KINNEY® ROTARY PISTON VACUUM PUMPS AND SYSTEMS

KINNEY®

CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 KT Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 KT-LP Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 KD/KDH Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 KC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 KTC Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Options and Accessories . . . . . . . . . .Back Page Flap

PROFILE OF OUR CAPABILITIES

Two years after it was founded in 1902, Kinney introduced the world's first rotary pump. Then in 1926, Kinney developed a vacuum pump for use in large commercial operations. Just as these pumps helped change the face of America by making it possible to mass produce products such as light bulbs, radio tubes, refrigerator and air conditioner components, constant research and innovative manufacturing techniques has continued to spearhead Kinney's leadership in the design and manufacture of oil-sealed rotary piston vacuum pumps. And today, the remarkable long life and reliability of Kinney pumps is testimony to the soundness of the basic rotary piston principle with the elimination of metal-to-metal contact in the pumping chamber. The Kinney line of oil-sealed piston pumps covers a wide range of sizes in both single stage and compound pump design and as part of Tuthill Vacuum & Blower Systems, our full line capability lets us service a host of major industries worldwide (see Application chart on pages 4-5). Our wide selection offers Kinney customers a highly reliable, single source for pumps as well as their installation, service and technical know-how. You can rely on the Kinney line!

KINNEY® INTRODUCTION 1

PRINCIPLES OF OPERATION

The Efficiency and Long-Term Reliability of the Kinney Rotary Piston Pump is the Result of the Time-Tested Design. 1. The rotary piston does not spin on its axis. It moves in a circular path within the pumping chamber. 2. As it passes top dead center, it creates a constantly increasing internal space on the inlet or suction side. 3. ...and a constantly decreasing internal space on the pressure or discharge side. 4. A high-integrity seal is maintained between the suction and pressure sides by a film of oil that is captured between the piston and the cylinder. 5. There is no contact between the piston and the cylinder. 6. The oil film is maintained by oil dragged into the clearance by the moving piston which creates a hydrodynamic wedge. 7. At the end of compression cycle, the clearance volume is completely filled with oil, making very high compression ratios available.

These three facts, the oil seal, the filling of the clearance volume, and no contact between piston and wall, are what give the rotary piston pump its low blank off, high pumping speeds at low pressures and great durability.

SINGLE-STAGE OR TWO-STAGE PUMPS

Depending on your application and what vacuum level you need to attain, Kinney Pumps are available in either single-stage or two-stage design. The twostage pumps will achieve a lower vacuum level due to the two piston chambers which are arranged in series with a connecting channel.

Single-Stage

Two-Stage

KINNEY® 2 APPLICATIONS

Kinney oil-sealed vacuum pumps are widely accepted as the standard equipment for applications requiring vacuum over a wide pressure range. In research and engineering laboratories, Kinney pumps provide the versatility so essential to technological progress. In production facilities, their ruggedness and compact design permit years of continuous and dependable use. For the electric power industry, Kinney produces complete vacuum systems, both stationary and portable, air cooled and water cooled, for the evacuation, drying and filling of large transformers, for cable filling, drying and impregnation, and for power station condenser evacuation.

Shown here are a few of the many applications of Kinney vacuum pumps. Aerospace and Aviation Evacuation of environmental chambers and test apparatus. Vacuum coating and brazing. Evacuation of cryogenic equipment and vessels. Agriculture Vegetable cooling, produce and berry chilling, grain drying, fumigation, tobacco curing, maple syrup gathering. Air Conditioning and Refrigeration Kinney offers high vacuum pumps specifically modified for servicing refrigeration equipment including thorough vacuum drying, degassing and fast leak detection. Of special importance to manufacturers of air conditioning and refrigeration equipment is Kinney's wide range of experience in the custom design and manufacture of vacuum pumping carts for production line evacuation and drying of systems and components. Automotive Vacuum forming and veneering of interiors, decorative and protective coatings, vacuum filling of cooling and hydraulic systems, lamp production, air conditioning system evacuation, vacuum chucking and lifting, carburetor testing, battery drying, component leak testing, mirror coating. Biologicals and Drugs Freeze-drying, distillation and filtration of biologicals, drugs, vitamins and blood plasma. Chemical Processing Vacuum dehydration, deaeration, purification, distillation and synthesizing. Vacuum evaporation, drying, concentration, deodorizing and filtration.

KINNEY® APPLICATIONS 3

Electrical & Electronic Evacuation of incandescent bulbs, fluorescent, neon, electron and TV tubes, potting of electronic components, production of transistors and other semi-conductor devices. Vacuum coating, crystal growing and impregnation. Food Processing Vacuum sealing of bottles, cans and jars, film packaging of meats, poultry and cold cuts, deaeration of beverages, freeze drying of coffee, fruits, vegetables and other food products, vacuum evisceration. Laboratories House vacuum systems, chamber evacuation, research and development. Lasers Laser cooling and atmosphere control. Metallurgy Vacuum degassing, purification, melting, sintering, heat treating, welding, brazing, annealing and impregnation. Nucleonics Evacuation of nuclear reactors, accelerators, cyclotrons and bubble chambers. Paper Decorative and plastic coating, metallizing. Petroleum and Petrochemicals Vacuum distillation and refining, crude yield improvement, oil well evacuation, water deaeration for oil field flooding. Plastics Vacuum forming, molding and coating of plastic materials. Textiles Vacuum drying, dying, material handling and solvent extraction. Miscellaneous Water desalinization. Evacuation of chambers used in precision balancing of high-speed rotary components. Freeze drying of museum specimens. Vacuum coating of reflective architectural glass. Evacuation of shock tubes and wind tunnels. Specimen preparation and replication for electron microscopy. Vacuum coating of optical lenses. Evacuation of ballistic ranges.

