G99TE09-0506

Linear Guideway

Technical Information Index

Preface ..................................................................................................................................................... 1 1. General Information ......................................................................................................................... 1 1-1 Advantages and Features of Linear Guideway ............................................................................ 1 1-2 The Principles of Selecting Linear Guideway ............................................................................. 2 1-3 Basic Load Rating of Linear Guideways ...................................................................................... 3 1-3-1 Basic Static Load ..................................................................................................................... 3 1-3-2 Basic Dynamic Load ................................................................................................................. 3 1-4 The Service Life of Linear Guideways ......................................................................................... 4 1-4-1 Service Life ............................................................................................................................. 4 1-4-2 Nominal Life (L) ....................................................................................................................... 4 1-4-3 Calculation of Nominal Life ...................................................................................................... 4 1-4-4 Factors of Normal Life .............................................................................................................. 4 1-4-5 Calculation of the Service Life Time .......................................................................................... 5 1-5 Acting Load ..................................................................................................................................... 5 1-5-1 Calculation of Load .................................................................................................................. 5 1-5-2 Calculation of The Mean Load for Variable Loading .................................................................. 7 1-5-3 Calculation for Bidirectional Equivalent Loads .......................................................................... 8 1-5-4 Calculation Example for Service Life ........................................................................................ 8 1-6 Friction ............................................................................................................................................ 9 1-7 Lubrication ...................................................................................................................................... 9 1-7-1 Grease .................................................................................................................................... 9 1-7-2 Oil ........................................................................................................................................... 9 1-8 The Butt-joint Rail ......................................................................................................................... 10 1-9 Mounting Configurations ............................................................................................................... 11 1-10 Mounting Procedures ................................................................................................................. 12 1-10-1 Master and Subsidiary Guide ............................................................................................... 12 1-10-2 Rigidity and High Accuracy Are Required When The Machine Is Subjected to Vibrations and Impacts ........................................................................................................ 12 1-10-3 Installation Example for The Case When A Rail On The Master Side Has No Push Screws .. 14 1-10-4 When There Is No Side Surface of The Bed On The Master Guide Side ................................ 15 2. HIWIN Linear Guideway Product Series ................................................................................... 16 2-1 HG-Series Four-Row Super Heavy Load Linear Guideway ............................................................. 17 2-1-1 Features of the HG Series ..................................................................................................... 17 2-1-2 Construction of HG Series ..................................................................................................... 17 2-1-3 Model Number of HG Series .................................................................................................. 17 2-1-4 Types .................................................................................................................................... 19 2-1-5 Accuracy Classes .................................................................................................................. 20 2-1-6 Preload ................................................................................................................................. 22 2-1-7 Stiffness ................................................................................................................................ 23 2-1-8 Lubrication ............................................................................................................................ 24 2-1-9 Dust Protection Equipment .................................................................................................... 26 2-1-10 Friction ................................................................................................................................ 27 2-1-11 The Accuracy Tolerance of Mounting Surface ....................................................................... 28 2-1-12 Cautions for Installation ....................................................................................................... 29

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2-1-13 Standard Length and Max. Length of Rail ............................................................................. 2-1-14 Dimensions for HIWIN HG Series ......................................................................................... 2-2 AG-Series Linear Guideway ........................................................................................................ 2-2-1 Features of AG Series ........................................................................................................... 2-2-2 Construction of AG Series ..................................................................................................... 2-2-3 Model Number of AG Series ................................................................................................... 2-2-4 Types .................................................................................................................................... 2-2-5 Accuracy Classes .................................................................................................................. 2-2-6 Preload ................................................................................................................................. 2-2-7 Stiffness ................................................................................................................................ 2-2-8 Lubrication ............................................................................................................................ 2-2-9 Dust Protection Equipment .................................................................................................... 2-2-10 Friction ................................................................................................................................ 2-2-11 The Accuracy Tolerance of Mounting Surface ....................................................................... 2-2-12 Cautions for Installation ....................................................................................................... 2-2-13 Standard Length and Max. Length of Rail ............................................................................. 2-2-14 Dimensions for AG Series .................................................................................................... 2-3 MG Series Miniature Linear Guideway ...................................................................................... 2-3-1 Features of MGN Series ........................................................................................................ 2-3-2 Construction of MGN Series .................................................................................................. 2-3-3 Feature of MGW Series ......................................................................................................... 2-3-4 Construction of MGW Series ................................................................................................. 2-3-5 Application ............................................................................................................................ 2-3-6 Model Number of MGN/MGW Series ..................................................................................... 2-3-7 Accuracy Classes .................................................................................................................. 2-3-8 Preload ................................................................................................................................. 2-3-9 Dust Protection Equipment .................................................................................................... 2-3-10 Cautions for Installation ....................................................................................................... 2-3-11 Standard Length and Max. Length of Rail ............................................................................. 2-3-12 Dimensions for MGN/MGW Series ...................................................................................... 2-4 IG Series Intelligent Linear Guideway ................................................................................... 2-4-1 Model Number of IG Series .................................................................................................... 2-4-2 Technical Data of IG Series .................................................................................................... 2-4-3 Accuracy Classes .................................................................................................................. 2-4-4 Preload ................................................................................................................................. 2-4-5 Dimensions for IG Series ....................................................................................................... 2-5 E2-Series Self-Lubricant Linear Guideway ................................................................................ 2-5-1 Economical & Ecological ...................................................................................................... 2-5-2 Feature of E2 Series ............................................................................................................. 2-5-3 Application ............................................................................................................................ 2-5-4 Specification ......................................................................................................................... 2-5-5 Lubrication Capability ............................................................................................................ 2-5-6 Assembling and Dismantling of Oil Cartridge .......................................................................... 2-5-7 Dimension Table for E2 of HG Series ..................................................................................... 2-6 Metallic End-Cap Type (For High Temperature Environment) .......................................................... 2-6-1 Applicable ............................................................................................................................. 2-6-2 Specification Number ............................................................................................................ 2-6-3 Copper Bolt Cap Dimension ................................................................................................... 3.HIWIN Linear Guideway Inquiry Form .........................................................................................

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(The specifications in this catalogue are subject to change without notification.)

G99TE09-0506

Preface

A linear guideway allows a type of linear motion that utilizes rolling balls. By using circulating balls between the rail and the block, a linear guideway can achieve high precision linear motion. Compared to a traditional slide, the coefficient of friction for a linear guideway is only 1/50th. Because of the restraint effect between the rails and the blocks, linear guideways can take up loads in both the up/down and the left/right directions. With these features, linear guideways can greatly enhance moving accuracy, it is true when accompanied with precision ball screws.

1. General Information 1-1 Advantages and Features of Linear Guideways (1) High positional accuracy When a loaded plate is driven by a linear motion guideway, the frictional contact between the loaded plate and the bed is rolling contact. The coefficient of friction is only 1/50th of traditional contact, and the difference between the dynamic and the static coefficient of friction is small. Therefore, there would be no slippage while the table is moving.

(2) Long life with highly accurate motion With a traditional slide, errors in accuracy are caused by the counter flow of the oil film. Insufficient lubrication causes wear between the contact surfaces, which become increasingly inaccurate. In contrast, rolling contact has little wear; therefore, machine can achieve a long life with highly accurate motion.

(3) High speed motion is possible with a low driving force Because the linear guideway has little friction resistance, only a small driving force is needed for moving the loaded table. The result of this fact is the power savings. This is especially true for the reciprocating parts.

(4) Equal loading capacity in all directions Because of its special constraint design, a linear guideway can take up loads in either the up/down or left/ right directions. Conventional linear slides can only take up small loads in the direction parallel to the contact surface. They are also more likely to become inaccurate when they are subjected to these loads.

(5) Easy installation and interchangeability Installing a linear guideway is fairly easy. Grinding or milling the machine surface, following a recommended installation procedure, and tightening the bolts to their specified torque can achieve high accuracy linear motion. However, a traditional slide takes more time to scrape the tracks. If any errors in accuracy arise, the surface must be scraped again. In contrast, linear guideways are interchangeable.

(6) Easy lubrication With a traditional sliding system, insufficient lubrication wears out the contact surfaces. Also, it can be quite difficult to supply sufficient lubrication to the contact surfaces because finding an appropriate lubrication point is not very easy. With a linear motion guideway, grease can be easily supplied through the grease nipple on the linear guideway block. It is also possible to utilize a centralized oil lubrication system by piping the lubrication oil to piping joint.

(7) Interchangeability Because of restricted dimension control, the dimensional difference of linear guideways can be kept in a reasonable range, and which means that the specific series of linear guideways possess the interchangeability. For this characteristic, it is good to have the stock of rails and blocks separately for saving the space of warehouse.

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1-2

The Principles of Selecting Linear Guideway Identify the condition „ Type of equipment „ Inner space limit „ Accuracy „ Stiffness „ Travel length

„ Magnitude and direction of loads „ Moving speed, acceleration „ Duty cycle „ Service life „ Environment

Selection of series „ LG series - Grinding, milling, and drilling machine, lathe, machine center „ AG series - Automatic equipment, high speed transfer device, semiconductor equipment, wood cutting machine, precision measure equipment „ MGN/MGW series - Miniature device, semiconductor equipment, medical equipment Selection of accuracy „ Classes : C, H, P, SP, UP Depends on the accuracy of equipment Determines the size & the number of blocks „ Dynamic load condition „ If accompanied with a ballscrew, the size should be similar to the diameter of ballscrew. For example, if the diameter of the ballscrew is 35mm, then the model size of linear guideway should be HG35

Calculate the max. load of block „ Make reference to load calculation examples, and calculate the max load Be sure that the static safety factor of selected guideway is bigger than that in the table of static safety factor Choosing preload „ Depends on the stiffness requirement and accuracy of mounting surface Identify stiffness „ Calculate the deformation (δ) by using the table of stiffness values, choosing heavier preload and bigger size linear guideway to enhance the stiffness Calculating service life „ Calculate the life time requirement by using the moving speed and frequency Make reference to the life calculation example Selection of lubrication „ Grease supplied by grease nipple Oil supplied by piping joint Completion of selection

G99TE09-0506

1-3 Basic Load Ratings of Linear Guideways 1-3-1 Basic Static Load (1) Static load rating (C0) Localized permanent deformation will be caused between the raceway surface and the rolling balls when a linear guideway is subjected to an excessively large load or an impact load while either at rest or in motion. If the amount of this permanent deformation exceeds a certain limit, it becomes an obstacle to the smooth operation of the linear guideway. Generally, the definition of the basic static load rating is a static load of constant magnitude and direction, which results in a total permanent deformation of 0.0001 times the diameter of the rolling ball and the raceway at the contact point subjected to the largest stress. The value is described in the dimension tables for each linear guideway. A designer can select a suitable linear guideway by referring to these tables. The maximum static load applied to a linear guideway must not exceed the basic static load rating.

(2) Static permissible moment (M0) The static permissible moment refers to a moment in a given direction and magnitude such as the largest stress of the rolling elements in applied system equals to the stress induced by the Static Load Rating. The static permissible moment in linear motion systems is defined for three directions: MP, MY and MR respectively.

(3) Static safety factor This condition applys when the guideway system is static or under low speed motion. The static safety factor which depend on environmental and operating conditions, must be taken into consideration. A larger safety factor is especially important for guideways subject to impact loads (See Table 1.1). The static load can be obtained by using Eq. 1.

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Table 1.1 Static Safety Factor

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Eq.1.1

Load Condition Normal Load

1.0~3.0

With impacts/vibrations

3.0~5.0

1-3-2 Basic Dynamic Load (1) Dynamic load rating (C) The basic dynamic load rating is the load that does not change in direction or magnitude and results in a nominal life of 50km of operation for a linear guideway. The values for the basic dynamic load rating of each guideway are shown in dimension tables. They can be used to predict the service life for a selected linear guideway.

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1-4 The Service Life of Linear Guideways 1-4-1 Service Life When the raceway and the rolling balls of a linear guideway are continuously subjected to repeated stresses, the raceway surface shows fatigue. Flaking will eventually occur. This is called fatigue flaking. The life of a linear guideway is defined as the total distance traveled until the fatigue flaking appears at the surface of raceway or rolling balls.

1-4-2 Nominal Life (L) The service life varies widely even when the linear motion guideways are manufactured in the same way or operated under the same motion conditions. For this reason, nominal life is used as the criteria for predicting the service life of a linear motion guideway. The nominal life is the total distance that 90% of a group of identical linear motion guideways, operated under identical conditions, can travel without flaking. When the basic dynamic rated load is applied to a linear motion guideway, the nominal life is 50km.

1-4-3 Calculation of Nominal Life The acting load will affect the nominal life of a linear guideway. Based on the selected basic dynamic rated load and the actual load, the nominal life can be calculated by using Eq. 1.2.

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Eq. 1.2

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: Nominal life : Basic dynamic load rating : Actual load

If the environmental factors are taken into consideration, the nominal life is influenced widely by the motion conditions, the hardness of the raceway, and the temperature

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: Nominal life

: Hardness factor

: Basic dynamic load rating : Calculated load

: Temperature factor : Load factor

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Eq. 1.3

of the linear guideway. The relationship between these factors is expressed in Eq. 1.3.

1-4-4 Factors of Normal Life (1) Hardness factor (

)

In general, the raceway surface in contact with the balls must have the hardness of HRC 58~64 to an appropriate depth. When the specified hardness is not obtained, the permissible load is reduced and the nominal life is decreased. In this situation, the basic dynamic load rating and the basic static load rating must be multiplied by the hardness factor for calculation.

