63249-420-352A1 04/2011

Installation Bulletin

Lighting Control Relay Panels LPS Standalone Lighting Control Relay Panel LPB Lighting Control Relay Panel with Native BACnet Protocol LPL Lighting Control Relay Panel with the LonWorks® Protocol INTRODUCTION This bulletin contains instructions for mounting the LPS Standalone Lighting Control Relay Panel, the LPB Lighting Control Relay Panel with the native BACnet protocol, and the LPL Lighting Control Relay Panel with the LonWorks® protocol.

SAFETY PRECAUTIONS This section contains important safety precautions that must be followed before attempting to install or maintain electrical equipment. Carefully read and follow the safety precautions below.

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH 

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.



This equipment must be installed and serviced by qualified electrical personnel.



Turn off all electrical power supplying this equipment before working on or inside the equipment.



Always use a properly rated voltage sensing device to confirm that power is off.

Replace all devices, doors, and covers before turning on power to this equipment. Failure to follow these instructions will result in death or serious injury. 

© 2011 Schneider Electric. All Rights Reserved.

Lighting Control Relay Panels Installation Bulletin

63249-420-352A1 04/2011

DESCRIPTION All relay panels include the following:  Enclosure  Cover  Interior assembly The interior assembly can include the following depending on the options selected: Figure 1: Relay Panel Description KEY: A. B. C. D. E. F. G.

TOP VIEW

Class 1 wiring section with cover plate Control relays (one or two poles) Low voltage (Class 2) section Control transformer Electronic control card and devices Mounting holes Knockouts

G

NOTE: Keep Class 1 and Class 2 wiring separated.

SIDE VIEW

FRONT VIEW WITHOUT DOOR

F

A

W I R I N G

B

D U C T

C D

G

1

W I R I N G

9

2

10

3

11

4

12

5

13

6

14

7

1

15

8

16

4

RUN

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

PGM

OFF ONLY

GROUP SELECT

KC-411

2 5

3 6

7

8

9

CLEAR

0

ENTER

E

24 Vac L

N

Ry Sw Sw Sw

1

2

3

4

COM

D U C T 1

9

2

10

3

11

4

12

5

13

6

14

7

15

8

16

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

OFF ONLY

GROUP SELECT

24 Vac L

F

N

Ry Sw Sw Sw

1

2

3

4

COM

BOTTOM VIEW

G

2

© 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1 04/2011

Lighting Control Relay Panels Installation Bulletin

DIMENSIONS Figure 2: 8 Relays SIDE VIEW

FRONT VIEW WITHOUT DOOR

TOP VIEW 149 (5.9)

42 (1.7)

90 (3.5)

149 (5.9) 46 (1.8)

101 (4)

1

W I R I N G

2 3 4

101 (4)

1

9

2

10

3

11

4

12

5

13

6

381 (15)

14

7

15

8

D U C T

345 (13.6)

16

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

OFF ONLY

mm (in.)

GROUP SELECT

24 Vac L

N

1

Ry Sw Sw Sw

2

3

4

COM

90 (3.5) 330 (13)

46 (1.8) 101 (4)

381 (15)

Figure 3: 16 Relays SIDE VIEW

FRONT VIEW WITHOUT DOOR

TOP VIEW 42 (1.7)

94 (3.7)

149 (5.9)

149 (5.9) 46 (1.8)

101 (4) 1

kameleon

K4

2 KC-411

3

1

4

101 (4)

6 7 8

101 (4)

RUN

D U C T

9 10 11

6

8

9

0

ENTER

556 (21.9)

1

3 4

9

12 13 14

7

15

8

15

mm (in.)

11

KC - 401

6

13

592 (23.3)

10

Kameleon

5

14

94 (3.7)

3

5

7 CLEAR

PGM

2

12

101 (4)

2

4

W I R I N G

5

16

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

OFF ONLY

GROUP SELECT

24 Vac L

N

Ry Sw Sw Sw

1

2

3

4

COM

16

46 (1.8)

330 (13) 101 (4)

381 (15)

© 2011 Schneider Electric. All Rights Reserved.

