Lenzing Group Leading Fiber Innovation
The Lenzing Group 2011 Sales: EUR 2,140.0 mn Export share: 91.5% Staff: 6,593 Listed at Vienna Stock Exchange (ATX) Major shareholders: B & C Privatstiftung >50%, Oberbank AG >5%
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The Lenzing Group 2011 Segment Fibers
Business Unit Textile Fibers
Business Unit Plastics
Business Unit Nonwoven Fibers
Business Unit Filaments
Business Unit Pulp Business Unit Energy Sales: EUR 1,927.6 mn EBIT: EUR 360.9 mn EBITDA: EUR 458.6 mn 3
Segment Plastics Products
Sales: EBIT: EBITDA:
EUR 170.6 mn EUR – 3.5 mn EUR 16.5 mn
Segment Engineering
Business Unit Engineering Sales:
EUR 107.0 mn
(ext. sales
EUR 40.4 mn)
EBIT: EBITDA:
EUR 7.5 mn EUR 9.0 mn
Fibers: Our core business
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Fibers: Core markets Asia and Europe
thereof China
21%
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Fiber production sites1) Viscose capacity: 630,000 tons/year Lenzing / AT
Purwakarta / ID
Nanjing / CN
Patalganga / IN
250,000 tons/year
240,000 tons/year
140,000 tons/year
under construction
1) all capacities as at 31/12/2011
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Fiber production sites1) TENCEL® capacity: 140,000 tons/year Mobile / USA
Grimsby / UK
Heiligenkreuz / AT
Lenzing / AT
40,000 tons/year
40,000 tons/year
60,000 tons/year
under construction
1) all capacities as at 31/12/2011
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Pulp production sites1) Lenzing / AT
Paskov / CZ
289,000 tons/year dissolving pulp
60,000 tons/year dissolving pulp 280,000 tons/year paper pulp
1) all capacities as at 31/12/2011; air-dry
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Global network for our customers
1) as at 31/12/2011 9
Growth company Lenzing Megatrends Population growth and rising prosperity in emerging markets Per-capita fiber consumption kg/year
2011
USA
38
Europa
24
China
13
Indien
6
Renewable resources – beech, eucalyptus, spruce
¨ Advantage over all crude oil based fibers Climate change
Soucres: Gherzi, 04/ 2012 10
Growth company Lenzing
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Capacity expansion to 2015 Accelerating the fiber expansion in the future Europe1
China
CAGR 4.7%
CAGR 15.6%
420 420 350 350 370 100 100 110 170 170
250 140 170 170 170
100 100 100 140 140 150 150
160 110 110
2011 2012E 2013E 2014E 2015E
2011 2012E 2013E 2014E 2015E
India USA CAGR 28.8% 80
80
2011 2012E 2013E 2014E 2015E
110 100 40 50
50
50
2011 2012E 2013E 2014E 2015E
50
Total capacity at year end
Indonesia
CAGR 11.4%
CAGR 7.9%
Total pulp capacity CAGR 23.9% 1,185
560
c.240
240 240
240
770 140 100
289 300
300 320
320
530
20 12 E
20 13 E 20 14 E
20 15 E
c. 800
540 339
20 11
50
410 110
1,045 215 915 220 890 160 150 140 100 100
640
655
685
280 140
765
2011 2012E 2013E 2014E 2015E
1) includes Lenzing, Heiligenkreuz and Grimsby 12
Annual capacity in ‘000 metric tons
320
325
325
325
240
Dissolving pulp capacity Paskov dissolving pulp capacity Planned new pulp plant
2011 2012E 2013E 2014E 2015E
Lenzing’s decisive success factors in the global fiber market The only company world-wide with cellulose fibers as its core business
Focus of resources on fibers
Highest R&D quota (EUR 27.2 mn according to Frascati) in the industry. Pulp and fiber production expertise in one company. The only supplier of all three fiber generations: Viscose, Modal and Lyocell (TENCEL®)
Differentiation through technology leadership
Implementing new fiber applications by coordinating and controlling a comprehensive network throughout the whole textile chain for end user benefit
Innovative marketing / ongoing broadening of portfolio
Global technical service for Lenzing customers in production and application
Optimum quality assurance and capacity utilization for Lenzing customers
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Who’s who in fibers
* Lenzing fibers
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Global fiber consumption and world population
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Global fiber market 2011 Global fiber production 2011E1)
Wool 1.5%
Natural Fibers & Natural Polymers Cotton 31.2%
79.1 mn tons Synthetic fibers 61.3% MMC fibers2) 6.0% Source: The Cellulose Gap, Gherzi, February 2011 1) assuming a population of 7.0 bn and a per capita fiber consumption of 10.9 kg 2) man-made cellulose fibers 16
Cellulose Gap MMC fibers benefiting from strong demand and limitations on cotton supply
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Leading Fiber Innovation Leader in innovation and technology Cellulose fibers as core business Pacemaker of technological development for
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the cellulose fiber industry Production sites in all major global regions Producer of all three fiber generations Number one expert in pulp production (Lenzing site: largest integrated cellulose fiber production world-wide) Global provider with local customer service Successful niche provider of special polymer products
Leading Fiber Innovation High quality growth Innovation and R&D Branding & Positioning
Cooperation with customers Sustainable and environmentally friendly
Global marketing & merchandising All three fiber generations Core business fibers
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Production sites in all global regions
Cost leadership
Innovation Industry leading R&D spend R&D expenses (2000-2011) EUR mn 30
3
25
2,5
20
2
15
1,5
10
1
0,5
5
0
0
Source: LAG
2000
2001
2002
2003
2004
2005
R&D expenses
20
2006
2007
2008
R&D as % of sales
2009
2010
2011
Intellectual Property As of December 2011, Lenzing owned approx. 1,300 patent applications and patents in 57 countries belonging to 218 patent families All significant patents are filed and maintained in Asia, the European Union and the Americas The majority of the patent portfolio focuses on lyocell technology (TENCEL®) As of December 2011, Lenzing owned approx. 1,400 trademark applications and trademarks in 95 countries belonging to 112 trademark families
