ISO9001 Certificated Product

Stainless steel sanitary Pump specification

Contents Centrifugal Pump Self-priming Pump Pump Fault and Service

Centrifugal Pump This series pump is single suck、single phase，centrifugal-style sanitary pump，mainly used for deliver milk、beverage、alcoholic drink and a various of liquid . It’s indispensable deliver equipment in industries such as foodstuff、chemical、pharmacy etc. It’s max temperature of absorb is about 80 ℃ . And high delivery lift pump especially suit for pipeline sterilization、 acidophilus milk equipment、CIP cleaning and used for larger resistance system.

一． mainly technical parameter MODEL SCP-1-12 SCP -3-18 SCP -3-20 SCP -5-24 SCP -10-24 SCP -10-32 SCP -20-24 SCP -20-35 SCP -30-24 SCP -30-35 SCP -40-35 SCP -50-24 SCP -50-35 SCP -60-40 SCP -80-30 SCP -80-40 SCP -100-50 SCP -150-50 SCP -200-51 二．

Flow(t/h) 1 3 3 5 10 10 20 20 30 30 40 50 50 60 80 80 100 150 200

Head(m) power(KW) 12 0.55 15 0.75 20 1.1 24 1.5 24 2.2 32 32 24 4 35 5.5 24 5.5 35 7.5 35 11 24 7.5 35 11 40 15 30 15 40 18.5 50 25 50 37 50 55

inlet/outlet 32/25 38/32 38/32 51/38 51/38 51/38 51/51 51/51 63.5/51 63.5/51 76/63.5 76/63.5 76/63.5 76/63.5 102/89 102/89 125/100 125/100 150/125

remark ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor ABB motor

structure feature

This series pump mainly make up of pump body, pump deck, motor

etc. Each part link with nuts .At the bottom of pump deck ,the foot of pump can be adjusted, it convenience setup, don’t need static setup foundation. In process of setup can according with different needs to setup outlet pipe vertical or rotation with 60°. This series pump in process of design adopt smooth transition, rigidity structure, thick wall design. And the material of pump body, pump cover, impeller and all materiel contact fittings are AISI316L or AISI304. Mechanical Seal adopt high quality stainless steel and carborundum, Great improvemented it’s abrasion resistance and self lubricating. Extended it’s service life. Adopt famous international “ABB” motor, defend grade IP55,F level isolation, Wide Power Supply Range. In process of manufacture, pump body, impeller adopt entirety precise cast, all fittings process with face deal. And in process of setup with Jig and Fixture guarantee its dimensions. Seal place adopt open type structure ,then use stainless steel sheet with square hole, wrap up connect bracket of motor and pump body . beautiful looking and observe seal place whether have leakage. And below bracket have leak hole. Even if in short time don’t perceive ,it can’t brim over with motor ,so guaranteed service life of motor. This series pump is simple structure , easy dismantle, low noise ,high

efficiency , gently process material , meet the requirement of food hygiene, guaranteed original special flavour of products. 三. Instructions In process of

setup Centrifugal Pump , the location of pump should

be under absorb liquid level(if the location of pump higher then absorb liquid level, before pump power on ,it should fill

pump).before used

should check rotate direction of impeller whether correct. pump inlet/outlet joint nuts whether tighten, the gasket of pump cover and pump body whether good. And before used materiel contact parts should steam sterilization, make sure food hygiene. At the outlet place of pump should setup a sanitary valve to control flow rate of pump. Don’t make long time overload operation, in order to avoid broken motor. After use pump should immediately CIP cleaning every time, in order to avoid material adhere. If there are’t have CIP it should be manual cleaning. While cleaning first let hot water through

then dismantle ,use

fur brush clean materiel contact fittings of pump ,then use water flush, after cleaning ,then setup with ordering. While using if find behind of pump face that have material at floor ,it indicate seal leaked. At this time should check machine seal set of seal place ,if serious abrasion or gasket broken ,should replace or after grinding then use it.

Sanitary Centrifugal Pump 四. setup

四. setup

size

size

model A B L L1 L2 3T 38 32 515 184 125 5T 38 38 580 200 140 10T(24m) 38 51 590 230 140 10T(35m) 38 51 660 240 160 20T(24m) 51 51 660 240 160 20T(35m) 51 51 725 260 216 30T(24m) 51 63 725 260 216 30T(36m) 51 63 725 260 216 40T(36m) 63 63 950 450 250 80T(30m) 76 76 970 460 270 100T(50m) 76 101 1110 540 335 150T(50m) 101 125 1110 540 335 200T(50m) 125 150 1120 580 340

五. wearing parts 1. Inlet gasket 2.Outlet gasket 3.Pump cover gasket 4.Machine gasket

H 282-302 302-322 400-450 420-470 420-470 443-493 443-493 443-493 570-620 570-620 600-620 600-620 600-620

H1 152-172 152-172 220-270 220-270 220-270 263-313 263-313 263-313 350-380 350-380 410-515 410-515 410-520

C 274 300 300 350 350 350 350 350 380 380 500 500 500

Self-Priming Pump 1.