3

Lighting Control Relay Panels Installation Bulletin

63249-420-352A1 04/2011

Figure 4: 32 Relays SIDE VIEW

FRONT VIEW WITHOUT DOOR

TOP VIEW 194 (7.6)

60 (2.4)

55 (2.2)

60 (2.4)

27.87 (1.10)

W I R I N G

190 (7.5)

194 (7.6)

55 (2.2)

D U C T

mm (in.) 850 (33.5)

360 (14) W I R I N G

RUN

D U C T

1

2

4

5

7

8

9

CLEAR

0

ENTER

PGM

3 6

1

9

2

10

3

11

12

4

12

13

5

13

6

14

6

14

7

15

7

15

16

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

N

8

OFF ONLY

GROUP SELECT

24 Vac L

9

10 11

4 5

8

190 (7.5)

1

2 3

16

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

OFF ONLY

GROUP SELECT

24 Vac Ry Sw Sw Sw

1

2

3

4

COM

L

N

Ry Sw Sw Sw

1

2

3

4

COM

27.05 (1.08) 55 (2.2) 55 (2.2)

406.8 (16) 101.6 (4)

4

508 (20)

© 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1 04/2011

Lighting Control Relay Panels Installation Bulletin

Figure 5: 64 Relays SIDE VIEW

FRONT VIEW WITHOUT DOOR

TOP VIEW 194 (7.6)

60 (2.4)

55 (2.2) 27.87 (1.10)

194 (7.6)

60 (2.4)

55 (2.2)

380 (15)

mm (in.)

1250 (49.2)

380 (15)

1 2 3 4

Kameleon

5

KC - 401

6

9

1

10

2

11

3

12

4

13

5

14

7

PROGRAM

ON

OFF

OPTIONS

ON ONLY

N

380 (15)

1

2

3

4

ON

OFF

COM

L

N

ON ONLY

OFF ONLY

GROUP SELECT

1

Ry Sw Sw Sw

2

3

4

COM

K4

11 12

KC-411

13

KC - 401

6

14

7

15

8

16

RUN

ON

16

OPTIONS

kameleon

9 10

Kameleon

5

RUN

15

PROGRAM

24 Vac Ry Sw Sw Sw

2

4

14

8

RUN

GROUP SELECT

1

3

13

7

16

OFF ONLY

24 Vac L

11 12

KC - 401

6

15

8

RUN

9 10

Kameleon

PROGRAM

OPTIONS

OFF

ON ONLY

OFF ONLY

PGM

1

2

4

5

7

8

9

CLEAR

0

ENTER

3 6

GROUP SELECT

24 Vac L

N

Ry Sw Sw Sw

1

2

3

4

COM

27.05 (1.08) 55 (2.2) 406.8 (16)

55 (2.2) 101 (4)

© 2011 Schneider Electric. All Rights Reserved.

508 (20)

5

Lighting Control Relay Panels Installation Bulletin

63249-420-352A1 04/2011

INSTALLATION Remove the Interior Assembly It is recommended that the interior assembly be removed from the relay panel before mounting the relay panel. To remove the interior assembly, do the following: 1. Unscrew the screws securing the Class 1 wiring cover plate(s) to the relay panel. 2. Remove the Class 1 wiring cover plate(s) to reveal the screws securing the interior assembly to the relay panel. 3. Unscrew the screws securing the interior assembly to the relay panel. 4. Remove the interior assembly from the relay panel. 5. Proceed to the mounting instructions for the relay panel.

Mounting the 8 or 16 Relay Capacity Panels 1. Turn off all power supplying this equipment before working inside the relay panel 2. Use a properly rated voltage sensing device to confirm that power is off, and follow all lockout/tagout procedures. 3. Remove the appropriate knockouts for the wiring. 4. Position the relay panel in the location it will be mounted. 5. Screw the mounting bolts through the mounting holes and into the wall. 6. Attach the interior assembly to the inside of the relay panel using the screws and washers removed in Remove the Interior Assembly on page 6. 7. Attach the supply line voltage to the relay panel.