Raceway hardness

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(2) Temperature factor (

)

When the temperature of a linear guideway exceeds 100oC, the permissible load is

Temperature

reduced and the nominal life is decreased. Therefore, the basic dynamic load rating and the basic static load rating must be multiplied by the temperature factor.

(3) Load factor (

)

The loads acting on a linear guideway include the weight of slide, the inertia load at the times of start and stop, and the moment loads caused by overhanging. These load factors are especially difficult to estimate because of mechanical vibrations and impacts. Therefore, the load on linear guideway should be divided by the empircal factor.

Table 1.4 Load factor HG-series No impacts & vibration

V

Small impacts

15 m/min < V

Normal load

60m/min< V

With impacts & vibration

15 m/min

1~1.2

60 m/min

1.2~ 1.5

120 m/min

1.5~ 2.0

V > 120 m/min

2.0~ 3.5

AG/MG-series Loading Condition

Service Speed

No impacts & vibration

V

Normal load

15m/min < V

With impacts & vibration

15 m/min 60 m/min

V > 60 m/min

1~1.5 1.5~ 2.0 2.0~ 3.5

1-4-5 Calculation of the Service Life Time (L ) Transform the nominal life into the service life time by using the speed and frequency.

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: Service life time(hr) : Nominal life (km)

1-5

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Eq. 1.4

: Speed (m/min) : Load ratio

Applied Loads

1-5-1 Calculation of Load Several factors affect the calculation of the loads acting on a linear guideway (such as the position of the center gravity of object, the thrust position, and the inertial forces at the time of start and stop). To obtain the correct load value, each loading condition should be carefully taken into consideration.

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(1) Load on one block

Table 1.3 Caculation example of loads on block Patterns

Load on the block and displacement of point U

Loads layout

+

− + -

δ

x

δ

δ x

x x

+

− + -

δ

x

δ

δ x

x x

l l δ

x

δ δ

x

l δ

x

δ δ

x

l

δ

x

δ δ

x x

x

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(2) Loads with inertia forces

Table 1.4 Calculation Examples for Loads with Inertia Forces

` Constant velocity

` Acceleration Movement

Force

−

x

x

x

x

x

x

x

x

x

x

x

x

l l

` Deceleration Velocity

−

(m/s)

F : External force (N) W : Weight of object (N) g : Gravitational acceleration(9.8m/sec2)

l l

Times (s)

1-5-2 Calculation of The Mean Load for Variable Loading When the load on a linear guideway fluctuates greatly, the variable load condition must be considered in the life calculation. The definition of the mean load is the load equal to the bearing fatigue load under the variable loading conditions. It can be calculated by using table 1.5.

Table 1.5 Calculation Examples for Mean Load (Pm) Step load

x

x

: Mean load : Stepping : Total running distance : Running distance under load Pn Linear variation

/ : Mean load : :

Sinusoidal loading

= : :

x

x

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1-5-3 Calculation for Bidirectional Equivalent Loads HIWIN linear guideway can accept loads in several directions simultaneously. To calculatethe service life of the guideway when the loads appear in multiple directions, we need to calculate the equivalent load (Pe ) by using equations below. HG-Series

l

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Eq. 1.5

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AG/MG-Series

When When

l

l

l

l

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Eq. 1.6 Eq. 1.7

1-5-4 Calculation Example for Service Life A suitable linear guideway should be selected based on the acting load. The service life is calculated from the ratio of the working load and the basic dynamic load rating.

Table 1.6 Calculation Example for Service Life

Type of Linear Guideway

Dimension of device

Operating condition Acting force (F) Temperature: normal temperature

l `

−

l

−

` PC is equal to the sum of Pmax and preload ` Calculation for life L

Load status normal load

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1-6 Friction As mentioned in the preface, a linear guideway allows a type of rolling motion, which is achieved by using balls. The coefficient of friction for a linear guideway can be as little as 1/50th of a traditional slide. Generally, the coefficient of friction of linear guideway is about 0.004. When a load is 10% or less than the basic static load rate, the most of the resistance comes from the grease viscosity and frictional resistance between balls. In contrast, if the load is more than the basic static load rating, the resistance will mainly come from the load.

µ

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Eq. 1.8

: Friction (kgf) : Friction resistance (kgf) µ : Coefficient of friction : Normal loads (kgf)

1-7 Lubrication 1-7-1 Grease Each linear guideway is lubricated with lithium soap base grease No. 2 before shipment. After the linear guideway being installed, we recommended that the replenishment should be held every 100 km. It is possible to carry out the lubrication by piping the grease nipple. Generally, the grease is applied for the running speed not over 60 m/min or the cooling function is not important.

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: Feeding frequency of oil(hour) : speed(m/min)

1-7-2 Oil The recommended viscosity of oil is about 30~150cst. The standard grease nipple may be optionally be replaced by an oil piping joint for oil type lubrication. Since the oil evaporates quicker than the grease, the recommended oil feeding rate is approximate 0.3cm3/hr.

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1-8

The Butt-joint Rail

The butt-joint rail should be installed by following the arrow sign and ordinal number which is marked on the surface of each rail. For paired butt-joint rails, the jointed position should be interlaced for avoiding the accuracy problem due to the discrepancies between 2 rails (see figure).

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1-9

Mounting Configurations

The linear guideway has equal load ratings in the radial, reverse radial and lateral directions. The application depends on the machine requirements and load directions. The typical layouts for linear guideway are shown below: ` Use of one rail and mounting reference side

` Use of two rails(block movement)

` Use of two rails(block fixed)

` Use of two external rails

` Use of two internal rails

` Total surface fixed installation

` HGW type block with mounting holes in different directions.

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1-10

Mounting Procedures

Three installation methods are recommended based on the required running accuracy and the degree of impacts and vibrations.

1-10-1 Master and Subsidiary Guide For non-interchangeable type Linear Guideway, there are some difference between the master guide and subsidiary guide. The accurancy of master guide’s side datum plane is better than subsidiary’s and it can be a reference side for installation. There is a mark “MA” printed on the rail, shown as the figure below. Subsidiary

HGH35C 10249-1 001 MA

Master

1-10-2 Rigidity and High Accuracy Are Required When The Machine Is Subjected to Vibrations and Impacts Table

Block push screw

Rail push screw

Rail Push Screw

Subsidiary guide

Bed

Master guide

(1) Fixing methods It is possible that the rails and the blocks will be displaced when the machine is subjected to vibrations and impacts. To eliminate these difficulties and achieve high running accuracy, the following four methods are recommended for fixing. ` Fixing with a push plate

` Fixing with push screws

` Fixing with taper gib

` Fixing with needle roller

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(2) Procedure of rail installation

Oil stone

Before starting, remove all dirt from the mounting surface of the machine.

Place the linear guideway gently on the bed. Bring the guideway into close contact with the datum plane of the bed.

Tighten the push screws sequentially to ensure close contact between the rail and the side datum plane.

Tighten the mounting bolts with a torque wrench to the specified torque.

Install the remaining linear guideway in the same way.

Check for correct thread engagement when insert ing a bolt into the mounting hole while the rail is be ing placed on the mounting surface of the bed.

(3) Procedure of block installation

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1-10-3 Installation Demonstration for The Case When A Rail On The Master Side Has No Push Screws To ensure the parallelism between the subsidiary guide and the master guide without push screws, the following rail installation methods are recommended. The block installation is the same as which mentioned previously. Table

Block push screw Subsidiary guide

Master guide

Bed

(1) Installation of the rail on the subsidiary guide side ` Using a vice Place the rail into the mounting plane of the bed. Tighten the mounting bolts temporarily; then use a vice to push the rail against the side datum plane of the bed. Tighten the mounting bolts in sequence to the specified torque.

(2) Installation of the rail on the subsidiary guide side `Method with use of a straight edge

`Method with use of a table

Subsidiary guide

Master guide

Fix two blocks on the master guide side to the table. Temporarily fix the rail and one block on the subsidiary guide side to the bed and the table. Fixed a dial gauge stand on the table surface and bring it into contact with the side of the block on the subsidiary guide side. Move the table from one end of the rail to the other. While aligning the rail on the subsidiary side parallel to the rail on the master guide side, tighten the bolts in sequence.

`Method following the master guide side

When a rail on the master guide side is correctly tightened, fix both blocks on the master guide side and one of the two blocks on the subsidiary guide side completely on the table. When moving the table from one end of the rail, tighten the mounting bolts on the subsidiary guide side completely.

`Method with use of a jig

Master guide

Subsidiary guide

Master guide

Subsidiary guide

Use a special jig to ensure the rail position on the subsidiary guide side. Tighten the mounting bolts to the specified torque in sequence.

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1-10-4 When There Is No Side Surface of The Bed On The Master Guide Side To ensure parallelism between the subsidiary guide and the master guide when there is no side surface, the following rail installation method is recommended. The installation of the blocks is the same as which mentioned previously.

Table

Block push screw Subsidiary guide

Bed

Master guide

(1) Installation of the rail on the master guide side

` Using a provisional datum plane Two blocks are fixed in close contact by the measuring plate. A datum plane provided on the bed is used for straight alignment of the rail from one end to the other. Move the blocks and tighten the mounting bolts to the specified torque in sequence.

` Method with use of a straight edge Use a dial gauge and a straight edge to confirm the straightness of the side datum plane of the rail from one end to the other. Make sure the mounting blots are tightened securely in sequence.

(2) Installation of the rail on the subsidiary guide side The method of installation for the rail on the subsidiary guide side is the same as the case without push screws.

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2. HIWIN Linear Guideway Product Series Hiwin has developed manifold products to satisfy various needs of customers. HG series is four-row heavy load capability type for machine tools which requires high accuracy and rigidity; the AG series is low profile type for automation industry which requires high speed and smooth motion; and the MG Series is miniature type for semiconductor equipment and other miniature equipment.

(1) Types & series

Table 2.1 Types & Series

(2) Accuracy classes

Table 2.2 Accuracy Classes

z z z

z z z

z z z

z

z

z

z z

z z

z z z

z z z

z z z

(3) Classification of preload

Table 2.3 Preload Four-row

Non-interchangeable Type

Type

Light preload

HG

z

Light preload z

z

z

z

Four-row Type z z

z z

z z

z

z

z

z

z

z z

z z

z z

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2-1

HG-Series Four-Row Super Heavy Load Linear Guideway

HG series linear guideway are designed with load capacity and rigidity higher than other similar products with circular-arc groove and structure optimization. It features equal load ratings in the radial, reverse radial and lateral directions, and self-aligning to absorb installation-error. Thus, HIWIN HG series linear guideway can achieve a long life with high speed, high accuracy and smooth linear motion.

2-1-1

Fea tur es of HG Series eatur tures

(1) Self-aligning capability– By design, the circular-arc shaped groove has contact point at 45 degrees. HG series can absorb most of the installation - error due to the surface and provide smooth linear motion through the elastic deformation of balls and the shift of contact points. That is, with self-aligning capability, high accuracy and smoothness can be obtained with an easy installation.

(2) Interchangeability – Because of precision dimensional control, the dimensional tolerance of HG series can be kept in a reasonable range, which means that any blocks and any rails in a specific series can be used together while maintaining dimensional tolerance. And a retainer is designed for avoiding the balls from falling out when the blocks are removed from the rail.

(3) High rigidity in all four directions – Because of the four-row design, the HG series linear guideway has equal load ratings in the radial, reverse radial and lateral directions. Furthermore, the circular-arc shaped groove provides a wide-contact width between the balls and the groove raceway which makes large permissible loading, high rigidity.

2-1-2 Constr uction of HG Series Construction

End seal

Block

Bolt cap Rail

End cap

(Double seals and scraper)

Grease nipple Bottom seal Ball Retainer ` Rolling circulation system: ` Lubrication system:

Grease

` Dust protection system:

End seal, Bottom Seal,

and

2-1-3 Model Number of HG Series HG series guideway can be classified into non-interchangeable and interchangeable types. The size of two types are identical. The only difference between two types are that the interchangeable type of blocks and rails can be freely exchanged, and their accuracy can reach up to P class. Because of precision dimensional control, the interchangeable type of linear guideway is a wise choice for customer. The model number of HG series contains the size, type, accuracy class, preload class, etc..

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(1)Non-interchangeable type

HG W 25 C A E 2

R 1600 E ZA P

II + DD

Block Type

Note: 1. The roman numerals express a matched set of rails. 2. No symbol indicates standard protection (end seal and bottom seal). ZZ : End seal, bottom seal and scraper KK: Double seals, bottom seal and scraper. DD: Double seals and bottom seal

(2)Interchangeable type `

HG W 35

C

A

E

ZA

1200

E

P + ZZ

`

HG

R

25

R

P

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2-1-4 Types (1)Block types HIWIN offers two types of linear guideway which are flange and square types. Because of the low assembly height and larger mounting surface, the flange type is suitable for heavy moment load application.

k TTypes ypes Block Table 2.4 Bloc

HGH-CA HGH-HA

26

100

L

L

76

4000

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HGW-CA HGW-HA

HGW-CB HGW-HB

HGW-CC HGW-HC

24

100

L

L

90

4000

24

100

L

L

90

4000

24

100

L

L

90

4000

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(2)Rail types Besides the standard top mounting type, HIWIN also offers the bottom mounting type of rails to customers.

ypes Table 2.5 Rail TTypes

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2-1-5 Accuracy Classes The accuracy of HG series can be classified into normal(C), high(H), precision(P), super precision(SP), ultra precision (UP), five classes. Please choose the class by referring the accuracy of applied equipment.

