M2M Pro router User manual (shortened version)

_____________________________________ Rev: 1.1.1 2010-10-13

Document specifications This documentation belongs to the M2M Pro router device which was made by WM Rendszerház Kft. The User Manual includes the description of the device’s architecture, construction, interaces, functionality with the installation-steps and required configuration setup for the proper operation.

Author: Contact:

Tóth Csaba

Version:

1.1.2

Status: Created:

Release

Last modification:

14. 09. 2012.

Email: [email protected]

01.09. 2010.

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Contents

CHAPTER 1. INTRODUCTION .............................................................................. 4 1.1

Product overview ........................................................................................... 4

1.2

Main features ............................................................................................... 5

CHAPTER 2. DEVICE CONSTRUCTION ....................................................................... 9 2.1

Internal construction ....................................................................................... 9

2.2

Interface options .......................................................................................... 12

2.3

Optional module extensions ............................................................................. 14

2.4

Technical reference ....................................................................................... 17

Chapter 1: Introducing Thank You for choosing the M2M Pro router device for your business.

1.1 Product overview M2M Router Pro is an advanced, programmable modem device which has numerous additional functions (hardware and software). These possibilities make the device suitable for ensuring the communication backgourd for almost any industrial applications and secure application needs as parts of high-available (HA) systems.

The device estabilish the connection between various network systems (GSM/GPRS/EDGE/HSDPAEthernet) – with application of the widely supported wireless network standards – through the option that almost any reachable communication module can be connected towards the router. The primary task of the programmable modem device is to keep the GPRS/EDGE/HSDPA interface module on the network continously and in case of connection loose, it has to connect it again. We can switch several different or parallel devices to the router (for example an industrial IP-camera), which will connect to the device and the network also through the Ethernet connector, and it will get through the necessary data for the central server. The router is prominently suitable at non-ADSL supported locations as an alternative solution to secure the internet/network access (owing for the high-speed mobile network connection).

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1.2 Main features



Hardware and functional properties  High-capacity, powerful AMR9 microprocessor (180 MHz clock speed, 200 MIPS)  Mobile service provider- independent usage supported – You can choose the option to handle two different providers’ Mobile SIM cards at the same time (dual, paralell SIM option)  8 Mbyte dataflash memory (for the MicroBoot– romboot, u-boot, kernel, file-system (rootfs) and for storing the WMR-made softwares (/mnt partition))  64Mbyte NAND flash memory for storing the applications and programm data  64 Mbyte (2x32 Mbyte) SDRAM memory (temporary stack for the kernel, file-system (ramdisk))  Full-speed USB 1.1 hosts - for devices  Status LEDs  Integrated watch-dog circuit  10/100 Mbit Ethernet interface  serial port connection option (for applications/industrial usage/unique developments)  SD/MMC memory card connection/extension option (for ex. store pictures, media data)  USB Pen drive connection option (1.1, Full-speed)

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 GPRS/EDGE/3G/HSDPA module connection possibility – for the offered interfaces by WMR (option): 80-pin board-to-board connector: high-capacity Siemens Gemalto PH8 (HSxPA) module supported PCI Express connector (for industrial environments): Option GTM-380 HSO board-to-board interface module  Dedicated RTC (Real Time Clock) chip, which can be configured through the WM-M2M server with the SNTP protocol – purchasing the Time service from providers  jumper switch options (serial port, debug port, watchdog circuit)  Built-in temperature sensor  Modular construction (base circuit, selectable interface modules, extended parts: Contact ID, M-BUS, RS485, I/O ports, etc.)  operation as a WLAN device



Software properties:  Option using the factory default software (by WMR) or other developed software upload possibility  Major software functions (DNS, DHCP/fix IP, SNTP, FTP, VPN, Firewall, Port forwarding, L2TP/PPTP tunneling, IP routing, NAT, Connection tracking, etc.)  Network connection failure/error recovery function (in case: breaking/disconnetion of mobile network traffic, access problems)  the router automatically rebuilds the connection and reconnects the devices, and checks the availability of the network connection

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 Possibility of run unique application software (for ex. Modbus TCP master, Modbus RTU RS485 or RS232 interface, M-BUS master)  data query, store; data sending recurring in cycles – this affects in any case of changes ont he mobile network or through the Ethernet interface  Mapping Modbus registers to the unique SNMP registers: The management application refresh continously the SNMP registers’ convenient data. After writing the defined SNMP register the data will paste into the PLC thourgh the Modbus TCP.  Manage option at the WM-M2M® User Interface (GUI) or across the SNMP protocol  Configuration at the local Web site or at the remote Web site or across the SNMP protocol  Store the current configuration in a data file which can be save (backup) or restore  Unique SNMP registers:          

