Joint Design & Welding Symbols

Use of this material JS1.1 This material is for the sole use of the student indicated. It is not to be duplicated or shared in any form. Failure to ...
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Use of this material

JS1.1

This material is for the sole use of the student indicated. It is not to be duplicated or shared in any form. Failure to abide by the copyright rules will result in termination of future access to Acorn material and programs.

Objectives After completing this learning unit you should be able to:

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♦♦ Identify the different types of joints and welds ♦♦ Explain the terms and symbols used for groove and fillet welds ♦♦ Describe the different welding positions ♦♦ Recognize the factors involved in the selection of joints ♦♦ Identify and describe welding symbol and supplementary symbol elements ♦♦ Describe the use of multiple reference lines ♦♦ Recognize the factors involved in the selection of joints

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Joint Design & Welding Symbols

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Types of Joints

Slide 2

Joint: The junction of the workpiece(s) that are to be joined or have been joined.

Definition of a joint.

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FIG. 1

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Faying surface: The mating surface of a workpiece in contact with or in close proximity to another workpiece to which it is to be joined.

FIG. 2

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The faying surfaces of these joints have been marked by a thick black line.

Student Handout for: JS1.1 Joint Design & Welding Symbols

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Basic Joint Types

Slide 3 Reference

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FIG. 3

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Types of joints.

Student Handout for: JS1.1 Joint Design & Welding Symbols

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Basic Types of Welds

Slide 4

There are three basic types of welds: 1. Groove welds 2. Fillet welds 3. Plug and slot welds Other types of welds include:

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Arc spot and seam welds Edge welds Flange welds Surfacing welds Seal welds

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♦♦ ♦♦ ♦♦ ♦♦ ♦♦

Groove Weld

Slide 5

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A groove weld is a weld made in a weld groove on a workpiece surface, between workpiece edges, between workpiece surfaces, or between workpiece edges and surfaces. There are many different shapes of grooves. The figure shows one type of groove weld.

FIG. 4

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A groove weld.

Student Handout for: JS1.1 Joint Design & Welding Symbols

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Fillet Weld

Slide 6 Reference

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FIG. 5

Fillet welds in corner, T- and lap joints.

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A fillet weld is a weld of approximately triangular cross section joining two surfaces approximately at right angles to each other in a lap joint, T-joint, or corner joint as shown.

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Plug and Slot Weld

Slide 7 Reference

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FIG. 6

Plug and slot welds.

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A plug weld is a weld made in a circular hole in one member of a joint fusing that member to another member. A slot weld is similar to a plug weld except that the hole is elongated.

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In preparation for plug and slot welds, holes or slots are made in the upper plate. On thinner material these welds can be made without holes or slots and are called arc spot and arc seam welds, in which the upper sheet is melted and fused to the lower sheet.

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Arc Spot and Arc Seam Welds

Slide 8 Reference

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FIG. 7

Arc spot and arc seam welds.

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Arc spot and arc seam welds are used when attaching gauge metals such as roof deck to supporting steel using an electric arc welding process.

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Surfacing Welds

Slide 9

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A surfacing weld is a weld applied to a surface, as opposed to making a joint, to obtain the desired properties or dimensions.

FIG. 8

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Examples of surfacing welds.

Student Handout for: JS1.1 Joint Design & Welding Symbols

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Edge Welds

Slide 10 Reference

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An edge weld is a weld in an edge joint, a flanged butt joint or a flanged corner joint, in which the full thickness of the members are fused. They are neither groove welds or fillet welds and they are not surfacing welds because these welds are forming a joint along two members.

FIG. 9

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Edge welds.

Student Handout for: JS1.1 Joint Design & Welding Symbols

cwbinstitute Building Futures

Classification of Groove Welds

Slide 11

Groove welds can be classified: ♦♦ In terms of efficiency: ♦♦ complete joint penetration groove welds (CJP) ♦♦ partial joint penetration groove welds (PJP)

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♦♦ In terms of shape: ♦♦ Square ♦♦ Bevel ♦♦ “V” ♦♦ “J” ♦♦ “U” ♦♦ Flare-bevel ♦♦ Flare-V

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The illustration shows the classification system.

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Classification of Groove Welds

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Slide 11

FIG. 10 PAGE 11

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Classification of welds.

Student Handout for: JS1.1 Joint Design & Welding Symbols

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Single Groove Welds

Slide 12 Reference

Different types of single groove welds.

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FIG. 11

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Single Groove Welds

Slide 12 Reference

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Download different types of single groove welds in 3D to your phone.

Different types of single groove welds - continued.

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FIG. 11

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Student Handout for: JS1.1 Joint Design & Welding Symbols

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Double Groove Welds

Slide 13 Reference

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Download different types of double groove welds in 3D to your phone.

Different types of double groove welds.

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FIG. 12

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