(1)Accuracy of non-interchangeable

Table 2.6 Accuracy Standards

Unit: mm

Item Accuracy Classes

HG - 15, 20 Normal (C)

High (H)

Precision (P)

Super Precision (SP)

Ultra Precision (UP)

Dimensional tolerance of height H

± 0.1

± 0.03

0 - 0.03

0 - 0.015

0 - 0.008

Dimensional tolerance of width N

± 0.1

± 0.03

0 - 0.03

0 - 0.015

0 - 0.008

0.004 0.004

0.003 0.003

Super Precision (SP)

Ultra Precision (UP)

Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.02 0.02

0.01 0.01

0.006 0.006 See Table 2.8 See Table 2.8

Item Accuracy Classes

Normal (C)

High (H)

Precision (P)

Dimensional tolerance of height H Dimensional tolerance of width N Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

See Table 2.8 See Table 2.8

G99TE09-0506

Item Accuracy Classes

HG - 45, 55 Normal (C)

High (H)

Precision (P)

Super Precision (SP)

Ultra Precision (UP)

Dimensional tolerance of height H

± 0.1

± 0.05

0 - 0.05

0 - 0.03

0 - 0.02

Dimensional tolerance of width N

± 0.1

± 0.05

0 - 0.05

0 - 0.03

0 - 0.02

Variation of height H

0.03

0.015

0.007

0.005

0.003

Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.03

0.02

0.01

0.007

0.005

Super Precision (SP)

Ultra Precision (UP)

See Table 2.8 See Table 2.8

Item Accuracy Classes

HG - 65 Normal (C)

High (H)

Precision (P)

Dimensional tolerance of height H

± 0.1

± 0.07

0 - 0.07

0 - 0.05

0 - 0.03

Dimensional tolerance of width N

± 0.1

± 0.07

0 - 0.07

0 - 0.05

0 - 0.03

Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.03 0.03

0.02 0.025

0.01 0.015

0.007 0.01

0.005 0.007

See Table 2.8 See Table 2.8

(2)Accuracy of interchangeable

Table 2.7 Accuracy Standards Item Accuracy Classes Dimensional tolerance of height H Dimensional tolerance of width N Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

Unit: mm

Normal(C) ± 0.1 ± 0.1 0.02 0.02

HG - 15, 20 High(H) ± 0.03 ± 0.03 0.01 0.01

Precision(P) ± 0.015 ± 0.015 0.006 0.006

See Table 2.8 See Table 2.8

Item Accuracy Classes

Normal(C)

HG - 25, 30, 35 High(H)

Precision(P)

Dimensional tolerance of height H Dimensional tolerance of width N

± 0.1 ± 0.1

± 0.04 ± 0.04

± 0.02 ± 0.02

Variation of height H Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.02 0.03

0.015 0.015 See Table 2.8 See Table 2.8

0.007 0.007

21

22

G99TE09-0506

Item Accuracy Classes

Normal(C)

Dimensional tolerance of height H Dimensional tolerance of width N Variation of height H

± 0.1 ± 0.1 0.03

Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B Item Accuracy Classes Dimensional tolerance of height H Dimensional tolerance of width N Variation of height H

0.03

HG - 45, 55 High(H)

Precision(P)

± 0.05 ± 0.05 0.015

± 0.025 ± 0.025 0.007

0.02

0.01

See Table 2.8 See Table 2.8

Normal(C) ± 0.1

HG - 65 High(H) ± 0.07

Precision(P) ± 0.035

± 0.1 0.03

± 0.07 0.02

± 0.035 0.01

Variation of width N Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.03

0.025

0.015

See Table 2.8 See Table 2.8

(3)Accuracy of running parallelism

Table 2.8 Accuracy of Running Parallelism

2-1-6 Preload (1)Definition A preload can be applied to each guideway. Oversized balls are used. Generally, a linear motion guideway has a negative clearance between groove and balls in order to improve stiffness and maintain high precision. The figure shows the load is multiplied by the preload, the rigidity is doubled and the deflection is reduced by one half. The preload not larger than ZA would be recommended for the model size under HG20 to avoid over-perload affecting the guideway’s life.

G99TE09-0506

(2)Preload classes HIWIN offers three classes standard preload for various applications and conditions.

Table 2.9 Preload Classes

2-1-7 Stiffness To determine if the rigidity will affect the accuracy, check the value of rigidity corresponding to the preload amount.

µm

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

○

Eq. 2.1

δ

Table 2.10 Value of Rigidity

Note: 1kgf = 9.81N

Z0 kN/µm

ZA kN/µm

ZB kN/µm

HG 15C

0.38

0.46

0.51

HG 20C HG 25C HG 30C

0.46 0.52 0.63

0.54 0.63 0.77

0.62 0.73 0.90

HG 35C HG 45C HG 55C

0.68 0.80 0.95

0.83 0.94 1.08

0.98 1.09 1.23

HG 65C HG 20H

1.08 0.56

1.21 0.67

1.34 0.77

HG 25H HG 30H HG 35H

0.67 0.80 0.86

0.81 0.97 1.06

0.95 1.15 1.26

HG 45H HG 55H

1.02 1.21

1.20 1.38

1.40 1.57

HG 65H

1.46

1.62

1.80

23

24

G99TE09-0506

2-1-8 Lubrication (1) Grease ` Grease nipple

` Mounting location The standard location of the grease fitting is at both ends of the block, but the nipple can be mounted at each side of block. As for the lateral installation, we recommend that the nipple be mounted mounted at the non-reference side, otherwise please contact us. It is possible to carry out the lubrication by using the oil-piping joint.

`

Table 2.11 The lubricant Amount for a Block Filled with Grease

HG 15 HG 20 HG 25

1 2 5

3 6

HG 35 HG 45 HG 55

10 17 26

12 21 33

HG 30

7

8

HG 65

50

61

` Replenishing the lubricant every 100km.

G99TE09-0506

(2) Oil The recommended viscosity of oil is about 30~150cSt. If customers need to use the oil-type lubrication, please inform us, and the block will not be prelubricated with grease before shipment. ` Types of oil piping joint

` Oil refilling rate

Table 2.12 Size

Refilling rate

Size

Refilling rate

HG15

(cm /hr) 0.2

HG35

(cm3/hr) 0.3

HG20 HG25 HG30

0.2 0.3 0.3

HG45 HG55 HG65

0.4 0.5 0.6

3

25

26

G99TE09-0506

2-1-9 Dust Proof Accessories (1) Codes of accessories If the following accessories are needed, please add the code followed by the model number.

(2)End seal and bottom seal To prevent the life reduction caused by iron chips or dust entering the block.

(3)Double seals Enhancing the wiping effect, the foreign matters can be completely wiped off.

Table 2.13 Order number of end seal Size

Part No.

Thickness (t1) mm

Size

Part No.

Thickness (t1) mm

HG15

920019A1

3

HG35

920015A1

3.2

HG20 HG25 HG30

920018A1 920017A1 920016A1

3 3 3.2

HG45 HG55 HG65

92001AA1 92001BA1 92001CA1

4.5 5 5

G99TE09-0506

(4) Scraper The scraper has the ability of isolating the high-temp. iron chips and removing the big foreign objects.

Table 2.14 Order number of scraper mm

mm

HG15 HG20

98000HA1 98000 I A1

1.5 1.5

HG35 HG45

98000LA1 98000MA1

1.5 1.5

HG25 HG30

98000JA1 98000KA1

1.5 1.5

HG55 HG65

98000NA1 98000PA1

1.7 1.7

(5)Caps for rail mounting holes The caps are used to cover the mounting holes to prevent chips or other foreign objects entering the holes. The caps will be enclosed in each rail packing

Table 2.15 Caps for Rail Mounting Holes mm HGR15

M4

950002C1

7.7

1.1

HGR20 HGR25 HGR30

M5 M6 M8

950003C1 950004C1 950005C1

9.7 11.3 14.3

2.2 2.5 3.3

HGR35 HGR45

M8 M12

950005C1 950007C1

14.3 20.3

3.3 4.6

HGR55 HGR65

M14 M16

950008A1 950009A1

23.5 26.6

5.5 5.5

2-1-10 Friction The maximum value of seal resistance per block are shown in the table.

Table 2.16 Seal Resistance Table 2.22 Seal resistance HG 15

0.12

HG 35

0.31

HG 20 HG 25 HG 30

0.16 0.20 0.27

HG 45 HG 55 HG 65

0.39 0.47 0.59

27

28

G99TE09-0506

2-1-11 The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface Because of the Circular-arc contact design, the HG linear guideway can stand the surface-error of installation and obtain smooth linear motion. As long as following the accuracy requirements of mounting surface, the high accuracy and rigidity of linear motion guideway should be obtained without any difficulty. In order to satisfy the needs of fast installation and smooth movement, HIWIN offers the normal clearance type of preload to customers for its high absorption ability for the deviation of mounting surface accuracy.

(2)The parallelism tolerance of reference surface (P)

Table 2.17 Max. Parallelism Tolerance (P)

µm

HG 15

Z0 25

Preload classes ZA 18

HG 20 HG 25

25 30

20 22

18 20

HG 30 HG 35 HG 45

40 50 60

30 35 40

27 30 35

HG 55 HG 65

70 80

50 60

45 55

Size

ZB -

(3)The accuracy tolerance of reference surface height

Table 2.18 Max. Tolerance of Reference Surface Height (S1) µm

Z0

Preload classes ZA

ZB

HG 15 HG 20

130 130

85 85

50

HG 25 HG 30 HG 35

130 170 210

85 110 150

70 90 120

HG 45 HG 55

250 300

170 210

140 170

HG 65

350

250

200

Size

G99TE09-0506

2-1-12 Cautions for Installation (1)Shoulder heights and fillets The improper shoulder heights and fillets of mounting surfaces will cause the deviation of accuracy and the interference with the chamfered part of the rail or block. As long as the recommended shoulder heights and fillets are followed, the accuracy problem of installation should be eliminated.

Table 2.19 Shoulder Heights and Fillets

HG15

0.5

0.5

3

4

4.3

HG20 HG25

0.5 1.0

0.5 1

3.5 5

5 5

4.6 5.5

HG30 HG35 HG45

1.0 1.0 1.0

1 1 1

5 6 8

5 6 8

6 7.5 9.5

HG55 HG65

1.5 1.5

1.5 1.5

10 10

10 10

13 15

(2)Tightening Torque of Bolts for Installation The improper tightening of bolts will influence the accuracy of Linear Guideway seriously, so that the following tightening torque for different sizes of bolt is recommended.

Table 2.20 Mounting Torque

HG 15

M4 x 0.7P x 16L

392(40)

HG 35

M8 x 1.25P x 25L

3,041(310)

HG 20 HG 25 HG 30

M5 x 0.8P x 16L M6 x 1P x 20L M8 x 1.25P x 25L

883(90) 1373(140) 3041(310)

HG 45 HG 55 HG 65

M12 x 1.75P x 35L M14 x 2P x 45L M16 x 2P x 50L

11,772(1,200) 15,696(1,600) 19,620(2,000)

29

30

G99TE09-0506

2-1-13 Standard Length and Max. Length of Rail HIWIN has offered the standard length of rails for customer needs. As for the non-standard E value, to avoid the unstable end part of rail, it is recommended the E value should not be over 1/2 of pitch (P). On the other hand, the E value should not be less than the Emin due to the breaking of mounting hole.

