INTERIOR FOLDING DOOR haRDwaRE
14kg
Bifold 14
D30
25kg
Multifold 25
20kg 45kg 75kg
Pivotfold 20 Pivotfold 45 Pivotfold 75
D40 D50 D60 D70 D80 D80
Endfold 20 Endfold 45 Endfold 75
D90 D100 D110 D120 D120
Centrefold 20 Centrefold 45 Centrefold 75
D130 D140 D150 D160 D160
Industrial
Track, Channel, Top Guide Channel and Bottom Rail profiles - actual size - and accessories
Commercial
Select system for your interior folding door application.
Residential
Section Index and General Guide
Max. Door
Product
Data Sheet
-
-
D20
APPLICATION System for bifolding doors with equal width leaves.
For wardrobes or cupboards. Doors fold open to about 100 degrees allowing unhindered access to over 90 per cent of the opening
Systems for multi-folding doors - Pivoted, Top Hung, End Folding with equal width leaves. For light folding partitions with equal width leaves up to 620mm each Guide to quantities for Pivotfold 20 systems Guide to quantities for ‘Pivotfold 45 & 75’ systems For folding shutters or partitions with equal width leaves up to 900mm each For folding partitions with equal width leaves up to 900mm each For folding partitions with equal width leaves up to 900mm each
Systems for multi-folding doors - Hinged to Post, Top Hung and End Folding. For folding partitions with narrow leaf hinged to post. Guide to quantities for Endfold 20 systems Guide to quantities for above ‘Endfold 45 & 75’ systems Maximum width 900mm each leaf and height 2400mm Maximum width 900mm each leaf and height 3000mm Maximum width 900mm each leaf and height 3300mm
20kg 45kg 75kg
Systems for multi-folding doors - Hinged to Post, Top Hung and Centre Folding. For folding partitions with narrow leaf hinged to post. Guide to Quantities for Centrefold 20 Guide to Quantities for above ‘Centrefold 45 & 75’ systems Maximum width 900mm each leaf and height 2400mm Maximum width 920mm each leaf and height 3000mm Maximum width 920mm each leaf and height 3300mm
20kg 45kg 75kg
ISSUE 1
DaTa ShEET D10
PROFILES
For interior folding door hardware PROFILES aCTUaL SIzE
60A
901A
902A
904A
904B
904P
904PA
120A
180A
250A
14A
A
28.1
9.6
9
20
20
19.5
23
30
45
50
16
B
32
9.4
26
21
21
20.5
24.6
40.7
47
50
20
C
1.5
1.7
2
2
2
2
4
1.6
2
3
-
250a aLUMINIUM
180a aLUMINIUM
120a aLUMINIUM
14a aLUMINIUM 60a aLUMINIUM
901a
904a aLUMINIUM aND 904B BRaSS
904P POLyPROPyLENE
904Pa aLUMINIUM aND POLyPROPyLENE
aLUMINIUM
902a aLUMINIUM
ISSUE 1
DaTa ShEET D20
aCCESSORIES
hinge 100 x 75mm
No. 360 Flush Bolt. 110 x 24 with 10 mortice and 15 throw. available in satin nickel or titanium gold.
No. 456E Lockable Flush Bolt. 190 x 41 with 10 mortice and 20 throw. available in satin nickel or titanium gold.
No. 456LX Long Flush Bolt. 600 x 41 with 10 mortice and 20 throw. available in satin nickel or titanium gold.
No. 456L Long Flush Bolt.
No. 401 Flush Pull. 105 x 41 with 11 mortice. available in satin nickel or titanium gold.
No. 456 Flush Bolt. 190 x 41 with 10 mortice and 20 throw. available in satin nickel or titanium gold.
450 x 41 with 10 mortice and 20 throw. available in satin nickel or titanium gold.