SUPPLY LINE VOLTAGE MUST MATCH POWER SUPPLY The relay panel power supply has several options allowing it to operate with 115 VAC, 240 VAC, 277 VAC, or 347 VAC line voltage. Wire only to one of these terminals. Failure to follow these instructions can damage the power supply and relay panel and void the product warranty. 

NOTE: The Class 2 control transformers with either 50 or 60 Hz have internal over-current protection. 8. Replace the Class 1 wiring cover plate(s) to the interior assembly.

6

© 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1 04/2011

Lighting Control Relay Panels Installation Bulletin

Mounting the 32 or 64 Relay Capacity Panels 1. Turn off all power supplying this equipment before working inside the relay panel 2. Use a properly rated voltage sensing device to confirm that power is off, and follow all lockout/tagout procedures. 3. Remove the appropriate knockouts for the wiring. 4. Use the relay panel dimensions drawing as a reference for measuring the correct distance between the two keyhole mounting slots. 5. Screw the mounting bolts into the wall based on your measurements in step 3. 6. Align the keyhole mounting slots on the back of the relay panel to the bolts in the wall. 7. Slide the relay panel down to secure it to the mounting bolts. 8. Attach the interior assembly onto the inside of the relay panel using the screws and washers removed in Remove the Interior Assembly on page 6. 9. Attach the supply line voltage to the relay panel.

SUPPLY LINE VOLTAGE MUST MATCH POWER SUPPLY The relay panel power supply has several options allowing it to operate with 115 VAC, 240 VAC, 277 VAC, or 347 VAC line voltage. Wire only to one of these terminals. Failure to follow these instructions can damage the power supply and relay panel and void the product warranty. 

NOTE: The Class 2 control transformers with either 50 or 60 Hz have internal over-current protection. 10. Replace the Class 1 wiring cover plate(s) to the interior assembly.

© 2011 Schneider Electric. All Rights Reserved.

7

Lighting Control Relay Panels Installation Bulletin

63249-420-352A1 04/2011

Wiring Connect Load and Line Voltage to Relays Before making any connections to the relays, perform continuity tests to verify load circuits are not shorted. 1. Wire the conductors from the circuit breaker through each relay's output terminals and then from the relay terminals to the loads. 2. Torque each relay load terminal to the value specified on the relay. Figure 6: HID Relay Description Manual ON/OFF Switch and ON/OFF Indicator

Low Voltage Terminal (Blue Screw)

Load Terminals

Low Voltage Terminal (Red Screw)

Manual ON/OFF Switch and ON/OFF Indicator

Low Voltage Terminal (Blue Screw)

Load Terminals

Low Voltage Terminal (Red Screw) Low Voltage Terminal (Blue Screw)

Load Terminals

Low Voltage Terminal (Red Screw)

Figure 7: Relay Wiring

H Circuit Breaker

H Tr 24V

White Circuit Breaker

Blue

Relays

Tr 24V

White Blue

Relays Switches

Switches Red

Red Lights Lights

Limit of six (6) switches per relay

8

Limit of four (4) per switch.

© 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1 04/2011

Lighting Control Relay Panels Installation Bulletin

Low Voltage (Class 2) Wiring The low voltage (Class 2) wiring section of the relay panel provides terminal connections for a variety of optional switches and other devices. Individual relays can be controlled from a switch or sensor that is hardwired to the corresponding connector on the relay controller card. More than one relay can be grouped into a group channel on the relay controller card and controlled from a single switch or sensor. Up to eight groups are supported with a single relay controller card.

