Line Scan Camera Model: NUCLi4K Operation Manual

1 Line Scan Camera Model: NUCLi4K Operation Manual ___________________________________________________________________________ 日本エレクトロセンサリデバイス株式会社 ...
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Line Scan Camera Model: NUCLi4K Operation Manual

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日本エレクトロセンサリデバイス株式会社

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Introduction Thank you for making a choice of our outstanding product of the line scan camera “XCM8040SA”. As always, NED products can help you create a solution that is right for you.

For safety use ▲ Before use, carefully read through this manual for your safety operation. ▲ The warning symbols are indicated at parts where special precaution is required.

Warning Caution

Warning symbol indicates that improper use may result in fatal accident or serious injury. Caution symbol indicates that improper use may result in personal injury or damage to the equipment or property

Safety precaution

Warning ▲ Do not disassemble the camera as not outlined in this manual since malfunction or damage may occur. ▲ Do not touch the pins or metal parts of connecting cable with wet hands. ▲ Do not use the camera where it is subjected to a rain, a drop of water, a poisonous gas or liquid. ▲ When not using the camera for a long time, disconnect the camera cable for the safety sake. ▲ When handling the camera at a height, make sure to take measures not to drop any equipment or parts. ▲ When perceiving smoke, an offensive smell or unusual noise, break the power immediately and pull out the camera cable. ▲ Do not use this camera in the system when unusual camera performance can reasonably be expected to cause significant system trouble.

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日本エレクトロセンサリデバイス株式会社

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Instructions before use

Caution ▲ Always use the camera within appropriate ambient temperature. ▲ Always use the camera with specified power supply. ▲ Be careful not to drop the camera on the floor and avoid shock or vibration. ▲ To avoid internal rise in temperature, take enough space for the camera installation. ▲ Take measures to prevent dust proof when using the camera in dusty environment. ▲ To avoid product damages, be sure to cut off power when you pull out or plug in a cable during power on. ▲ Dirt or particles on the window glass may cause a black flaw in the image. Blow off dirt and wipe particles on a glass by a swab with ethyl alcohol very carefully. ▲ When using long wave light out of visible ray, you may have some characteristic influence on camera. ▲ With light source, we recommend daylight fluorescent lamp that has no infrared component. When using halogen amps, use Infrared cut filters. ▲ Too much light quantity on CCD causes super-saturation and it may affect camera characteristic. (This camera has no function of anti-super-saturation) ▲ To get more stable images, make aging for 10 to 20 minutes after power on. ▲ Do not use the same power supply together with motors or so that generates noise. ▲ Protect camera power cable from surging noise of motors or solenoid valves. ▲ Insulate camera in placing to avoid peripheral noise sources. ▲ Do not disconnect the camera while rewriting embedded memory. ▲ When you change the camera setting that is set at NED factory, input the control signal (CC1) from the capture board.

Exclusion Clause ▲ NED shall not be liable for damage that is due to fires, quake, third party’s act, inevitable accident, intentional or improper use or usage under abnormal condition. ▲ NED shall not be liable for damage (lost profit or business interruption, etc.) caused by the use or malfunction of the product. ▲ NED shall not be liable for damage caused by improper usage not following the Instruction of the manual. ▲ NED shall not be liable for damage caused by malfunction coming from combination with other products. ▲ NED shall be no liable for damages caused by user’s repair or adaptation.

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Table of Content 1. Outline

6

2. Features

6

3. Composition

6

3.1 Contents 3.2 Option (charges are extra)

6 6

4. Dimension and part name

7

5. Camera setting

8

5.1 Camera mounting

8

6. External signal control (Input/Output) 6.1 Camera Link Interface 6.2 MDR26 Connector 6.3 Video output format

7. Power supply connection 7.1 HR10A Connector 7.2 Indicator

9 9 10 11

12 12 12

8. Camera connection

13

9. Camera setting change (Control)

14

9.1 Serial communication setting 9.2 Protocol 9.3 Camera control (Recipient) command (PC sending command) 9.4 Camera control (Answer) message (PC recipient message) 9.5 Analysis result table of camera recipient command 9.6 Camera control (Recipient) command table 9.7 Memory Setting value at factory shipping (Initial value) 9.8 Embedded memory

14 14 14 14 15 15 16 16

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10. Timing chart

17

10.1 External trigger exposure mode 10.2 Phase 10.3 Exposure time by external trigger input

11. Specification

17 17 17

18

12.1 Specification table 12.2 Spectral responsively characteristic 12.3 Photo electric conversion characteristic

18 19 19

12. Miscellaneous

20

12.1 Note 12.2 Contact to NED

20 20

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1.Outline ◇ This product is a high speed line scan camera that has 70MHz data rate with high resolution of 4096 pixels. (The shortest one scan time is 70μs)

2.Features ◇ The camera is suited for color inspection of high speed target with fine defect. ◇ External I/F of Camera link allows easy connection with frame grabber board. ◇ You can change responsively and offset by sending command from frame grabber board.