D20B
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D20B
BIFOLD 14
For top guided interior bi-folding doors. Max 14kg per leaf. aPPLICaTION
• Suitable for residential and light commercial wardrobe and cupboard folding doors • Ideal for use on openings with non-rebated jambs as only simple framing at the head is required to take the top track • The pivot arrangement allows the leaves to fold open to approximately 100 degrees, allowing unhindered access to over 90% of the opening • No bottom guide channel is necessary
DOOR SPECIFICaTION Guide System: For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
Bifold 14 2400mm (for leaves 29-41mm thick) 2040mm (for leaves 19-41mm thick) 14kg 610mm 19mm
‘Bifold 14’ can be used for any width opening and for any number of leaves, in multiples of two leaf units, by pivoting the third unit of leaves, etc., within the opening. Top and bottom rails should be of sufficient size to ensure solid and secure fitting for the guide and pivots. where solid leaves are used, they should be restricted to 450mm wide. Leaves wider than 450mm should be of light construction and provision made for securing the door knob. Leaves should be made of equal width, allowing 1mm clearance between leaves and 6-7mm clearance at the pivot point and closing stile.
STaNDaRD SETS Sets for two leaves comprise track, top pivot socket, bumper, top and bottom pivots, jamb bracket, top guide, three 75x47 FHSS hinges, spanner, all screws and fitting instructions. Sets for four leaves comprise twice the amount of the above hardware, but only one spanner and fitting instruction plus two aligners. Set No. B092 B122 B124 B164 B184 B244
Opening Width Up to 934mm for two leaves 1234mm for two leaves 1241mm for two leaves pivoted from each side 1661mm for two leaves pivoted from each side 1861mm for two leaves pivoted from each side 2461mm for two leaves pivoted from each side
No. 141 Top Pivot Bracket
No. 143 Top Pivot
haRDwaRE SPECIFICaTION Track: Material Standard lengths
14a aluminium mill finish 934mm, 1234mm, 1241mm, 1661m, 1861mm and 2461mm
Top Pivot Bracket:
141
Nylon, steel, zinc dichromate
Bumper:
146
Rubber
Top Pivot:
143
Nylon and steel, zinc dichromate
Top Guide:
145
Nylon and steel
Bottom Pivot:
144
Steel, zinc dichromate
Jamb Bracket:
142
Nylon and steel, zinc dichromate
Aligner – (4 leaf kit only): 149
Steel, zinc dichromate
Hinge:
75x47FhSS
Stainless Steel, 75mm non-mortise type
Spanner:
14SP
Steel, zinc dichromate
No. 145 Top Guide
No. 142 Jamb Bracket
No. 144 Bottom Pivot
No. 14SP Spanner
No. 75x47FhSS hinge
ISSUE 1
DaTa ShEET D30
10 MIN
Track No. 14a
3 MIN
Guide No. 145
Top Pivot Bracket No. 141
FIXING PIN
Track No. 14a
Top Pivot No.143
Bumper No. 146
Guide No.145
INSIDE
Door height Final opening height less 35 40 to
NOT TO SCaLE
hinges 75x47FhSS
vIEw FROM INSIDE
aNGLE PLaTE
Door aligners 149 (4. door sets only)
Bottom Pivot No. 144
Bottom Pivot No.144
16 MIN (add extra clearance for carpet)
Bottom Jamb Bracket No.142
Leaf width for 8 Leaf Unit: Divide finished opening width by 8 and subtract 4mm from each door.
Leaf width for 2 Leaf Set: Divide finished opening width by 2 and subtract 7mm from each door.
Leaf width for 4 Leaf Set: Divide finished opening width by 4 and subtract 5mm from each door.
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Leaf width for 6 Leaf Unit: Divide finished opening width by 6 and subtract 4mm from each door.