KINNEY® 4 KT SERIES

SINGLE-STAGE ROTARY PISTON VACUUM PUMPS KT-150, KT-300, KT-500, KT-850

HIGHLIGHTS • Fuel Pumping Speed Down to 1 Torr • Operate Continuously at any Pressure up to 100 Torr • Ultimate Pressure 10 Microns (McLeod Gauge) • Quiet, Vibration-Free Operation • Simple Installation. No Special Preparation Necessary • No Metal-to-Metal Contact in Pumping Chamber • Adjustable Gas Ballast Permits Handling of Condensable Vapors • Unequalled Durability Even in Dirty Applications Typical Applications: Vacuum Packaging, Vacuum Furnaces, Vacuum Coating SPECIFICATIONS

MODEL Nominal Displacement at Rated RPM Motor HP Oil Capacity Cooling Water (min) @ 60°F (16°C) @45PSI (max) Weight (Complete Pump Assy) – Dry Maximum Gas Ballast Flow Typical Blank-off Pressure with 5% GB Ultimate Pressure (McLeod Gauge) Typical Noise Level @ 10 Torr

KT-150

KT-300

KT-500

KT-850

cfm/m3/hr

150/255

300/505

490/840

780/1325

hp/kw gal/ltr gpm/lpm

7.5/6 6/23 1/4

15/11 10/38 2/6

30/22 15/57 3/9

40/30 28/106 4/13

lbs/kg

800/364

1525/693

2700/1225

4400/1996

Torr/mbar

10% 2.0/3.0

5% 2.0/3.0

5% 2.0/3.0

5% 2.0/3.0

Torr/mbar

0.010/0.013

0.010/0.013

0.010/0.013

0.010/0.013

dBA

71

72

73

75

All specifications and dimensions subject to change without notice.

PLUS FEATURES TRIPLEX DESIGN MEANS VIRTUALLY VIBRATION-FREE OPERATION

Kinney KT Pumps have three sets of cams and pistons driven by a common shaft. One cam and piston set is no longer than the other two and the cams are set 180° apart. The dynamic forces produced by the rotation of the long cam and piston are balanced by opposing forces produced by the short cams and pistons on either side. The resulting out-of-balance force is very small, making it possible to mount the pump on springs or vibramounts which substantially reduce the dynamic forces transmitted to the floor. See back page flap for Options and Accessories

HIGH PRESSURE OIL PUMPS ASSURE PROPER LUBRICATIONS

Pumps are lubricated by forced oil feed at all pressures. This forced feed ensures constant oil flow even at high suction pressures.

NO ANCHOR BOLTS

KT Pumps do not require lagging, anchor bolts or special foundations and may be located on any floor that will support their weight.

KINNEY®

KT SERIES 5 DIMENSIONS KT-150, KT-300, KT-500, KT-850 K P WATER INLET FAR SIDE NPT

R WATER OUTLET FAR SIDE NPT

OIL FILL G DISCHARGE FLANGE

GAS BALLAST VALVE ASSEMBLY

N SUCTION FLANGE

B

J

E

C M

L ROTATION VIEW PLUG

D

(4) VIBRATION MOUNTS

F A

DIMENSIONS (Inches/Millimeters) MODEL

A

B

C

D

E

F

G

J

K

L

M

N

P

Q

R

KT-150C

26.00 660

43.00 1092

8.63 219

11.75 298

12 .63 321

14.50 368

2" ANSI

26 .50 673

22.75 578

19 .13 486

1.19 30

3" ANSI

1/4

9.38 238

3/8

KT-300D

33.50 851

51.25 1302

11.00 267

15.00 381

16.00 406

18.50 470

3" ANSI

32.50 826

23.19 589

22.50 572

1.69 43

4" ANSI

3/8

12.38 314

1/2

KT-500D

37.25 946

63.13 1604

11.75 298

17.00 432

21.50 546

21.25 540

4" ANSI

41.00 1041

32.32 821

28.00 711

1.31 33

6" ANSI

3/8

15.38 391

1/2

KT-850D

48.50 1232

69.50 1765

13.38 340

24.75 629

24.25 616

25.75 654

5" ANSI

46.00 1168

37.25 946

33.00 838

1.38 29

8" ANSI

3/8

18.25 464

1/2

The above table is not for construction purposes. Consult TVBS for certified drawings.

30

102

51

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

50 10 29.5

100

0 500 1000 20 0

TYPICAL PUMPING SPEED CUR MODEL KT-500

400

680 ATOMOSPHERE

PUMPING SPEED IN CFM

850

300

200

100

510

340

170

.005

.001

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

150

50 10 29.5

100 28

20

0 500 1000 0

26 VACUUM IN HG

339.8 254.9

100

169.9

50

85.0

0

28 26 VACUUM IN HG

500

0

200

.005

.001

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

50 10 29.5

100

0 500 1000 20 0

28 26 VACUUM IN HG

TYPICAL PUMPING SPEED CUR MODEL KT-850

PUMPING SPEED IN CFM

.005

PUMPING SPEED IN CUBIC MEETERS PER HOUR

0 .001

424.8

800

1360

700

1190

600

1020

500 400 300

850 680 510

200

340

100

170

0

.005

.001

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

PUMPING SPEED IN CUBIC MEETERS PER HOUR

60

153

250

50 10 29.5

100

0 500 1000 20 0

28 26 VACUUM IN HG

PUMPING SPEED IN CUBIC MEETERS PER HOUR

90

504.8

ATOMOSPHERE

204

300

ATOMOSPHERE

120

TYPICAL PUMPING SPEED CUR MODEL KT-300

PUMPING SPEED IN CFM

255

ATOMOSPHERE

PUMPING SPEED IN CFM

TYPICAL PUMPING SPEED CUR MODEL KT-150 150

PUMPING SPEED IN CUBIC MEETERS PER HOUR

PERFORMANCE CURVES

KINNEY® 6 KTLP SERIES

OIL-SEALED ROTARY PISTON PUMPS KT-170 LP, KT-275 LP, KT-505 LP, KT-840VFP, KT-1350VFP

HIGHLIGHTS • Quiet, Vibration Free • No Metal-to-Metal Contact • Ultimate Pressure to 10 microns • Full Pumping Speed Down to 1 Torr • Compact Design, Easy Access for Maintenance • Simple Installation

