Magnetic Filter---Magnetic Separator By Great Magtech Electric

1. Bullet Magnets, Pipeline Magnets Magnetic Liquid Trap Filter

2. Chute Magnet / Magnetic Drawer Hump Magnet

3. Plate Magnets / Overband Magnet Suspension Magnets

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Magnetic Filter---Magnetic Separator

4. Drum Magnets Magnetic Pulley

5. Magnetic Grill Grate Magnets

6. Bar Magnets Magnetic Filter Bar

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1.1 Bullet Magnets--Pipeline Magnets

1.1 Bullet magnet Housed bullet magnets remove ferrous elements, especially nuts, bolts, washers, staples, rust etc., from pneumatic lines and conventional supply lines. Usually used in first phase pneumatic systems for tramp metal removal and installed where ingredients enter the lines as well as at the first processing stage. The unit is designed to prevent ferrous items damaging expensive equipments, such as grinders, mixers and screw conveyors. The ‘bullet’ magnet is mounted in the center of a casing of stainless steel. Designed to not affect product flow. Stainless steel 304 and 316. Decomposed for easy cleaning. Light and compact.

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1.1 Bullet Magnets--Pipeline Magnets

Left: without Flange, Right: with Flange Item no.

A

B

C

E

F

capacity (t/u)**

BM-100 BM-150 BM-200 BM-250 BM-300 BM-400 BM-500

100 150 200 250 300 400 500

550 600 650 750 850 950 1100

180 230 280 330 400 500 600

220 275 345 430 485 620 780

240 310 405 490 550 665 770

6 20 50 75 100 150 200

Sanitary model of a tube magnet system with DIN 2576 ND10 flanges* Item no. BM-100F BM-150F BM-200F BM-250F

NW 100 150 200 250

B 578 632 686 790

C 220 285 340 395

E 220 275 345 430

F 240 310 405 490

capacity (t/u)** 6 20 50 75

All dimensions in mm applies to dry, granular materials

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1.2 Magnetic Liquid 1.2 Magnetic Liquid Trap Filters are Trap Filter designed to remove ferrous contaminants from liquids, syrups, food, Chemical, Paint, Printing Ink, Lubrication Oil, Cutting Oil, Ceramic, Colorant, Sugar and Pulp in wet. The high intensity neodymium magnetic rods are assembled or welded in an Easyclean assembly. The rod assembled guarantees maximum exposure of contaminants to the magnetic field without impeding flow. Used in liquid and slurry applications Filters are available in two versions: single wall or insulated. Insulated filters are used for applications where high line temperature is essential to maintain the viscosity of the product e.g. chocolate, syrups, jaMLT, sauces. Both versions are tested and certified with a maximum pressure of 6 bar standard. A 20 bar maximum pressure version is available on request. All contact parts are stainless steel 304 and 316. Wide variety of magnetic tube selection. Available ferrule and flange fitting. Standard acid cleaning finish for inside and out. Also available buffing finish. Material: SUS304, SUS316L

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1.3 Magnetic Strainer Series Normal Pressure

QTY of Tube Magnets

Model No.:

Connection

MS-25A

25A Flange

5 Pcs

MS-40A

40A Flange

5 Pcs

MS-50A

50A Flange

MS-60A

60A Flange

MS-80A

80A Flange

7 Pcs

MS-100A

100A Flange

7 Pcs

1.0 MPa

7 Pcs 7 Pcs

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Magnetic Liquid Trap Series Nominal Diameter

Nominal Diameter

Φd (mm)

H (mm)