GSM cell ID Signal strength bordering cell strength number of PPP reconnections inactive PPP time interval (offline) status of PLC availability status information of PLC register TCP-write registers of the PLC Modbus Time synchronisation Time synchronization in the direction of PLC

 Store operation log files  Remote management, option for the remote software update (through the WM-M2M Ftp function across the serial/Ethernet port through mobile network (remotely))

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

Configuration properties  Through serial/Ethernet port  Remotely from the mobile network-side

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Chapter 2. Device construction The router device is an industrial computer which was build in a roboust aluminium case. Includes a high-capacity, powerful ARM9-based microprocesor (180MHz clock speed), which runs a customized Linux operation system (made by WMR) – what loads and supervises the programms which are necessary for the proper working. Several additional device could be connected across the USB, Ethernet, I2C, SPI, serial port, indebted the construction of the router device.

2.1 Internal construction 

circuit construction – upper side  1 - USB 1.1 host connector extensions  2 - Micro SD-card mounting extension  3 – LED extension (GSM dataflow activity in case of Gemalto® interface module)  4 – Interface connector extension (for RS485, MBUS (for ex. calorimeter))  5 – jumper switch option (Wathcdog Microcontroller)  6 – standard interface modular connector  7 – SIM-card tray unit (pos. 1, pos. 2)  8 – PCI Express connector surface (a connected Option GMT380 module can be seen in the picture, at the next page)  9 jumper switch option (Watchdog reset function)  10 – Dataflash (AT45DB642D) – between the two connection point of the PCI Express connector  11 – Antenna wire extension and connection (always on the current interface module)

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13 2 14

12

10

9

5

11 7 8

4

7 6

6

3

15 2 1

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Circuit – upper side

 12 – jumper switch option (debug port/serial port)  13 - Ethernet connector extension (IEE 802.3, 1 x 10/100M Auto-Negotiation LAN/WAN RJ45 port)  14 – status LED extension (bicolor: red/green)  15 – serial port connector extension (DSUB-9 (RS232))  16 – power supply connector extension (Microfites, 4-pin)



circuit construction – bottom side  1 - 80-pin board connector  2 – 64 MB NAND flash memory (store programs, data)  3 - 2 x 32Mbyte SDRAM memory  4 – ARM 9 microcontroller (type: AT91RM9200, 180 MHz clock speed)  5 - Ethernet controller port extension

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3

2

1

 6 – mini-USB 2.0 device connector extension

1 3

2

4 6

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5 i n i t n Circuit – bottom side e t r e f r é Microcontroller f properties s é z  Processor: ATMEL ARM-based MCU s c  Processor type: z ARM 9 (AT91RM9200), 256-pin connector s c  Processor clock speed: 180 MHz (200 MIPS) a  Processor data: s 16 kbyte data cache, 16 kbyte instruction t a cache, write buffer, 24.4mA, 16 kbyte SRAM, l 128 kbyte ROM t a l k a o k z o ó z s ó o s r o ( r R ( S R 4 S 8 4 5 8 11 , 5 M ,

2.2 Interface options 

Front-side connectors  1 – 2 x USB 1.1 host connector for USB device socket  2 – Micro-SD card socket  3 - Antenna SMA connector

5 3 6 1

6

2 2

4

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 4 – GSM network response LEDs (colours: green, red; signal: GPRS/3G)  5 – Interface connector socket (RS485, MBUS (for ex. calorimeter))  6 – case fixing screw  7 – hard-wire mounting (C-slide)

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Back-side connectors  1- 10/100 MBit/s Ethernet connector (IEE 802.3 LAN/WAN RJ45 port)  2 – Status LED (bicolor: red/green; signal: PWR/LAN/WLAN)  3 – Mini-USB 2.0 connector for mini-USB device socket  4 – Serial port I/O socket (DSUB-9 (RS232))



6 4 7 1

2 5 3 8

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 5 – configuration reset button (under DSUB-9 connector) – to factory defaults  6 – power supply connector (Microfites, 4-pin)  7 - case fixing screw  8 – hard-wire mounting (C-slide)

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2.3 Optional module extensions There are more option to swith an additional HSDPA or EDGE module to the router. This hardware upgrade process and the further software implementation and programming will be handled by the WMR Rendszerház. You only need to make Your choice among the module standard and other operational functions which You wanted to use. You should define the connectable devices and communication types and the quality of service (for example HA, network bandwith, etc.) and approximately negotiate the annual costs for securing the service. Co-workers of WMR will help You to make Your ideal decision, and with this support You’ll be absolutely able to choose the most-required module for Your business (based on technician and costefficiency angles considering the local conditions).