○

○

○

○

○

○

○

○

○

○

○

○

Eq. 2.2

Table 2.21 Rail Standard Length and Max. Length HG15

L(n)

HG20

HG25

HG30

HG35

HG45

HG55 780(7)

HG65

160(3)

220(4)

220(4)

280(4)

280(4)

570(6)

1,270(9)

220(4)

280(5)

280(5)

440(6)

440(6)

885(9)

280(5)

340(6)

340(6)

600(8)

600(8) 1,200(12) 1,260(11) 2,020(14)

340(6)

460(8)

460(8)

760(10)

760(10) 1,620(16) 1,500(13) 2,620(18)

460(8)

640(11)

640(11) 1,000(13) 1,000(13) 2,040(20) 1,980(17)

640(11)

820(14)

820(14) 1,640(21) 1,640(21) 2,460(24) 2,580(22)

1,020(9) 1,570(11)

820(14) 1,000(17) 1,000(17) 2,040(26) 2,040(26) 2,985(29) 2,940(25) 1,240(21) 1,240(21) 2,520(32) 2,520(32) 1,600(27) 3,000(38) 3,000(38) Pitch (P) (Es)

60

60

60

80

80

105

120

150

20

20

20

20

20

22.5

30

35

1,960(33) 4,000(67) 4,000(67) 3,960(50) 3,960(50) 3,930(38) 3,900(32) 3,970(26) 2,000

4,000

4,000

4,000

4,000

4,000

4,000

4,000

H1

N

W

B

HGH 65HA

HGH 65CA

HGH 55HA

HGH 55CA

HGH 45HA

HGH 45CA

HGH 35HA

HGH 35CA

HGH 30HA

HGH 30CA

HGH 25HA

HGH 25CA

HGH 20HA

HGH 20CA

12

44 32

B1

6

4

6

18

16

70 50 10

60 40 10

90 15 31.5 126 76 25

80 13 23.5 100 75 12.5

70 9.5 20.5 86 60 13

55 7.5

45

40 5.5 12.5 48 35 6.5

30 4.6

HGH 15CA 28 4.3 9.5 34 26

H

Dimensions of Assembly Model No. (mm)

(1) HGH-CA / HGH-HA

C

L1

L

83

90.3

75.6

61.4

80

93

70 112.4

120.4

97.4

78.6 103.6

58

65.2

50.5

39.4

97

138

120 203.6 257.6

70 144.2 198.2

95 155.8 203.8

75 117.7 165.7

80 128.8 169.8

60

72 105.8 138.2

50

60

40

50

35

50

36

26

Mxl

T

8.5

8

8

6

H2

23

19.6 34

15

15

29

h

63

53

53

44

38

29

26

22

26

23

20

14

14

11

22

20

17

12

12

9

20 17.5 9.5 8.5

18.5 30.5 45

12.9 M12x18 17.5 22 12.9 M16x20 25

13

7

D

d

18

16

14

9

9

7

6

P

E

80 20

80 20

60 20

60 20

60 20

M8x25

M8x25

M6x20

M5x16

M4x16

150 35 M16x50

120 30 M14x45

25.31

83.06

76.00

56.19

48.84

37.84

208.36 457.15

163.63 324.71

139.35 301.26

114.44 227.81

94.54 207.12

77.57 155.93

60.21 136.31

49.52 102.87

47.27 110.13

38.74

32.75

26.48

21.18

17.75

11.38

Basic Basic Mounting Dynamic Static Load Load Bolt for Rating Rating Rail C (kN) C0 (kN) (mm)

105 22.5 M12x35

Dimensions of Rail (mm)

15 7.5 5.3 4.5

WR H R

9.5 15

H3

9.5 13.8 28

10

6

8.5

M8x12 10.2 16

M8x10

M6x8

M5x6

M4x5

12.9 M10x17 16

12

12

12

12

5.3

G

Dimensions of Block (mm)

2-1-14 Dimensions for HIWIN HG Series

Weight

14.15

10.02

7.49

5.66

4.00

3.01

2.29

1.73

1.40

1.06

0.87

0.64

0.48

0.38

0.17

0.15 0.18

6.44 7.00

7.01 5.49

4.06 4.17

4.07 3.61

2.35 2.73

2.08 1.92

1.20 1.45

1.47 1.16

0.85 0.88

0.88 0.69

0.51 0.51

0.47 0.39

0.27 0.30

11.12 11.12 9.82

6.44

7.01

4.06

4.07

2.35

2.08

1.20

1.47

0.85

0.88

0.51

0.47

0.27

0.15

21.18

15.08

10.41

6.30

4.47

3.21

2.21

1.45

MR MP M Y Block Rail (kN-m) (kN-m) (kN-m) (kg) (kg/m)

Static Rated Moment

G99TE09-0506

31

H

HGW 65HA

HGW 65CA

HGW 55HA

HGW 55CA

HGW 45HA

HGW 45CA

HGW 35HA

HGW 35CA

HGW 30HA

HGW 30CA

HGW 25HA

HGW 25CA

HGW 20HA

HGW 20CA

90

70

60

48

42

36

30

HGW 15CA 24

Model No.

N

W

47

31

B1

5

72

9

9

57 6.5

53

100 82

90

B

38 4.5

C

95

80

62

52

45

40

30

15 53.5 170 142 14 110

13 43.5 140 116 12

9.5 37.5 120 100 10

7.5 33

6

5.5 23.5 70

4.6 21.5 63

4.3 16

H1

Dimensions of Assembly (mm)

(2) HGW-CA / HGW-HA

L

90.3

65.2

138

203.6 257.6

144.2 198.2

155.8 203.8

117.7 165.7

128.8 169.8

97

105.8 138.2

112.4

93 80

97.4 120.4

70

78.6 103.6

83

75.6

58

G

M

M8

M6

M5

T

8

8

6

T1

H2

14

10

12.9 M16 25

WR

9

7 23 22

12.6 34 29

37.5 15

15

19

63 53

53 44

26

23

20

14

14

11

20 17.5 9.5

7.5

D

d

P

22

20

17

12

12

9

18

16

14

9

9

7

8.5 6

20

20

20

20

20

E

M8x25

M8x25

M6x20

M5x16

M4x16

150

120

35 M16x50

30 M14x45

25.31

83.06

76.00

56.19

48.84

37.84

0.17

7.49

5.66

4.00

3.01

2.29

1.73

1.40

1.06

0.87

0.64

0.48

0.38

0.15

6.44

7.01

4.06

4.07

2.35

2.08

1.20

1.47

0.85

0.88

0.51

0.47

0.27

0.15 0.17

6.44 9.17

7.01 5.96

4.06 4.52

4.07 3.69

2.35 2.79

2.08 2.06

1.20 1.56

1.47 1.44

0.85 1.09

0.88 0.80

0.51 0.59

0.47 0.52

0.27 0.40

208.36 457.15 14.15 11.12 11.12 12.89

163.63 324.71 10.02

139.35 301.26

114.44 227.81

94.54 207.12

77.57 155.93

60.21 136.31

49.52 102.87

47.27 110.13

38.74

32.75

26.48

21.18

17.75

11.38

21.18

15.08

10.41

6.30

4.47

3.21

2.21

1.45

Weight Basic Static Rated Moment Basic Mounting Dynamic Static Bolt for Load M Y Block Rail MP Load MR Rail Rating Rating (kN-m) (kN-m) (kN-m) (kg) (kg/m) (mm) C (kN) C0 (kN)

105 22.5 M12x35

80

80

60

60

5.3 4.5 60

h

Dimensions of Rail (mm) HR

8.5 20.5 45 38

9

12.9 M14 17.5 26.5 12

12.9 M12 15.1 22

12 M10 10.1 18

H3

5.5 15 15

6.5 10.8 28 26

6

6

8.9 4.5

12 M10 8.5 16

12

12

61.4 5.3

50.5

39.4

L1

Dimensions of Block (mm)

32 G99TE09-0506

H

HGW 65HB

HGW 65CB

HGW 55HB

HGW 55CB

HGW 45HB

HGW 45CB

HGW 35HB

HGW 35CB

HGW 30HB

HGW 30CB

HGW 25HB

HGW 25CB

HGW 20HB

HGW 20CB

N

B

47 38

W

31

100 82

90 72

90 15

C

40

9

9

53.5 170 142 14

43.5 140 116 12

110

95

80

62

52

6.5 45

5

4.5 30

B1

9.5 37.5 120 100 10

7.5 33

6

5.5 23.5 70 57

4.6 21.5 63 53

4.3 16

H1

70 13

60

48

42

36

30

HGW 15CB 24

Model No.

Dimensions of Assembly (mm)

(3) HGW-CB / HGW-HB

L

G

M

83 97.4 112.4

120.4

138

203.6 257.6

144.2 198.2

155.8 203.8

117.7 165.7

128.8 169.8

97

105.8 138.2

80

93

70

78.6 103.6

58

65.2 90.3

50.5 75.6

8.5

8

8

T2

H2

16

14

10 6

6

WR

9

7 23

9

12.6 34

12.9 ø16 25 37.5 23

12.9 ø14 17.5 26.5 17

15 15

12 19

63

53

15 8.5 20.5 45

13

15

HR

7.5

D

53 26

44 23

38 20

29 14

26 14

22 11

d

P

E

22

20

17

12

12

9

80 20

80 20

60 20

60 20

M8x25

M8x25

M6x20

M5x16

M4x16

18 150 35

16 120 30

M16x50

M14x45

25.31

83.06

76.00

56.19

48.84

37.84

0.17 0.15 0.15 0.17

7.49 7.01 7.01 5.96

5.66 4.06 4.06 4.52

4.00 4.07 4.07 3.69

3.01 2.35 2.35 2.79

2.29 2.08 2.08 2.06

1.73 1.20 1.20 1.56

1.40 1.47 1.47 1.44

1.06 0.85 0.85 1.09

0.87 0.88 0.88 0.80

0.64 0.51 0.51 0.59

0.48 0.47 0.47 0.52

0.38 0.27 0.27 0.40

208.36 457.15 14.15 11.12 11.12 12.89

163.63 324.71 10.02 6.44 6.44 9.17

139.35 301.26

114.44 227.81

94.54 207.12

77.57 155.93

60.21 136.31

49.52 102.87

47.27 110.13

38.74

32.75

26.48

21.18

17.75

11.38

21.18

15.08

10.41

6.30

4.47

3.21

2.21

1.45

Weight Basic Basic Static Rated Moment Mounting Dynamic Static Load Load Bolt for MR MP M Y Block Rail Rating Rating (kN-m) (kN-m) (kN-m) (kg) (kg/m) Rail C (kN) C0 (kN) (mm)

14 105 22.5 M12x35

9

9

7

8.5 6

5.3 4.5 60 20

h

Dimensions of Rail (mm)

20 17.5 9.5

5.5 15

H3

10 6.5 10.8 28

10

9.5

8.9 6.95 4.5

T1

ø9 10.1 18

ø9

ø7

ø6

6

T

12.9 ø11 15.1 22

12

12

12

12

39.4 61.4 5.3 ø4.5

L1

Dimensions of Block (mm)

G99TE09-0506

33

H

HGW 65HC

HGW 65CC

HGW 55HC

HGW 55CC

HGW 45HC

HGW 45CC

HGW 35HC

HGW 35CC

HGW 30HC

HGW 30CC

HGW 25HC

HGW 25CC

HGW 20HC

HGW 20CC

H1

N

B

B1

C

31

100 82

90 72

9 62

9 52

90 15

53.5 170 142 14 110

43.5 140 116 12 95

9.5 37.5 120 100 10 80

7.5 33

6

5.5 23.5 70 57 6.5 45

5 40

47 38 4.5 30

W

4.6 21.5 63 53

4.3 16

70 13

60

48

42

36

30

HGW 15CC 24

Model No.

Dimensions of Assembly (mm)

(4) HGW-CC / HGW-HC

L1

L

70

83

90.3

75.6

97.4 112.4

120.4

138

203.6 257.6

144.2 198.2

155.8 203.8

117.7 165.7

128.8 169.8

97

105.8 138.2

80

93

G

M

14

10

8.5 16

8

8

T1

T2

15

13

10

10

9.5

37.5 23

12.9 M14 17.5 26.5 17 12.9 M16 25

H2

H3

WR

9

7 23 22

12.6 34 29

15

12

15

19

63 53

53 44

8.5 20.5 45 38

9

d

26

23

20

14

14

11

22

20

17

12

12

9

18

16

14

9

9

7

20 17.5 9.5 8.5 6

6.5 10.8 28 26

6

6

h

P

E

M8x25

M8x25

M6x20

M5x16

M4x16

150 35

120 30

M16x50

M14x45

25.31 0.17 0.15 0.15

83.06 1.06 0.85 0.85

76.00 0.87 0.88 0.88

56.19 0.64 0.51 0.51

48.84 0.48 0.47 0.47

37.84 0.38 0.27 0.27

0.17

9.17

5.96

4.52

3.69

2.79

2.06

1.56

1.44

1.09

0.80

0.59

0.52

0.40

208.36 457.15 14.15 11.12 11.12 12.89

163.63 324.71 10.02 6.44 6.44

139.35 301.26 7.49 7.01 7.01

114.44 227.81 5.66 4.06 4.06

94.54 207.12 4.00 4.07 4.07

77.57 155.93 3.01 2.35 2.35

60.21 136.31 2.29 2.08 2.08

49.52 102.87 1.73 1.20 1.20

47.27 110.13 1.40 1.47 1.47

38.74

32.75

26.48

21.18

17.75

11.38

21.18

15.08

10.41

6.30

4.47

3.21

2.21

1.45

Basic Basic Static Rated Moment Weight Mounting Dynamic Static Bolt for Load Load MR MP M Y Block Rail Rail Rating Rating (kN-m) (kN-m) (kN-m) (kg) (kg/m) (mm) C (kN) C0 (kN)

105 22.5 M12x35

80 20

80 20

60 20

60 20

7.5 5.3 4.5 60 20

D

Dimensions of Rail (mm) HR

8.9 6.95 4.5 5.5 15 15

M10 10.1 18

M10

M8

M6

T

6

12.9 M12 15.1 22

12

12

12

12

61.4 5.3 M 5

78.6 103.6

58

65.2

50.5

39.4

Dimensions of Block (mm)

34 G99TE09-0506

G99TE09-0506

(5) Dimesions for HGR-T (Rail Mounting from Below)

Model No.

Dimensions of Rail (mm) S h

P

E

Weight (kg/m)

8 10

60 60

20 20

1.48 2.29

M6 x 1P M8 x 1.25P M8x1.25P

12 15 17

60 80 80

20 20 20

3.35 4.67 6.51

38 44

M12 x 1.75P M14 x 2P

24 24

105 120

22.5 30

10.87 15.67

53

M20 x 2.5P

30

150

35

21.73

WR

HR

HGR15T HGR20T

15 20

15 17.5

M5 x 0.8P M6 x 1P

HGR25T HGR30T HGR35T

23 28 34

22 26 29

HGR45T HGR55T

45 53

HGR65T

63

35

36

G99TE09-0506

2-2

AG Series

2-2-1 Features of The AG Series Because of enlarged balls and Gothic contact design, AG series is possessed with high stiffness, accuracy, and loading capacity. Besides these characteristics, the lower assembly height and the shorter length make the AG series more suitable for the high- speed automation machines and the applications where space limit is considered. Moreover, the optimum design of circulating system makes the AG series move smoothly and quietly even under the high-speed condition.