MLT-1S

1S

25.4

200

MLT-1.5S

1.5S

38.1

200

MLT-2S

2S

50.8

230

MLT-2.5S

2.5S

63.5

240

MLT-3S

3S

76.3

255

MLT-2.5S

3.5S

89.1

260

MLT-4S

4S

101.6

270

φD Normal QTY of Tube (mm) Pressure Magnets 5 Pcs

114.3

5 Pcs 7 Pcs

139.8

0.7MPa

7 Pcs 7 Pcs 7 Pcs

165.2

7 Pcs

For Food Grade; Custom made can be arranged

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2.1 Chute Magnet / Magnetic Drawer 2.1 Chute Magnet / Magnetic Drawer separator are usually installed in gravity pipes for quick access to magnets and chutes to remove larger items such as nuts, bolts and washers, preventing damage to process machinery, for various industries such ceramics, glass, food, in organic fertilizer ect. Drawer in housing type ferrous metal separators are designed to allow quick and easy removal of tramp of metals in adjusted intervals, virtually no reduction in product flow rate and easy installation with connection of flange or ferrule.

In manual cleaning system, the operator pulls out the drawer by holding the handles in the front of housing. In automatic cleaning system, the same operating is done by two pneumatic pistons instead.

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2.1 Chute Magnets Series

Model

Post size A(mm)

Magnet size 190L

CM-150A

150A(φ165.2)

240L CM-200A

200A(φ216.3)

290L CM-250A

250A(φ267.4)

340L CM-300A

300A(φ318.5)

Quantity of tube magnets

Casing height

2-layer type

7pcs(4+3)

330

3-layer type

10pcs(3+4+3)

390

4-layer type

14pcs(3+4+3+4)

450

2-layer type

9pcs(5+4)

330

3-layer type

13pcs(4+5+4)

390

4-layer type

18pcs(4+5+4+5)

450

2-layer type

11pcs(6+5)

330

3-layer type

16pcs(5+6+5)

390

4-layer type

22pcs(5+6+5+6)

450

2-layer type

13pcs(7+6)

330

3-layer type

19pcs(6+7+6)

390

4-layer type

26pcs(6+7+6+7)

450

Magnetic power

12,000 gauss 10,000 gauss 9,000 gauss 3,000 gauss

※We accept custom design and requests on number of tube magnets.

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2.2 Hump Magnet 2.2 Hump magnet are used in situations where ferrous particles have to be removed thoroughly from large quantities of raw materials, used in gravity flow or pneumatic applications forcing product flow into the magnetic fields. Hump magnets are available in manual and automatic models and are strongly built with a S304 or S316 stainless steel or steel housing. GME Hump magnets have a wide range of uses and are easy to incorporate in existing systems. A valve box is built in to the Hump magnets to remove the ferrous particles that have been collected. Once the valve box has been opened, the magnets can be turned away and the ferrous particles will then drop out of the system via the side exit. Both manual and pneumatic versions are available in all models. With the pneumatic versions, a push of a button is sufficient to remove all the ferrous particles collected in the valve box chamber. Optionally, this type can be supplied with an electrically operated valve. All the components of the pneumatic system conform to the ISO and CETOP standards.

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2.2 Hump Magnet Rare earth or ceramic designs Dust tight, food grade gasketing All stainless steel, welded construction Available in a wide range of plate magnet styles & strengths Sanitary construction options

Model

Spout

Dimension A

Dimension B

Dimension C

Dimension D

Capacity

Round / Square

inch/mm

inch/mm

inch/mm

inch/mm

CU/FT Hour

Ceramic

NdFeB

HMC8

HMN8

4

102

8

203

7

178

30

762

19

482

1200

HMC10

HMN10

6

152

10

254

7

178

30

762

19

482

2700

HMC16

HMN16

8

203

16

406

7

178

30

762

19

482

4800

HMC24

HMN24

10

254

24

610

7

178

30

762

19

482

7500

HMC30

HMN30

12

305

30

762

8

203

36

914

22.5

572

10800

HMC36

HMN36

14

358

36

914

8

203

36

914

22.5

572

14700

HMC48

HMN48

16

406

48

1219

8

203

36

914

22.5

572

19200

※Note: Dimensions are for reference only. Please contact us for proper size and selection Due to ongoing product development, certain specifications are subject to change without notice 11

