Manual plasma cutting equipment Plasma cutting packages

Manual plasma cutting equipment Plasma cutting packages ESP 150 This heavy-duty, water-cooled plasma cutting and gouging system provides the perfect ...
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Manual plasma cutting equipment Plasma cutting packages

ESP 150 This heavy-duty, water-cooled plasma cutting and gouging system provides the perfect solution for production cutting and plasma gouging. The ESP 150 can cut up to 51 mm manually and can sever 63 mm, using either an Ar/H2 mixture or compressed air. Gas options for higher quality cuts, especially on aluminium and stainless, resulting in lower total operating costs – the PT 26 torch cuts with nitrogen or argon-hydrogen mixtures; choice of carbon dioxide, air, nitrogen or oxygen for torch cooling.

Delivery includes The ESP 150 package includes a 7.6 m leather protected PT 26 torch, torch wear part kit, 7.6 m work cable, dual cylinder rack/ wheel kit, regulators/filters, torch hooks, torch coolant and gas hose. ESP 150 Mains supply, V/Hz Fuse, slow, A Mains cable, Ø mm2 Max load at 100% duty cycle, A Setting range, A Open circuit voltage, V Air, l/min Pressure, bar Cutting capacity, Fe mm Cutting capacity, SS mm Cutting capacity, Al mm Weight, kg

400/50 70 4x25 140 50-150 370 113/95/95 7/7/7 40/50 25/38 40/50 308

Ordering information ESP 150, CE, 7.5 m torch, 400 V Optional accessories: Torch PT 26, 70°, 15 m Torch PT 26, INLINE, mech, 7.6 m Torch PT 26, INLINE, mech, 15 m Remote hand switch Leather protection for torch hose 7.6 m Leather protection for torch hose 15 m

0558 003 472 0558 002 209 0558 002 320 0558 002 321 0558 003 796 0558 002 921 0558 002 922

Manual plasma cutting equipment Plasma torches Plasma gouging

and aluminium). Only two parts need to be changed (no tools needed) to gouge instead of cut – the nozzle and an additional metal gouging heat shield.

Plasma gouging is an effective way of removing material, when preparing for the next layer to be welded or for removing faults. Generally speaking, the advantages of using plasma instead of carbon rods are 50% less noise, 50% fewer particles in the air, 50% less energy consumed, no carbon deposits in the material and the fact that gouging can be performed on all materials (even high-alloyed

Ordering information

Wear part kits

Ordering information

These wear part kits organize your plasma cutting wear parts for more efficient handling. Includes: electrodes, swirl baffle, nozzles, heat shield etc.

Torch guide kits The deluxe guide kit can be used for straight line, circular (45 to 1050 mm) or bevel plate edge preparations. Position using pin on rivot mark, magnet or suction cup. The same kit can be used for torches PT 17, 23, 25, 27, 31XL, 32EH, 34 and 38. A basic kit for plasma cutting torches PT 17, 23, 25, 27, 31XL, 32EH, 34 and 38 with circular guide (45 to 750 mm) using pin on rivot mark is also available.

PT 26 This versatile, easy-to-use, 300 Amp, water-cooled plasma cutting torch provides superior performance for a full range of manual and mechanised cutting. Available in a manual version and a mechanised version (IN-LINE). Used on ESP 150.

PT 31XL The PT 31XL is the smallest 50 A plasma cutting torch on the market. Designed for superior operator comfort. Rated at 50 A in continuous operation. Specially designed to make it easy to access places that are difficult to reach. For drag cutting with HF starts. PT31XL is used on CaddyCut, HandyPlasma 50 and PCM 500i. PT31XLPC is a PT31XL with torch connections for PC650.

Gouging nozzle, PT 26 Close proximity shield, PT 26 Gouging nozzle, PT 38 60A Gouging shield, PT 38 60A Gouging nozzle, PT 38 90A Gouging shield, PT 38 90A

Wear parts kit, PT 26 Wear parts kit, PT 31XL, 35A Wear parts kit, PT 31XL, 50A Wear parts kit PT38, 60A Wear parts kit PT38, 90A

0558 003 718 0558 003 715 0558 008 588 0558 008 591 0558 007 681 0558 008 186

0558 002 864 0558 003 462 0558 003 464 0558 003 419 0558 007 640

Ordering information Deluxe cutting guide kit, PT 17, 23, 25, 27, 31XL, 32EH, 34 and 38 0558 003 258 Basic circle guide kit, PT 23, 27, 31XL, 32EH, 34 and 38 0558 002 675