Typical Applications: Vacuum Packaging, Vacuum Furnaces, Vacuum Coating

SPECIFICATIONS

MODEL Nominal Displacement at Rated RPM Motor HP Normal Pump Rotation Oil Capacity Cooling Water (min) @ 60°F (16°C) @45PSI (max) Weight (Complete Pump Assy) – Dry Maximum Gas Ballast Flow Typical Blank-off Pressure with 5% GB Ultimate Pressure (McLeod Gauge) Typical Noise Level @ 10 Torr

KT-170 LP

KT-275 LP

KT-505 LP

KT-840 VFP

KT-1350 VFP

cfm/m3/hr

100/170

162/275

300/505

490/840

780/1325

hp/kw rpm gal/ltr gpm/lpm

5/3.7 1150 2.6/10 1/4

10/7.5 1200 4.5/17 1/4

15/11 870 10/38 2/6

30/22 744 15/57 3/9

40/30 581 28/106 4/13

lbs/kg

750/340

900/408

1870/848

3650/1660

4375/1959

Torr/mbar

10% 2.0/3.0

10% 2.0/3.0

5% 2.0/3.0

5% 2.0/3.0

5% 2.0/3.0

Torr/mbar

0.010/0.013

0.010/0.013

0.010/0.013

0.010/0.013

0.010/0.013

dBA

71

72

72

73

75

All specifications and dimensions subject to change without notice.

PLUS FEATURES TRIPLEX DESIGN MEANS VIRTUALLY VIBRATION-FREE OPERATION

Kinney KT Pumps have three sets of cams and pistons driven by a common shaft. One cam and piston set is no longer than the other two and the cams are set 180° apart. The dynamic forces produced by the rotation of the long cam and piston are balanced by opposing forces produced by the short cams and pistons on either side. The resulting out-of-balance force is very small, making it possible to mount the pump on springs or vibramounts which substantially reduce the dynamic forces transmitted to the floor. See back page flap for Options and Accessories

HIGH PRESSURE OIL PUMPS ASSURE PROPER LUBRICATIONS

Pumps are lubricated by forced oil feed at all pressures. This forced feed ensures constant oil flow even at high suction pressures.

NO ANCHOR BOLTS

KT Pumps do not require lagging, anchor bolts or special foundations and may be located on any floor that will support their weight.

KINNEY® KTLP SERIES 7

DIMENSIONS KT-170 LP, KT-275 LP, KT-505 LP PERFORMANCE CURVES

KT-1350VFP

700

1300 1200

PUMPING SPEED IN CFM

1100 600

1000 900

500

NEW

400

KT-840VFP 800 700 600

300

KT-505LP 500 400

200

300 200

100

100

KT-840 VFP, KT-1350 VFP

0 0.001

0.010 0.100 1 10 100 SUCTION PRESSURE, TORR MB

PUMPING SPEED IN CUBIC METERS PER HOUR

800

TYPICAL PUMPING SPEED CURVE MODEL KT-505LP, KT-840VFP and KT1350VFP mBar

1000

KT-275LP

250

PUMPING SPEED IN CFM

140

DIMENSIONS (Inches/Millimeters)

120

200

100

KT-170LP

150

80 100

60 40

50 20

MODEL KT-170LP

A

24.75 629 KT-275LP 28 711 KT-505LP 35.25 895 KT-840VFP 50 1270 KT-1350VFP 59 1499

B 24.63 626 25.5 648 33.88 861 67 1702 77.75 1975

C

D

Inlet

Discharge

E

3" 2" 13 NPT NPT 330 3" 2" 13.75 ANSI NPT 349 4" 3" NPT/ 16.75 ANSI 3" ANSI 425 6" 4" 21 ANSI ANSI 533 8" 5" 24.25 ANSI ANSI 616

F

G

H

0 0.001

21 533 21.75 552 28.25 699 61.25 1556 68.75 1746

37.25 946 40.5 1029 48.50 1232 33 838 39.38 1000

36.19 919 35 889 44.25 1124 15.38 391 18.25 464

STRONGER 4-PIECE CAGED SLIDE PINS

Slide pins in all Kinney Rotary Piston Pumps have 4-pieced caged construction, with end pieces that keep both segments in perfect alignment.

J —

0 0.010

0.100

1

10

100

PUMPING SPEED IN CUBIC METERS PER HOUR

TYPICAL PUMPING SPEED CURVE MODEL KT-170LP, KT-275LP 160

1000

SUCTION PRESSURE, TORR MB

— — 28.50 724 32.13 816

INTEGRAL OIL-MIST-ELIMINATOR CONVERSES OIL, PROVIDES CLEAN DISCHARGE

All Kinney KT Series Low Profile Pumps have as standard an integral three-stage oil-mist-eliminator, which captures and returns the oil to the oil reservoir. The first stage is an impingement umbrella on which the largest oil droplets are removed. The second stage is a stainless steel pad, which collects small droplets. The third and final stage is a coalescing filter of glass fibers which removes all visible oil smoke from the discharge gas. Oil collected from all three stages automatically drains back to the oil reservoir.

