Lamps and Dyes Reference Book

Reference Book 201 (September 2013) Fluorescent Leak Detection for Industrial Systems Lamps and Dyes Reference Book The Evolution of Leak Detectio...
Author: Jessica Mosley
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Reference Book 201 (September 2013)

Fluorescent Leak Detection for Industrial Systems

Lamps and Dyes Reference Book

The Evolution of Leak Detection Lamp Technologies

UV Light

Blue Light

Violet Light

• No need for yellow glasses • Works with all OIL-GLO™ and WATER-GLO™ dyes

• Must wear yellow glasses • Works with select OIL-GLO™ and WATER-GLO™ dyes

• Wear yellow glasses as needed • Works with select OIL-GLO™ and WATER-GLO™ dyes

Spectroline® fluorescent dyes come in a wide variety of formulations, including custom blends, to match each specific application. They are available in a range of colors to differentiate between different leaking fluid systems. And they work with any host fluid—without damaging its properties or system components!

Yellow (OIL-GLO™ 22)

Blue (OIL-GLO™ 45)

Yellow (OIL-GLO™ 22)

Green (OIL-GLO™ 33)

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White (OIL-GLO™ 30)

Red (OIL-GLO™ 50)

Green (OIL-GLO™ 33)

Yellow/Green (OIL-GLO™ 44)

Green (OIL-GLO™ 33)

Bright Blue (OIL-GLO™ 40)

Yellow/Green (OIL-GLO™ 44)

Shown under 365 nm UV light

Green Blue (WATER-GLO™ 801) (WATER-GLO™ 802)

Yellow/Green (OIL-GLO™ 44)

Red (OIL-GLO™ 50)

Red (OIL-GLO™ 50)

Green (WATER-GLO™ 802)

Green (WATER-GLO™ 802)

Shown under 400 nm violet light

Shown under 450 nm blue light

Lamp Comparison Chart Coverage Area (A/B)①

B①

Light Intensity

A① 15 in. (38 cm)

Inspection Range②

WATER-GLO™ Dyes ③

OIL-GLO™ Dyes ③

Part Number

Trade Name

Bulb Type

Intensity

OPX-500CS

OPTIMAX Jr™

450nm Blue LED

High

OPX-400ICS

OPTIMAX™ 400

400nm Violet LED

Super High

OLX-400I

OPTI-LUX™ 400

400nm Violet LED

Super High

OPX-3000

OPTIMAX™ 3000

450nm Blue LED

Super High

x

OLX-365

OPTI-LUX™ 365

365nm UV LED

Ultra High

x

x

x

x

x

x

x

TRI-365

TRITAN™ 365

365nm UV LED

Ultra High

x

x

x

x

x

x

MLK-35

Maxima™

365nm UV MDL

Ultra High

x

x

x

x

x

x

22

30

X

33

40

44

45

50

801

802

Coverage (A/B) ①

Inspection Range ②

X

X

4 in./32 in. (10 cm/81 cm)

Up to 6 feet (1.8 m)

x

x

x

3 in./17 in. (7.6 cm/43 cm)

Up to 25 feet (7.6 m)

x

x

x

x

x

3 in./40 in. (7.6 cm/101 cm)

Up to 20 feet (6.1 m)

x

x

3 in./23 in. (7.6 cm/58 cm)

Up to 25 feet (7.6 m)

x

x

x

4 in./45 in. (10 cm/114 cm)

Up to 20 feet (6.1 m)

x

x

x

X

X

x

x

3 in./17 in. (7.6 cm/43 cm)

5 in./45 in. (12.7 cm/114 cm)

Up to 25 feet (7.6 m)

Up to 30 feet (9.1 m)

① Please use the diagram above as a reference. ② Depending on room light levels, as measured from light source to leak site. ③ NSF Certified - Registered to meet food-grade processing requirements for following category codes: HTX-2 and HX-2 - OIL-GLO™ Series Dyes G7, GX and HTX-2 - WATER-GLO™ Series Dyes

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OPTIMAX Jr™ Blue LED Flashlight

OPX-500CS Coverage Area: 4 to 32 in. (10 to 81 cm)

32 in. (81 cm)

Intensity: High

4 in. (10 cm) 15 in. (38 cm)