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D30B
MULTIFOLD 25
For top hung interior folding partitions. Max 25kg each leaf. aPPLICaTION • • • •
Suitable for residential and light commercial folding partitions Leaves can be either end folding or centre folding Leaves can fold to one or both sides of the opening Pivot hardware enables an end folding internal partition to be designed using standard width door leaves with no need to reduce the width of the leaf adjacent to the jamb
DOOR SPECIFICaTION Track System: For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
Multifold 25 2400mm 25kg 620mm 20mm
The folding unit is not hinged to a jamb, but is pivoted in the track and on the adjustable jamb bracket. End folding units of two, four, six or eight leaves can be pivoted to each side of the opening. Centre folding units of one, three, five or seven full width leaves and one “half” width leaf can be pivoted to each side of the opening. a guide system across the floor must be used on end folding units of four leaves or more in excess of 450mm wide or 15kg per leaf. Instructions on leaf width calculation is shown overleaf. Door leaves should be constructed to provide secure fitting for the pivots, hangers, hinges and guides and can be either flush, panelled or of louvre construction.
STaNDaRD SETS aND PaCKS Set No. MF2 MF4 MF6
Contents 2 door pack 4 door pack 6 door pack
haRDwaRE SPECIFICaTION Track – punched for soffit fitting: Material Standard lengths
60a aluminium 2000mm, 3000mm, 4000mm and 6000mm
Top Pivot Assembly:
MF25TP
Steel, zinc dichromated, Nylon
Bottom Pivot:
MF25BP
Steel, zinc dichromated, Nylon
S
MF25TP Top Pivot
MF25BP Bottom Pivot
No. 75x47FhSS hinge
No. 1/60 Bracket
No. 8G/901
No. 60SN hanger
Hanger: 60SN The hanger is fitted with four nylon tyred ballrace wheels. The adjustment bolt is attached to the top plate and secured in place with a locking clip which allows easy installation. all steel parts are zinc dichromated. Hinges: 75X47FhSS Stainless steel non mortise hinge Screws for the hinges are stainless steel. The other screws are in zinc dichromate finish. Spanner:
60SP
Steel, in zinc dichromate finish
Accessories: Bracket: 1/60 Bracket made from steel and supplied with matching fasteners. available in a pack of 5 or 8, reference 1/60/5 and 1/60/8 respectively. Channels:
901a aluminium channel, available in 1200, 1500, 1800, 2400 and 3600mm
Guide: 8G/901 Spring loaded guide for use with 901a or 902a channels. Guide is nylon and stainless steel. Threshold: 902a 902a threshold, aluminium, available in 2100, 3000, 4000 and 6000mm Flush Pull – with deep grip:
Stainless Steel
S
401
Flush Bolt – with flat shoot: 360 No. 901a Channel
No. 902a Channel
ISSUE 1
DaTa ShEET D40
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D40B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Pivotfold 20 track system This Guide to Quantities is only applicable to Data Sheets D70.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form one or two units of up to six leaves each, with each unit pivoted to one side of the opening. wider openings can be covered by including a four or six leaf unit ‘floating’ to either side of the opening. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
2400mm 20kg 900mm 19mm Pivotfold 20 D70
2 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
Quantities See overleaf See overleaf 1 1 3 1 See overleaf 2 1
Reference Numbers 120a 1/250 20PNC 120SN 90X50FhSS No guide Req. No channel Req. 401 456
3 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 1 1 6 1 See overleaf 2 1
120a 1/250 20P 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
4 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 1 2 9 2 See overleaf 3 2
120a 1/250 20P 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
4 Leaf ‘floating’ unit Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 3 9 3 See overleaf 3 2
120a 1/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
5 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 1 2 12 2 See overleaf 3 2
120a 1/250 20P 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
120a 1/250 20P 120SN 90X50FhSS 106E/94 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D50
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Pivotfold 20 Track System Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
2400mm 20kg 900mm 19mm Pivotfold 20 D70
6 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
Quantities See below See below 1 3 15 3 See below 4 3
Reference Numbers 120 1/250 20P 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
6 Leaf ‘floating’ unit Track Bracket (face fix) hangers hinges Guide Channel Flush Pulls Flush Bolt
See below See below 4 15 4 See below 4 3
120 1/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
2 Additional Leaves Maximum height for 6 Leaf unit is 2400mm hanger hinges Guide Flush Pull Flush Bolt
1 6 1 1 1
120SN 90X50FhSS 5G/904 401 456
TRaCK, BRaCKET aND ChaNNEL QUaNTITIES Select the correct reference numbers for track, bracket, end clips and channel from the appropriate columns above and overleaf to suit the leaf weight etc. From the table below, choose the quantities of these items.