KINNEY® 8 KD/KDH SERIES

OIL-SEALED SINGLE-STAGE ROTARY PISTON VACUUM PUMPS KD-30, KD-50, KDH-130, KDH-150

HIGHLIGHTS • Can Operate at any Pressure up to Atmosphere • Absolute Pressure Down to the Low Micron Range. Ultimate Pressure of 10 Microns HG ABS or Less (McLeod Gauge) • High Resistance to Abrasion and Corrosion • No Small Orifices to Plug Up • Adjustable Gas Ballast Permits Handling of Condensable Vapors Typical Applications: Drying Chambers, Degassifiers, Filling Machines, Evacuating Process Chambers Models KD and KDH are single stage vacuum pumps of "duplex" design. Each has a single shaft with two sets of cams and pistons mounted 180° apart, which operate in parallel. The rotary pistons do not touch the walls of the pumping chambers but are sealed by oil, which acts as both a lubricant and a sealant. KD pumps are air-cooled; KDH pumps need water cooling for most applications.

These are other quality features: a controllable gas ballast to permit the handling of condensable vapors and to minimize oil changes due to vapor contamination of the sealing oil. Models KD-30 and KD-50 are equipped with an oil mist eliminator, optional on model KDH-130 & KDH-150. Each pump operates within the rating of its standard TEFC motor throughout the entire operating pressure range.

SPECIFICATIONS

MODEL

KD-30

KD-50

KDH-130

KDH-150

cfm/m3/hr

33/56

52/88

134/227

165/280

hp/kw

1.5/1

2/1.5

5/3.7

7.5/5.6

rpm

571

900

546

685

gal/ltr

1/3.8

3/11.4

6/22.7

6/22.7

Cooling Water (min) @ 60°F (16°C)

gpm/lpm

AC

AC

.75/3

.75/3

Weight (Complete Pump Assy) – Dry

lbs/kg

200/91

230/104

755/331

840/381

8%

6%

6%

6%

Nominal Displacement at Rated RPM Motor HP Normal Pump Rotation Oil Capacity

Maximum Gas Ballast Flow Typical Blank-off Pressure with 5% GB

Torr/mbar

1.5/2

1.5/2

1/1.3

1/1.3

Ultimate Pressure (McLeod Gauge)

Torr/mbar

0.010/0.013

0.010/0.013

0.010/0.013

0.010/0.013

dBA

75

80

70

72

Typical Noise Level @ 10 Torr

All specifications and dimensions subject to change without notice.

PLUS FEATURES HIGH VAPOR HANDLING

Kinney Piston Pumps are equipped with three features to handle high vapor loads. First, the adjustable gas ballast valve can introduce air to the pumping chamber, which helps prevent vapor from condensing in the pump oil. Second, Piston Pumps have a large oil capacity, which has a higher tolerance to contamination. The large reservoir can collect a significant volume of condensed liquid, which can be drained from the pump. Third, Piston Pumps can operate as part of a vapor handling system, in which the oil reservoir is maintained under vacuum. This is made possible by the oil pump and the design of the oil reservoir to operate under vacuum. Vapor handling systems, which keep the oil dry, can operate in corrosive applications.

STRONGER 4-PIECE CAGED SLIDE PINS

Slide pins in all Kinney Rotary Piston Pumps have 4-pieced caged construction, with end pieces that keep both segments in perfect alignment.

See back page flap for Options and Accessories

KINNEY® KD/KDH SERIES 9 DIMENSIONS KD-30, KD-50

A

NPT DISCHARGE

F

1/2" NPT OIL FILL (1 GALLON OIL CAPACITY) SEPARATOR TANK WITH FILTER ELEMENT & OIL RESERVE

VIEW PORT SOLENOID VALVE

GAS BALLAST VALVE

1 1/2" NPT SUCTION

B DRAIN VALVES BELT GUARD

D

7/16 DIA. HOLES

E

C

NPT DISCHARGE OIL SIGHT GUAGE

KDH-130, KDH-150

1/2" NPT OIL FILL F 3" 150# ASA FLANGE

NPT WATER OUTLET B

SOLENOID VALVE

3/4

GAS BALLAST VALVE

NPT DRAIN VALVE

D

NPT WATER INLET BELT GUARD

C

E

A

DIMENSIONS (Inches/Millimeters)

MODEL

A

B

C

D

E

F

KD-30

27 7/8 518

27 686

24 1/2 432

12 7/8 327

17 3/8 400

20 508

KD-50

28 5/8 727

32 1/2 826

24 1/2 622

12 7/8 327

17 3/8 441

20 508

KDH-130, KDH-150

38 7/8 987

39 1/4 997

33 5/8 854

20 508

30 13/16 783

28 5/16 719

PERFORMANCE CURVES

KD-30

30

20

10

51

34

17

0

.005

.001

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

50 10 29.5

100

0 500 1000 20 0

28 26 VACUUM IN HG

255

KDH-150 KDH-130

120

204 ATOMOSPHERE

68 ATOMOSPHERE

PUMPING SPEED IN CFM

40

150

PUMPING SPEED IN CFM

85

KD-50

PUMPING SPEED IN CUBIC MEETERS PER HOUR

50

90

60

153

102

51

30

0

.005

.001

050 010

.500 100

5 1

PRESSURE IN TORR (MB MM HG ABS)