2-2-2 Configuration of AG Series Rail

Bolt cap

Block End cap End seal (Double seals and scraper)

Grease nipple

Ball Retainer

` Rolling circulation system: ` Lubrication system: ` Dust protection system:

Bottom seal

Grease and End seal, Bottom Seal,

2-2-3 Model Number of AG Series AG series guideway can be classified into non-interchangeable and interchangeable types. The size of two types is same as each other. The main difference between two types is that the interchangeable type of blocks and rails can be freely exchanged, and their accuracy can reach up to P class. Because of the restrictedly dimensional control, the interchangeable type linear guideway is a smart choice for customer when rails don’t need to be paired for an axis. The model number of AG series contains the size, type, accuracy class, preload class, etc..

G99TE09-0506

(1) Non-interchangeable type

AG W 25 C A E 2 R 1600 E Z1 P II +DD / E Optional Function E1 : Self Lubricant SE : Heat Resistance

AG Series Block Type W : Flange Type H : Square Type

Dust Protection2

Model Size : 15, 20, 25, 30

No. of Rails per Axis1 Precision Code : C, H, P, SP, UP

Load Type S : Medium Load C : Heavy Load

Preload Code : ZF, Z0, Z1~ Z3

Block Mounting Type A : Mounting from Top B : Bottom

E : Rail Special None : Standard Rail Rail Length (mm)

E : Special Block None : Standard Block No. of Blocks per Rail

Rail Mounting Type R/U : Mounting from Top T : Bottom

(2) Interchangeable type ` Model number of AG block

AG W 25

C

A

E

Z1

P + DD / E1

AG Series

Optional Function E1 : Self Lubricant SE : Heat Resistance

Block Type W : Flange Type H : Square Type

Dust Protection2 Precision Code : C, H, P

Model Size : 15, 20, 25, 30

Preload Code : ZF, Z0, Z1

Load Type S : Medium Load C : Heavy Load

E: Block Special Option (None: Standard Block) Block Mounting Type A : Mounting from Top B : Mounting from Bottom

` Model number of AG rail

AG

R

25

R

1600

E

Precision Code : C, H, P

AG Series Interchangeable Rail Model Size : 15, 20, 25, 30 Rail Mounting Type R/U : Mounting from Top T : Mounting from Bottom

P

E: Rail Special Option (None: Standard rail) Rail Length (mm)

37

G99TE09-0506

2-2-4 Types (1) Block types HIWIN offers two types of linear guideway: flange and square. Because of the characteristics of lower assembly height and larger mounting surface, it is especially suitable for the moment loading application

Table 2.22 Block Type Type

Model

Height Rail Length (mm) (mm)

Shape

Square

24 AGH-SA AGH-CA

100

L

L

42

4000

Main Application iAutomation equipment iHigh speed transportation equipment i Precision measuring equipment iSemiconductor equipment iWood working machinery

24 AGW-SA AGW-CA

Flange

38

AGW-SB AGW-CB

100

L

L

42

4000

24

100

L

L

42

4000

(2) Rail types Besides the standard top-mounting type, HIWIN also offers the bottom-mounting type of rails to customers.

Table 2.23 Rail Types (Mounting from top)

(Mounting from bottom)

(R or U Type)

(T Type)

G99TE09-0506

2-2-5 Accuracy Classes The accuracy of AG series can be classified into five classes: normal (C), high (H), precision (P), super precision (SP), ultra precision (UP). Customers can select the proper linear guideway by the accuracy the application required.

(1) Accuracy of non-interchangeable AG

Table 2.24 Accuracy Standards Unit mm

AG - 15, 20

Item

Normal (C)

Dimensional tolerance of height H

0.1

Dimensional tolerance of width N

0.1

Variation of height H Variation of width N (Master Rail) Preload classes Running parallelism of block surface C to surface A Pair

0.02 0.02 ZF, Z0, Z1

Precision (P)

Super Precision (SP)

Ultra Precision (UP)

± 0.03

0 - 0.03

0 - 0.015

0 - 0.008

± 0.03

0 - 0.03

0 - 0.015

0 - 0.008

0.006 0.004 0.006 0.004 Z0 ~ Z3

0.003 0.003

High (H)

0.01 0.01

See Table 2.28

Running parallelism of block surface D to surface B

See Table 2.28

Table 2.25 Accuracy Standards Unit mm

AG - 25, 30

Item

Normal (C)

High (H)

Precision (P)

Super Precision (SP)

Dimensional tolerance of height H

0.1

± 0.04

0 - 0.04

0 - 0.02

0 - 0.01

Dimensional tolerance of width N

0.1

± 0.04

0 - 0.04

0 - 0.02

0 - 0.01

Variation of height H Variation of width N (Master Rail) Preload classes Running parallelism of block surface C to surface A Pair

Running parallelism of block surface D to surface B

0.02 0.03 ZF, Z0, Z1

0.015 0.015

0.007 0.005 0.007 0.005 Z0 ~ Z3 See Table 2.28 See Table 2.28

Ultra Precision (UP)

0.003 0.003

39

40

G99TE09-0506

(2) Accuracy of interchangeable AG

Table 2.26 Accuracy Standards Unit mm

AG - 15, 20

Item

Normal (C)

High (H)

Precision (P)

Dimensional tolerance of height H Dimensional tolerance of width N

± 0.1 ± 0.1

± 0.03 ± 0.03

± 0.015 ± 0.015

Variation of height H Variation of width N

0.02 0.02

0.01 0.01

0.006 0.006

Pair variation of height H (multi sets) Preload classes Running parallelism of block

0.06 ZF, Z0, Z1

0.04

0.026

Pair

Z0, Z1 See Table 2.28

surface C to surface A Running parallelism of block surface D to surface B

See Table 2.28

Table 2.27 Accuracy Standards Unit mm Item Dimensional tolerance of height H Dimensional tolerance of width N

AG - 25, 30 Normal (C)

High (H)

± 0.1 ± 0.1

± 0.04 ± 0.04

Variation of height H Variation of width N

0.02 0.03

0.015 0.015

Pair variation of height H (multi sets) Preload classes Running parallelism of block

0.06 ZF, Z0, Z1

0.045

Pair

surface C to surface A Running parallelism of block surface D to surface B

(3) Accuracy of running parallelism

Table 2.28 Accuracy of Running Parallelism

Precision (P) ± 0.02 ± 0.02 0.007 0.007 0.027 Z0, Z1

See Table 2.28 See Table 2.28

G99TE09-0506

2-2-6 Preload AG series provides five standard preloads for various applications. Although increasing the preload is a good way to get higher stiffness, for avoiding the reduction of service life, we suggest the preload of AG 15,20 should not exceed medium class.

Table 2.29 Preload Classes Class

Code

Preload

Accuracy

Light clearance Very light preload

ZF Z0

Clearance 4~10µm 0

C C~UP

Light preload Medium preload Heavy preload

Z1 Z2 Z3

0.02C 0.05C 0.07C

C~UP H~UP H~UP

Note: “C” in column preload means basic dynamic load rating.

2-2-7 Stiffness To confirm that whether the rigidity will affect the accuracy or not,

: Deflection(µm) ○

○

○

○

○

○

the customers can calculate the Deflection by the equation 2.6.

○

○

○

Eq. 2.6

: Working load (kgf) : Value of rigidity

Table 2.30 Value of Rigidity Size

Z0 kgf/µm

Z1 kgf/µm

Z2 kgf/µm

Z3 kgf/µm

AG15S AG20S AG25S

10 11 14

13 14 17

15 16 20

16 17 22

AG30S AG15C

16 16

20 20

23 24

24 25

AG20C AG25C AG30C

19 25 28

24 31 36

28 36 41

29 39 44

Type

Medium load

Heavy load

2-2-8 Lubrication (1) Grease ` Grease nipple

41

42

G99TE09-0506

` Mounting location

The standard location of the grease fitting is at both ends of the block, but the nipple may optionally be mounted each side of block. As for the lateral installation, we recommended that the nipple should be mounted at the non-reference side, otherwise please contact us. It is possible to carry out the lubrication by using the oilpiping joint.

` The lubricant amount for a block filled with grease

Table 2.31 The Lubricant Amount for a Block Filled with Grease Size

Medium load (cm3)

Heavy load (cm3)

Size

Medium load (cm3)

Heavy load (cm3)

AG 15

0.5

0.6

AG 25

1.7

2.1

AG 20

0.9

1.1

AG30

3.8

4.4

` Frequency of replenishment Replenishing the lubricant every 100km

(2) Oil The recommended viscosity of oil is about 30~150cst. If customers need to use the oil-type lubrication, please inform us. The block will not be prelubricated with grease before shipment. ` Types of oil piping joint.

` Oil refilling rate

Table 2.32 Size

Refilling rate (cm3/hr)

Size

Refilling rate (cm3/hr)

AG15 AG20

0.2 0.2

AG25 AG30

0.3 0.3

G99TE09-0506

2-2-9 Dust Proof Accessories (1) Code of accessories If the following devices are needed, please add the code to the model number. No code: Standard protection (End seal + Bottom seal)

ZZ (End seal + Bottom seal + Scraper)

End seal

Spacer

Bottom seal

KK (Double seals + Bottom seal + Scraper)

End seal

Scraper

DD (Double seals + Bottom seal)

Scraper

Spacer

Spacer Seal

Scraper

(2) End seal and bottom seal To prevent the life reduction due to damage caused by iron chips or dust entering the block.

(3) Double seals Enhancing the wiping effect, the foreign matters can be completely wiped off.

Table 2.33 Order Number of End Seal Size

Part No.

Thickness (t1) mm

Size

Part No.

Thickness (t1) mm

AG15 AG20

92000FA1 92000GA1

2.6 2.6

AG25 AG30

92000HA1 92000IA1

3 3.2

(4) Scraper The scraper has the ability of isolating the high-temp. iron chips and removing the bigger foreign matters.

Table 2.34 Order Number of End Seal Size

Part No.

Thickness (t2) mm

Size

Part No.

Thickness (t2) mm

AG15 AG20

92000FA1 92000GA1

2.6 2.6

AG25 AG30

92000HA1 92000IA1

3 3.2

43

44

G99TE09-0506

(5) Caps for rail mounting holes The caps are used to cover the mounting holes to prevent chips or other foreign matters from entering the holes. The caps will be enclosed in each rail packing

Table 2.35 Caps for Rail Mounting Holes Rail size

Bolt size

Part No.

Diameter (D) mm

Thickness (H) mm

AGR15R AGR20R

M3 M5

950001A1 950003C1

6.3 9.7

1.2 2.2

AGR25R AGR30R AGR15U

M6 M6 M4

950004C1 950004C1 950002C1

11.3 11.3 7.7

2.5 2.5 1.1

AGR30U

M8

950005C1

14.3

3.3

2-2-10 Friction The maximum value of seal resistance per block are shown in the table.

Table 2.36 Seal Resistance Size

Resistance (kgf)

Size

Resistance (kgf)

AG 15 AG 20

0.1 0.2

AG 25 AG 30

0.2 0.5

2-2-11 The Accuracy Tolerance of Mounting Surface (1) The accuracy tolerance of rail-mounting surface Because of the Gothic contact design, the linear guideway is with high rigidity. As for this characteristic, any unreasonable deviation will not only increase the friction resistance, but also reduce the life. As long as the following accuracy requirements of mounting surface can be met, the high accuracy and rigidity of linear guideway should be obtained without any difficulty. In order to satisfy the needs of fast installation and smooth movement, HIWIN offers the normal clearance type of preload to customers for its high absorption ability for deviation of mounting surface accuracy. ` The parallelism tolerance of reference surface (P) Accuracy requirement for all rail-mounting reference surfaces

G99TE09-0506

Table 2.37 Max. Parallelism Tolerance(P) Size

ZF

Z0

AG 15 AG 20 AG 25

0.030 0.035 0.040

0.020 0.025 0.030

AG 30

0.045

0.034

Unit : mm Preload classes Z1

` The accuracy tolerance of reference surface height (

S1= a x K

○

○

○

○

○

○

○

○

Z2

Z3

0.016 0.020 0.023

0.013 0.017 0.020

0.010 0.015 0.018

0.028

0.025

0.020

)

Eq. 2.7

S1 : Max. tolerance of height : Distance between paired rails : Coefficient of tolerance of height

Table 2.38 Max. Tolerance of Height Size K

ZF

Preload classes Z1

Z0

6.6 x 10

-4

4.9 x 10

-4

3.2 x 10

-4

Z2

Z3

2.6 x 10

-4

2 x 10-4

(2) The accuracy tolerance of block-mounting surface ` The tolerance of the height of reference surface when two or more pieces are used in parallel ( ) Accuracy requirement for all block-mounting reference surfaces

○

○

○

○

○

Eq. 2.8

: Max. tolerance of height : Distance between paired blocks ` The accuracy tolerance of mounting reference surface for paired blocks at the rail ( ) Accuracy requirement for all block-mounting reference surfaces

○

○

○

○

○

Eq. 2.9

: Max. tolerance of height : Distance between paired blocks

45

46

G99TE09-0506

2-2-12 Cautions for Installation (1) Shoulder heights and fillets The improper shoulder heights and fillets of mounting surfaces will cause the deviation of accuracy and the interference with the chamfered part of the rail or block. As long as the following recommended shoulder heights and fillets can be adapted, the accuracy problem of installation should be eliminated.

