Kemet PRECISION CLEANING SYSTEMS

Contents ULTRASONIC CLEANERS & EQUIPMENT

1-8

Multistage Automatic Line 1-2 Modular Cleaners 3 Closed Loop Filtration Systems 4 Mould Cleaners 5 Stencil & PCB Cleaners 6 Bespoke Cleaning Systems 7 Benchtop Cleaners 8

CLEANING FLUIDS

9-10

Cleaning Chemicals & Fluids Industrial Degreasers Waste Water Treatment

9 10 10

CLEANING TRIALS & TECHNICAL SUPPORT

11-12

Ordering Information Telephone: +44(0)1622 607507 Sales Desk - Direct Line +44(0)1622 755287 Enquiries & Technical Support Email: [email protected] Website: www.kemet.co.uk Fax: +44(0)1622 670915 Post Kemet International Ltd Cuxton Road, Parkwood Trading Estate, Maidstone, Kent ME15 9NJ, UK

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Free Cleaning Trials to find your perfect solution Catalogue version: 1511

Kemet Cleaning Systems

Since 1938, Kemet has been at the forefront of precision polishing technology, producing quality diamond pastes and composite lapping / polishing materials in our purpose built facilities. Experience has taught us that cleaning is an integral part of the final process, allowing parts to be accurately inspected prior to use.

To ensure the optimum cleaning process for specific contaminants and materials, Kemet have established strategic partnerships with world leading companies in ultrasonic cleaning, aqueous based cleaning fluids and water treatment. Together, we have developed a comprehensive range of products and processes that cover most applications, but, if necessary, we will research and develop a bespoke cleaning process for a specific challenge.

All of our systems are designed for use with aqueous detergents, which are more environmentally friendly than solvents. Aqueous fluids also produce stronger ultrasonic cavitation action than solvents. As the UK distributor for NGL fluids, Kemet has access to over 300 cleaning solutions and waste water treatment. Free cleaning fluid trials can be arranged to find the perfect solution.

Now a truly international organisation, Kemet’s activities span the world spearheaded by companies in nine countries, all sharing the same commitment to customer support. This, along with more than 75 years’ experience, means that Kemet are able to provide you with the technical support to overcome all your cleaning challenges.

Ultrasonic Cleaners Versa Genius - Smart solution for component cleaning in manufacturing industries Advances in technological development set ever higher requirements for component cleanliness in today’s manufacturing industries. The Versa Genius represents the 3rd generation of the popular Versa range. It boasts many features as well as innovative Genius ultrasonic technology. The Versa Genius offers a perfect match with your requirements for cleanliness, productivity and EHS (Environmental, Health and Safety).

Main benefits

Main characteristics

Features

Main applications

• Modular - flexible process configuration for optimal cleaning result • Compact - small footprint • Smart - high productivity combined with excellent EHS

• Tank sizes from 50 to 140 litres • Load capacity up to 35 kg • Washing, rinsing and drying modules • Bath maintenance modules • Process automation and material handling modules

• Enhanced cleaning performance • Flexible • Easy to use • Energy efficient • Safe • Reliable • Easily serviced

• Automotive • Metal • Machinery • Electronics • Aviation • Maintenance • Medical

Flexible process configuration, optimal cleaning result The Versa Genius cleaning line offers washing, rinsing and drying modules and additional options. Its scope can range from single manually operated units to a fully automated multi stage line. Versa Genius sets new standards in design with thoughtful details in fluid connections, agitation and control features to give a more functional, flexible and energy efficient system.

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Main improvements VERSA GENIUS INDUSTRIAL ULTRASONIC CLEANERS

Cleaning performance • Increased JETpower Flexibility • Dedicated connections for closed loop circulation Usability • Operating panel in ergonomic and comfortable angle • Sloping tank base - effective draining Energy efficiency • Immersion heaters • Cost savings, environmentally friendly Safety • Automated and manual handling options increase operator safety Reliability • Improved adjustable dunking design • Increased mechanical clearance and component lifetime Serviceability • All components readily available

Genius ultrasonic technology • Automatic adaptation of generator parameters - constant maximum performance. • Fully digital technology - fast and energy efficient • Advanced diagnostics - performance monitoring and service capabilities

Standard features • Heating and thermal insulation • Perimeter lip on tank edge and drip plates between stages contain drips and keeps machine clean • Filling and draining valves - easy bath change • Sloping tank base - effective draining • Overflow weir with valve - enables surface skimming • Dedicated connections for closed loop filter circulation • Adjustable feet - alignment on uneven floors Technical information Basket dimensions (internal) (mm)

Versa Genius 50

Versa Genius 90

Versa Genius 140

415 x 220 x 195(h) 545 x 295 x 310(h) 540 x 400 x 360(h)

Module dimensions (external) (mm) 505 x 772 x 917(h) 580 x 900 x 917(h) 690 x 900 x 917(h) Tank dimensions (mm) Max load (kg) Filling volume (l) Heating power (W) Ultrasonic power nom/peak (W)* Ultrasonic frequency (kHz)**