3.1 Plate Magnets 3.1 Positioned above conveyors to prevent foreign bodies being introduced to grinders, screws and other valuable tools. Plate Magnets can be used in harsh environments, humidity and temperatures. Wide range of use over or under the shooter, hopper, duct and conveyer for dry or wet condition. These magnets generate a strong magnetic field that penetrates deep into transported product to extract metal contaminants. The magnet has five stainless steel sides and a painted steel plate with attachment points for attaching suspension chains. Features 1. Complete Stainless plate shielding for even dry condition use. 2. Available custom design for flange and any type of connections. 3. Available barrier stop design higher attraction force. Specification 1. Materials in SUS 304 and SUS 316. 2. Model PMC with ferrite magnet or PMN with neodymium magnet. 3. Available samarium cobalt magnet for high 300 degree C use.

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Model PMF115 PMF120 PMF125 PMF130 PMF135 PMF140 PMF145 PMF150 PMF155 PMF160

L(mm) 159 210 261 312 363 414 465 516 566 617

PMF215 PMF220 PMF225 PMF230

159 210 261 312

PMF235

363

PMF240 PMF245 PMF250 PMF255 PMF260

414 465 516 566 617

PMF315 PMF330 PMF335 PMF330 PMF335 PMF340 PMF345 PMF350 PMF355 PMF360

159 210 261 312 363 414 465 516 566 617

W(mm)

131

C(mm) 219 270 321 372 423 474 525 576 626 677

D(mm)

191

219 270 321 372 200

275

423 474 525 576 626 677 219 270 321 372 423 474 525 576 626 677

260

Weight 10 12 15 18 21 24 26 29 32 35 14 18 22 27 31

3.1 .1 Plate Magnets PMF

35 39 43 48 52

335

16 22 29 36 42 49 56 63 69 76

Ferrite Type Standard: 1500 GS Pro Type: 4000 GS

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3.1.2 Plate Magnets PMN Model PMN115 PMN120 PMN125 PMN130 PMN135 PMN140 PMN145 PMN150 PMN155 PMN160

L(mm) 159 210 261 312 363 414 465 516 566 617

PMN215 PMN220 PMN225 PMN230 PMN235 PMN240 PMN245 PMN250 PMN255 PMN260

159 210 261 312 363 414 465 516 566 617

PMN315 PMN330 PMN335 PMN330 PMN335 PMN340 PMN345 PMN350 PMN355 PMN360

159 210 261 312 363 414 465 516 566 617

W(mm)

131

C(mm) 219 270 321 372 423 474 525 576 626 677

200

219 270 321 372 423 474 525 576 626 677

275

219 270 321 372 423 474 525 576 626 677

D(mm)

191

Weight 8 9 11 14 16 18 20 22 24 27

260

11 14 17 21 24 27 30 34 36 40

335

12 17 22 27 32 37 43 47 52 58

Neodymium Type Standard: 4500 GS Pro Type: 10000 GS

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4.1 Drum Magnets / Magnetic Pulley 4.1 Simple exchange from the head pulley to magnetic pulley will transform a conveyer to separator of iron particles from the raw material. It’s the No.1 item for food processing factories, chemicals, minerals and to recycling facilities. The drums is mounted at the outlet of the carrier or directly above a vibrationary feed. High intensity rare earth magnets are mounted in a wear- resistant stainless steel drum. The shell of the drum is supported by high-quality sealed bearings that provide reliable and smooth rotation around the magnetic element. Features 1. Selection of vertical and horizontal pole. 2. Available Samarium Cobalt magnet type for high temp. application. 3. Available custom made of pulley shaft and pole. Specifications 1. Standard (FM): Vertical 2,000 gauss, Horizontal 1,000 gauss (pulley surface) 2. High intensity magnetic power type (ND): horizontal 3,000/5,000 gauss (pulley surface) 3. Pulley OD: Φ215～Φ400 4. Available custom made on pulley length and shaft size 15

4.1 Drum Magnets / Magnetic Pulley

Max. Recom. Motor capacity revs power (m3/h) (rpm) (kW)

Item no.

