SAMSUNG ® CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE

© 2014 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

REMANUFACTURING THE SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE By Mike Josiah and the Technical Staff at UniNet First released in September 2011, the Samsung CLP-415 series of color printers are based on an 18ppm, 600 DPI engine (9600 x 600 enhanced). The first page out is rated under 16 seconds, and the monthly duty cycle is up to 40,000 pages. The printers come with starter cartridges rated for 1,000 pages (black) and 700 pages (colors). The standard cartridges are rated for 2,500 pages (black) and 1,800 pages (color). Each color cartridge has its own specific chip; there are also different regions. Make sure you have the correct chip for your region! PRINTERS THAT USE THIS ENGINE Samsung CLP-415N Samsung CLP-415NW Samsung CLX-4195FW The black cartridge, CLT-K504S (2,500 pages), is listed for $109.99. The color cartridges, CLT-C/M/Y504S (1,800 pages), are listed for USD $114.99* *Pricing in U.S. American Dollars as of 7/1/2014

Shown is a basic outline of the printer, the toner cartridges, various major assemblies, and how they all fit in the machine, including how the lasers are fired into the individual cartridges...

1. Exit Unit 6. Retard Roller

2. Fuser Unit 7. Cassette

3. Transfer Roller 8. LSU

4. Registration (Regi.) Roller 9. Toner Cartridge

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5. Pick-Up Roller 10. ITB Unit

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS REQUIRED TOOLS 1. Toner approved vacuum 2. A small common screwdriver 3. A Phillips head screwdriver 4. Needle nose pliers

REQUIRED SUPPLIES 1. Toner for use in the Samsung CLT-504 toner cartridge (make sure you use the correct color for your cartridge) 2. Replacement chip 3. Replacement drum (optional) 4. PCR (optional) 5. Conductive grease 6. Drum lubricating powder 7. Cotton swabs 8. Shipping lock NOTE: All the screws that will be removed in this cartridge are the same size so they can all be grouped in one place if desired.

1. With a spring hook, remove the springs on of both sides of the cartridge.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

2. On the left side (non-contact) remove the two screws.

3. Press in on the two tabs and remove the end cap. Be careful! - Both halves will separate!

4. On contact side of the drum half, remove the two screws and end cap. CAUTION! There is quite a bit of conductive grease on the axle!

5. Separate the two halves.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

6. On the drum half of the cartridge, remove the drum.

7. Remove the PCR.

8. Remove the PCR cleaning roller.

9. Remove the two PCR holders.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

10. Remove two screws and wiper blade.

11. Clean out all waste toner. Make sure the wiper blade seals are clean! Lubricate the wiper blade with your favorite system.

12. Install the wiper blade and two screws.

13. Install the two PCR holders. Make sure the springs are engaged properly.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

14. Clean and install the PCR cleaning roller.

15. Clean and install the PCR.

16. Clean, lubricate and install the drum (long gear to the right side).

17. Replace the chip on the drum axle end cap.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

18. On the drum axle end cap, clean and replace the conductive grease. Install the end cap and two screws. Make sure the tabs lock!

19. Press in on the white plastic actuator to make sure it moves freely and is spring loaded.

20. On the toner hopper, remove the two screws from the gear side end cap.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

21. Press in on the two tabs and remove the end cap.

22. Remove the five gears.

23. On the contact side, remove the two screws.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

24. Press in on the two tabs, remove the end cap.

25. Remove the screw and bushing from both sides of developer roller.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

26. Remove the developer roller.

27. Remove the doctor blade and two screws.

28. Remove the fill plug.

30. Install the doctor blade and two screws.

29. Clean out all the remaining toner.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

31. Install the developer roller and two red bushings.

32. Install the left side (large) bushing and screw.

33. Install the right side bushing and screw.

34. Fill with toner for use in the Samsung-CLT-504 cartridge. Use correct color toner for the cartridge.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

35. Replace the fill plug and check for leaks.

36. Install the five gears as shown. Install the three white gears first.

37. Install the gear side end cap and two screws. Make sure the spring-loaded arm is functioning properly.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

38. Install the contact side end cap and two screws.

39. Place then two halves together. Insert the contact side drum hub into the waste hopper.

40. Install the end cap and two screws.

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SAMSUNG CLP-415 CLT-C/M/Y/K504S TONER CARTRIDGE REMANUFACTURING INSTRUCTIONS

41. Install the two springs (one on each side).

REPETITIVE DEFECT CHART Upper Fuser roller OPC Drum Lower Fuser roller Developer roller Toner Feed Roller PCR

76.3 mm 75.4 mm 62.8 mm 37.7 mm 35.5 mm 26.7 mm

© 2014 UniNet Imaging Inc. All trademark names and artwork are property of their respective owners. Product brand names mentioned are intended to show compatibility only. UniNet Imaging does not warrant downloaded information. Unauthorized sale, reproduction or distribution of this article is prohibited. For additional support, please contact [email protected]

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