Inspection Range: up to 6 feet (1.8 m)

Type: 450nm Blue LED Dye Selection: Works with OIL-GLO™ 22, OIL-GLO™ 33, OIL-GLO™ 44, OIL-GLO™ 50 and WATER-GLO™ 802 dyes

MUST wear yellow fluorescence-enhancing glasses

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OPTIMAX™ 400 Violet LED Flashlight

OPX-400ICS Coverage Area: 3 to 17 in. (7.6 to 43 cm)

17 in. (43 cm)

Intensity: Super High

3 in. (7.6 cm) 15 in. (38 cm)

Inspection Range: up to 25 feet (7.6 m)

Type: 400nm Violet LED Dye Selection: Works with OIL-GLO™ 33, OIL-GLO™ 44, OIL-GLO™ 50 and WATER-GLO™ 802 dyes

Wear yellow fluorescence-enhancing glasses as needed

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OPTI-LUX™ 400 Violet LED Flashlight

OLX-400I Coverage Area: 3 to 17 in. (7.6 to 43 cm)

17 in. (43 cm)

Intensity: Super High

3 in. (7.6 cm) 15 in. (38 cm)

Inspection Range: up to 25 feet (7.6 m)

Type: 400nm Violet LED Dye Selection: Works with OIL-GLO™ 33, OIL-GLO™ 44, OIL-GLO™ 50 and WATER-GLO™ 802 dyes

Wear yellow fluorescence-enhancing glasses as needed

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OPTIMAX™ 3000 Blue LED Flashlight

OPX-3000 Coverage Area: 3 to 40 in. (7.6 to 101 cm)

40 in. (101 cm)

Intensity: Super High

3 in. (7.6 cm) 15 in. (38 cm)

Inspection Range: up to 20 feet (6.1 m)

Type: 450nm Blue LED Dye Selection: Works with OIL-GLO™ 22, OIL-GLO™ 33, OIL-GLO™ 44, OIL-GLO™ 50 and WATER-GLO™ 802 dyes

MUST wear yellow fluorescence-enhancing glasses

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OPTI-LUX™ 365 UV LED Flashlight

OLX-365 Coverage Area: 3 to 23 in. (7.6 to 58 cm)

23 in. (58 cm)

Intensity: Ultra High

3 in. (7.6 cm) 15 in. (38 cm)

Inspection Range: up to 25 feet (7.6 m)

Type: 365nm UV LED Dye Selection: Works with all OIL-GLO™ and WATER-GLO™ dyes

UV-Absorbing glasses required

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TRITAN™ 365 UV LED Flashlight

TRI-365H Coverage Area: 4 to 45 in. (10 to 114 cm)

45 in. (114 cm)

Intensity: Ultra High

4 in. (10 cm) 15 in. (38 cm)

Inspection Range: up to 20 feet (6.1 m)

Type: 365nm UV LED Dye Selection: Works with all OIL-GLO™ and WATER-GLO™ dyes

UV-Absorbing glasses required

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MAXIMA™ UV MDL Lamp

MLK-35 Coverage Area: 5 to 45 in. (12 to 114 cm)

45 in. (114 cm)

Intensity: Ultra High

5 in. (12 cm) 15 in. (38 cm)

Inspection Range: up to 30 feet (9.1 m)

Type: 365nm UV Micro Discharge Light (MDL) Dye Selection: Works with all OIL-GLO™ and WATER-GLO™ dyes

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UV-Absorbing glasses required Yellow fluorescence-enhancing glasses not required for most applications

SUGGESTED DYE AMOUNT FOR INDUSTRIAL FLUID SYSTEMS Product No.

Application

OIL-GLO™ 22* OIL-GLO™ 22/6** OIL-GLO™ 22-8 OIL-GLO™ 22-P OIL-GLO™ 22-Q OIL-GLO™ 22-G (Fluoresces yellow)

Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

OIL-GLO™ 30/6** OIL-GLO™ 30-8 OIL-GLO™ 30-P OIL-GLO™ 30-Q OIL-GLO™ 30-G (Fluoresces white) (Requires UV lamp)

Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

OIL-GLO™ 33/6** OIL-GLO™ 33-8 OIL-GLO™ 33-P OIL-GLO™ 33-Q OIL-GLO™ 33-G (Fluoresces green)