365 x 517 x 335(h) 438 x 645 x 430(h) 548 x 645 x 490(h) 10

20

35

45

94

140

2000

3000

3000

600/1200

1200/2400

1200/2400

30

30

30

Booster/Sweep/ Degas

Yes

Yes

Yes

Filling valve

R ½”

R ½”

R ½”

Drain valve Overflow weir/ valve Voltage (VAC) Connected load (W)

R 1”

R 1”

R 1”

Yes / R 1¼”

Yes / R 1¼”

Yes / R 1¼”

380/220 415/240

380/220 415/240

380/220 415/240

4000

5000

5000

* Transducers bonded to tank base. Side transducer versions available. **40 kHz also available.

Control system • Treatment time and temperature control • Dry running protection • 7-day timer - automatic pre-heating • 3 memory slots - store favorite settings • External control interface - easy integration with robotized production cells

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Mi Range - Peak performance cleaning for demanding parts MI RANGE OF ULTRASONIC CLEANERS

Achieve the required cleanliness specification with an Mi single or multistage modular cleaning system and fit the cleaning process to your production with the Mi’s versatile control system.

Manage your cleaning process with the Mi’s easy to use control system. With the Mi you can:

Storage tank Closed loop oil separation system

• Maintain an effective work day schedule with 7 day timer for control of heating on/off requirements. • Activate treatment from your own PLC with the external control feature. • Maintain the process integrity by controlling maximum temperature during the entire cleaning process. • Optimise process with the temperature interlock, ensures that temperature cannot be changed from the panel and the process will not begin before set temperature is reached. • Program selection from memory according to part cleanliness requirement. • Options include stands, side transducers, hinged lids and much more accessories. Technical information Volume (I)

M80I

M120I

Closed loop par ticle/oil filtration with P2S bag filter. Closed loop par ticle filtration 20” car tridge filter.

M160I

M160I2400

40

80

120

160

160

External dimensions mm

640 x 390 x 540

760 x 460 x 720

740 x 580 x 750

1340 x 460 x 770

1340 x 460 x 770

Tank dimensions mm

460 x 265 x 300

585 x 330 x 400

585 x 450 x 450

1180 x 330 x 400

1180 x 330 x 400

Wash basket dimensions mm

420 x 225 x 225

540 x 290 x 340

540 x 400 x 390

1110 x 280 x 300

1110 x 280 x 300

600/1200

1200/2400

1200/2400

1200/2400

2400/4800

30

30

30

30

30

Ultrasonic power W nom./peak Ultrasonic frequency (kHz)* Heating power (W)

1500

2000

4000

6000

6000

230/50

230/50

(230)/400/50

(230)/400/50

(230)/400/50

Filling valve

R 1/4

R 1/4

R 1/4

R 1/4

R 1/4

Drain valve

R 3/4

R 3/4

R 3/4

R 3/4

R 3/4

Overflow weir/ valve

R 3/4

R 3/4

R 3/4

R 3/4

R 3/4

Connecting load (W)

2100

3200

5200

7200

8400

Voltage (V/Hz)

* 40 kHz also available.

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M40I

Optional

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Closed Loop Filtration Systems

Free oil can be removed from the wash liquid by a storage tank with an oil separation system while a spray bar enables effective surface skimming to the overflow weir.

Closed loop rinse water regeneration Organics removal by active carbon and demineralization by ion exchange resin (Closed loop circulation: treatment tank > pump >active carbon > ion exchange resin > treatment tank) External dimensions (mm) - 1020 x 340 x 1100 (h) Filling volume (l) - 2x 32 Temperature range - Ambient - 60°C Pump - Centrifugal pump Grundfos CM 3-4, 1-phase, 5 l/min, 2 bar, Seal AQQE. Slide valve for flow adjustment. Filter Vessel - 2 x P2S bag, Pressure gauges, Isolation valves, Drain valves Vent valves (One charge of active carbon and ion exchange resin included in delivery)

CLOSED LOOP FILTRATION SYSTEMS

A range of fluid handling options help achieve the required cleanliness level and cut operating costs. The closed loop filtration and oil removal options increase the life of wash and rinse liquids whilst providing more consistent cleaning results.

