ISO 9001 Registered ISO 14001 Registered OHSAS 18001 Registered
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COLONEL CHERI PROVANCHA, DEPOT COMMANDER
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MISSION STATEMENT Deliver superior maintenance, manufacturing, logistics, life cycle support and service worldwide to the Joint Warfighter and our Allies.
VISION LEAD is the depot of choice for Industry, Government, and the Greatest Warfighters in the world. Keys to success:
• Cost-deliver goods and services to supported agencies at the lowest cost possible • Quality-deliver goods and services to supported agencies IAW quality parameters established by contract and specifications • Schedule-deliver goods and services to supported agencies on or before required delivery date • People-develop personnel to ensure: Personnel growth, motivation and cost/quality/schedule • Growth-grow the business
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THE INDUSTRIAL COMPLEX Leased Space 409,444 sq. ft.
Bldg. 350
Bldg. 320
318K sq. ft.
66K sq. ft. Bldg. 370 296K sq. ft.
18,668 Acres
3.6 million labor hours
$175 million Specialized Equipment
Approx 1.3 million Sq ft shop floor $1.54 billion infrastructure
1711 Government employees. 1163 Contract/Mil. 866 Tenants and contractors = 3740 3
DEPOT POPULATION Directorate Command Group Maintenance TRMD Product Assurance Supply-Transportation Public Works Information Management Resource Management Risk Management PFI Soldiers Depot Total Authorized 16 Tenants
O/B Military 2 0 0 0 0 0 0 0 1 81 84 2
O/B Civilian 59 1052 97 96 67 186 51 28 75 0 1711 1588
O/B Contractors 3 932 31 2 63 45 3 0 0 0 1079 205
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704
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Depot Proper Total = 2874
46% less than 5 years federal service
6% Minority
43% Veteran
8% Disabled Veterans
14% more than 30 years federal service
17% Women Average age of workforce is down from 47.5 to 45.6
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WHERE WE ARE
Germany LEAD, PA
Istanbul, Turkey Taji, Iraq Kuwait/ Qatar
Bagram, Afghanistan Okinawa, Japan
Kuwait RCV
Ft Buchanan, Puerto Rico
Korea
Schofield Barracks, HI Wheeler Army Airfield, HI Currently CY09
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A CAPABILITIES BASED DEPOT • Metal Pretreatment, Plating & Painting • Sheet Metal Fabrication Capabilities • Missile Maintenance • Generator Overhaul • Wire Harness Fabrication • Motor Rebuilding Aviation & Missile Command PATRIOT
ATACMs
MLRS
HAWK FMS
TOW
Armor Projects
Special Operations Command Air Force
Army SF
Avenger
• Electronic System Integration • Machine shop • Circuit Card Repair • Hydraulics • Diagnostic Testing • Automotive Recap
Army SF Navy Navy SEALS SEALS Armor Door
Marine Corps
Hellfire
M939 Cabs
Army Ranger Secondary Item Repair
Ranger Ambulance
Ranger
Mine Roller
War Pig
Buffalo
BAE/LEAD Rhino Kits
AGPU
TACOM Life Cycle Mgt Command Force Provider
Joint PEO-Chemical Biological Defense
MKT
HMMWV Recap
Communication Electronics Command 6
Forklifts
Cranes
MMPV
JBPDS Trailer BIDS M31A2
ESV
Generators
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The Premier DOD Center of Industrial & Technical Excellence for
Air Defense & Tactical Missile Ground Support Equipment and
Mobile Electric Power Generation Equipment Named Depot Source of Repair for Route Clearance Vehicles
Cougar
RG31
CITE Initiatives 1. Patriot Missile Recertification from Red River to Letterkenny 2. Route Clearance Vehicle (RCV) 3. UAS Ground Support 4. Material Handling Equipment (MHE)
Buffalo
JerrV
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Husky MKII
LETTERKENNY ARMY DEPOT WORKLOAD Direct Labor Hours
FY11 Executable Workload is 3,253,550 as of 28 Feb 2011
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LETTERKENNY ARMY DEPOT WORKLOAD ($ in Millions)
FY11 Executable Workload is $1,056M as of 28 Feb 2011
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PARTNERSHIPS M/Hrs 400,000 350,000
FY11 Projection = 11.6% in Partnerships 5 year Goal = 20%
300,000 250,000 200,000
150,000 100,000 50,000
0 2004
Lockheed Martin TADS/PNVS HIMARS components Wind Corrected Munitions
2005
2006
2007
2008
BAE Systems Deep Digger testing RG33x4 Modifications/Rework RG33x6 Final Assembly MRAP Plus RG33 x6 Final Assembly MMPV Complete Assembly
2009
2010
2011 Projection
AAI Corporation Shadow 200 TUAS Support Equipment GCS Shelter Modification Lockheed Martin/Raytheon JAVELIN Hardware Repair Program
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LEAD & RAYTHEON PARTNERSHIP •
Objective: Establish Letterkenny Army Depot (LEAD) as a viable source
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for potential Patriot capacity constraints based on projected U.S. and FMS workload Approach: Establish a Public Private Partnership pilot project in 2008 – Additional increase to LEAD work share based on pilot program performance
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Status: – 83 cable and electrical assembly part numbers identified for pilot from current Pure Fleet contract – Draft SOW and Terms & Conditions provided to LEAD – Signed agreement in September 2008
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Future: – Foreign Military Sales – Additional domestic and international Pure Fleet cables and electronic assemblies – Cables and electronic assemblies for UAE and other intern’l new build – Launcher build for UAE and other international new build – Missile assembly – Other opportunities
Partnering for Future Success
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BAE/LEAD PARTNERSHIP SOCOM RG33 MRAP (4 wheel) –259 units • Completed engineering design changes and added additional components.
