KUKA from Industrial to Service Robotics

KUKA – from Industrial to Service Robotics  Dr. Johannes Kurth Head of Research & Predevelopment Dr. Tim Guhl Project Manager Cooperative Research P...
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KUKA – from Industrial to Service Robotics  Dr. Johannes Kurth Head of Research & Predevelopment Dr. Tim Guhl Project Manager Cooperative Research Projects KUKA Roboter GmbH, Augsburg, Germany  Sr. Miquel López KUKA Robots Ibérica, S. A.

Director Técnico

Overview  Introduction  KUKA Roboter GmbH  Industrial Robots and their applications

 Innovation leadership  KUKA on the way from Industrial to Service Robotics  Strategy

 KUKA Products for Research & Education  KUKA Lightweight Robot + FRI  youBot  Medical Robots

 KUKA Products for Entertainment  Robocoaster

 Summary and conclusions

KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 3

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KUKA Robotics

Software

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Robots

Controllers

Applications

Service

Platforms

KUKA Robotics – Product range

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KUKA Robotics – Automotive

Leading supplier to the Automotive industry

 Long-standing customer relationships  Ability to customize standard products  Joint solution developments  Innovation leadership  Market leadership  Technological innovation and cost reduction drive customer demand

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KUKA Robotics – Automotive Assembly

Coating & bonding

Cutting

Deburring

Handling

Machining

Machine tending

Measuring & testing

Welding

Polishing & grinding

Palletizing & order picking

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Spot welding

KUKA Robotics – General Industry

Aerospace

Beverages

Chemical & plastics

Food

Glass, ceramics & mineral products

Logistics

Milling & Deburring

Mining

Print & paper

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Electronic products

Medical

Testing

Entertainment

Metal products

Wood & furniture

KUKA – Worldwide Presence                       

KUKA Roboter GmbH, Germany KUKA Automatisme + Robotique S.A.S., France KUKA Roboter Italia S.p.A., Italy KUKA Roboter Schweiz AG, Switzerland KUKA Robotics Hungária Ipari Kft., Hungary KUKA Roboter do Brasil Ltda., Brasil KUKA de Méxiko S. de R.L. de C.V., Mexiko KUKA Robotics Corp., USA KUKA Robot Automation Korea Co. Ltd., Korea KUKA Robot Automation Taiwan Co. Ltd.., Taiwan KUKA Robot Automation Sdn. Bhd. South East Asia Regional Office, Malaysia KUKA Robot Automation (M) Sdn. Bhd., Thailand KUKA Roboter GmbH Österreich, Austria KUKA Sistemas de Automatización, Portugal KUKA Robots IBÉRICA, S.A., Spain KUKA Automatisering + Robots N.V., Belgium KUKA Flexible Manufacturing Systems (Shanghai) Co. Ltd., China KUKA Sveiseanlegg + Roboter, Norway KUKA Svetsanläggningar + Robotar AB, Sweden KUKA Automation + Robotics, United Kingdom KUKA Robotics (India) Private Limited KUKA Robotics Japan KUKA Robotics Rus OOO, Russia

 Agencies in: Argentina, Australia, Chile and South Africa KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 9

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KUKA Robotics – Innovation leadership

First

First

Electromagnetic Robot with six axes: „Famulus“

First

Long-Range Robot Heavy payload Robot

First

Robot remote diagnostics via Internet

First

First

Real time PC based Robot controller

1973 1985 1996

Integration of Soft PLC

1998 1999 2000

KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 10

Entertainment Robot

Light-Weight Robot

First

First

Single-arm Robot without parallelogram

First

www.kuka-robotics.com

Co-Operative Robots

First Safe Robots

2003 2004 2005

First Robot Titan (1,000 kg)

2006 2007

KUKA innovations @  Societal challenges  business opportunities for KUKA

www.automation-becomes-easy.com

 New product generation:  new family of robot arms: QUANTEC series  new robot controller: KRC4  new tech pendant: smartPAD  new engineering tool: KUKA Work.Visual

 Automation becomes easy  Easy to plan. Easy to integrate. Easy to operate.  Easy to maintain. Easy to adapt to specific requirements.  New dimension of flexibility for manufacturing companies.