Summary CIP self-priming pump is absorb advantage of abroad like products,

after mapping and improve designed, compact structure ,precise manufacture. CIP self-priming pump, the part material of pump body is made of acid resistance stainless steel(International Standard is AISI316), accord with food hygiene demand. Better features than centrifugal pump, it can absorb air or foam mixture fluid，even in none but air environment it can also self suction. it’s displacement pump. This pump is widely used in liquid level under pump tank absorb material ,such as absorb milk ,it can absorb milk from milk can,or in CIP system, used by return pump of

cleaning tank,

mechanical seal is

in-built and inner-flow. Remark that absorb liquid temperature should less than 60℃.

1. main technique parameter and capability 1.

Flow Q

2.

Head H Heighty of suction

3 . impeller spoke diameter 4.inlet/outlet diameter

5.motor model power revolution 6.Overall dimension （Length*Width*Height） 7.machine weight 8. Flow-Head curve QH From Flow-Head curve (Q-H), I can see head and flow are

inverse

ratio. In addition ,this pump self suck capability is good. From test report analysis , Allowable suction vacuum and flow is approach direct proportion. This self-priming pump while under setup condition, absorb height(include air) is 3m, if need raise absorb height ,then while setup should pay attention absorb pipe should as shorter as best, absorb of pump should try avoid valve, elbow and tee. Outlet pipe vertical height less than 1 meter and between outlet pipe vertical height less than 1 meter, don’t set elbow ,then it can

achieve max absorb height 5m(can include

air)of this pump. self-priming pump consist of pump cover ,impeller, pump body, clamp ring, motor etc. impeller star radiation style, pump cover and pump body consist of lumen of pump. While impeller run in lumen of pump, the volume consist of impeller spoke and lumen ,start from inlet gradually increase ,up to outlet ,consist of volume gradually decrease. so let

impeller spoke included liquid forming certain self absorption capacity. Main materiel contact fittings ,adopt stainless steel 316L，every parts compose easy dismantle structure，convince user cleaning. 2. dismantle, Assemble, use etc. The dismantle of self-priming pump should according to under step, release clamping lever, take off clamping ring and pump cover, use spanner release clamping screw, then can dismantle impeller , take down spring \ spring seat \ rubber bellows\ rotating ring of mechanical seal , don’t dismantle stationary seal ring ,until dismantle pump body. Assemble is opposite step of above step. Before assembling should first check motor direction of rotation, from under

pump looking it’s clockwise direction, self-priming pump don’t

need pump priming, location of pump could higher than absorb liquid level, the outlet pipeline of pump should setup pressure gauge, to know In using pressure. Before use every time, should do all materiel contact fittings steam disinfection, to ensure food hygiene, steam pressure(gauge pressure ) is 0.1Mpa,before run close pressure gauge plug cock, while running open pressure gauge plug cock, when use finished, should first use hot water circulate, then dismantle and use fur brush clean at once ,to avoid material adherence and deteriorate. While initialization use pump, should at absorb water mouth pour in a

little water, let it form liquid seal(from pump absorb mouth regulate bolt hole). pump absorb mouth regulate bolt make an impact of reduce liquid and air noise，while regular working of pump ,allow in this bolt hole in a little air current.

get

Product have been regulated best situation before

delivery, according to transportation and assembling may change, so users could regulate by yourselves ,while regulating just need revolve the outermost hexagon bolt.

3. easily damaged parts sn 1 2 3 4

name and specification

quantity

remark

mechanical seal rotor ring ￠40*￠25*16 1 set every set 3 pieces rubber sealing ring￠198*5 1 piece dismantle impeller tool 1 set seal components dismantle and setup tool 1 piece

5. product

shape and setup dimension

Instruction: upper curve is flow、head curve（Q-H） Lower curve is flow、degree of suction vacuum curve（Q-H）h make absolute value Outlet pipeline，pressure gauge reading，namely head and degree of suction vacuum absolute value difference

Pump Fault and Service Pump fault

reason

preventive action and Solution

Too noise libration

1 floor bolt too loose height difference 2 principal axis bounce

1 regulate height,and tight bolt 2 replace principal axis

electric current unstable

1 voltage unstable three-phase voltage odds

1 check voltage adopt voltage regulation measure

Pump flange seal gasket leak

1 gasket not in rack groove 2 screw don’t tight

1. dismantle packet header make gasket in rack groove 2.tight six screw gap equal

Pump seal gasket leak

1 pump body have sand,get in seal face and damage face 2 stationary seal ring not in seat O style seal don’t tight 3.before pump power on don’t have liquid ,idle and reverse too long time ,cause seal face burn out 4.Impeller accessory ring don’t compaction,cause seal spring pressure decrease 5. rotating seal ring spring torsion failure, fall off.seal face don’t have pressure , before pump power on don’t use hand rotate principal axis,seal face adhere too tight cause torsion failure.

1 before power on should open pump head to check 2. dismantle and let stationary seal ring in seat compress O style seal. 3turn on then turn off,check principal axis rotate direction same like pump rotate direction ,change seal. 4,compress to impeller 5. before power on use hand rotate principal axis,if too tight should open check seal,change seal spring or a set of seal.

New seal changed leak

Change style is wrong

Dismantle bearing bracket clean every step,then let stationary seal ring use gas blow cleaning , lightly put in seat seal groove,remark stationary seal ring collimation then clean principal axis,setup stationary seal ring bearing bracket lightly put into principal axis,tighten bearing bracket screw . groove of rotating seal ring should collimation,then setup impeller and head