RG33 MRAP (6 wheel) –111 units • Completed final assembly of most interior and exterior parts. Present & sell to the government.
MRAP + (6 wheel) - 183 units • Completed final assembly of most interior and exterior parts. Present & sell to the government.
MMPV Prophets Variant (6 Wheel) –18 units • Completed build of vehicle from the armor shell, including the engine, power train & final assembly. Present & sell to the government.
SOCOM RG33 A1 (4 Wheel) –36 units • In current production • Complete final assembly of most interior and exterior parts. Present & sell to the government.
MMPV Plus ONS Engineering Variant –161 units • In current production • Complete build of vehicle from the armor shell, including the engine, power train & final assembly. Present & sell to the government.
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Continuous Process Improvement Hands on Action
Employee Involvement 6X Shingo Recipient Patriot ’05 HMMWV ’06 HMMWV ’07 Power Generator ’07 BIDS ’08 Patriot ‘10
Lean Success – FY10 Completed 10 Value Stream Analysis 47 Rapid Improvement Events 15 Two-Piece Summaries Hard Savings $ 23,405,669 Space Savings = 31,031 square feet
Value Added Results
Recap Cost as Percentage of New 60% 50% 40% 30% 20%
Consistent Reduction in Cycle time
10% 0% FY 2005
FY 2006
FY 2007
FY 2008
FY 2009
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COMMANDER’S FOCUS 1. Maintain/provide a safe, effective and efficient work place. 2. Gain visibility of the business - evolve LMP into a viable ERP. 3. Meet cost, quality and schedule goals/metrics across all depot functions. 4. Continually improve every day.
5. Professionally develop our human capital.
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KEY TERRAIN #1 PAYROLL IN SOUTH CENTRAL PA #1 INFORMATION TECHNOLOGY EMPLOYER $201M INSTALLATION PAYROLL Approx. $315M into COMMUNITY Average LEAD Salary: : $50,602 Average County Salary: $31,812
Average State Salary: $38,793
CONTRACTS (FY09) WORLDWIDE: $248,238,367 IN PENNSYLVANIA: $45,909,977
11 Major Tenants - Defense Information Systems Agency (DISA) - Letterkenny Munitions Center (LEMC) - Computer Science Corporation (CSC) - U.S. Army TMDE Support Center (TMDE) - CECOM Industrial Logistics System Office (ILSO) - 99th Reserve Readiness Command (99th RRC) - U.S. Army Material Systems Analysis Activity (USAMSAA) - U.S Army Health Clinic - Defense Reutilization & Marketing Office (DRMO) - Lower Tier Project Office, PATRIOT Office - Defense Automated Printing Service (DAPS) 15 15
WOUNDED WARRIOR PROGRAM LEAD provides white-tailed deer hunting opportunities: • Seriously wounded service members in the U. S. Army’s Wounded Warrior Program (AW2) participated in seven whitetailed deer hunts in the fall of 2010. • This was the 4th year Soldiers were provided access to an area normally off-limits to all hunting. • LEAD volunteers and escorts from Walter Reed Army Medical Center (WRAMC) helped organize and assist 14 Soldiers in the hunt. Three bucks and 13 doe were harvested.
Hunt of a Lifetime:
Spring Turkey hunting (FY10):
• LEAD provided white-tailed deer hunting opportunities for the past four years to young adults with life-threatening illnesses. • The hunts are a great success with hunters and families enjoying a day in the field. • This year a two-day hunt was held for three hunters, each harvesting a deer. • Volunteers aided in the hunt and the Post Restaurant provided lunch.
• Seven AW2 soldiers hunted at LEAD this Spring, three turkeys were harvested. • Volunteers escorted and aided in the hunt. • AW2 Soldiers are scheduled to hunt next spring 2011.
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• In 2001 the Secretary of the Army recognized LEAD as the Center of Industrial and Technical Excellence for tactical missiles and air defense systems • Winner of the SecArmy Awards for Environmental Restoration FY02, Environmental Quality FY06 and Environmental Sustainability FY09 -Industrial Installation
• Named by BRAC Commission in 2005 as the # 1 depot for tactical wheeled vehicles for military value • Expansion Management Magazine lists Letterkenny Army Depot and Franklin County as # 7 in the magazine's "2006 Military Communities of Excellence" survey • DLA Customer of the Year 2007
• Army Superior Unit Award presented in May 2007 and September 2009 • Lockheed Martin Logistics Facility Award for Excellence and Contractor-Military Collaboration of the Year Award
• JDM Excellence Award for Outstanding Contributions to Depot Maintenance- MRAP/MMPV Team 2009 • Fifth Annual Business Opportunity Showcase – June 2010 • Chief of Staff of the Army Combined Logistics Excellence Award 2010
• BAE Chairman’s Bronze Award 2010
Six-Time Shingo Recipient
Patriot 05 HMMWV 06 HMMWV 07 Power Generator Equipment 07 Biological Detection Shelters 08 Patriot 10 17
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