The following optional modules can be associated to the M2M Pro router device: a.) Gemalto® PH8 module - High-speed wireless network data traffic required usage (Telemetric applications, security systems (video and audio signal forwarding and delivery)) - High-speed USB connections and/or Hi-speed data traffic required industrial applications

b.) Gemalto® MC75 module - Reduced-speed wireless network data traffic required usage (security systems (video and audio signal forwarding and delivery)) - USB connections and/or Hi-speed data traffic required industrial applications - Other functions with optimized costs (balanced data traffic)

On the following pages the features and properties of the available modules can be seen.

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 Gemalto PH8 (HSxPA module) features  80-pin board-to-board connection

 Integrate-operability module, programmeble AT Interface and standard modem device emulation  High-Speed USB 2.0 (480 MBit/sec)  High Speed HSDPA: 14.4 Mbps downlink/5.76 Mbps uplink (parallel)  Multimode: HSUPA/HSDPA/UMTS/ GPRS/GSM module  Extended functions: SMS, Fax  EU RoHS certification  External Antenna fit option  Power consuption: 3,3V - 4,2V HSDPA/UMTS properties:  Frequency: 850/900/1800/1900/2100 MHz (Class 3, +24 dBm)  Standards: HSDPA dual band, UMTS dual band  HSxPA: 14.4 Mbps DL/5.76 Mbps UL  UMTS: PS – 384 kbps UL/DL, CS – 64 kbps DL/CS

GSM/GPRS/EGPRS properties:  Frequency: GSM 8-PSK dual band 900/1800 MHz (Class E2, +26-27 dBm), EGSM 900 (Class 4, +33 dBm), GSM 1800 (Class 1, +30 dBm)  GPRS/EGPRS Class 10

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 CSD V.110, RLP, non-transparent (9.6 kbps)  SMS (Point-to-Point MT + MO, Cell broadcast, Text /PDU)  Fax (Group 3 Class 1)

Software properties:  Programmable: AT-Hayes, 3GPP TS 27.007 and 27.005, Cinterion/Gemalto® wireless modules instruction set SIM Appl. Toolkit: SAT Release 99 TCP/IP stack  Audio (Codecs: GSM - HR, FR, EFR, AMR, 3GPP - AMR; DTMF, 9 ringtones with volume-level control, CEPT/ANSI support)  Firmware update option

Interface:  USB 2.0 (480 Mbit/s), serial port  status response signal  Audio: 1 x analog, Pulse: 1 x digital  UICC: SIM/UICC 3V, 1.8V  External Antenna fit option (50Ω)

Other:  RTC, Phonebook

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2.4 Technical reference 

Technical design and construction  M2M-Pro dimensions:

150 x 35 x 78mm

 NYÁK dimensions:

147 x 74mm

 Modul dimensions (optional):  





80-pin connector: PCI Express connector:

Gemalto PH8: 33.9 x 44.6 x 5 mm Option GTM380: 51 x 30mm

 Case:

made from ABP800 aluminium plate, black colour

 Fixation:

with case fixing screws or can be fixed to the C-slide

Physical and environmental needs  Operation temperature:

-20°C - +55°C (-4F - +131F)

 Storage temperature:

-40°C - +85°C (-40F – +185F)

 Relative humidity:

10% ~ 90%

 Storage humidity:

5% ~ 95%

Power con suption – Power Supply unit  Power supply – incoming side:

100-240V, 50-60 Hz, 0.3A power consuption

 Power supply – outgoing side:

12V secunder outgoing voltage, 1A capacity

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

Power Consuption – Router device  Primer side:

230 V

 Power supply range:

8-32 VDC (low voltage)

 Intensity (stand-by power cons.):

90 mA (offline modem state)

 Intensity (average power cons.):

150 mA

 Intensity (max. power cons..):

300 mA

 Power consuption / output capacity:

9.6 W (max.)

Electric Shock Protection range  Regular arrangement by the Hungarian MSZ HD 2364-4-41:2007 standard classification – based on the international IEC 60364-4-41:2005 source standard regulations: Class-3 Electric Shock Protection (low voltage)  Active Electric Shock Protection modes:

-

 Passive Electric Shock Prot. modes:

appliance of low voltage ESP, appliance of restricted closure capacity circuit, temperatureprotection solution appliance on the electric circuit, converter isolated from the electric circuit, appliance of aluminium case for noise-filtering, appliance of duplicated isolation in the adapter (power supply)

 ESP mode compliance:

without grounding

 IP-level by immunity/protection:

case: IP-54 front side: IP-50 back side: IP-50 circuit: IP-20

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