50 10 29.5

100 28

20

0 500 1000 0

26 VACUUM IN HG

PUMPING SPEED IN CUBIC MEETERS PER HOUR

TYPICAL PUMPING SPEED CURVE MODEL KDH-130 and KDH-150

TYPICAL PUMPING SPEED CURVE MODEL KD-30 and KD-50

KINNEY® 10 KC SERIES

OIL SEALED TWO-STAGE ROTARY PISTON VACUUM PUMPS KC-5, KC-8, KC-15

HIGHLIGHTS • Pumping Speed at Pressures Below 10 Microns. Lower than Attainable with Single-Stage Pumps • Ultimate Pressure: .2 Microns (McLeod Gauge) • Can Operate at Any Pressure up to Atmosphere • Adjustable Gas Ballast Permits Handling of Condensable Vapors • No Metal-to-Metal Contact in Pumping Chamber • Unequaled Durability, Even in Dirty Applications • Air-Cooled Typical Applications: Refrigeration Systems, Liquid Gas Storage, Automotive Applications, Leak Detection Kinney Series, two-stage vacuum pumps, are designed to achieve lower pressures than can be achieved with single-stage pumps. Two sets of cams and pistons, mounted 180° apart on a single shaft, operate in series. The two pumping chambers are connected by a channel, which serves as an oil supply duct for the high vacuum side of the pump and as a gas duct between the two stages. The high vacuum side is continuously sealed with vacuum oil from its own reservoir, the vacuum conditioning being provided by the roughing (2nd) stage. Functionally vibrationless, they are well suited for portable installations. Because there is no metal

contact between the pump piston and cylinder, clearances are sealed and lubricated with oil. Units are equipped with a gas ballast valve to provide vapor-handling capability. Oil mist eliminators are standard. Each pump operates within the rating of its standard TEFC motor throughout its operating pressure range. Wear is minimum. Units operate without repairs for many years. Pumps can be serviced easily in the field without special tools. Specifically manufactured refrigeration units prepared for use with POE oil, compatible with Freon R134A are also available.

SPECIFICATIONS

MODEL Nominal Displacement at Rated RPM

KC-5

KC-8

KC-15

cfm/m /hr

5/8.5

8/13.6

15/25.5

hp/kw

.33/.25

.5/.38

1/.75

3

Motor HP Normal Pump Rotation

rpm

638

1022

571

Oil Capacity

qts/ltr

0.8/.76

0.8/.76

3/2.8

Weight (Complete Pump Assy) – Dry

lbs/kg

115/52

120/54

210/95

15%

15%

15%

Maximum Gas Ballast Flow Typical Blank-off Pressure with 5% GB Ultimate Pressure (McLeod Gauge)

Torr/mbar

0.020/0.027

0.020/0.027

0.020/0.027

microns/mbar

0.2/2.7x10-4

0.2/2.7x10-4

0.2/2.7x10-4

dBA

75

78

75

Typical Noise Level @ 10 Torr

All specifications and dimensions subject to change without notice.

SPECIAL SERVICE PUMPS Kinney KC series pumps are ideally suited for tough, demanding applications. They can also be ordered for specific, special duty applications. Refrigeration Service Pumps – these pumps are manufactured and tested using oil and seals which are compatible with the Freon used in refrigeration coils and compressors. See back page flap for Options and Accessories

Automotive Brake Line Filling Pumps – these pumps are manufactured and tested using oil which is compatible with brake fluid. A special shaft seal design eliminates oil leakage due to brake fluid contamination in the pump. Industrial Gas Distribution – these pumps are manufactured and tested using oil which is fire resistant.

KINNEY® KC SERIES 11 DIMENSIONS KC-5, KC-8, KC-15

M N R

A

P U T NPT DISCHARGE

S

OIL FILL PLUG

V W

X

GAS BALLAST VALVE

Z NPT SUCTION

BELT GUARD

B KINNEY

J

H F

G

Y OIL DRAIN VALVES

K

D

L

E C

DIMENSIONS (Inches/Millimeters)

MODEL KC-5 KC-8 KC-15

MODEL KC-5 KC-8 KC-15

A

B

C

D

E

F

G

H

J

K

L

M

N

18.00 457 18.00 457 20.25 514

17.88 454 17.88 454 24.31 617

16.50 419 16.50 419 17.00 432

4.57 116 4.57 116 4.00 101

8.00 203 8.00 203 9.00 229

5.06 129 5.06 129 6.00 152

4.50 114 4.50 114 5.50 140

(9.88) 251 (9.88) 251 (10.00) 254

9.69 246 9.69 246 12.81 325

4.38 111 4.38 111 8.00 203

9.75 248 9.75 248 15.75 400

14.13 359 14.13 359 17.94 456

4.38 111 4.38 111 7.25 184

P

R

S

T

U

V

W

X

Z

WT. lbs./kg

7.50 191 7.50 191 10.69 272

1.50 38 1.50 38 3.00 76

1.75 44 1.75 44 3.50 89

3/4 " 3/4 " 1 1/2 " -

1.00 25 1.00 25 0.56 14

7.13 181 7.13 181 7.25 184

3.13 80 3.13 80 3.75 95

1.19 30 1.19 30 -

1.00 1.00 2.00 -

115/52 120/54 210/95

PERFORMANCE CURVES TYPICAL PUMPING SPEED CURVE MODELS KC-5 and KC-8

KC-8

PUMPING SPEED IN CFM

6

10.2

5

8.5

4

6.8

KC-5 3

5.1

2

3.4

1

1.7

0 0001

.0005 .001

.005 .010

.050 .100

.500

5 1

50 10

PRESSURE IN TORR (MB MM HG ABS)

0 100

14

23.8

12

KC-15

20.4

10

17.0

8

13.6

6

10.2

4

6.8

2

3.4

0 0001

.0005 .001

.005 .010

.050 .100

.500

5 1

50 10

PRESSURE IN TORR (MB MM HG ABS)