TRaCK aND ChaNNEL Choose sufficient track and channel to cover the overall opening width. If a ‘floating’ unit is required to slide clear of the opening, then sufficient track and channel is required to cover the widths of the reveal and the opening.
BRaCKET SPaCING (FaCE FIX) Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres. Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 6000 7000 8000
Track lengths
Bracket lengths
Channel
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
13
D50B
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D50B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Pivotfold 45 & 75 Track Systems This guide to quantities is only applicable to data sheets D80.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form one or two units of up to eight leaves each, with each unit pivoted to one side of the opening. wider openings can be covered by including a four, six or eight leaf unit ‘floating’ to either side of the opening. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet 2 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt 3 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hangers hinges Guide Channel Flush Pulls Flush Bolt 4 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hangers hangers hinges Guide Channel Flush Pulls Flush Bolt 4 Leaf ‘floating’ unit Track Bracket (face fix) hangers hangers hinges Guide Channel Flush Pulls Flush Bolt 5 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hanger hinges Guide Channel Flush Pulls Flush Bolt
2400mm 45kg 900mm 35mm Pivotfold 45 D80 Quantities Reference Numbers See overleaf 180 See overleaf 1/250 1 45/75P 1 45PF 3* 100x75LPSS 1 4G/904 See overleaf 904a, 904B, 904P & 904Pa 2 401 1 456 *For Leaves exceeding 2400mm high, increase to 4
3300mm 75kg 900mm 44mm Pivotfold 75 D80 250 1/250 45/75P 75PF 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 1 45/75P 1 45PF/4 6* 100x75LPSS 1 4G/904 See overleaf 904a, 904B, 904P & 904Pa 2 401 1 456 *For Leaves exceeding 2400mm high, increase to 8
250 1/250 45/75P 75PF/4 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 1 45/75P 1 45PF 1 45PF/4 9* 100x75LPSS 2 4G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 2 456 *For Leaves exceeding 2400mm high, increase to 12
250 1/250 45/75P 75PF 75PF/4 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 2 45PF 1 45PF/4 9* 100x75LPSS 3 4G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 2 456 *For Leaves exceeding 2400mm high, increase to 12
250 1/250 75PF 75PF/4 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 1 45/75P 2 45PF/4 12* 100x75LPSS 2 4G/904 See overleaf 904a, 904B, 904P & 904Pa 2 401 2 456 *For Leaves exceeding 2400mm high, increase to 16
250 1/250 45/75P 75PF/4 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D60
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Pivotfold 45 & 75 Track Systems Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
3000mm 45kg 900mm 35mm Pivotfold 45 D80
6 Leaf unit pivoted to one side Track Bracket (face fix) Pivot Set hangers hangers hinges Guide Channel Flush Pulls Flush Bolt
Quantities Reference Numbers See below 180 See below 1/250 1 45/75P 2 45PF/4 1 45PF 15* 100x75LPSS 3 4G/904 See below 904a, 904B, 904P & 904Pa 4 401 3 456 *For Leaves exceeding 2400mm high, increase to 20
6 Leaf ‘floating’ unit Track Bracket (face fix) hangers hangers hinges Guide Channel Flush Pulls Flush Bolt
3300mm 75kg 900mm 44mm Pivotfold 75 D80
250 1/250 45/75P 75PF/4 75PF 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See below 180 See below 1/250 2 45PF/4 2 45PF 15* 100x75LPSS 4 4G/904 See below 904a, 904B, 904P & 904Pa 4 401 3 456 *For Leaves exceeding 2400mm high, increase to 20
250 1/250 45PF/4 75PF 100x75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
1 45PF/4 6* 100x75LPSS 1 4G/904 1 401 1 456 *For Leaves exceeding 3000mm high, increase to 8
75PF/4 100x75LPSS 4G/904 401 456
The quantities for 7or 8 leaves pivoted to one side or for eight leaves ‘floating’ to either side can be calculated by adding the quantities below for two leaves to the previously shown quantities of five leaves pivoted to one side, six leaves pivoted to one side or six ‘floating’ leaves respectively. 2 Additional Leaves to increase 5 or 6 Leaf units to 7 or 8 Leaf units Maximum height for 7 Leaf unit is 3000mm hanger hinges Guide Flush Pull Flush Bolt
TRaCK, BRaCKET aND ChaNNEL QUaNTITIES
Select the correct reference numbers for track, bracket, end clips and channel from the appropriate columns above and overleaf to suit the leaf weight etc. From the table below, choose the quantities of these items
TRaCK aND ChaNNEL
Choose sufficient track and channel to cover the overall opening width. If a ‘floating’ unit is required to slide clear of the opening, then sufficient track and channel is required to cover the widths of the reveal and the opening.
