Introduction Dear Potential Customer: I am pleased you have elected to download this presentation, the following slides will give you a glimpse inside our organization. You will find our organizational structure, services, capabilities, parts and industries served. MVP Plastics, Inc., a privately held minority-owned company, diversified plastics component supplier with capacity and capital available for growth. MVP is committed to providing value based solutions to all of our customers with extreme emphasis on quality. Sincerely, Darrell L. McNair President/CEO
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Background and History
Company Background MVP Plastics, Inc. was formed in 2000 and is a versatile plastics component processor with equipment and processes serving diverse markets from its facilities in Middlefield, Ohio and Brownsville, Texas. MVP Plastics, Inc. provides the following products: • • • • • • •
Injection and Structural Foam Molding Two Shot Molding Over Molding Insert Molding Gas Assist Molding Value-Added Processes: Hot Stamping, Chrome Plating, Painting and Assembly Engineering Support and Project Management
We are a privately held, minority-owned business with a proven ability to understand and meet the plastics processing and assembly needs of wide-ranging industries including: • • • •
Industrial/Consumer Major Appliance Energy Automotive
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Darrell McNair President/CEO
Shon Dionne Director of Sales
Frank Druschel Director of Operations
Manufacturing
Engineering
Sharon Verner Controller Customer Service
Ed Kalbfell Quality Manager
Margie Seman Human Resource Manager
Quality Engineering/Auditors
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Operations
1. Middlefield, OH 35,000 sq ft
2. Brownsville, TX 30,000 sq ft
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Operation’s Features & Benefits Systematic Molding Provides zero defects, locked process, part discrimination, and schedule flexibility
Certified ISO/TS16949 UL Recognized internal material traceability MRP scheduling, EDI & Bar Coding technology EDI, Website scheduling, Advance shipment plans We also supply summaries for expediting Kan Ban (Pull Demand System),minimum inventory, and vendor managed inventories.
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Industries & Customers Served Durable Goods Customers • Industrial/Consumer • Major Appliance • Telecommunications • Transportation • Fuel Delivery • Power Back-Up
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Industries & Customers Served Automotive Customers • Seat Trim • Air Outlets • Electrical Brackets • In-Mold Decorative • Hard Trim
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Interior Components
Interior Components manufactured by MVP 9
Air Outlet Products
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Assembly New Vane Tooling
New Links and Retainer Bar Tooling
All other Components Made with Existing Tooling 11
Benchmarking Tracking trends across specific commodities.
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Sample Products •
Major Appliance –
Washer Spray Nozzle Assemblies, Dryer Insert-Molded Pulleys, Washer Clips, Clamps, and Hose Buckets. Oven Handles. Dishwasher Racks. Vacuum Cleaner Components.
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Sample Products •
Telecommunications –
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Truck/ Agriculture –
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Fiber Optic Splice Trays, Enclosures
Chrome Plated Bezels, Housings, Heat Sink Housings,
Automotive –
Molded in Color Body Side Moldings, Paintable Body Side Moldings, Electrical Connectors, Fuse Block, Power Distribution Boxes, Fuse Mount Brackets, Wire Channels.
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Capabilities • • • • • •
Injection and structural foam molding Two shot molding Overmolding (horizontal and vertical) Insert molding Gas assist molding Value added process: hot stamping, chrome plating, painting & assembly • Engineering support & Project management • Scientific Molding (RJG)
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Scientific Molding • Rheology studies for optimum velocity of first-stage injection • We optimize injection pressure, injection velocity, transfer position, fill time, pack, and hold pressure and then conduct a gate seal study to determine pack time. • Pressure transducers inside the cavities to monitor cavity pressure • Correlate good parts with process measurements • Once the process is stabilized and acceptable parts are produced, this becomes a “Locked Process”, which correlates to good parts. • On-line monitoring and process management
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Equipment 16 Injection Molding Machines 55Ton to 725 Ton Shot size from 0.7 to 108 ounce
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Automation & Robotics
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Engineering Material Selection Optimal Gate Location Analysis Mold Flow Analysis Estimated Sink / Warp Analysis Simulated Load / Stress Analysis Cooling Analysis
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CAD Capabilities • • • • • • • •
Solidworks Pro/E Autocad Unigraphics IGES STEP Parasolid Catia V5
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Quality Management APQP PPAP FMEA Control Plans SPC Measuring Systems Analysis Full inspection capabilities, including CMM Quality Management System Procedures Environmental Management System Procedures Work Instructions / Operator Instructions Internal Auditing Management Reviews Visual Aids 21
Program Management NEW JOB AWARD
Process Engineering DFM/DFA Tool Design
Design
(MFG. Plant)
FEA DFMEA Data Management
Quality Assurance Control Plans FMEA PPAP (MFG. Plant)
(Contract)
Program Manager
CUSTOMER PURCHASING ENGINEERING QUALITY MANUFACTURING
Project Engineering Manufacturing
Product Development
Process Flow Work Cell Design (MFG. Plant)
Purchasing Supplier Management (MFG. Plant)
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Thank You From the MVP Team
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