Table 2.39 Shoulder Heights and Fillets Size

Max. radius of fillets r (mm)

Shoulder height of the rail H1 (mm)

Shoulder height of the block H2 (mm)

AG15

0.5

3

4

AG20 AG25 AG30

0.5 1 1

4 5 6

5 6 6

(2) Tightening torque of bolts for installation The improper tightening of bolts will influence the accuracy of Linear Guideway seriously, so that to reach the following tightening torque for different sizes of bolt is recommended.

Table 2.40 Torque Size

Bolt size

Torque (kgf-cm)

Size

Bolt size

Torque (kgf-cm)

AG 15 AG 20

M3 x 0.5P x 16L M5 x 0.8P x 16L

19 90

AG 25 AG 30

M6 x 1P x 20L M6 x 1P x 25L

140 140

G99TE09-0506

2-2-13 Standard Length and Max. Length of Rail HIWIN has stock for standard length of rails. If non-standard length is required, it is recommended the E value should not be over 1/2 of pitch (P) to avoid instability on the end part of rail, and not be less than Emin due to the possibility of the mounting hold broken. n (Number of rail mounting holes)

○

○

○

○

○

○

○

○

○

○

Eq. 2.10

: Total length of rail (mm) : Number of mounting holes : Distance between any two holes (mm) : Distance from the center of the last hole to the edge (mm)

Table 2.41 Item

Standard Length L(n)

Pitch (P) Distance to End (Es) Max. Standard Length Max. Length

AG15

AG20

AG25

AG30

160(3) 220(4)

220(4) 280(5)

220(4) 280(5)

280(4) 440(6)

280(5) 340(6)

340(6) 460(8)

340(6) 460(8)

600(8) 760(10)

460(8) 640(11) 820(14)

640(11) 820(14) 1,000(17)

640(11) 820(14) 1,000(17)

1,000(13) 1,640(21) 2,040(26)

60

1,240(21) 1,600(27) 60

1,240(21) 1,600(27) 60

2,520(32) 3,000(38) 80

20 1,960(33)

20 4,000(67)

20 4,000(67)

20 3,960(50)

2,000

4,000

4,000

4,000

Note: 1. Tolerance of E value for standard rail is 0.5~-0.5 mm. Tolerance of E value for butt-joint is 0~-0.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. If smaller E value is needed, please contact HIWIN.

47

11

9.5

N

7 12.5

6

5

H1

42 10 16

33

28

24

H

B

6.5

5

4

B1

60 40 10

48 35

42 32

34 26

W

40

-

35

-

32

-

26

-

C

65.2

36.6

58.3

34.5

44.1

26.2

38.7

22.8

L1

95

66.4

82.5

58.7

65.9

48

56.9

41

L

12

12

12

5.7

G

Dimensions of Block (mm)

M8X12

M6X9

M5X8

M4X7

Mxl

9

8

WR

HR

8

7

28 24

4.5

h

11

9

9

9.5 8.5

6

D

23 18.5 11

20 15.5

5.5 15 13.5

H2

7.5 6

6

T

P

7

7

6

80

60

60

3.5 60

d

Dimensions of Rail (mm)

20

20

20

20

E

M6X25

M6X20

M5X16

M3X16

2,470

1,550

1,550

1,080

970

650

640

440

3,390

2,030

2,290

1,330

1,450

920

1,010

590

51.3

30.8

28.7

16.7

15.9

10.1

8.3

4.8

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

0.88

0.57

0.51

0.34

0.29

0.2

0.17

0.12

please refer to page 53.

4.76

2.95

2.16

1.43

Static Rated Moment Weight Basic Basic Mounting Bolt for Dynamic Static Load Load MP MY Block Rail MR Rail Rating Rating (kgf-m) (kgf-m) (kgf-m) (kg) (kg/m) (mm) C (kgf) C0 (kgf)

Listed dimensions of rail are for AGR-R (bolt hole, mounting from top). For dimension of AGR-U (lLarge bolt hole, mounting from top) and AGR-T (tapped hole, mounting from bottom)

AGH30CA

AGH30SA

AGH25CA

AGH25SA

AGH20CA

AGH20SA

AGH15CA

AGH15SA

Model No.

Dimensions of Assembly (mm)

(1) AGH-SA / AGH-CA

2-2-14 Dimensions for AG Series

48 G99TE09-0506

B

73 60

90 72

7 25

33

42 10 31

59 49

6 19.5

52 41

W

28

N

5 18.5

H1

24

H

9

6.5

5

5.5

B1

L1

65.2

36.6

40

-

34.5 58.3

35

-

26.2 44.1

-

32

38.7

22.8

26

-

C

95

66.4

82.5

58.7

65.9

48

56.9

41

L

12

12

12

5.7

G

Dimensions of Block (mm)

10

9

7

T

M10 10

M8

M6

M5

M

8

7

6

5.5

H2

28

23

20

15

WR

24

4.5

h

11

9

9

9.5 8.5

6

D

18.5 11

15.5

13.5

HR

P

7

7

6

80

60

60

3.5 60

d

Dimensions of Rail (mm)

20

20

20

20

E

M6X25

M6X20

M5X16

M3X16

2,470

1,550

1,550

1,080

970

650

640

440

3,390

2,030

2,290

1,330

1,450

920

1,010

590

51.3

30.8

28.7

16.7

15.9

10.1

8.3

4.8

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

1.16

0.72

0.68

0.44

0.36

0.24

0.23

0.15

please refer to page 53.

4.76

2.95

2.16

1.43

Static Rated Moment Weight Basic Basic Mounting Bolt for Dynamic Static Load Load MP MY Block Rail MR Rail Rating Rating (kgf-m) (kgf-m) (kgf-m) (kg) (kg/m) (mm) C (kgf) C0 (kgf)

Listed dimensions of rail are for AGR-R (bolt hole, mounting from top). For dimension of AGR-U (lLarge bolt hole, mounting from top) and AGR-T (tapped hole, mounting from bottom)

AGW30CA

AGW30SA

AGW25CA

AGW25SA

AGW20CA

AGW20SA

AGW15CA

AGW15SA

Model No.

Dimensions of Assembly (mm)

(2) AGW-SA / AGW-CA

G99TE09-0506

49

B

73 60

90 72

7 25

33

42 10 31

59 49

6 19.5

52 41

W

28

N

5 18.5

H1

24

H

9

6.5

5

5.5

B1

L1

65.2

36.6

40

-

34.5 58.3

35

-

26.2 44.1

-

32

38.7

22.8

26

-

C

95

66.4

82.5

58.7

65.9

48

56.9

41

L

M

12

12

12

ø9

ø7

ø5.5

5.7 ø4.5

G

Dimensions of Block (mm)

10

10

9

7

T

8

7

6

5.5

H2

28

23

20

15

WR

24

4.5

h

11

9

9

9.5 8.5

6

D

18.5 11

15.5

13.5

HR

P

7

7

6

80

60

60

3.5 60

d

Dimensions of Rail (mm)

20

20

20

20

E

M6X25

M6X20

M5X16

M3X16

2,470

1,550

1,550

1,080

970

650

640

440

3,390

2,030

2,290

1,330

1,450

920

1,010

590

51.3

30.8

28.7

16.7

15.9

10.1

8.3

4.8

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

35.5

14.0

21.1

7.8

10.4

4.5

6.3

2.3

1.16

0.72

0.68

0.44

0.36

0.24

0.23

0.15

please refer to page 53.

4.76

2.95

2.16

1.43

Static Rated Moment Weight Basic Basic Mounting Bolt for Dynamic Static Load Load MP MY Block Rail MR Rail Rating Rating (kgf-m) (kgf-m) (kgf-m) (kg) (kg/m) (mm) C (kgf) C0 (kgf)

Listed dimensions of rail are for AGR-R (bolt hole, mounting from top). For dimension of AGR-U (lLarge bolt hole, mounting from top) and AGR-T (tapped hole, mounting from bottom)

AGW30CB

AGW30SB

AGW25CB

AGW25SB

AGW20CB

AGW20SB

AGW15CB

AGW15SB

Model No.

Dimensions of Assembly (mm)

(3) AGW-SB / AGW-CB

50 G99TE09-0506

G99TE09-0506

(4) Dimensions for AGR-T (rail mounting from bottom)

Model No.

WR

HR

AGR15T AGR20T AGR25T

15 20 23

13.5 15.5 18.5

AGR30T

28

24

Dimensions of Rail (mm) S h

P

E

Weight (kg/m)

M5x0.8P M6x1P M6x1P

7 9 10

60 60 60

20 20 20

1.44 2.23 3.06

M8x1.25P

14

80

20

4.83

(5) Dimensions for AGR-U (large mounting hole)

Model No.

Mounting Bolt for Rail (mm)

WR

HR

AGR15U AGR30U

M4x16 M8x25

15 28

13.5 24

Dimensions of Rail (mm) D h d 7.5 14

5.3 12

4.5 9

P

E

Weight (kg/m)

60 80

20 20

1.41 4.65

51

52

G99TE09-0506

2-3 Miniature MGN/MGW Series 2-3-1 Features of MGN Series 1. Tiny and light weight, suitable for miniature equipment. 2. All materials in special grade of stainless steel for anti-corrosion size 9 and 12 are also auatlable in alloy steel. 3. Gothic arch contact design can sustain the load from all directions and possess the characteristic of High rigidity and high accuracy. 4. Steel balls will be held by miniature retainer to avoid the balls from falling out even when the block are removed form the rail installation. 5. Interchangeable type are available in certain precision grade.

2-3-2 Construction of MGN Series Cap Block

End cap End seal Grease nipple Rail Ball Bottom seal Retainer

` Rolling Circulation System: ` Lubrication System:

Block, rail, end cap, ball, retainer. The grease nipple is available for MGN15, grease gun can be

` Dust Protection System:

used for lubricanting. End seal, bottom seal (optional size12,15), cap (size12,15).

2-3-3 Feature of MGW Series The design feature of wide type miniature guideway-MGW: 1. The design of enlarged width has increased the capacity of moment load. 2. Gothic arch contact design has high rigidity characteristic in all directions. 3. Steel balls will be held by miniature retainer to avoid the balls from falling out even when the block are removed form the rail installation. 4. All metallic components are made of stainless steel for anti-corrosion purpose.

G99TE09-0506

2-3-4 Configuration of MGW Series Rail Block

End cap

End seal

Ball Bottom seal Retainer

` Rolling circulation system: ` Lubrication system:

Block, rail, end cap, ball, retainer. The grease nipple is available for MGW15, grease gun can be

` Dust protection system:

used for lubricanting. End seal, bottom seal (optional size12,15), cap(size12,15).

2-3-5 Application MGN/MGW series can be used in many fields, such as semiconductor equipment, PCB assembly equipment, medical equipment, robotics, measuring equipment,office automation equipment, and other miniature sliding mechinery.

2-3-6 Model Number of MGN/MGW Series MGN and MGW series linear guideway can be classified into non-interchangeable and interchangeable types. The sizes of two types are same. The interchangeable type is more convenient due to rails can be replaced. However, its precision is less than non-interchangeable type. Because of the strictly dimensional control, the interchangeable type linear guideway is a smart choice for customer when rails don’t need to be paired for an axis. The model number contains the information of the size, type, accuracy class, preload class, and more.

53

54

G99TE09-0506

(1) Non-interchangeable type

MGW 12 C E 2 R1600

E

Z1 P

M

II + U

MGN / MGW Series

Bottom Seal Option1 No. of Rails per Axis2

Model Size : 7, 9, 12, 15

M : Stainless Steel No Code : Alloy Steel3 Precision Code : C, H, P

Block Type C : Standard H : Long

Preload Code : ZF, Z0, Z1

E : Special Block

E : Rail Special

None : Standard Block

None : Standard Rail

No. of Blocks per Rail

Rail Length (mm)

(2) Interchangeable type ` Interchangeable block

MGN

12

C

E

Z1

P

M + U

MGN Series Bottom Seal Option1

Model Size : 7, 9, 12, 15

M: Stainless Steel No Code: Alloy Steel1

Block Type C : Standard H : Long

Precision Code : C, H, P

E : Special Block

Preload Code : ZF, Z0, Z1

None : Standard Block

` Interchangeable rail

MGN

R

12

R1000

E

P

MGN Series

M M: Stainless Steel No Code: Alloy Steel3

Interchangeable Rail Model Size : 7, 9, 12, 15 Rail Length (mm)

Precision Code : C, H, P Rail Special Option

G99TE09-0506

2-3-7 Accuracy Classes The accuracy of MGN/MGW series can be classified into three classes: normal (C), high (H), precision (P), super precision (SP), ultra precision (UP). Customers can select the proper linear guideway by the accuracy the application required.

(1) Non-interchangeable The accuracy values are the means of measurements taken at the central part of each block.

Table 2.42 Accuracy Standard of Non-interchangeable Type Item

Normal (C)

High (H)

Precision (P)

Dimensional tolerance of height H

± 0.04

± 0.02

± 0.01

Dimensional tolerance of width N Pair Variation of height H

± 0.04 0.03

± 0.025 0.015

± 0.015 0.007

0.02

0.01

Pair Variation of width N (Master Rail) Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.03

According to Table 2.44 According to Table 2.44

(2) Interchangeable The multi sets pair variation of height has few difference between the interchangeable type and noninterchangeable type.