0 100

PUMPING SPEED IN CUBIC MEETERS PER HOUR

11.9

PUMPING SPEED IN CFM

7

PUMPING SPEED IN CUBIC MEETERS PER HOUR

TYPICAL PUMPING SPEED CURVE MODEL KC-15

KINNEY® 12 KTC OIL-SEALED TWO-STAGE ROTARY PISTON VACUUM PUMPS KTC-21, KTC-60, KTC-112

HIGHLIGHTS • Triplex Piston Design for Quiet, Vibration-Free Operation • High Pumping Speed at Pressure Below 10 Microns, Lower than Attainable with Single-Stage Pumps • Ultimate Pressure: .2 Microns (McLeod Gauge) • Can Operate at Any Pressure up to Atmosphere • Adjustable Gas Ballast Permits Handling of Condensable Vapors • No Metal-to-Metal Contact in Pumping Chambers • Unequalled Durability, Even in Dirty Applications Typical Applications: Brake Filling Systems, Low Pressure Chemical Vapor, Silicon Crystal Growing, Air Conditioning The KTC series two-stage high vacuum pumps are of "triplex" design, a single shaft with three sets of cams and pistons, one set larger than the other. Pumps in this series maintain lower pressures than are attainable with single-stage pumps. In operation, one of the smaller pumping chambers is in series with (backing) the other two, which function in parallel. A unique internal balancing technique reduces the magnitude of pump movement (deflection) to 0.0002'' while simultaneously reducing the dynamic forces transmitted through the flexible mounting pads furnished with each pump to less than one pound. These pumps are vibration-free, air-cooled, (except the KTC-12 which is water-cooled), and equipped with an adjustable gas ballast providing vapor handling capability while reducing oil changes by preventing condensable vapors from contaminating the oil.

(Explosion proof option shown)

Other superior quality features include a special umbrella type discharge baffle to reduce oil loss to levels not attainable in other pumps, solenoid valves to protect against oil flooding and the single gas ballast adjustment that assures balanced air flow and simple regulation. The pump operates within the rating of its standard TEFC motor throughout the complete operating pressure range.

SPECIFICATIONS

MODEL Nominal Displacement at Rated RPM Motor HP

KTC-21

KTC-60

KTC-112

cfm/m /hr

21/36

60/102

107/182

hp/kw rpm gal/ltr

1.5/1.1 1725 .5/1.9

3/2.3 972 2/7.5

7.5/5.6 1055 4/15

gpm/lpm

AC

AC

1.5/5.5

lbs/kg

170/77 10%

515/234 10%

765/347 10%

Torr/mbar

0.020/0.027

0.020/0.027

0.020/0.027

microns/mbar

0.2/2.7x10-4

0.2/2.7x10-4

0.2/2.7x10-4

dBA

72

70

70

3

Normal Pump Rotation Oil Capacity Cooling Water (min) @ 60°F (16°C) Weight (Complete Pump Assy) – Dry Maximum Gas Ballast Flow Typical Blank-off Pressure with 5% GB Ultimate Pressure (McLeod Gauge) Typical Noise Level @ 10 Torr

All specifications and dimensions subject to change without notice.

PLUS FEATURES TRIPLEX DESIGN MEANS VIRTUALLY VIBRATION-FREE OPERATION

Kinney Piston Pumps have three sets of cams and pistons driven by a common shaft. One cam and piston set is no longer than the other two and the cams are set 180° apart. The dynamic forces produced by the rotation of the long cam and piston are balanced by opposing forces produced by the short cams and pistons on either side. The resulting out-of-balance force is very small, making it possible to mount the pump on springs or vibramounts which substantially reduce the dynamic forces transmitted to the floor. See back page flap for Options and Accessories

NO ANCHOR BOLTS

KT Pumps do not require lagging, anchor bolts or special foundations and may be located on any floor that will support their weight.

KINNEY® KTC 13

DIMENSIONS KTC-21

KTC-60, KTC -112 H

SIGHT GLASS

F

E

GAS BALLAST VALVE XP MTR ONLY

J NPT SUCTION 150# ASA FLANGE

B

R

F

N DISCHARGE NPT K NPT OIL FILL

M SUCTION NPT

G NPT DISCHARGE (FAR SIDE)

OIL LEVEL VIEW PORT

B

OIL FILL OIL FILL P NPT WATER OUTLET N SUCTION FLANGE 150# ASA

GAS BALLAST VALVE

J (2) OIL DRAINS

C

E

D

H

P NPT WATER INLET

L A

G

L K

M

D

C A

DIMENSIONS (Inches/Millimeters)

MODEL A KTC-21 KTC-60 KTC-112

B

25 1/8 20 1/8 638 511 23 1/4 36 1/2 591 927 26 43 660 1092

C

D

E

F

G

H

2 1/2 64 8 3/4 213 9 1/2 241

12 3/8 314 10 254 10 254

6 1/4 159 19 5/8 498 12 5/8 321

5 127 13 3/4 349 14 1/2 368

9 9/16 243 1 1/2 NPT 2 FLG

7 178 7 5/8 194 9 1/2 241

J

K

2 3/4 21 3/4 18 3/4 552 476 27 3/8 20 3/4 695 527

L

M

N

P

R

15 5/8 397 11 1/2 292 12 1/4 311

2 1/2 64 3 1/8 79

1 NPT 3 ANSI 3 ANSI

1/4 NPT

6 3/16 159 7 178

TYPICAL PUMPING SPEED CURVE MODELS KTC-112, KTC-60, KTC-21 140

PUMPING SPEED IN CFM

120

200

100 KTC-112

150

80 100

60 KTC-60 40

50

20 KTC-21 0 0001

0 .0005 .001

.005 .010

.050 .100

.500

1

5

10

50

100

500

1000

PUMPING SPEED IN CUBIC MEETERS PER HOUR

PERFORMANCE CURVES

PRESSURE IN TORR (MM HG ABS)