3.Composition 3.1 Content ◇ Camera

…1

◇ Operation manual , Control software(CD) …1

3.2 Option (charges are extra) ◇ 10 m power cable with sealed:

DGSP-10

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日本エレクトロセンサリデバイス株式会社

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DC 12-15V IN

MADE IN JAPAN

NIPPON ELECTRO-SENSORY DEVICES CORP.

SCAN

NUCLi4K

RAINBOW series

150.8 114.0

4-M4.0 カメラ固定用

68.0

CL1

CL2

単位:mm

4.Dimension and Part Name

150.8 114.0

▲Cable wiring space is excluded.

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5.Camera Setting 5.1 Camera mounting ◇ You can mount camera on your mounting base by using M4 cap bolt holes in four corners of front panel.

フロントパネル面

ネジ挿入長さ 10mm以下

カメラ固定用ネジ

カメラ本体

レンズマウント

ユーザー様固定台

「フロントパネル面」; Front panel surface 「ネジ挿入長さ」; Screw inserting length 「10mm以下」; Less than 10 mm 「カメラ固定ネジ」 ; Camera mounting screw 「カメラ本体」; Camera case 「レンズマウント」 ; Lens mount 「ユーザー様固定台」; User’s mounting base

▲ Screw inserting length to front panel of camera should be less than 10 mm.

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6.EXTERNAL SIGNAL CONNECTION(INPUT/OUTPUT) 6.1 Camera Link Interface ◇ This camera adopts Medium configuration of Camera Link I/F standard. カメラ側

Chanel Link Bus  LVAL,FVAL  DVAL,SP  PortA~C

フレームグラバボード側

LVDS_DRIVER(NS) DS90CR285MTD相当

28

CK60MHz

LVDS_RECIVER(NS) DS90CR286MTD推奨 X0±

X0±

X1±

X1±

X2±

X2±

X3±

X3±

XClk±

SerTFG±

SerTC

SerTC± 100Ω

ケーブル

MDR26コネクタ

SerTFG

MDR26コネクタ CL1

LVDS_DRIVER/ RECIVER(NS) DS90LV019TM相当

XClk±

100Ω 100Ω 100Ω 100Ω

LVDS_DRIVER/ RECIVER(NS) DS90LV019TM推奨 SerTFG± SerTC±

100Ω

LVDS_RECIVER(NS) DS90LV048AT相当 CC1(制御入力) CC2

100Ω

CC3

100Ω

CC4

100Ω 100Ω

Chanel Link Bus  LVAL,FVAL  DVAL,SP  PortD~F

LVDS_DRIVER(NS) DS90LV047AT推奨 CC1±

CC1±

CC2±

CC2±

CC3±

CC3±

CC4±

CC4±

LVDS_DRIVER(NS) DS90CR285MTD相当

28

CK60MHz

28

100Ω

LVDS_RECIVER(NS) DS90CR286MTD推奨 Y0±

Y0±

Y1±

Y1±

Y2±

Y2±

Y3±

Y3±

YClk±

ケーブル

28

100Ω 100Ω 100Ω 100Ω

MDR26コネクタ

MDR26コネクタ CL2

100Ω 100Ω terminated

YClk±

100Ω

100Ω 100Ω 100Ω terminated 100Ω 100Ω

「 ▲ Be sure to make 100Ω termination with receiver side of LVDS, Channel Link. ▲ With driver side of LVDS, even if unused, do not make it open but fix with logic H or L ドライバ H or L

レシーバ

+

+ 100Ω

-

-

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6.2 MDR26 Connector 1 3 12 11

3

2

1

2 6 25 24

1 6 15 1 4

◇ Half pitch (miniature delta ribbon) ◇ Locking screw (inch screw #4-40) Lock type CL1 (Base Configuration)