BRaCKET SPaCING (FaCE FIX)
Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres. Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 6000 7000 8000
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
Track lengths
Bracket lengths
Channel
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
6 armstrong Road, albany North Shore City 0632 New zealand
13
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D60B
PIvOTFOLD 20
For top hung interior pivot folding partitions. Max 20kg each leaf. aPPLICaTION
• Suitable for residential and light commercial pivot folding partitions, with all leaves of equal width. • Leaves can fold to one or both sides of the opening • Pivot hardware enables an end folding interior shutters to be designed using standard width leaves with no cutting down of the leaf adjacent to post • To cover any width opening, any number of folding units can be used
DOOR SPECIFICaTION Track System: For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
Pivotfold 20 2400mm 20kg 900mm 35-50mm
Pivotfold 20 units of up to six leaves can be pivoted to each side of the opening. End folding floating units consist of four or six leaves. Shutter leaves should be constructed to provide secure fitting for the pivot sets, hangers, hinges and guides
haRDwaRE SPECIFICaTION Track: Material Standard lengths
120a aluminium, Mill or Clear anodised 2000mm, 3000mm, 4000mm and 6000mm.
Bracket (Face Fix): Bracket 316 Stainless Steel 1/250 a bracket is located close to the pivot with a bracket 300mm away to support track where folding units stack. Place a bracket at the other end of the track, at each join in the track and space the other brackets at 900mm maximum centres. Hangers: End & Intermediate 120SN alternative hanger 80SN Hangers are fitted with nylon tyre wheels on ball race bearings. Vertical adjustment is simple and positive. Pivot Set: Top and bottom pivots 2 Door Pivot – No Channel
No. 120SN
No. 80SN hanger
No. 20DS Door Stop
20P 20PNC
Guide: with precision bearings 5G/904 all steel parts to hangers, pivots and guides are stainless steel. Hinge: Butt hinge Channels: aluminium Brass Polypropylene & alum. Finish: Standard lengths
No. 90X50FhSS
90X50FhSS 904a 904B 904Pa aluminium - Mill or Clear anodised 2000mm, 3000mm, 4000mm & 6000mm
No. 20P Pivot
No. 401 Flush Pull 105 x 41 with 11 mortise
Accessories: Flush Pulls, Flush Bolts Finish: PvD Brass, Satin Nickel
No. 20PNC Pivot
No. 5G/904 Guide
ISSUE 1
DaTa ShEET D70
No. 20PNC Top Pivot
Track cut to fit tight on jamb
16 Thick Timber Pad
No. 120SN hanger
No. 20DS Door Stop
No. 120 Track No. 20PNC Top Pivot No. 120SN hanger Fit hinges 3.5 offset to centre of pin.