Synthetic- or Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

OIL-GLO™ 40/6** OIL-GLO™ 40-8 OIL-GLO™ 40-P OIL-GLO™ 40-Q OIL-GLO™ 40-G (Fluoresces bright blue) (Requires UV lamp)

Synthetic- or Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

OIL-GLO™ 44/6** OIL-GLO™ 44-8 OIL-GLO™ 44-P OIL-GLO™ 44-Q OIL-GLO™ 44-G (Fluoresces yellow/green)

Synthetic- or Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil Fuel (gasoline or diesel)

OIL-GLO™ 45/6** OIL-GLO™ 45-8 OIL-GLO™ 45-P New! OIL-GLO™ 45-Q OIL-GLO™ 45-G (Fluoresces blue †) (Requires UV lamp)

Synthetic- or Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

OIL-GLO™ 50/6** OIL-GLO™ 50-8 OIL-GLO™ 50-P OIL-GLO™ 50-Q OIL-GLO™ 50-G (Fluoresces red)

Synthetic- or Petroleum-Based Fluid Systems: Light-colored hydraulic fluid Very dark or intensely blue hydraulic and lubrication fluids Compressor oil Engine oil Gearbox oil

WATER-GLO™ 801-P WATER-GLO™ 801-Q WATER-GLO™ 801-G (Fluoresces blue ††) (Requires UV lamp) WATER-GLO™ 802-P WATER-GLO™ 802-Q WATER-GLO™ 802-G (Fluoresces green)

Water- and Water/Glycol-Based Fluid Systems – Both Static and Circulating

Suggested Dilution Ratio

% Dye to System Fluid

1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid 1 oz (30 ml) per 2 gals (7.6 L) hydraulic fluid

0.20% 0.39%

1 oz (30 ml) per 2 gals (7.6 L) compressor oil 1 oz (30 ml) per 1.5 gals (5.7 L) engine oil 1 oz (30 ml) per 2 qts (1.9 L) gearbox oil

0.39% 0.52% 1.56%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil

0.20% 0.26% 0.78%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil

0.20% 0.26% 0.78%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil

0.20% 0.26% 0.78%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil 1 oz (30 ml) per 12-18 gals (45.4-68.1 L) gasoline/diesel fuel

0.20% 0.26% 0.78% 0.04-0.07%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil

0.20% 0.26% 0.78%

1 oz (30 ml) per 8 gals (30.3 L) hydraulic fluid 1 oz (30 ml) per 4 gals (15.1 L) hydraulic fluid

0.10% 0.20%

1 oz (30 ml) per 4 gals (15.1 L) compressor oil 1 oz (30 ml) per 3 gals (11.4 L) engine oil 1 oz (30 ml) per 1 gal (3.8 L) gearbox oil

0.20% 0.26% 0.78%

1 pt (473 ml) per 500 gals (1,900 L) water

0.03%

1 pt (473 ml) per 1,000 gals (3,800 L) water

0.01%

1 pt (473 ml) per 500 gals (1,900 L) water

0.03%

NOTE: The suffix “8” denotes an 8 oz (237 ml) bottle; suffix “P” denotes a 16 oz (473 ml) bottle; suffix “Q” denotes a 32 oz (946 ml) bottle; suffix “G” denotes a 1 gal (3.8 L) pail. Larger sizes are also available. The dilution ratios of Spectroline® fluorescent dyes to the host fluids shown above are only guidelines. These ratios can be increased or decreased depending on the fluorescent response required and the ambient lighting conditions. A simple way to check for proper fluorescence is to remove a small amount of host fluid from the system and add the suggested amount of dye to it. Then shine the UV or blue light lamp on this sample mixture and check for a bright fluorescent response. * Case of (24) 1 oz (30 ml) bottles ** Package of (6) 1 oz (30 ml) bottles † Appears clear. Will not discolor host fluid. †† Does not change the color of the host fluid

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For More Information Call Toll-Free: 1-800-274-8888 (Outside the U.S. and Canada: 516-333-4840)

Fax Toll-Free: 1-800-491-6868 (Outside the U.S. and Canada: 516-333-4859)

Website www.spectroline.com Follow us on Facebook, Twitter and YouTube

INT’L 9/13 A13126-4 Printed in U.S.A.