Table 2.43 Accuracy Standard of Interchangeable Type Item

Normal (C)

High (H)

Precision (P)

Dimensional tolerance of height H

± 0.04

± 0.02

± 0.01

Dimensional tolerance of width N One Set Pair Variation of height H

± 0.04 0.03

± 0.025 0.015

± 0.015 0.007

0.02 0.04

0.01 0.02

Pair Variation of width N Pair variation of height H (Multi Sets) Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

0.03 0.07

According to Table 2.44 According to Table 2.44

(3) Accuracy of running parallelism The running parallelism C to A and D to B are related to the rail length.

Table 2.44 Accuracy of Running Parallelism

55

56

G99TE09-0506

2-3-8 Preload MGN/MGW series provides three preload levels for various applications.

Table 2.45 Preload Classes Class Light Clearance Very Light Preload

Code ZF Z0

Preload Clearance 4~10µm 0

Accuracy C C~P

Light Preload

Z1

0.02C

C~P

Note: “C” in column preload means basic dynamic load rating.

2-3-9 Dust Proof Accessories End seals and standard accessories fixed on both sides of block can prevent dust entering the block, so the accuracy and service life of linear guideway can be maintained. Bottom seals are fixed under the skirt portion of block to prevent dust entering. Customer can order bottom seals by adding the mark “+U” followed by the model number. Size 12,15 provides bottom seals for option, but size 7, 9 doesn’t provide because of the space limit of H1. If the linear guideway is equipped with bottom seal, the lateral mounting surface of rail must not exceed H1.

Table 2.46 Size MGN7

Bottom seal -

H 1 mm -

Size MGW 7

Bottom seal -

H 1 mm -

MGN9 MGN12

z

2

MGW 9 MGW12

z

2.6

MGN15

z

3

MGW15

z

2.6

2-3-10 Cautions for Installation ` Shoulder H eights and F illets

Table 2.47 Shoulder Heights and Fillets Size MGN 7 MGN 9 MGN 12 MGN 15

Max. radius of fillets r1 (mm) r2 (mm) 0.2 0.2 0.2 0.3 0.3 0.5

0.4 0.5

Shoulder height H1 (mm) 1.2 1.7 1.7 2.5

Shoulder height Size H2 (mm) 3 MGW 7 3 MGW 9 4 5

MGW 12 MGW 15

Max. radius Shoulder of fillets height r1 (mm) r2 (mm) H1 (mm) 0.2 0.2 1.7 0.3 0.3 2.5 0.4 0.4

0.4 0.8

3 3

Shoulder height H2 (mm) 3 3 4 5

G99TE09-0506

` Tightening torque of bolts for installation The improper tightening of bolts will influence the accuracy of linear guideway seriously, so that to reach the following tightening torque for different size of bolt is required.

Table 2.48 Tightening Torque Size

Bolt size

Torque (kgf-cm)

MGN7

M2

5.9

MGW7

M3

19

MGN9 MGN12 MGN15

M3 M3 M3

19 19 19

MGW9 MGW12 MGW15

M3 M4 M4

19 40 40

Size

Torque (kgf-cm)

Bolt size

2-3-11 Standard Length and Max. Length of Rail HIWIN has stock for standard length of rails. If non-standard length is required, it is recommended the E value should not be over 1/2 of pitch (P) to avoid instability on the end part of rail, and not be less than Emin due to the possibility of the mounting hold broken.

○

○

○

○

Eq. 2.11

: Total length of rail (mm) : Number of mounting holes : Distance between any two holes (mm) : Distance from the center of the last hole to the edge (mm)

Table 2.49 40(3) 55(4)

55(3) 75( 4)

70(3) 95(4)

70(2) 110(3)

80(3) 110(4)

80(3) 110(4)

110(3) 150(4)

110(3) 150(4)

70(5) 85(6) 100(7)

95(5) 115(6) 135(7)

120(5) 145(6) 170(7)

150(4) 190(5) 230(6)

140(5) 170(6) 200(7)

140(5) 170(6) 200(7)

190(5) 230(6) 270(7)

190(5) 230(6) 270(7)

130(9)

155(8) 175(9)

195(8) 220(9)

270(7) 310(8)

260(9)

230(8) 260(9)

310(8) 350(9)

310(8) 350(9)

195(10) 275(14) 375(19)

245(10) 270(11) 320(13)

350(9) 390(10) 430(11)

290(10) 350(14) 500(19)

390(10) 430(11) 510(13)

390(10) 430(11) 510(13)

370(15) 470(19) 570(23)

470(12) 550(14) 670(17)

710(24) 860(29)

590(15) 750(19) 910(23)

590(15) 750(19) 910(23)

Standard Length L (n)

Pitch (P)

15

Distance to End (E0) Max. Standard Length Max. Length

20

25

695(28) 40

870(22) 30

30

5 595(40) 600

7.5 995(40) 1000

10 995(40) 1000

15 990(25) 1000

10 590(20) 1000

40

1070(27) 1070(27) 40

10 15 15 980(33) 1150(29) 1150(29) 1000 1200 1200

Note: 1. Tolerance of E value for standard rail is 0.5~-0.5 mm. Tolerance of E value for butt-joint is 0~-0.3 mm. 2. Maximum standard length means the max. rail length with standard E value on both sides. 3. The specification with “M” mark are stainless steel and without “M” mark are alloy steel. 4. If smaller E value is needed, please contact HIWIN.

57

MGN 15H

MGN 15C

MGN 12H

MGN 12C

MGN 9H

MGN 9C

MGN 7H

MGN 7C

16 4

13 3

N

17

W

8.5 32

7.5 27

5.5 20

1.5 5

H1

10 2

8

H

Dimensions of Assembly Model No. (mm)

` MGN 15

B1

25 3.5

20 3.5

15 2.5

12 2.5

B

` MGN 7, MGN 9, MGN 12

(1) MGN-C / MGN-H

C

L1

13.5

25 43.4

20 26.7

20 32.4

15 21.7

16 29.9

10 18.9

13 21.8

8

58.8

42.1

45.4

34.7

39.9

28.9

30.8

22.5

L

ø0.8

ø0.8

ø0.8

Gn

4.5 GN3S

-

-

-

G

Dimensions of Block (mm) H2

1.8

M3 x 4

3

M3 x 3.5 2.5

M3 x 3

M2 x 2.5 1.5

Mxl

2-3-12 Dimensions for MGN/MGW Series

HR

D

15

12

10

8

6

6

9 6.5 6

7 4.8 4.2

WR

4.5

4.5

3.5

2.3

h

3.5

3.5

3.5

2.4

d

7.5

5

E

40 15

25 10

20

15

P

Dimensions of Rail (mm)

M3x10

M3x8

M3x8

M2x6

650

470

380

290

260

190

140

100

930

570

600

400

410

260

200

127

7.5

4.6

3.9

2.6

2

1.2

0.78

0.48

5.9

2.2

3.7

1.4

1.9

0.75

0.49

0.29

5.9

2.2

3.7

1.4

1.9

0.75

0.49

0.29

92

59

54

34

26

16

15

10

1.06

0.65

0.38

0.22

Static Rated Moment Weight Basic Mounting Basic Bolt for Dynamic Static Load Load MP MY Block Rail MR Rail Rating Rating (kgf-m) (kgf-m) (kgf-m) (g) (kg/m) (mm) C (kgf) C0 (kgf)

58 G99TE09-0506

MGW 15H

MGW 15C

MGW 12H

MGW 12C

MGW 9H

MGW 9C

MGW 7H

MGW 7C

H1

N

W

16 3.4 9

14 3.4 8

12 2.9 6

60

40

30

9 1.9 5.5 25

H

Dimensions of Assembly Model No. (mm)

` MGW 15

45

28

23

21

19

B

C

19

10

7.5

6

35

20

28

15

3.5 24

4.5 12

3

B1

` MGW 7, MGW 9, MGW 12

(2) MGW-C / MGW-H

L

31.2

57

38 73.8

54.8

45.6 60.4

31.3 46.1

38.5 50.7

27.5 39.3

30.8 41

21

L1

ø1.8

ø1.0

ø0.9

Gn

M3x3.6

M3x3

M3x3

Mxl

5.2 GN3S M4x4.2

-

-

-

G

Dimensions of Block (mm) WR

3.2

2.8

2.4

42

24

18

1.85 14

H2

8.5

7

5.2

23 9.5

-

-

_

WB H R

8

8

6

6

D

4.5

4.5

4.5

3.2

h

P

4.5 40

4.5 40

3.5 30

3.5 30

d

Dimensions of Rail (mm)

15

15

10

10

E

M4x10

M4x8

M3x8

M3x6

910

690

520

400

350

280

180

140

1.6

20.32

10.47

7.17

5.56

4.09

2.39

1410 30.48

940

840

570

600

420

320

210

12.5

5.78

5.85

2.83

3.47

1.93

1.58

0.73

12.5

5.78

5.85

2.83

3.47

1.93

1.58

0.73

215

143

103

71

57

40

29

20

2.86

1.49

0.91

0.51

Static Rated Moment Weight Basic Mounting Basic Static Dynamic Bolt for Load Load MP MY Block Rail MR Rail Rating Rating (kgf-m) (kgf-m) (kgf-m) (g) (kg/m) (mm) C (kgf) C0 (kgf)

G99TE09-0506

59

60

G99TE09-0506

2-4

IG-Series Intelligent Linear Guideway

(1)Construction of IG series IG is a Linear Guideway assembly inte-

Ead Cap (With Sensor inside)

grated with a position measurement magnetic encoder.

Block

Rail

Signal Translator

Magnetic strip

Cable (1, 2, 3, E: other length) (unit: m)

(2)HIWIN IG Features 1. The additional components are completely internal, thus saving installation space. 2. Maintains high rigidity as well as high accuracy. 3. Both sensor and magnetic strip are protected from externally harmful extremities such as dust, iron chips, etc. 4. Non-contact measuring sensor can achieve longer life. 5. Can measure distances up to 32 m. 6. Can withstand humid, and high-temperature environments in oily, dusty, and high vibration applications. 7. High resolution 8. Easy to install

2-4-1 Model Number of IG series

IGH W 25 C A E 1/2 T 1600 E ZA P I /II /E1+KK+03 + D P = Display (Option) 1 2 = Signal Translator

Intelligent Guideway Series : IGA, IGH Block Type : W : Flange Type H : Square Type

Output Signal Type: 1:5 2:24

Model Size : 20, 25, 30, 35, 45, 55

Resolution: 1=5 2=10

Load Type : S : Medium Load C : Heavy Load H : Super Heavy Load

Cable Length : 01=1m; 02=2m 03=3m; 10=10m

Block Mounting Type : A : From Top B : From Bottom C : Top or Bottom E : Special Block None : Standard Block Total No. of Blocks with Sensor for all Axes No. of Blocks per Axis Rail Mounting Type : R : From Top T : From Bottom Rail Length (mm)

Dustproof : DD, ZZ, KK E1 : Self Lubricant Block Blank: Standard Block No. of Rails per Axis No. of Rails with Magnetic Strip Precision Code : C, H, P Preload Code : IGA : ZF, Z0, Z1~Z3 IGH : Z0, ZA, ZB E : Special Rail None : Standard Rail

G99TE09-0506

2-4-2 Technical Data of IG series Resolution ( m)

Item

Specifications 5, 10, 50, 100, 500, 1000

Accuracy ( m) Max. Speed (m/min)

± (80 + 15 x L), L: Strip Length (m) 80 (for 5 m resolution)

Power Supply (V) Power Consumption

5, 24V ± 10% 2 Watt A, B, A, B Phase Difference 90o ± 10%;

Output Signals (Pulse) Working Temperature

Output : 5V TTL or O.C. 40 mA / 30VDC Magnetic Strip: 0~50oC, Sensor: 0~70oC, Translator: 0~50oC

Storage Temperature Max. Rail Length Recommended Magnetic Strip Length

-5oC ~ 50oC 4m (Max. 32m for Butt-joint Rail) Stroke of Rail + 25mm Each Side

Expansion Coefficient of Strip Protection Class

16x10-6 (mm/oC) Magnetic Strip: IP 66, Sensor: IP 66, Translator: IP 43

` D-type 9 pin layout: Pin1 = 0V Pin2 = 5V/DC Pin3 = channel A Pin4 = channel B Pin7 = channel B Pin8 = channel A

D-type 9 pin (female)

D-type 9 pin (male)

61

62

G99TE09-0506

2-4-3 Accuracy Classes

For example: IGA 25, 30, 35 Item

Normal (C)

Dimensional tolerance of height H

± 0.1

± 0.04

Dimensional tolerance of width N

± 0.1

± 0.04

Pair Variation of height H Pair Variation of width N (Master Rail) Running parallelism of block surface C to surface A Running parallelism of block surface D to surface B

Unit: mm Precision (P) 0

High (H)

0.02 0.03

-0.04 0 -0.04

0.015 0.015

0.007 0.007

See chart below See chart below

` Running parallelism of the guideway C H P

2-4-4 Preload IGH-series Class Light Preload Medium Preload Heavy Preload

Preload 0 ~ 0.02C

Remark Z0

0.05C ~ 0.07C 0.10C ~ 0.12C

ZA ZB

Note: “C” in column preload means basic dynamic load rating.