Closed loop filtration P2S Particle filtration (Closed loop circulation: treatment tank > pump > filter > treatment tank) External dimensions (mm) - 510 x 330 x 1100 (h) Filling volume (l) - 32 Temperature range - Ambient - 80°C Pump - Centrifugal pump Grundfos CM 3-4, 1-phase, 15 - 65 l/min, 2 bar, Seal AQQE. Slide valve for flow adjustment. Filter Vessel - P2S bag, Pressure gauge, Isolation valves, Drain valve, Vent valve (1 pc 50 micron P2S filter bag included in delivery)

Closed loop filtration 20” Particle filtration (Closed loop circulation: treatment tank > pump > filter > treatment tank) External dimensions (mm) - 510 x 340 x 1100 (h) Filling volume (l) - 5 Temperature range - Ambient - 80°C Pump - Centrifugal pump Grundfos CM 3-4, 1-phase, 15 - 65 l/min, 2 bar, Seal AQQE. Slide valve for flow adjustment. Filter Vessel - 20” cartridge, Pressure gauge, Isolation valves, Drain valve, Vent screw (1 pc 50 micron 20” cartridge filter included in delivery)

Closed loop circulation without filter housing Closed loop circulation: treatment tank > pump > treatment tank External dimensions (mm) - 510 x 340 x 600 (h) Filling volume (l) - 2 Temperature range - Ambient - 80°C Pump - Centrifugal pump Grundfos CM 3-4, 1-phase, 15 - 65 l/min, 2 bar, Seal AQQE. Slide valve for flow adjustment. Pressure gauge

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Mould Ultrasonic Cleaning

MOULD ULTRASONIC CLEANING

Ultrasonic cleaning and maintenance of moulds reduces manual input and wear resulting in large cost savings. The technique is perfect for plastic, rubber and die cast moulds and tools. Process Benefits • Short wash process reduces cleaning time • No operator required while the machine is cleaning the mould • High level of cleanliness gives longer life in production • No abrasion of precision edges and surfaces offers longer mould life • Aqueous process - No solvents needed • Suitable for all sizes of moulds Features and Benefits

Technical information

MCT-360J/I

MCT-360J/II

MCT-360J/III

Model

40

80

800

Max. load (kg)

800

800

800

Liquid volume per tank ca. (l)

330 tank 1

330 tank 1 390 tank 2

330 tank 1 390 tank 2-3

Ultrasonic power in tank 1 (Watts nom/peak)

3600/7200

3600/7200

3600/7200

27

27

27

Ultrasonic frequency (kHz) Heating power (kW) Effective tank dimensions (mm)

9 tank 1

700 x 500 x 700

700 x 500 x 700

700 x 500 x 700

1062 x 1435 x 1400

1926 x 1435 x 1400

2790 x 1435 x 1400

Weight (kg)

330

470

610

Drain valve 

External dimensions LxWxH (mm)

1 x R1¼ ”

2 x R1¼”

3 x R1¼”

Water inlet valve

1 x R½”

2 x R½”

3 x R½”

Spray bar valve

R3/8” tank 1

R3/8” tank 1

R3/8” tank 1

Weir with valve

1 x R1¼”

2 x R1¼”

3 x R1¼”

R¼” (optional)

R¼”

R¼”

Compressed air 4-6 bar Ventilation connection Connected load (kW) Mains voltage

5

9 tank 1 9 tank 1, 5 tank 2 5 tank 2 (optional) (optional) 5 tank 3

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3

Ø153 mm, 800 m /h, Only tank 1 13

13 18 (optional)

18 23 (optional)

3-phase 400VAC 50Hz, PE, N 5 m connection cable with marked wires

• Stainless steel construction (AISI 304) • Thermal and noise insulation • Surface skimming of liquid • Weir in wash tank • Low fluid level cut off protection • Thermostat controlled heating • Drain valve • Water inlet valve • Work support grill* • Cascade water refill* • Rim lip ventilation channels on all stages* • Protective guide rails* • Submersible transducer boxes * 800 model only

Options Available with integrated flushing and drying station with rotating platform. Notes: Materials used specified in the table below. Materials not specified are compatible with the chemicals specified for each tank. Electrical components used in the equipment are of well-known brands with common availability on the world market. Component or subassembly Tanks Framework Encapsulation U/S transducers Heating elements Liquid valves Piping Electric control cabinet

AISI 304

AISI 316

Steel

Plastics

Stencil & PCB Ultrasonic Cleaning High Level Cleanliness in Electronics Production STENCIL & PCB ULTRASONIC CLEANING

Powerful stencil cleaning and circuit board cleaning methods leading to excellent, repeatable results in a short time, without damaging the part. • 29” x 29” Stencil cleaners • PCB defluxers • Cleaners for manufacturing tools and equipment Equipped with guide rails for 29” frame stencils to prevent damage. Ultrasonic treatment time is set and started using the control panel. Spray rinse function is switched on after the ultrasonic treatment is complete and the lid is opened. As operator lifts stencil slowly out (automatic lift is available as option) spray nozzles, at two long tank edges, rinse the part with filtered liquid from the wash tank (tank heating is provided for avoiding foaming during spray stage). Drying stand to dry out stencil is placed (air knifes are available as option). Closed loop circulation runs after the cycle to filter out particles from wash liquid.

Technical information

SBC

External dimensions

1010 x 718 x 1010 mm (H)

Connected load

3.1 kW

Voltage

220 - 240 VAC, 50 Hz

Amps

14.1 A

Weight

160 kg

Compressed air

R ½“ 5-7 bar, dry and filtered

Noise level