Jamb
NOT TOScale SCaLE Section 1:2 No. 20PNC Bottom Pivot for 2 or 2+2 leaf applications
No. 90X50FhSS hinge
No. 360 Flush Bolt
No. 90X50FhSS Butt hinge
Floor
Equal
Equal
No. 90X50FhSS hinge
No. 20DS Door Stop
No. 20PNC Pivot
No. 401 Flush Pull & No. 360 Flush Bolt on this leaf
Floor
Jamb
No. 120SN hanger
PIvOTFOLd 20 - 4 OR MORE LEAvES, WITH BOTTOM CHANNEL No. 20P Top Pivot
Track cut to fit tight on jamb
No. 20P Adjustable Bottom Pivot
No. 120SN hanger
No. 20DS Door Stop Floor
No. 20P Adjustable Bottom Pivot
No. 904Pa Polypropylene and aluminium support channel recessed into floor
Floor
No. 20P Pivot
No. 20P Pivot
No. 120SN hanger
No. 401 Flush Pull on this leaf No. 120SN hanger
No. 90X50FhSS hinge
No. 401 Flush Pull on this leaf
6 armstrong Road, albany North Shore City 0632 New zealand
GUIdE
No. 20DS Door Stop
No. 401 Flush Pull on this leaf
No. 401 Flush Pull on this leaf
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
PIvOT
No. 90X50FhSS hinge
No. 5G/904 End Guide
No. 120SN hanger No. 120SN hanger
No. 120SN hanger
No. 401 Flush Pull on this leaf
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D70B
PIvOTFOLD 45 & 75
For top hung interior pivot folding partitions. Max 75kg each leaf. aPPLICaTION
• Suitable for residential and commercial pivot folding partitions, with all leaves of equal width • Leaves can fold to one or both sides of the opening • Pivot hardware enables an end folding internal partition to be designed using standard width door leaves with no cutting down of the leaf adjacent to post • To cover any width opening, any number of folding units can be used
DOOR SPECIFICaTION Track System: For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
Pivotfold 45
Pivotfold 75
3000mm 45kg 900mm 35mm
3300mm 75kg 900mm 44mm
Use Pivotfold only if leaves must be of equal width. Endfold is preferred because the first leaf is hinged to a post. See Data Sheet D120. The folding unit is not hinged to a post, but is pivoted in the track and off the floor. End folding units of up to eight leaves can be pivoted to each side of the opening. a pivoted unit with an odd number of leaves provides a hinged access door. End folding floating units consist of four, six or eight leaves. Clearance between leaves to be 2mm minimum. Door leaves should be constructed to provide secure fitting for the pivot sets, hangers, hinges and guides and can be flush, panelled or glazed.
haRDwaRE SPECIFICaTION Track: Material Standard lengths
180a 250a aluminium aluminium 2000mm, 3000mm, 4000mm and 6000mm
Bracket (Face Fix): Bracket 316 Stainless Steel 1/250 1/250 a bracket is located close to the pivot with a bracket 300mm away to support track where folding units stack. Place a bracket at the other end of the track, at each join in the track and space the other brackets at 900mm maximum centres. Hangers: End leaves 45PF Intermediate Leaves 45PF/4 hangers are fitted with nylon tyre wheels on ball race bearings. Vertical adjustment is simple and positive. Pivot Set: Top and bottom pivots
45/75P
Guide: with precision bearings 4G/904 all steel parts to hangers, pivots and guides are stainless steel. Hinge: Butt hinge Channels: aluminium Brass Polpropylene & alum Support Standard lengths
100X75LPSS
1/250 Bracket
100x75LPSS Butt hinge 45P & 75P hanger No. 401 Flush Pull 105 x 41 with 11 mortise
75PF 75PF/4
45/75P
No. 45/75P Pivot Set – Top assembly
45PF/4 & 75PF/4 hanger
4G/904 No. 456 Flush Bolt 190 x 41 with 10 mortise and 20 throw
100X75LPSS
904a 904a 904B 904B 904Pa 904Pa 2000mm, 3000mm, 4000mm and 6000mm
4G/904 Guide
No. 45/75P Pivot Set – Bottom assembly
Accessories: Flush Pulls, Flush Bolts Finish: PvD Brass and Satin Nickel
ISSUE 1
DaTa ShEET D80
Track cut to fit tight on jamb
16 Thick Timber Pad
No. 45/75P Top Pivot
No. 45/75P Top Pivot
No. 180 Track No. PS13B or PS16B Brush Seal
hangers, 2 wheels or 4 wheels for stability. Fitted on leaf adjacent to access door when access door forms part of the unit.