Innovation Center at Lenzing R & D competence and service center – technologies for wood, cellulose & fiber chemistry 150 researchers and laboratory assistants Analytics Pilot plants In-house fabric development (fiber to fabric) In-house dye house (pilot plant scale) Services More than 1,300 technical inquiries per year from the textile chain About 1,000 fiber and fabric investigations per year About 2,500 fabric certifications per year
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Innovation R&D organization and unique innovation model R&D integrated into Business Units Close collaboration with
Breakthrough innovation Focus: Leap technologies (e.g. Lenzing Modal®, TENCEL®, Meltblown)
marketing and sales Process innovation optimizing
quality and cost position Global Technical Service along the entire textile chain
Product innovation Focus: customizing
Process innovation Focus: quality, productivity
Quality Management System Integrated Fiber Processing Units
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Application innovation Broaden application base
3 Fiber Generations Viscose, Modal, TENCEL® 3 development steps of man-made cellulose fibers
Viscose
100 years (Lenzing has produced it for more than 70 years.)
50 years
*)
1910
1940
1960
*) TENCEL® is the Lenzing brand name for the generic fiber lyocell
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20 years
1990
2011
Global market leader Technology leadership secures leading market shares
Innovation drives specialties
Market position and market share in FY 20111
Unique Selling Proposition
# 1 – Quantum leap ...the new age fiber High-end consumer technology Environmentally friendly process applications Breathable, next to skin characteristics Special Can be blended with cotton technical applications 99% Strength (wash ability, denim process) ...makes the world a softer place
#1
Sets Industry standard
80%
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Natural softener for fabrics Next to skin characteristics Can be blended with cotton
Consumer applications High performance
apparel
...sets industry standard
#2 15%
Source: Lenzing 1) by production capacity
Key end markets
Superior quality allows for use of high-end textile machinery Consistent in dyeing and finishing Global service package
Consumer applications Technical applications
Textile Fibers Product overview Key products
Key applications Clothes in woven and
knitwear Home textiles
Terry products (towels) Underwear, lingerie Socks Blankets, beddings and
mattresses Shirts, blouses, outerwear,
home wear, underwear Sportswear
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Other high-tech specialty fibers TENCEL® special applications
Separators for high-performance
batteries Application hybrid power systems
TENCEL® powder applications
High quality mattress Functional additive for a wide range of
applications
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Other high-tech specialty fibers From automobiles to construction Fibers for electronic
components for hybrid drives TENCEL® powder for mattress foams Added to construction materials for improved indoor climate Fiber-reinforced plastics
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Other high-tech specialty fibers TENCEL® in car seat cover fabrics TENCEL® as a blending partner with polyester
enhances seating comfort based on the outstanding moisture management of the fiber Technical challenge has been mastered: specifications on hot light and wet rub fastness TENCEL® gel Gel from submicroscopic TENCEL® fibrids, form
clear, closed films in drying Potential applications: coatings for paper or the nonwovens, paint or lacquer industry
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Other high-tech specialty fibers Lenzing FR® flame-resistant fiber
Protective wear for industry, fire
fighting and the military Flame resistant fabrics for public
transport (airplanes, trains) Flame resistant fabrics for furniture Thermal insulation systems for
protective jackets
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Lenzing fibers fields of application Textile industry Fashion, home textiles, technical applications
Nonwovens industry Medical applications, hygiene, cosmetics, technology
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Lenzing’s core business: Man-made cellulosic fibers Textile Fibers
Advantages High strength Softness Comfort through breathability Ideal blending partner for cotton & polyester
Fashion
Home textiles
Technical applications
Functional applications
Nonwoven Fibers High strength Absorbency Purity Softness Biodegradability Hygiene
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Technical applications
Medical applications
Wipes
Sales and marketing Only global branded supplier to top customer base
Lenzing is a trusted, long-term partner for global consumer brands Company acts as a branded supplier with involvement in the value chain decision process of customers Push: Lenzing as market maker for lyocell and modal fibers develops technology in the textile chain Pull: Marketing through brands unique to Lenzing – retail and brands specify Lenzing fibers ¨ joint organization of supply chain Supplier with in-depth customer understanding: ability to mirror the entire supply chain Supply chain management is a strong differentiator for Lenzing
Yarn
Push
Fabric
Finishing
Textile Product
Retailer
Consumer
MicroModal AIR
Pull
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Lenzing stands out in the textile value chain
Yarn
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Fabric
Finishing
Textile Product
Retailer
Consumer
TENCEL® Production Process Tried and tested technology Lenzing boasts 20 years of production experience with lyocell fibers TENCEL® pilot plant in Lenzing since 1990 The production process is characterized by the almost entirely closed loop for the solvent.