Field Programmable Control Cards Field programmable relay panels have the SERPTC411 controller card installed. The figures below show typical wiring configurations for the SERPTC411. Figure 8: Typical Wiring for the Time Controller

R4 R3 R2 R1

OFF OFF OFF OFF

Green Yellow

OFF

R5

Blue

Orange

OFF

R6

Purple

Red

OFF

R7

Gray

Brown

OFF

R8

04:58:25

1 2

30 Sep 2011 1 2 3 4 5 6 7 8

TRANSFORMER T1 277, 120/24V Local Switch If Used IRDA

RUN

24 VacGND L

N

PGM

2

3

4

5

6

7

8

9

CLEAR

0

ENTER

PHOTOCELL SUPPLY

INPUT RY SW 1

1

2

+

+

+

-

+

-

COM

Black White White Dashed line to be used by authorized electrical personnel.

3-wire 2-wire Device Device Low Voltage Switch If Used

© 2011 Schneider Electric. All Rights Reserved.

9

Lighting Control Relay Panels Installation Bulletin

63249-420-352A1 04/2011

Figure 9: Typical Wiring for the Time Controller with a Relay Controller

Orange

White + Orange

Red

White + Yellow

Brown

White + Green

1

9

2

10

3

11

OFF OFF

4

TRANSFORMER T1 277, 120/24V Local Switch If Used

12

SERPTC411

5

SERPRC401

13

8 CHANNEL TIME CLOCK/RELAY CONTROLLER

6

16 RELAY CONTROLLER

14

7

15

8

16

IRDA

RUN

RUN

PROGRAM

ON

OFF

OPTIONS

ON ONLY

OFF ONLY

GROUP SELECT 24 VacGND

24 Vac GND L

N

Ry Sw Sw Sw

PGM

1

2

3

4

COM

L

N

2

3

4

5

6

7

8

9

CLEAR

0

ENTER

R11 R12 R13 R14 R15 R16 R17 R18

PHOTOCELL SUPPLY

INPUT RY SW 1

1

OFF

White + Red

OFF

Yellow

OFF

White + Brown

OFF

Green

R10

OFF

White + Black

OFF

Blue

R9

OFF

Black

OFF

Purple

OFF

R1

White

OFF

R2

Gray

OFF

R3

OFF

R4

OFF

R5

OFF

R6

OFF

R7

OFF

White

R8

2

+

+

+

-

+

-

COM

Black Black White White White Dashed line to be used by authorized electrical personnel. Low Voltage Switch If Used

10

Low Voltage Switch If Used

© 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1 04/2011

Lighting Control Relay Panels Installation Bulletin

Power and Test Relays HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH 

Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E.



Do NOT apply power to the controlled circuit loads while testing the relays.

This equipment must be installed and serviced by qualified electrical personnel. Failure to follow these instructions will result in death or serious injury. 

Do NOT apply power to the controlled circuit loads while testing the relays. 1. Apply power to the lighting control panel's control transformer only (see Description on page 2). 2. Locate the manual relay control devices on the relay. Activate the manual relay control devices by switching the relay switch ON and OFF. The relay will click and change state. The activator device will change from yellow to red. 3. Confirm the operation of each relay. 4. If all relays work as intended, apply main power to the lighting control panel. 5. Manually activate each relay ON and OFF again, then confirm that each relay controls the appropriate load.

© 2011 Schneider Electric. All Rights Reserved.

11

Lighting Control Relay Panels Instruction Bulletin

Contact the Customer Information Center for technical support by phone at 1-888-778-2733 or e-mail at [email protected]. Contact your local Schneider Electric service representative for repairs or service to your network. You may also find helpful information on our web site at www.Schneider-Electric.us.

Schneider Electric, USA 320 Tech Park Drive, Suite 100 La Vergne, TN, 37086 1-888-778-2733 www.schneider-electric.us

Schneider Electric and logo are trademarks or registered trademarks of Schneider Electric and/or its affiliates in the United States and/or other countries. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. © 2011 Schneider Electric. All Rights Reserved.

63249-420-352A1

04/2011