CL2 (Medium Configuration) NAME

No

NAME

1

Inner Shield

14

Inner Shield

Out

2

Y0-

15

Y0+

Out

X1+

Out

3

Y1-

16

Y1+

Out

17

X2+

Out

4

Y2-

17

Y2+

Out

Xclk-

18

Xclk+

Out

5

Yclk-

18

Yclk+

Out

6

X3-

19

X3+

Out

6

Y3-

19

Y3+

Out

7

SerTC+

20

SerTC-

In

7

100Ωterminated

20

100Ωterminated

8

SerTFG-

21

SerTFG+

Out

8

Open

21

Open

9

CC1-

22

CC1+

In

9

100Ωterminated

22

100Ωterminated

10

CC2+

23

CC2-

In

10

100Ωterminated

23

100Ωterminated

11

CC3-

24

CC3+

In

11

100Ωterminated

24

100Ωterminated

12

CC4+

25

CC4-

In

12

100Ωterminated

25

100Ωterminated

13

Inner Shield

26

Inner Shield

13

Inner Shield

26

Inner Shield

No

NAME

No

NAME

1

Inner Shield

14

Inner Shield

2

X0-

15

X0+

3

X1-

16

4

X2-

5

I/O

No

I/O

◇ Explanation of each signal Inner Shield:Shield cable (GND) X0+,X0-・・・X3+,X3-:Data output (Channel Link) Xclk+,Xclk-:Clock output for above data output synchronization (Channel Link) Y0+,Y0-・・・Y3+,Y3-:Data output (Channel Link) Yclk+,Yclk-:Clock output for above data output synchronization (Channel Link) SerTC+, SerTC-:Serial data input(LVDS) SerTFG+, SerTFG-:Serial data output(LVDS) CC1+,CC1-:External synchronization trigger signal input(LVDS) CC2+,CC2-:Unused (LVDS) CC3+,CC3-:Unused (LVDS) CC4+,CC4-:Unused (LVDS) ◇ Conform to Camera Link based cable 3M:14B26-SZLB―xxx―0LC equivalent

▲ To avoid tripping of cable connector while power is on, make sure to clamp it by locking screws.

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6.3 Video output format 8bit(標準) MSB

bit9

bit8

bit8

bit7

bit7

bit6

bit6

bit5

8bit

bit4

MSB

bit5

10bit

bit4 bit3

bit3 bit2

ADC

ADC

bit9

10bit 

LSB

bit2

bit1

bit1

bit0

bit0

LSB

▲ Although a resolution of A/D converter of this product is 10 bit, upper 8 bit is output as video data when 8 bit output is required.

* Camera Link Base Configuration: For 8 bit output each with R-G- B * Camera Link Medium Configuration: For 10 bit output each with R-G- B

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7.Power supply connection 7.1 HR 10A Connector 1

4

2

3

◇ Circular / Push-Pull lock type ◇ Pin out No

Name

No

Name

1

+12~15V

3

GND

2

+12~15V

4

GND

◇ Conformed cable (Conformed plug) DGPS-10(HIROSE:HR10A-7P-4S) ◇ Power voltage details DC+12~15V(±5%) ◇ Power dissipation (typ) DC+12V:900 mA

▲ 25W or over power supply is recommended to have some margin against rush current. ▲ Insert plug tightly into lock position to avoid tripping of cable connector while power is on.

7.2 Indicator When supplying power of DC+12~15V, LED lights on.

▲When LED does not light even power is suuplied, disconnect power immediately then check wiring, power voltage and capacity.

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8.Camera connection ◇ To connect camera and image capture board, use Camera Link based cable. ◇ To connect camera and camera power supply, use power cable. Connect plug side of power cable to camera and connect open side to camera power supply.

ラインスキャンカメラ CLISBee-SA

PC

Camera Link対応 ケーブル 3M製14B26-SZLB-xxx-0LC CL1

Camera Link Medium対応 フレームグラバボード

CL1

CL2 CL2

電源ケーブル

カメラ用電源 DC+12V15W

▲ Camera Link medium configuration board has 2 connectors so confirm the specification of your capture board before connection. ▲ Do not make piping of I/O or camera power cable together with cables such as power wires. If mixing up those cables in one pipe, be careful not to take noise after noise.

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9. Camera setting change (Control) 9.1 Serial communication setting Item

Setting value

Communication speed (Baud rate)

9600 bps

Data length

8 bit

Parity bit

Non

Stop bit

1 bit

Flow control

Non

9.2 Protocol ◇ Communication gets start by sending control command from PC to camera. ◇ Camera makes an analysis of recipient control command then executes control according to that command. ◇ Communication is completed after answer the analysis result of recipient control command from camera to PC.