Ordering information PT 26, 70°, 7.6 m PT 26, 70°, 15 m PT 26, IN-LINE, 7.6 m PT 26, IN-LINE, 15 m Electrode, air N, N/H Electrode Ar/H (H35) Nozzle, 150 A, w O-ring Nozzle, gouging, with O-ring Heat shield Stand-off guide Remote hand switch Baffle tube with O-rings Insulator with O-rings Torch head with O-rings PT 26

0558 002 208 0558 002 209 0558 002 320 0558 002 321 0558 003 722 0558 003 723 0558 003 717 0558 003 718 0558 003 714 0558 003 713 0558 003 796 0558 003 708 0558 003 711 0558 003 719

Ordering information Heat shield Nozzle, 35/40 A Swirl baffle Electrode Plunger Replaceable seat Torch body Nozzle, 50 A PT 31XL, 4.5 m torch PT 31XL, 7.6 m torch PT 31XLPC, 7.6 m torch

0558 000 509 0558 000 508 0558 000 506 0558 000 507 0558 000 511 0558 000 510 0558 000 790 0558 000 513 0558 001 466 0558 000 690 0558 005 393

Manual plasma cutting equipment Plasma torches PT 37 The PT37 is a mechanized torch for use with PC900 and PC1600

PT 38 The PT38 has an ergonomic handle for operator comfort with big face switch maximizes convenience when wearing welder’s gloves. Low operating costs since it is easily repairable in the field with minimum part configurations and moulded strain relief for secure torch leads. PT38 is used on PC900 and PC1600

Ordering information PT-37 Torch with rack 7.6m. PT-37 Torch without rack 5.2m Plug N Play Mechanized kit Remote Hand Switch , 7,6m lead

0558004862 0558004895 0558007885 0558008349

Ordering information PT 38, 7.6 m PT 38, 15 m Nozzle, 90 A Nozzle, 60 A Nozzle, 40 A drag Nozzle gouging 90A Nozzle gouging 60A Electrode Insulator PC900 Insulator PC1600 Heat shield, CE Heat shield gouging 90A Heat shield gouging 60A Stand off guide 90A Stand off guide 60A PT 38 Torch head O-ring lubricant

0558 006 786 0558 006 787 0558 007 680 0558 008 417 0558 007 682 0558 007 681 0558 008 588 0558 005 220 0558 005 217 0558 004 870 0558 008 094 0558 008 186 0558 008 591 0558 006 614 0558 008 592 0558 006 789 0558 000 443

PowerCut™ 650

Flexible plasma cutting package for cutting up to 16 mm material thicknesses PowerCut™ 650 is a very powerful plasma cutting package in a tough casing, making it suitable for most plasma cutting applications. It cuts mild steel with quality from thin plate up to 16 mm (severs 19 mm). It also cuts aluminium and stainless steel. Compact portable design – Goes to the job, easily moved about Versatile - Perfect for construction work, production cutting cutting, using it in a hire fleet or for maintenance and repair work. Performance Delivers big machine cutting power in a rugged, lightweight package. Built-in line conditioner – handles poor power lines. Patented nozzles – extended shape gives good visibility and good consumable life. life Long life and reliability Long-life wear parts and repairable torch minimizes operating costs. Easy to use Arrives ready to cut, with torch connected and front end d parts t iin place. l D Drag or stand-off t d ff cutting tti – easy operation with little or no training. Template following feature – easily duplicates curves or straight lines. Cuts straight through a drawing, scale 1:1, facilitating low series production. Trigger lock-in for long-cut operator comfort. Troubleshooting light on front panel.

Accessories • The Deluxe torch guide kit for circles of 45 to 1060 mm diameter. Centre is fixed by pin, magnet or suction cup. Also for straight line or bevel cutting. • The basic guide kit for circles of 45 to 710 mm diameter. Centre fixed with pin. • Torch wrap keeps your cables tidy in the workshop or during transport. Also contains holder for easy access to the wear part kit. • Wheel kit makes it even easier to move around the workshop. • Multiple use and transportable • Compact p

The PT-31XLPC Torch The torch and the power source have been designed to optimise performance, with 4 wear parts and increased wear part lifetime. The result is exceptional - higher production rates at a low cost.