ø

215-400 215-500 215-650

215 215 215

5 6 8

40 40 40

215-800

215

10

215-1000

215

315-400 315-500 315-650

A

B

D

E

F

L

M

N

Weight (KG)

G

H

I

J

K

0.25 0.25 0.25

400 500 650 215 150 50 500 600 750 215 150 50 650 750 900 215 150 50

50 50 50

12 12 12

8 8 8

28 28 28

60 135 50 60 135 50 60 135 50

85 95 120

40

0.25

800 900 1050 215 170 60

50

14

10

32

80 135 50

135

12

40

0.25

1000 1100 1250 215 170 60

50

14

10

32

80 135 50

165

315 315 315

12 15 20

40 40 40

0.25 0.25 0.25

400 500 680 300 170 60 500 600 780 300 170 60 650 750 930 300 170 60

50 50 50

14 14 14

10 10 10

35 35 35

80 160 50 80 160 50 80 160 50

100 115 140

315-800

315

25

40

0.25

800 900 1080 300 170 60

50

14

12

40 110 160 50

160

315-1000

315

30

40

0.37

1000 1100 1280 300 170 60

50

14

12

40 110 160 50

190

400-400 400-500 400-650

400 400 400

20 25 30

35 35 35

0.25 0.25 0.25

400 500 700 405 210 70 500 600 800 405 210 70 650 750 950 405 210 70

60 60 60

18 18 18

14 14 14

45 110 165 70 45 110 165 70 45 110 165 70

160 180 210

400-800

400

40

35

0.37

800 900 1100 405 230 80

60

18

16

45 110 165 70

240

400-1000

400

50

35

0.37

1000 1100 1200 405 230 80

60

18

16

45 110 165 70

280

※Note: All dimensions in mm Drum magnets are equipped with a permanent ceramic magnet system. Types with drum diameters of 215 and 315 mm can also be supplied with the extra powerful Neodymium magnet system (add "/ND" to the item number).

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4.2 Head roller magnets for conveyor belt

Item no.

Belt

ø

Max. capacity (m3/h)

Max Blet Speed (rpm)

A

C

D

F

I

J

K

weight (KG)

215-400

400

215

14

0.8

500

40

32

119

10

27

909

75

215-500

500

215

17

0.8

600

40

32

119

10

27

1009

90

215-600

600

215

21

0.8

700

40

32

119

10

27

1109

100

215-650

650

215

23

0.8

750

40

32

119

10

27

1159

110

215-800

800

215

28

0.8

950

40

32

119

10

27

1359

130

215-1000

1000

215

35

0.8

1150

40

32

119

10

27

1559

160

315-400

400

315

20

1.2

500

40

32

119

10

27

909

130

315-500

500

315

27

1.2

600

40

32

119

10

27

1009

140

315-600

600

315

30

1.2

700

50

48

153

14

42.5 1173

190

315-650

650

315

35

1.2

750

50

48

153

14

42.5 1223

195

315-800

800

315

45

1.2

950

50

48

153

14

42.5 1423

230

315-1000

1000

315

55

1.2

1150

65

55

207

16

49

1717

280

400-400

400

400

35

1.5

500

50

48

153

14

42.5

973

200

400-500

500

400

45

1.5

600

50

48

153

14

42.5 1073

220

400-600

600

400

55

1.5

700

50

48

153

14

42.5 1173

270

400-650

650

400

55

1.5

750

50

48

153

14

42.5 1223

280

400-800

800

400

70

1.5

950

65

55

207

16

49

1517

330

400-1000

1000

400

90

1.5

1150

65

55

207

16

49

1717

420

※Note: All dimensions in mm Types with drum diameters of 215 and 315 mm can also be supplied with the extra powerful Neodymium magnet system (add "/ND" to the item number).