 Automation becomes green  Automation becomes safe KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 11

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KUKA on the way from Industrial to Service Robotics Production Assistant: work space sharing with worker, flexibly relocatable, safe, intuitive operation

Entertainment

Medicine Personal Robots www.smerobot.org

Robots as multipurpose tools for manufacturing SMEs

Food Robots for Automotive Industry

Logistics

Robots for General Industry and Professional Services

Today

Future

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supported by cooperative research projects Production Assistant: work space sharing with worker, flexibly relocatable, safe, intuitive operation

SMErobot

Entertainment

PHRIENDS

Medicine Personal Robots

DESIRE

BRICS

www.smerobot.org

Robots as multipurpose tools for manufacturing SMEs

CARE Food Robots for Automotive Industry

euRobotics

Logistics

Robots for General Industry and Professional Services

Today

Future

KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 13

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KUKA Products for Research & Education

 KUKA Lightweight Robot  Fast Research Interface  youBot

KUKA – from Industrial to Service Robotics KUKA Roboter GmbH | Miquel López | 27.06.2014 | Page 14

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Technical data – Mechanics LWR4+ Payload:

7 kg

Weight:

16 kg

Max. joint velocity:

112.5°/s - 180°/s

Number of axes:

7 (R* – K* – R – K – R – K – R)

Reach:

vertical: 1100 mm / horizontal: 790 mm

Supply:

48 V DC internal, 115/230 V AC external with automatic switch

Repeatability:

± 0.05 mm

Mounting position:

floor, wall, ceiling

* R = Rotation around longitudinal axis K = Rotation around transverse axis

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Innovative features of the KUKA Lightweight Robot

gravity compensation

kinematic redundancy

programmable damping

programmable stiffness

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Fast Research Interface (FRI)

purpose:  to remotely control the LWR  to enable researchers to combine their own control algorithms and peripherals with the unique features of the LWR (researchers can focus on their research!)  Cyclic timeframe: range 1 - 100 ms examples:  DLR: connect LWR to haptic input device  TUM: mobile dual handed manipulation  KUL: peer-to-peer haptics

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FRI

youBot – Desktop Mobile Manipulator for Education and Research youBot arm & gripper

youBot platform       

youBot System with 1 arm

      

5 axes 2-finger gripper height: 655 mm mass: 7 kg payload: 0.5 kg magnesium cast 24 Volts

youBot system with 2 arms

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4 KUKA omniWheels length: 580 mm width: 360 mm weight: 20 kg payload: 20 kg steel structure 24 Volts

KUKA Medical Robots

 Development KUKA Roboter GmbH / Siemens AG Medical Solutions  Absolute positioning KUKA robot – Submillimeter accuracy required  Standard SafeRDC – Safe operation  Unprecedented accessibility

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KUKA Medical Robots – Med AX Application  Innovative angiography and cardiology system  Angiography is a medical imaging technique in which an X-ray picture is taken to visualize the inner opening of blood filled structures, including arteries, veins and the heart chambers.  The Robot holds the C-arm incl. tube, collimator and detector and moves it according to the control commands.

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KUKA Medical Robots – Med PT Application

 Particle Therapy  Handling of C-Arc & Patient Positioning by robots  Particle therapy is a form of external beam radiotherapy using beams of protons and carbon ionics  The robot guides a patient couch relatively to an particle beam. The couch can be positioned in relation to the acquired X-ray-data coordinates.

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KUKA Medical Robots – Accuray Cyberknife

 Sub-millimeter accuracy requirements of full body radiosurgery  System offers unprecedented accessibility to tumors anywhere in the body  The KUKA robot guides a linac to treat tumours with X-Ray beam. The linac can be positioned highly flexible by the robot.  Respiratory guided robot movements guaranties lower dose application.

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1st BRICS Research Camp

 Task:  identify best practice algorithms, e.g.: Mobile Manipulation incl. inverse kinematics,3D Perception and Modelling, SLAM, …  Discuss re-use and openness of robotics software  Make sure everybody has a lot of fun and in the end also has a scientific benefit.

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Explanation of robot hardware – introduction into group work – 2010-10-25

2 cooperating LWRs (with OROCOS and FRI)

division into groups

Care-o-Bot with KUKA LWR

planning the group work

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5 youBots with open interfaces (open source controller via EtherCAT)

detailed introduction

Preliminary Results

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Summary and conclusions  KUKA Roboter is a well known supplier of Industrial Robots  Innovation leadership is KUKA’s strategy for success  Research & Predevelopment are very important for KUKA  KUKA is working closely together with leading Universities worldwide; bilateral and in cooperative research projects  KUKA offers interesting products for research & education  lightweight robots with Fast Research Interface  youBot …

 KUKA is always interested in getting to know highly qualified engineers like yourselves  Internships (Practica, Bachelor & Master thesis)  Full time positions

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KUKA - DLR

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Thank you for your attention! Questions? [email protected] [email protected] [email protected]

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