• Long wear part lifetime • Trigger lock function • Drag cutting or cut with stand-off • Easy to use with templates or cut through paper drawings • Good total economy • Perfect for repair and maintenance, construction or blacksmith work

XA00154120

Technical data Main voltage, V Hz Fuse (slow), A (230V/400V) Mains cable, Ø mm² (230V/400V) Permitted load at (40°C) 40% duty cycle, A Setting range, A Open circuit voltage, V Power factor at maximum current, Efficiency at maximum current % Dimensions LxWxH, mm Weight, kg Enclosure class Application classification Air supply needed l/min / bar Standards

230, 3~ 50/60 +/- 10% 400 3~ 400, 3 50/60 +/ +/- 10% 25 / 16 4x6/4x4

Operating temperature, °C

40 10 - 40 290 0.76 85 406 x 318 x 419 25 IP 23S S 118 / 5.5 IEC/EN 60974-1 IEC/EN 60974-10 -10 to +40

Manual cut capacity: Mild steel, cuts/severs, mm Stainless steels, cuts/severs, mm Aluminium, cuts/severs, mm

16 / 19 12 / 16 16 / 19

Description Item no. PowerCut™ 650 CE 3 ph 230V 0558 004 800 PowerCut™ 650 CE 3 ph 400V 0558 004 801 (Includes PT-31XLPC torch, 7.6 m, mains cable and wear part kit. In the 400V version plug is also included)

PowerCut™ 650 with PT31XLPC torch, optional torch wrap/wear part kit holder and wheel kit

The PowerCut™ 650 comes out of the box ready to use. The torch is attached with parts in place, primary cord is attached and the filter regulator is installed. Just air, plug it in and cut. cut Start-up Start up wear parts kit hook up the air included.

Accessories

Wear part kit for torch PT-31XLPC

Description Wheel kit Torch wrap Torch PT-31XLPC PT-31XLPC, 7 7.6 6m Wear part kit PT-31XLPC Plasma Flow Measuring Kit Torch Guide Kit Deluxe Torch Guide Kit Basic

Item no 0558 003 399 0558 003 398 0558 005 393 0558 005 392 0558 000 739 0558 003 258 0558 002 675

Wear part kit 0558 003 301 includes the main wear parts (items can be ordered separately): Description p Heat Shield Nozzle 30/40A Swirl baffle Electrode

Part Number 0558 000 509 0558 000 512 0558 000 506 0558 000 507

Electrode Nozzle Swirl baffle Basic kit

Deluxe kit

Heat shield

Qty Q y 1 3 1 2

2011-02-08 / ESAB B reserves the right to alterr specifications without prior notice

Ordering information

PowerCut™ 900

Powerful plasma cutting package for cutting up to 25 mm material thicknesses P PowerCut™ C t™ 900 iis made d ffor all ll ttypes off cutting within production, repair, maintenance and assembly. Use on all electrically conductive materials, e.g. mild steels, aluminium and “stainless steels”. This rugged, easy to use, power efficient unit, offers excellent cutting, piercing and gouging properties. It can also be adapted for mechanization. Performance • Blowback technology – eliminates high-frequency starts that can disrupt electronic controls and nearby computer systems • Auto-modes Auto modes (gouge, (gouge grate grate, and normal modes) switch between modes automatically, tailoring your application without manually changing settings on the power source • Gouging capability – PowerCut™ delivers the extra output voltage needed for superior plasma gouging capability

Long life & reliability • Rugged design – PowerCut™’s external housing design is durable, damage-resistant, corrosionresistant and weather resistant, while remaining lightweight for portability • Suspended electronics – sensitive internal electronics are suspended from the aluminium frame, insulating them from shock and vibration • Sealed switches – silicone-sealed switches are immune to corrosion, as well as dust and dirt infiltration • Automatic fan control – the cooling fan is automatically controlled to run only when necessary, to conserve energy and reduce ingested dust and dirt • Built-in p power line conditioner – p protects against g damage from power line noise and spikes, even with poor-quality power

The torch • Ergonomic handle for operator comfort • Big face switch maximizes convenience when wearing welder’s gloves. • Blowback technology • Easily repairable in the field • Minimum part configurations • Moulded strain relief for secure torch leads XA00150120

Easy y to use • Tool-less quick disconnect torch – disconnects from the machine without the use of wrenches or special tools. Easily disconnect your PT-38 torch for storage, repairs or replacement, or attach a PT-37 mechanized torch for mechanized applications • Digital readout display – easy to read and shows the exact pressure or amperage, amperage so you can operate with confidence. The display also shows help codes to assist in troubleshooting minor errors, reducing downtime • Torch wrap and wear parts kit holder – standard on all packages. Also gives easy access to the included wear part kit.