▲ Start another communication after completion of one communication.(One command accepts one communication)

9.3 Camera control (Recipient) command (PC Sending command) ◇ Style 1

CMD CR

◇ Style 2

CMD□VAL CR

CMD:Control (1 Byte)

One letter of half size English small letter. Numerical can not be used.

CR :Carriage Return(0x0D) VAL :Setting value (10 decimal system, 1bytex Max.4 figures ) <Example> r 0 CR

9.4 Camera Sending (Answer) message (PC recipient message) ◇ Style 1.

>R CR >[SB] CR EOT

◇ Style 2.

(When CMD is l) >OK CR >[MEM] CR >l CR EOT

>

:Result start (0x3E)

R

:Analysis result of camera recipient command

Refer to item 9.5

[SB] :Send back camera recipient command [MEM]:Memory data read out value CR

:Carriage Return(0x0D)

EOT :End of full text of sending command(0x04) <Example> >OK CR > r 0 CR EOT

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9.5 Analysis result table of camera recipient command Analysis result answer command

Analysis result

OK

Command reception is normal

CMD ERR!

Command error

CMD OVR ERR!

Command character string overflow error

VAL ERR!

Set value error for out of range

MEM ERR!

Camera memory set value error for out of range

9.6 Camera control (Recipient) command table Item

CMD

VAL1

Gain

r

0to128

Red(Odd)gain adjust

x1…x2(+0.047dB/step)

R

0to128

Red(Even) gain adjust

x1…x2(+0.047dB/step)

g

0to128

Green(Odd)gain adjust

x1…x2(+0.047dB/step)

G

0to128

Green(Even)gain adjust x1…x2(+0.047dB/step)

b

0to128

Blue(Odd)gain adjust

x1…x2(+0.047dB/step)

B

0to128

Blue(Even)gain adjust

x1…x2(+0.047dB/step)

Ffset

q Q o O p P

0to15

Control description

Red(Odd) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

0to15

Red(Even) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

0to15

Green(Odd) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

0to15

Green(Even) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

0to15

Blue(Odd) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

0to15

Blue(Even) offset adjust

0…15(1DN/step at8bit) 0…60(4DN/step at10bit)

Output signal setting

v

Memory initialize

z

Initialize at factory shipping

Memory load

l

Read out memory set value

Memory save

w

Save present camera setting value into memory

Line delay

d

0to1

-8to8

8bit / 10bit

Output delay adjustment among each line data of RGB

Pixel correction data acquisition

W

Acquire arbitrary correction data

Pixel correction data save

L

Save acquired data into memory

Pixel correction reference setting

M

Pixel correction mode

C

0to1023 Pixel correction standard level 0to2

OFF / ON(Selection of factory shipping correction data) / ON(Selection of user correction data)

Min. value of data level convert

s

0to1023 Min. value setting at level convert of 10bit data

Max. value of data level convert

S

0to1023 Max. value setting at level convert of 10bit data

Data level convert selection

c

0to1

OFF/ON

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9.7 Memory setting value at factory shipping (Initial value) Item

CMD VAL1 Control description

Gain

Offset

Output signal setting Line delay setting Pixel

correction

r

0

Red(Odd) gain

x1

R

0

Red(Even) gain

x1

g

0

Green(Odd) gain

G

0

Green(Even) gain x1

b

0

Blue(Odd) gain

x1

B

0

Blue(Even) gain

x1

q

8

Red(Odd) offset

8DN

Q

8

Red(Even) offset

8DN

o

8

Green(Odd) offset

8DN

O

8

Green(Even) offset

8DN

p

8

Blue(Odd) offset

8DN

P

8

Blue(Even) offset

8DN

v

0

8bit

2

Number of delay lines among each output data of

d reference

setting

M

x1

RGB

768

Pixel correction mode

C

1

Min. value of data level convert

s

0

Max. value of data level convert

S

1023

Data level convert selection

c

0

Pixel correction standard level ON (Selection of factory shipping correction data)

OFF

9.8 Embedded memory ◇ Erasable flash memory is adopted as embedded memory. ◇ How many times to rewrite embedded memory shall depend on your usage condition.

▲ When turn on power supply, even if you find embedded memory is out of setting range, the memory rewriting to factory set value could be executed automatically.

▲ When you disconnect camera power supply while erasing embedded memory, whole data saved in the memory is deleted. As it takes several seconds for erasing memory, do not disconnect power supply before receiving answer from camera. Commands for erasing memory content are as follows.  Memory initialize (z)  Memory save (w)  Pixel correction data acquisition (W) ▲ When you change the camera setting, send control input signal (CC1) from capture board . ※ If not sending (CC1) or sending control input signals are out of range, you can not only acquire images but also change camera setting.