HIGH VAPOR HANDLING

Kinney KT Pumps are equipped with three features to handle high vapor loads. First, the adjustable gas ballast valve can introduce air to the pumping chamber, which helps prevent vapor from condensing in the pump oil. Second, KT Pumps have a large oil capacity, which has a higher tolerance to contamination. The large reservoir can collect a significant volume of condensed liquid, which can be drained from the pump. Third, KT Pumps can operate as part of a vapor handling system, in which the oil reservoir is maintained under vacuum. This is made possible by the oil pump and the design of the oil reservoir to operate under vacuum. Vapor handling systems, which keep the oil dry, can operate in corrosive applications.

STRONGER 4-PIECE CAGED SLIDE PINS

Slide pins in all Kinney Rotary Piston Pumps have 4-pieced caged construction, with end pieces that keep both segments in perfect alignment.

Customized Vacuum Pump Systems

All Kinney Piston Pumps can be combined with booster pumps, liquid ring pumps, or in a variety of customized pumping packages.

Please contact us.

KINNEY® OPTIONS AND ACCESSORIES CUSTOMIZED OPTIONS Explosion-proof Motors All Kinney piston pumps can be equipped with any special motor. Special Oils We can manufacture any of our pumps with special, application specific oils. Pumps will be manufactured from scratch with the precise oil to avoid contamination. CUSTOM ACCESSORIES Oil Mist Eliminator • 99.95% filtering efficiency • Some w/oil storage capacity & built-in check valve Oil Filtration System • Self-priming positive displacement pump • Welded steel construction • Epoxy-coated internals • Variety of filtration element options • Single or three-stage TEFC motors Air-cooled Heat Exchanger • Available for KT & KTC models • Bronze circulation pump w/closed-coupled TEFC motor • Interconnection hoses • Single or three-stage models available

3PH 60HZ

460V L1 L2 L3 1L1 1

RED

3Amp

1L2

E-STOP

F7

1 1PB

3Amp

1A

H2

F8

1A

H1

X1

1T 500VA

120V

WHITE

1 CYCLE

1L1

2 2

STOP

1

SYSTEM 2PB

3

START

4

1L3

1L2

3PB

4

POWER

4

CONTRO SYSTEM

4 4

ON (E-STOP)

4LT

G 3CR2

F.O. : 905501

3LT

R

3

4 1

L SEQUEN

CE:

START

3CR

4

PUMP SHUT 4

DOWN

1) BEFORE TURNING ON THE FLOW MUST SYSTEM, BE ESTABLIS COOLING (THE OIL HED AND WATE LEVELS CONFIRM MUST BE THE MANUAL ED. CHECKED ISOLATIO DAILY.) SHOULD BE CLOSED. N VALVE (LOCATED ELSEWHE RE

RELAY

1S0L

3CR1

VENT VALVE (N.O.) (OPTIONAL)

2 18

1 B1 A1 2TR

A2

2

18

13

PUMP SHUT (OFF DELAY OFF TIMER 20 SEC.)

1OL

(NO CONTACTS)

15A F6

(OFF DELAY

5 Min.)

14

14

1M

MECHANICAL PUMP MOTOR STARTER

14

3L3

20A F2

20A F3

15A F4

15A F5

2L1

2L2

2L3

3L1

1M

3L2

20A F1

2TR 15

1LT

A

2M

PUMP RUN

4

1SS SELECTOR SW. (2POS.)

1OL

OFF & RESET

2OL

1TAS

4

(NC) 21

TEMP SW. (OPEN

AUTO

ABOVE

235 Deg.

21

F)

5CR 4

CONTROL 5

1T1

1T2

1T3

6

2T2

2T1

RELAY

1M1

6

5CR1

6

2T3

• Custom engineered control panels

460V

8Amp F9

Electrical Control

6CR1

1 MTR 7.5 HP

PUMP MOTOR 1800 RPM 460V

7

6CR

6

2 MTR

2CR1

CONTROL 7

6

2CR2

BOOSTER MOTOR 5HP 3600 RPM 460V

RELAY

R

8 12

6

4LT HIGH TEMP.

8

1CR

1CR2

CONTROL 6

RELAY

12

1CR4

2CR 9

CONTROL

6CR2 2CR4

PRESSURE

8

1PS

10

11

4CR

2

BOOSTER

BELOW

30 Torr) (29.4 Hg.)

6CR3

RELAY

SW.