*) N-Methylmorpholine oxide – solvent soluble in water 34
Sustainability in the Lenzing Group
Sustainable development is … “…development that meets the needs of the present generation without jeopardizing the potential of future generations to meet theirs.”*
* Brundtland Report 1987
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Lenzing sustainability concept Sustainable economic success Growth, innovation, productivity, technology leadership, quality leadership Responsibility for the environment Lenzing sets environmental standards Closed loops and integration Renewable raw material wood Responsibility for the people Attractive jobs High safety and health standards Regional support of social, sports and cultural activities
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Wood – The raw material for Lenzing Fibers The renewable raw material wood is the raw material used to produce Lenzing fibers Cellulose ist nature‘s most important construction material 40 billion tons of cellulose grow again each year 0.3% of the entire cellulose found in the biological cycle is used for the pulp industry Viscose pulp (“dissolving pulp“) has specific requirements compared to paper pulp Lenzing uses pulp from beech, spruce and eucalyptus trees and several other wood types The strategic objective is to provide two-thirds of required pulp from the company‘ as own
pulp production
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Cellulose From wood to fiber The renewable resource wood is the starting material for all Lenzing fibers.
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Pulp production sites1) Lenzing / AT
Paskov / CZ
289,000 tons/p.a. dissolving pulp
60,000 tons/p.a. dissolving pulp 280,000 tons/p.a. paper pulp
1) all capacities as at 31/12/2011; air-dry
The fiber production at the non-integrated sites is ensured via Long-term supply contracts and Additional purchases on the market. Lenzing produces pulp in line with the magnesium-bisulfite process.
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Life cycle analysis of fibers Comprehensive evaluation of fibers Utrecht University, The Netherlands (Prof. M. Patel, Li Shen) Assessment of sustainability of Lenzing fibers
in comparison to cotton, polyester and polypropylene. 11 environmentally relevant factors studied Result: Environmental load of Lenzing fibers is significantly lower than that of cotton!
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Sustainability Green footprint: significantly more environmentally friendly than cotton More than 50% of Lenzing’s fuel consumption sourced from renewable resource
Water consumption
Required acreage for production of one metric ton of fiber
Environmental impact of production1
m3 per metric ton of fiber
Hectares per metric ton and year
Relative to cotton
5,730
100%
0.82
0.24 263 TENCEL® Austria Process water
5.7% Cotton USA and China Cooling water
TENCEL® Austria Groundwater irrigation
Surface water irrigation
Source: “Life Cycle Assessment of man-made Cellulose fibers”; Li Shen, Martin Patel; 2007 1) including freshwater ecotoxicity, terrestrial ecotoxicity and others
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Cotton USA and China
Lenzing Group Avg.
Cotton USA and China
Green footprint Natural from cradle to factory gate
CO2 +
Cellulose
Photosynthesis
Tree
Textile
Earth
O2
Fiber
Biodegradability
Water
Wood as raw material and fuel for integrated fiber production Wood is a sustainable resource, naturally absorbent, fully biodegradable More than 50% of wood utilized with superior recovery of energy and by-products1) 1) Lenzing site only 43
Comparison of energy sources*)
* incl. RVL
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Certificates, Eco-Labels and Awards 45
VÖNIX (Austrian Sustainability Index) CSR ranking Austria 2008 The European Eco-Label (European Flower) Responsible Care Panda - WWF Austria (2003) Compostable (DIN CERTO) Oeko-Tex Standard 100 European Award for the environment Nordic Swan ECO Responsibility Award by TENCEL® SUN (2011) PEFC (Chain of Custody) FSC (Chain of Custody) bioBased (BioPreferred program)
Water Treatment Association Lenzing Lenzing AG Sewage treatment plant – benchmark technology
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Development of emission and odor levels/Production development Lenzing site
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