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5.1 Magnetic Grill / Grate Magnets

5.1 Permanent magnet grids or Grate magnets extremely efficient at removing ferrous contaminants from the flow of dry goods such as sugar, grain, tea, plastic pellets and chemicals powders, which placed in pipeline systems, hoppers, chutes, etc., to separate ferrous particles from materials flowing past the grid, and provide effective protection against contaminants such as rust particles and stainless steel resulting from mechanical wear of processing machinery. To ensure durability against corrosion and wear and to supply good mechanical strength, all parts of the casing that come in contact with the material to be decontaminated are made from stainless steel (AISI 304 or 316). By carefully calculating the dimensions of the entire system, the resistance to the material flowing through is small and the chance of bridges forming is minimal. GME permanent magnet grids with neodymium magnets are suitable for temperatures up to 80°C. There is also a version available with a demountable magnet system for simple and thorough cleaning

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5.1 Round Grate Magnets

Shelf Diameter

Layer QTY

MM

Layer

MM

MM

MM

PCs

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

2 3 3 5 4 7 5 9 6 11 7 13 8 15 9 17 10 19

Φ100 Φ150

Φ200 Φ250 Φ300 Φ350 Φ400 Φ450 Φ500

Height H Distance A Distance B

Bar QTY

19

5.2 Rectangle Grate Magnets

Shelf Size

Layer QTY

MM

Layer

MM

MM

MM

PCs

1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2

40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80 40 80

50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50

40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40 40

2 3 3 5 4 7 5 9 6 11 7 13 8 15 9 17 10 19

100*100 150*150 200*200 250*250

300*300 350*350 400*400 450*450 500*500

Height H Distance A Distance B

Bar QTY

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6.1 Magnetic Filter Bar/ Bar Magnets 5.1 Easy installation requires limited area such as production flow exit or transition area to remove contaminants. Food processing factories require stainless steel for almost all production lines, so the metal contaminants are changing to stainless materials. Nonmagnetic austenite family, SUS304 or 316L can be attracted by magnet if shock (cutting, shredding, twisting, grinding, pressing, buffing and polishing), welding and rubbing are applied. Deformation will cause magnetic attraction. 1. Wide selection from High magnetic force (12,000), Standard (10,000), Heat resistance ( 9,000, Ferrite(φ25, φ32). 2. Pipe Material: SUS304, SUS316L, Titanium 3. Tap end and thread fabrication can be arranged. Standard tap M6, M8(depth 1220mm). Custom design can be arranged. Non-standard tap is also possible . Dry Material /Wet Material

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6.1 Rectangle Grate Magnets Surface Gauss 4000GS

5000GS

6000GS

7000GS

8000GS

10000GS

11000GS

12000GS

Φ6(0.24")

√180C

－

－

－

－

－

－

－

Φ8(0.31")

√180C

－

－

－

－

－

－

－

Φ9(0.35")

√180C

－

－

－

－

－

－

－

Φ10(0.39")

√180C

－

－

－

－

－

－

－

Φ12(0.47")

√180C

√180C

－

－

－

－

－

－

Φ16(0.63")

√180C

√180C

√180C

－

－

－

－

－

Φ19 (0.75")

√180C

√180C

√180C

√180C

－

－

－

－

Φ20.3(0.80")

√180C

√180C

√180C

√180C

－

－

－

－

Φ22 (0.85")

√180C

√180C

√180C

√180C

√180C

－

－

－

Φ25 (1.00")

√180C

√180C

√180C

√180C

√180C

√180C

√80C

√80C

Φ32 (1.25")

√180C

√180C

√180C

√180C

√180C

√180C

√80C

√80C

Φ38 (1.50")

√180C

√180C

√180C

√180C

√180C

√180C

√80C

√80C

Φ50 (1.75")

√180C

√180C

√180C

√180C

√180C

√180C

√80C

√80C

Φ63(2.48")

√180C

√180C

√180C

√180C

√180C

√180C

√80C

√80C

Diameter

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Eason Hu +86 13850-081554 [email protected] live:greatmagtech +86 13850-081554 www.greatmagtech.com www.gme-magnet.com

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