(NO) (CLOSED 6

SHUT DOWN

RELAY

4CR1 19

20

2) TO START

THE SYSTEM, SWITCH (SET AT THE BOOSTER "B") MUST BE IN THE WHEN SELECTO "OFF/RES THE START R ET" POSITION BUTTON IS ENERGIZE IS PUSHED, . D AND THE RELAY THE MECHNIC STARTS TO RUN. 3CR AL PUMP THE VENT CLOSED MOTER VALVE WHEN CLOSES THE MOTOR AND STAYS IS RUNNING 3) AFTER . 20 Sec. THE BOOSTER SHOULD BE TURNED SELECTO THE MANUAL TO "AUTO" R SWITCH POSITION ISOLATIO MAY BE . N VALVE OPENED. (LOCATED ELSEWHE RE) 3) WHEN THE VACUUM 30 TORR PRESSUR (mm E DROPS AND STARTS Hg. Abs.), THE DOWN THE BOOSTER PRESSURE SWITCH TO GETS DEPLETED . IF THE CLOSES AND THE VACUUM ABOVE 30 TORR, VACUUM PRESSUR THE PRESSUR E A 30 SECOND BOOSTER E RISES SHUTS DELAY. OFF AFTER WHEN THE VACUUM THE BOOSTER PRESSUR E DROPS STARTS BELOW AGAIN. 30 TORR 4) IF THE EXHAUST TEMPERA 235 Deg. F., THE TURE RISES BOOSTER WHEN ABOVE SHUTS THE BOOSTER DOWN. BY TURNING COOLS THE SELECTO DOWN IT CAN AND THEN BE STARTED R SWITCH TO "AUTO" TO "OFF" POSITION POSITION . 6) TO SHUT DOWN THE SYSTEM, SELECTO R SWITCH THE BOOSTER SHOULD POSITION BE . THEN THE MANUAL TURNED TO SHOULD "OFF/RES BE CLOSED. ISOLATIO ET" N VALVE 5) WHEN THE STOP SHUTS BUTTON OFF AND IS THE MECHANI PUSHED, THE RUN AND BOOSTER THE VENT CAL PUMP (20 Sec.). VALVE CONTINUE OPENS AFTER S TO FOR PURGE THE PURGE THE PUMP CYCLE SHUTS CYCLE IS OVER, DOWN. 6) E-STOP MUST BE PUSHED THE SYSTEM. IN TO SHUT DOWN

B1 A1 1TR

6

A2

PRESSURE SW. (1PS) STABILITY TIMER (OFF DELAY 30 SEC.)

2

1TR 15

18

(NO CONTACTS) (OFF DELAY 30 Sec.)

16

6CR4 17

(SET AT

2OL

15

"B")

15

2M

BOOSTER MOTOR STARTER

15

REF. DWG.

A

NOTICE

REV. ECN DATE

2LT BOOSTER

RUN

OF CONFIDENTIAL INFORMATION

DESCRIPT

ION BY

INFORMATION CONTAINED AND IS THE PROPERTY HEREIN WHERE IS CONFIDENTIAL FURNISHED OF THE SHALL KINNEY WITH A USE IT PROPOSAL VACUUM DIVISION. SOLELY WHERE TO EVALUATE THE SOLELY FURNISHED TO A CUSTOMER THE RECIEPIENT FOR THE OR MAINTAINENCE. PROPOSAL. PURPOSES IT SHALL OF INSPECTION, IT SHALL BE USED BE USED WHERE FURNISHED WORK INSTALLATION, CONTRACTEDSOLELY TO A SUPPLIER IN INFORMATION FOR BY THE PERFORMANCE RECIPIENT THE SHALL OF FOR ANY NOT BE USEDCOMPANY. THE OTHER OR PURPOSE DISCLOSED BY THE WHATSOEVER.

CHECKED REVIEWED

ENCLO

SURE :

MATL. DRAWN BY DATE

TD

6/26/01

BY BY

DATE

TUTHIL

DATE

L

CORPORAT R

ION

WIRING DIAGRAM KMBD540 / KT-150 (PUMP & BOOST ER) Kinney

Division

Vacuum

Canton Massachusetts USA

NEMA-

4 24X24X

8

SCALE NEXT ASSY. REV. NO.

1

DWG. NO. 577473

Many more available

C

LOCATIONS WORLDWIDE Manufacturing & Service Americas

Europe/Middle East/Africa

Tuthill Vacuum & Blower Systems 4840 West Kearney Street Springfield, Missouri USA 65803-2602 Tel (417) 865-8715 (800) 825-6937 Fax (417) 865-2950 http://vacuum.tuthill.com

Tuthill Vacuum & Blower Systems/Europe Pennine Business Park, Pilsworth Road Heywood, Lancashire, 0L10 2TL, England Tel (44) 01706 362 400 Fax (44) 01706 362 444

Asia/Pacific Shanghai Kinney Vacuum Equipment Co. Ltd. 3516 Wai Qing Song Highway Shanghai, China 201709 Tel 86-21-5974 5418 Fax 86-21-5974 4905

International Sales Offices Tuthill Europe

Tuthill Asia Pacific

Parc Industriel Wavre Nord Avenue Vésale, 30 – 1300 Wavre – Belgium Phone: 32.10.22.83.34 Fax: 32.10.22.83.38 Email: [email protected]

19-21 Milton Park, 128 Canterbury Road Box 71, Kilsyth, Victoria 3137 Australia Phone: 61.3.9720.6533 Fax: 61.9.9720.6880 Email: [email protected]

Tuthill Latin America

Room 1507 – Harbour Ring Plaza No. 18 Xizang Zhong Road Shanghai 200001 China Phone: 86.21.5385.3369 Fax: 86.21.5385.3365 Email: [email protected]

Tuthill China 1320 South Dixie Highway, Suite 761 Coral Gables, Florida 33146 USA Phone: 305-740-3381 Fax: 305-740-9328 Email: [email protected]

Tuthill Vacuum & Blower Systems (TVBS) is a pioneer in the development of vacuum pump technology. Introduced in 1926, the Kinney® rotary piston vacuum principle still sets the industry standard for high performance, reliability, low maintenance and quiet operation in a mechanical vacuum pump design. These same performance features are demonstrated in all the TVBS vacuum pump product lines: liquid ring pumps, dry pumps, vane pumps and our main line of rotary piston pumps. In addition, all pump designs can be incorporated in complete TVBS-engineered vacuum systems. For information and specifications on other Kinney Vacuum Pumps and Systems, please contact us at 1-800-825-6937.

1148 R05/LP