.272

835 mm

25 25

URETHANE 415 mm

ø 10

60

25

POLYURETHANE

25

25

25

URETHANE WITH HOLE 45.010

835 mm

415 mm

45.014

835 mm

96

50

96

46

50

ø 25

50

50

50

20

60

URETHANE HOLDER 415 mm

20.273

835 mm

URETHANE 415 mm

URETHANE WITH HOLE 45.009

835 mm

415 mm

45.013

835 mm

125 77

100

50

20

50

46

45

75

URETHANE HOLDER 415 mm

75

20

60

20.274

835 mm

URETHANE 415 mm

URETHANE WITH HOLE 45.008

835 mm

415 mm

45.012

835 mm

155

60

100

100

50 100

16

60

20

46

50

102

90A

Red

25% deflection

Mild steel

80A

Green

35% deflection

Aluminum

60A

Yellow

40% deflection

CU & Alum [Dimensions in Inches (mm)]

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

SOLUTION GALLERY

14

SOLUTION GALLERY

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

SOLUTION GALLERY

15 SOLUTION GALLERY

© Mate Precision Tooling | 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone: 763.421.0230 Fax: 763.421.0285 | mate.com

LIT01135 Rev B PN 2015

visit mate.com

MATE PRECISION TOOLING WORLDWIDE HEADQUARTERS: 1295 Lund Boulevard, Anoka, Minnesota 55303 USA Tel +1.763.421.0230 Fax +1.763.421.0285 mate.com The Mate Logo is a registered trademark of Mate Precision Tooling Inc. Amada Promecam is a registered trademark of Amada Europe Corporation Trumpf is a registered trademark of Trumpf GMBH & Co. Wila is a registered trademark of WILA B.V.

© 2015 Mate Precision Tooling Inc.

LIT01135 Rev B