Mechanization • Plug-n-play optional kits – easily transform your manual cutting system into a powerful mechanized system for your gantry machine. • Powerful performance – PowerCut™offers the highest speeds and thickness capabilities, as well as high duty cycle ratings, for outstanding productivity p y and performance p • Powerful economy – through a combination of long part life, high speeds and simple torch design, the PowerCut™ offers the lowest cost per cut meter of any machine in its price class • Powerful durability – this robust cutting unit stands up to rugged treatment and outdoor use, plus cuts up to 25 mm metal with ease • Po Powerful erf l ease of operation – with ith feat features res s such ch as the tool-less quick disconnect torch and a digital readout display, the PowerCut™ is easy to set up and operate, increasing productivity and reducing downtime

Technical data Mains voltage, V/Ph Hz Fuse (slow), A 400V / 230V Mains cable, Ø mm² Permitted load at 60% duty cycle, A/V 100% duty cycle, A/V Power factor at maximum current Efficiency at maximum current, % Setting range, A Open circuit voltage, V Air requirements l/min / bars Dimensions lxwxh, mm Weight, kg Enclosure class Standards Operating temperature, °C Manual cut capacity Cuts, mm / inch Severs, mm / inch Mechanized cut/pierce capacity Maximum, mm / inch Severs, mm / inch

400, 3~ 50/60 +/- 10% 230 3 230, 3~ 50/60 +// 10% 16 / 25 4x6 60/120 50/120 0,90 87 20-60 290 236 / 6.2 630 x 322 x 379 35 IP23S IEC/EN 60974-1 IEC/EN 60974-10 -10 to +40 25 / 1 32 / 1¼ 13 / ½ 22 / ⅞

Ordering information Description PowerCut™ 900 CE,, 3ph p 230V PowerCut™ 900 CE, 3ph 400V

Item no 0558 008 124 0558 008 136

(includes PT-38 torch, 7.6 m, mains cable/plug*, wear part kit and torch wrap) 0558 008 123 0558 008 135

(includes torch wrap and mains cable/plug*, (NOTE! no torch or wear part kit))

Wear parts for torch PT-38 (60A)

Accessories Description 60A PT-38 Wear Parts Kit CE Plasma Flow Measuring Kit Torch Guide Kit Deluxe, max 1050 mm Radius Torch Guide Kit Basic, 45 to 750 mm Radius p Heavyy Dutyy Water Separator Trolley PT-38 Torch,15.2 m / 50 ft

Item no 0558 008 419 0558 000 739 0558 003 258 0558 002 675 0558 007 897 0558 007 898 0558 006 787

Mechanization kits Description CNC Cable interface 15 m/ 50 ft Plug N Play Mechanized kit (for PC900) R Remote t Hand H dS Switch it h 7,6 7 6 m / 25 ft PT-37 Torch with rack 7.6 m / 25 ft PT-37 Torch without rack 5.2 m / 17 ft * Plug included only in the 400V versions

Item no 0558 004 215 0558 008 284 0558 008 349 0558 004 862 0558 004 895

Stand-off Guide 0558 008 592 (0558 008 590 + 0558 006 611)

Drag Nozzle 40A 0558 007 682

Gouging Nozzle 60A Gouging Heat Shield 0558 008 588 0558 008 591 (0558 006 601 + 0558 006 611)

2011-05-09/ ESAB B reserves the right to alter specifications without priorr notice

PowerCut™ 900 CE, 3ph 230V PowerCut™ 900 CE, 3ph 400V

PowerCut™ 1600

Powerful plasma cutting package for cutting up to 38mm material thicknesses For all types of heavy duty cutting and gouging within production, repair, maintenance and assembly. Use on all electrically conductive materials, e.g. mild steels, aluminium and “stainless steels”. This rugged, rugged easy to use use, power efficient unit unit, offers excellent cutting, piercing and gouging properties. It can also be adapted for mechanization. Runs off your mains supply together with compressed air or Nitrogen.

Performance • Blowback technology – eliminates high-frequency starts that can disrupt electronic controls and nearby computer systems • Auto-modes (gouge, grate, and normal modes) switch between modes automatically, tailoring your application without manually changing settings on the power source • Gouging capability – PowerCut™ delivers the extra output voltage needed for superior plasma gouging capability

Long life & reliability • Rugged design – PowerCut™ ’s external housing design is durable, damage-resistant, corrosion-resistant and weather resistant, while remaining lightweight for portability • Suspended electronics – sensitive internal electronics are suspended from the aluminium frame, insulating them from shock and vibration • Sealed switches – silicone-sealed switches are immune to corrosion, as well as dust and dirt infiltration • Automatic fan control – the cooling fan is automatically controlled to run only when necessary, to conserve energy and reduce ingested dust and dirt • Built-in power line conditioner – protects against damage from power line noise and spikes, even with poor-quality power