Bore hole for hanger 27 dia. x 36 to allow bolt to withdraw
1/250 Bracket
M6 screw with washer and captive nut
angle Plate vertical leg narrower to allow for rebating
250 Track Bolt and Pull
Pull
PLAN 2
hanger Bolt and Pull
PLAN 1 vIEW SHOWING ALTERNATIvE NO. 250 TRACK ANd 1/250 BRACKET
Extra bracket to take weight of folded door
No. 1/250 Bracket
No. 45/75P Top Pivot Radius to clear jamb when pivoting 100X75LPSS Butt hinge
No. 400 Flush Pulls
Fit hinges clear of hanger and guide plate
Fit hinges 6 offset to centre of Pin.
Flush Bolt
Section 1:2 NOT TOScale SCaLE angle Plate vertical leg narrower to allow for rebating
No. 45/75P Bottom Pivot
Cover fillet
No. 4G/904 Guide
PIvOT dETAIL TOP OF dOOR WITH HANGER REMOvEd No. 45/75P Pivot Set
6 min. clearance
No. 4G/904 Guide
TYPICAL ELEvATION AS PLAN 2 904Pa Polypropylene channel with aluminium support channel recessed into floor
Lug for concrete
alternate Pivot cup attachment
Pivot socket
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D80B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Endfold 20 track system This Guide to Quantities is only applicable to data sheets D110.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form units of up to six leaves hinged to a post. wider openings can be covered by including units ‘floating’ to either side of the opening. ‘Floating’ units consist of four or six leaves. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet 2 Leaf unit hinged to post Track Bracket (face fix) hanger hinges Channel Flush Pulls Flush Bolt
2400mm 20kg 900mm 19mm Endfold 20 D110 Quantities See overleaf 1 6 See overleaf 2 1
Reference Numbers 120 I/250 120SN 90X50FhSS 904a, 904B, 904P & 904Pa 401 456
3 Leaf unit hinged to post including access door Track Bracket (face fix) hangers hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 1 9 1 See overleaf 2 1
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
4 Leaf unit hinged to a post Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 2 12 2 See overleaf 3 2
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
4 Leaf ‘floating’ unit Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 3 9 3 See overleaf 3 2
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
5 Leaf unit pivoted to one side Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 2 15 2 See overleaf 3 2
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D90
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Endfold 20 track system Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
2400mm 20kg 900mm 19mm Endfold 20 D110
6 Leaf unit pivoted to one side Track Bracket (face fix) hangers hinges Guides Channel Flush Pulls Flush Bolt
Quantities See below See below 3 18 3 See below 4 3
Reference Numbers 120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
6 Leaf ‘floating’ unit Track Bracket (face fix) hangers hinges Guides Channel Flush Pulls Flush Bolt
See below See below 4 15 4 See below 4 3
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
2 Additional Leaves Maximum height for 6 Leaf unit is 2400mm hanger hinges Guide Flush Pull Flush Bolt
1 6 1 1 1
120SN 90X50FhSS 5G/904 401 456
TRaCK aND ChaNNEL Choose sufficient track and channel to cover the overall opening width. If a ‘floating’ unit is required to slide clear of the opening, then sufficient track and channel is required to cover the widths of the reveal and the opening.