Refer to item 10.3

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10.Timing chart ◇ Timing means each input and output signal timing at camera I/O connector. ◇ This camera has external trigger exposure mode only.

10.1 External trigger exposure mode

≧4900CK

2CK≦ ≦5CK CC1 XClk (70M)

439~440CK

4100CK

DVAL 2CK

4096CK

LVAL 無効データ(0)

VIDEO

無効データ( 有効データ 4096画素分 本

10.2 Phase XClk (70M)

DVAL

LVAL

VIDEO

無効

無効

無効

無効

1

2

3

n-2

n-1

n

無効

無効

無効

無効

▲ FVAL=「0」 (Low level) Fixed

10.3 Exposure time by external trigger input External trigger 「Ext Edge」(Edge control) 図中の「露光時間≧最短周期」の英訳は Exposure time≧Shortest cycle です。

2CK≦ ≦5CK

露光時間≧最短周期

CC1

Rising edge cycle of external trigger CC1 is exposure time.

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11. Specification 11.1 Specification table Item

Specification

Number of pixels

4096 x 3 lines

Pixel size HxV(μm)

9.325 x 9.325

Sensor length(mm)

38.1952

Distance between lrows (μm) ※ R-G, G-B

18.65 each (for 2 lines)

Data rate(MHz)

70 [fixed]

Shortest scan rate

70

(μs)/[KHz]

[14.2 KHz]

Saturation exposure quantity(lx・s) typ 0.0312 Sensitivity (V/〔lx・s〕) typ ※Conversion value in analog 5V output

Gain adjust range

[Gain: x1, Neutral white fluorescent lamp]

160 [ Gain: x1, Daylight fluorescent lamp] R,G: x1~x2(129 STEP) B:

Offset adjust range

x1~x2(129 STEP)

0~ 15 DN (8 bit 16 STEP) 0~ 60 DN (10 bit 61 STEP) CameraLink Base Configuration (8 bit)

Video output

or Medium Configuration (10 bit) CC1: External trigger signal [Start signal] CC2: Unused

Control input

CC3: Unused CC4: Unused

Master clock (MHz) Connector

70

※ Internal only

Data、 Control

3M:MDR26[Camera Link]x2

Power

HIROSE:HR10A(4 pin)

Maximum cable length (m) ※ Camera Link based cable Lens mount

5 Nikon F

Operating temperature(℃) ※Without dew condensation

0~40

Power supply (V)

DC 12~15[±5%]

Power dissipation(mA)typ

900

Size WxHxD(mm)

150.8x150.8x68.0

Camera mass (g)

< 1200

2A

1. Pixel correction Additional function

2. RGB line delay adjustment 3. Data level convert

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11.2 Spectral responsivity characteristic (Ta=25℃) 100

R 80

G 60

B

40

20

0 300

400

500

600

700

800

900

11.3 Photo-Electric conversion characteristic

―Saturation exposure quantity and dark output―

Se:飽和露光量 FS:飽和時出力 Dd:暗時出力

出力データ Fs

―PGA Gain adjustment―

出力データ

FS:飽和時出力 ※ a<b<c

Fs ゲイン a ゲイン b ゲイン c

入射光量(Lux・S)

Dd

入射光量(Lux・S)

Se

―Offset adjustment―

DF

出力データ

DF:オフセット値

入射光量(Lux・S)

▲ Gain is directly proportional to noise. ▲ Adjust Gain and Offset properly to meet your system.

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12. Miscellaneous 12.1 Note ◇ Reproduction of this manual in whole or in part is prohibited. ◇ NED reserves the right to make changes to this manual without notice. ◇ We have compiled this manual carefully. However, in the case that any obscure explanations are found, please advise us with concerned matters.

12.2 Contact to NED:

◇Head office 2-5-12 Itachibori, Nishi-ku, Osaka, Japan 550-0012 Nippon Electro-Sensory Devices Corp. TEL +81-6-6534-5300

FAX+81-6-6534-6080

Tokyo office 1-45-2 Oi, Shinagawa-ku, Gibraltar-Seimei BLDG. Room402, Tokyo Japan 140-0014 TEL +81-3-5718-3181

FAX +81-3-5718-0331

◇Nishi-Nippon Office 4-3-34 Yoshizuka, Hakata-ku, Fukuoka, Japan 812-0041 TEL *81-92-612-5577

FAX +81-92-612-5578

◇URL

http://ned-sensor.co.jp/

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