The PT-38 manual cutting torch • Ergonomic handle for operator comfort • Big face switch maximizes convenience when wearing welder’s gloves. • Blowback technology • Easily repairable in the field • Minimum part configurations • Moulded strain relief for secure torch leads

XA00150220

Easy to use • Tool-less quick disconnect torch – disconnects from the machine without the use of wrenches or special tools. It is easy to disconnect the PT-38 torch for storage, repairs or replacement, or to attach a PT-37 mechanized torch for mechanized applications • Digital readout display – easy to read and shows the exact pressure or amperage amperage, so you can operate with confidence confidence. The display also shows help codes to assist in troubleshooting minor errors, reducing downtime • Trigger lock function permits releasing switch for long cuts. • Torch wrap and wear parts kit holder – standard on all packages. The holder lets you neatly wind up torch and cables for convenient storage. Also gives easy access to the included wear part kit.

M h i ti Mechanization • Plug-n-play optional kits – let you easily transform your manual cutting system into a powerful mechanized system for your gantry machine. • Powerful performance – PowerCut™ offers the highest speeds and thickness capabilities, as well as high duty cycle ratings, for outstanding productivity p y and performance p • Powerful economy – through a combination of long part life, high speeds and simple torch design, the PowerCut™ offers the lowest cost per cut meter of any machine in its price class • Powerful durability – this robust cutting unit stands up to rugged treatment and outdoor use, plus cuts up to 38mm metal with ease • P Powerful f l ease off operation ti – with ith features f t such h as the tool-less quick disconnect torch and a digital readout display, the PowerCut™ is easy to set up and operate, increasing productivity and reducing downtime

Technical data

Manual cut capacity p y Cuts, mm/inch Severs, mm/inch Mechanized pierce capacity Maximium, mm/inch

400, 3~ 50/60 +/ -10% 25 4x6 90/115 70/115 0,72 0,89 20-90 280 236 / 6.2 706 x 322 x 379 41 IP23S IEC/EN 60974-1-10 -10 to +40 20

Wear parts for torch PT-38 38 / 1½ 45 / 1¾ 19 / 3/4

Ordering information Description PowerCut™ 1600 400V CE (package with 7,6 m long PT-38 torch)

Item no 0558 007 235

PowerCut™ 1600 400V CE 0558 007 234 (separate power source without torch & wear part kit)

Gouging Nozzle 0558 007 681

Optional accessories 90A PT-38 Wear Parts Kit CE Plasma Flow Measuring Kit Torch Guide Kit Deluxe max 106 cm Radius Torch Guide Kit Basic: 44.5 to 71 cm Radius Heavy Duty Water Separator Trolley PT-38 Torch,15.2 m / 50’ Wear part kit PT-38, 90A, CE

Heat shield 0558 008 094

Insulator 0558 004 870 Electrode 0558 005 220 Nozzle 90A 0558 007 680

0558 007 640 0558 000 739 0558 003 258

Stand off Guide Stand-off Complete 90A , 0558 006 614 -Blue body with O-ring 0558 006 611 - O-ring, separate 0558 000 734 - Metal stand-off 0558 006 613

0558 002 675 0558 007 897 0558 007 898 0558 006 787 0558 007 640

Drag g Nozzle 40A 0558 007 682

Gouging Heat Shields Complete 90A , 0558 008 186 - Blue body 0558 006 611 - O-ring 0558 000 734 - 90A metal shield 0558 006 601

Mechanization kits CNC Cable interface 15.2m Pl g N Pla Plug Play Mechani Mechanized ed kit Remote Hand Switch , 7,6m lead PT-37 Torch with rack 7.6m / 25’ PT-37 Torch without rack 5.2m / 17’ Torch Holder

0558 004 215 0558 007 885 0558 008 349 0558 004 862 0558 004 895 0558 005 926

METALVAR d.o.o Ivekoviceva 4 10000 HR Zagreb Croatia Phone: +385 (0) 600 5703 Fax: +385 (0) 600 5704 Email: [email protected] Website: www.metalvar.hr

PowerCut ™ 1600 package with optional cart

2011-02-01 / ESA AB reserves the right to alte er specifications without prio or notice

Mains voltage, V/Ph Hz Fuse (slow), A Mains cable cable, Ø mm mm² Permitted load at 60% duty cycle, A/V 100% duty cycle, A/V Power factor at maximum current Efficiency at maximum current, % Setting range, A Open circuit voltage, V Air requirements l/min / bars Di Dimensions i lxwxh, l h mm Weight, kg Enclosure class Standards Operating temperature, °C Recommended generator power kW