IGA-series Class Light Clearance Very Light Preload Light Preload Medium Preload Heavy Preload

Preload

Remark

Clearance 4~10 m 0 0.02C

ZF Z0 Z1

0.05C 0.07C

Z2 Z3

IGHH55HA

IGHH55CA

IGHH45HA

IGHH45CA

IGHH35HA

IGHH35CA

IGHH30HA

IGHH30CA

IGHH25HA

IGHH25CA

IGHH20HA

IGHH20CA

Model No.

N

16

86

70

60

48

44

W

91

77

67

55.4

52

W1

23.5 100 106

9.5 20.5

7.5 18

6

5.5 12.5

4.6 12

H1

80 13

70

55

45

40

30

H

Dimensions of Assembly (mm)

(1) IGHH CA / HA type

198

173

180

148

149

123

133

110

116

95

105

90.5

L

6.5

6

B1

75 12.5

60 13

50 10

40 10

35

32

B

L1

80

93

70

78.6

58

65.2

60

97

95 143

75 118

80 129

12

G

12

26

26

5

5

D1

16

5

9.5 5

10

6

K

7

K1

18

11

K2

l

M8x10

M6x8

M5x6

Mx

12.9 22

8.5

HR

11 29

M1 x

l1

23 22

28.5 M12x18 17.5 53 44

45 38

80

80

60

M14x25 120

M12x24 105

M8x17

M8x15

M6x12

60

P

Dimensions of Rail (mm)

20 17.5 M6x10

WR

8.5 28 26

8

8

T

7 19.6 23.5 M8x12 10.2 34 29

6 13.8 19

6 13

6

G1

12.9 18.5 8.5 10 30.5 30.5 M10x17 16

23.4 12

23

22.5 12

25

L2

Dimensions of Block (mm)

50.5

72 106

50

60

40

50

35

50

36

C

2-4-5 Dimensions for IG Series

30

22.5

20

20

20

20

E

139.35

114.44

94.54

77.57

60.21

49.52

47.27

38.74

32.75

26.48

21.18

17.75

Basic Dynamic Load Rating C (kN)

310.26

227.81

207.12

155.93

136.31

102.87

110.13

83.06

76.00

56.19

48.84

37.84

5.49

4.17

3.61

2.73

1.92

1.45

1.16

0.88

0.69

0.51

0.39

0.38

15.08

10.41

6.30

4.47

3.21

2.21

Basic Weight Static Load Rail Block Rating (kg) (kg/m) C0 (kN)

G99TE09-0506

63

IGHW55HA

IGHW55CA

IGHW45HA

IGHW45CA

IGHW35HA

IGHW35CA

IGHW30HA

IGHW30CA

IGHW25HA

IGHW25CA

IGHW20HA

IGHW20CA

Model No.

N

31

100

90

70

63

W

91

77

67

55.4

52

W1

43.5 140 106

9.5 37.5 120

7.5 33

6

5.5 23.5

4.6 21.5

H1

70 13

60

48

42

36

30

H

Dimensions of Assembly (mm)

(2) IGHW CA / HA type

L

198

173

180

148

149

123

133

110

116

95

105

90.5 40

C

9

9

116 12

95

80

62

52

6.5 45

5

B1

100 10

82

72

57

53

B

143

118

129

97

106

80

93

70

78.6

58

65.2

50.5

L1

12

G

12

26

26

M8 5

M10 5

7 12.6

M14 8.5 11 19

8.5 M12 8.5 10 20

9

9

7

K1

6 10.8

6

6

D1 G1

M6 5

M

6.5 M10 5

6

6

K

12.9 12

12.9

23.4 12

23

22.5 12

25

L2

Dimensions of Block (mm)

14

10

T1

8.5 16

8

8

T

15.1 22

HR

M1 x l1

45 38

34 29

28 26

23 22

E

80 20

80 20

60 20

60 20

P

M14x25 120 30

M12x24 105 22.5

M8x17

M8x15

M6x12

20 17.5 M6x10

WR

18.5 17.5 26.5 53 44

20

16.5 10.1 18

16

14

11

K2

Dimensions of Rail (mm)

83.06 1.09

76.00 0.80

56.19 0.59

48.84 0.52

37.84 0.40

6.30

139.35 301.26 5.96

114.44 227.81 4.52 15.08

94.54 207.12 3.69

77.57 155.93 2.79 10.41

60.21 136.31 2.06

49.52 102.87 1.56

4.47

3.21

2.21

Weight Basic Static Load Block Rail Rating (kg) (kg/m) C0 (kN)

47.27 110.13 1.44

38.74

32.75

26.48

21.18

17.75

Basic Dynamic Load Rating C (kN)

64 G99TE09-0506

IGAH 30CA

IGAH 30SA

IGAH 25CA

IGAH 25SA

IGAH 20CA

IGAH 20SA

Model No.

42

33

28

H

11

N

10 16

7 12.5

6

H1

Dimensions of Assembly (mm)

60

48

42

W

68

56

50

W1

(3) IGAH SA / CA type

L

103.8

75.2

93.9

70.1

78.1

60.2

6.5

5

B1

40 10

35

32

B

40

-

35

-

32

-

C

65.2

36.6

58.3

34.5

44.1

26.2

L1 2

20.5

20.5

20.5

L

K

12 8

12 7

12 6

G

Dimensions of Block (mm)

5

5

5

D1

5.8

4.5

4.1

G1

8

7

6

K1

10

10

10

K2

l

M8 x 12

M6 x 9

M5 x 8

Mx

9

8

7.5

T1

HR

28 24

23 18.5

20 15

WR

M8 x 14

M6 x 10

M6 x 9

M1x l1

80

60

60

P

Dimensions of Rail (mm)

20

20

20

E

2,470

1,550

1,550

1,080

970

650

3,390

2,030

2,290

1,330

1,450

920

0.88

0.57

0.51

0.34

0.29

0.2

4.76

2.95

2.16

Weight Basic Basic Dynamic Static Load Block Rail Load Rating (kg) (kg/m) Rating C (kgf) C0 (kgf)

G99TE09-0506

65

IGAW 30CA

IGAW 30SA

IGAW 25CA

IGAW 25SA

IGAW 20CA

IGAW 20SA

Model No.

42

33

28

H

10

7

6

H1

W

31

25

90

73

19.5 59

N

Dimensions of Assembly (mm)

68

56

50

W1

(4) IGAW SA / CA type

L

103.8

75.2

93.9

70.1

78.1

60.2

72

60

49

B

9

6.5

5

B1

40

-

35

-

32

-

C

65.2

36.6

58.3

34.5

44.1

26.2

L1 2

20.5

20.5

20.5

L

K

12 8

12 7

12 6

G

Dimensions of Block (mm)

5

5

5

D1

5.8

4.5

4.1

G1

8

7

6

K1

10

10

10

K2

l

M10

M8

M6

Mx

10

10

9

T1

28

23

20

WR

24

18.5

15.5

HR

M8x14

M6x10

M6x9

M1x l1

80

60

60

P

Dimensions of Rail (mm)

20

20

20

E

2,470

1,550

1,550

1,080

970

650

3,390

2,030

2,290

1,330

1,450

920

Basic Basic Dynamic Static Load Load Rating Rating C (kgf) C0 (kgf)

1.16

0.72

0.68

0.44

0.36

0.24

Block (kg)

4.76

2.95

2.16

Rail (kg/m)

Weight

66 G99TE09-0506

G99TE09-0506

2-5 E2 Series Self-lubricant Linear Guideway 2-5-1 Construction of E2 Series E 2 self-lubricating linear guideway contains a lubricator between the end cap and end seal, the outer side of block is equipped with a replaceable oil cartridge, the configuration of which is listed below. Lubrication oil flows to the lubricator from the replaceable oil cartridge and then lubricates grooves of rails. The Oil cartridge comprises a oil conductor with 3D structure that enables the lubricator to contact oil despite that blocks are placed at a random position or oil flow becomes less, and thus the lubrication oil inside the oil cartridge can be used up via the capillary phenomenon. `Configuration of the self-lubricant apparatus 1. Oil cartridge 4. Connector 2. Cartridge cover 3. Oil conductor

Lubricator

Lubricated lip

5. Lubricator 6. Oil

Rail

Patent Pending

4

Replaceable oil cartridge

2 3

3 1 End Sead

5 End Cap

E2: Economy first & ecology first

2-5-2 Feature of E2 Series (1) Cost reduction: Saving cost by reducing oil usage and maintenance. Item Lubricant device Design and installation of lubricant device Cost of oil purchase Cost of refilling Waste oil disposal

Standard Block $ XXX

E2 (Self-lubricant) Block -

$ XXX

-

0.3cc / hr x 8hrs / day x 280days / year x 5year = 3360 cc x cost / cc = $ XXX 3~5hrs / time x 3~5times / year x 5year x cost / time = $ XXX 3~5 times / year x 5year x cost / time = $ XXX

10 cc(5 years10000km) x cost/cc = $ XX -

(2) Clean and environmentally friendly: Optimized oil usage prevents leaking, making it the ideal solution for clean working environments.

(3) Long last and low maintenance: Self-lubricating block is maintenance free in most applications. (4) No installation limitations: The linear guideway can be lubricated by E2 self-lubricating module irrespective of mounting directions.

(5) Easy to be assembled and dismantled: The cartridge can be assembled on and dismantled from the block easily when the guideway is installed in the machine.

(6) Different oils can be selected: The replaceable oil cartridge can be refilled with proper lubrication oils according to different application environments.

(7) Applications for special environments: To enclose grease in the block can lead to a better lubricating effect under dusty, bad-weather, and watery environments.

67

68

G99TE09-0506

2-5-3 Applications (1) Machine tools (2) Manufacturing Machines : Plastic injection, printing, paper making, textile machines, food processing machines, wood working machines, and so on.

(3) Electronic Machinery : Semiconductor equipment, robotics, X-Y table, measuring and inspecting equipment.

(4) Others : Medical equipment, transporting equipment, construction equipment.

2-5-4 Specification (1) Add “/ E2” after the specification of linear guideway Ex. HGW25CCE2R1600EZAPII + ZZ / E2

2-5-5 Lubrication Capability (1) Life testing with light load ` Test condition :

Standard

Model No. HGW25CC Speed Stroke

60m / min 1500mm

Load

500kgf

Self lubricant 7% of oil

consumption

(2) Characteristic of lubricant oil 1. Synthetic oils with stable characteristics. 2. Range of oil operation temperature -15°C~240 °C, which cover most working conditions for linear guideway. 3. Reduces friction. 4. Anti-corrosion. 5. Non-toxic.

2-5-6 Demonstration of Oil Replacement

Sustain testing on 5000km; estimate to reach 10000km

Service Life(km)

G99TE09-0506

2-5-7 Dimension Table for E2 of HG Series E2 self-lubricating module dimensions Model No. HG 15C HG 20 C HG 20 H HG 25 C HG 25 H HG 30 C HG 30 H HG 35 C HG 35 H HG 45 C HG 45 H HG 55 C HG 55 H HG 65 C HG 65 H

W 32.4

H 19.5

T 12.5

V 3

43

24.4

13.5

3.5

46.4

29.5

13.5

3.5

58

35

13.5

3.5

68

38.5

13.5

3.5

82

49

16

4.5

97

55.5

16

4.5

69

16

4.5

121

2-6 Metallic End-Cap Type (For High Temperature Environment) Linear Guideway with heat resistance steel end cap and copper bolt cap.

(1) Feature Well temperature resistant ability; service temperature under 150oC; peak temperature up to 200oC.

(2) Application Heat treatment equipment, welding equipment, glass manufacturing equipment and applications using vacuums (no vapor dispersion from plastic or

Block Steel End Cap Scraper Copper Bolt Cap

rubber at high temperature)

2-6-1 Applicable Series

Model No.

AG MGN

15, 20, 25, 30 7, 9, 12, 15

Rail

2-6-2 Specification Number Add the mark “/SE” after the specification number for steel end cap and copper bolt cap. `Ex: AGW25CA2R1000Z0PII/SE `Ex: MGN15C2R1000Z0PII/SE

2-6-3 Copper Bolt Cap Dimension

M3

Cap Diameter mm 6.15

Cap Thickness mm 1.2

M4 M5

7.65 9.65

1.2 2.8

C6 C8 C12

M6 M8 M12

11.15 14.15 20.15

2.8 3.5 4

C14

M14

23.15

4

Cap code

Bolt Size

C3 C4 C5

Note: The specifications in this catalogue are subject to change without notification.

L 75.4 93.6 108.3 100.5 121.1 112.9 135.9 127.9 153.7 157.2 189 183.9 222 219.7 279.1

69

70

G99TE09-0506

2-7

HIWIN Linear Guideway Inquiry Form

Customer Tel.

Fax.

Confirm by

Machine Type

Drawing No.

Axis

X

Y

Z

Other (

)

Install Position

Model No. Rail Mounting

R (from top)

T (from bottom)

Double end seal + Bottom seal (DD)

Dust Protection

End seal + Scraper + Bottom seal (ZZ) Special Option

Steel end cap (SE)

Lubrication

Grease nipple (Grease)

U (from top with bolt hole enlarged) Double end seal + Scraper + Bottom seal (KK) End seal + Bottom seal (U)

Self Lubrication (E1) Piping joint (Oil)

Other Butt-joint

No

Yes

No. of Rail Per Axis

I (1)

II (2)

III (3)

Other

Reference Surface and Injection Direction

E1=

Please mark

X

E2=

E3=

in the

to indicate the filling directions.

E4=