BRaCKET SPaCING (FaCE FIX) Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres. Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 6000 7000 8000
Track lengths
Bracket lengths
Channel
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
13
D90B
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D90B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Endfold 45 & 75 systems This Guide to Quantities is only applicable to Data Sheets D120.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form units of up to eight leaves hinged to a post. wider openings can be covered by including units ‘floating’ to either side of the opening. ‘Floating’ units consist of four, six or eight leaves. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet 2 Leaf unit hinged to post Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt 3 Leaf unit hinged to post including access door Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt 4 Leaf unit hinged to a post Track Bracket (face fix) hanger hanger hinges Guides Channel Flush Pulls Flush Bolt 4 Leaf ‘floating’ unit Track Bracket (face fix) hanger hanger hinges Guide Channel Flush Pulls Flush Bolt 5 Leaf unit hinged to post including access door Track Bracket (face fix) hanger hinges Guides Channel Flush Pulls Flush Bolt
3000mm 45kg 900mm 35mm Endfold 45 D120 Reference Numbers 180 See overleaf I/250 1 45PF 6* 100X75LPSS 1 4G/904 See overleaf 904a, 904B, 904P & 904Pa 2 401 1 456 *For Leaves exceeding 2400mm high, increase to 8
3300mm 75kg 900mm 44mm Endfold 75 D120
Quantities
250 I/250 75PF 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf I/250 1 45PF/4 9 100X75LPSS 1 4G/904 See overleaf 904a, 904B, 904P & 904Pa 1 401 1 456 *For Leaves exceeding 2400mm high, increase to 12
250 I/250 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf I/250 1 45PF 1 45PF/4 12* 100X75LPSS 2 4G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 2 456 *For Leaves exceeding 2400mm high, increase to 16
250 I/250 75PF 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf I/250 2 45PF 1 45PF/4 9* 100X75LPSS 3 4G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 2 456 *For Leaves exceeding 2400mm high, increase to 12
250 I/250 75PF 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf I/250 2 45PF/4 15 100X75LPSS 2 4G/904 See overleaf 904a, 904B, 904P & 904Pa 2 401 2 456 *For Leaves exceeding 2400mm high, increase to 20
250 I/250 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D100
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Endfold 45 & 75 systems Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
3000mm 45kg 900mm 35mm Endfold 45 D120
6 Leaf unit pivoted to one side Track Bracket (face fix) hangers hangers hinges Guides Channel Flush Pulls Flush Bolt
Quantities Reference Numbers See below 180 See below I/250 1 45PF 2 45PF/4 18* 100X75LPSS 3 4G/904 See below 904a, 904B, 904P & 904Pa 4 401 3 456 *For Leaves exceeding 2400mm high, increase to 24
6 Leaf ‘floating’ unit Track Bracket (face fix) hangers hangers hinges Guides Channel Flush Pulls Flush Bolt
See below 180 See below I/250 2 45PF 2 45PF/4 15* 100X75LPSS 4 4G/904 See below 904a, 904B, 904P & 904Pa 4 401 3 456 *For Leaves exceeding 2400mm high, increase to 20
3300mm 75kg 900mm 44mm Endfold 75 D120 250 I/250 75PF 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
250 I/250 75PF 75PF/4 100X75LPSS 4G/904 904a, 904B, 904P & 904Pa 401 456
The quantities for seven or eight leaves pivoted to one side or for eight leaves ‘floating’ to either side can be calculated by adding the quantities below for two leaves to the previously shown quantities of five leaves pivoted to one side, six leaves pivoted to one side or six ‘floating’ leaves respectively. 2 Additional Leaves to increase 5 or 6 Leaf units to 7 or 8 Leaf units Maximum height for 7 Leaf unit is 3000mm hanger hinges Guide Flush Pull Flush Bolt
1 45PF/4 6* 100X75LPSS 1 4G/904 1 401 1 456 *For Leaves exceeding 2400mm high, increase to 8
75PF/4 100X75LPSS 4G/904 401 456
TRaCK aND ChaNNEL Choose sufficient track and channel to cover the overall opening width. If a ‘floating’ unit is required to slide clear of the opening, then sufficient track and channel is required to cover the widths of the reveal and the opening.
BRaCKET SPaCING (FaCE FIX) Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres. Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 5000 7000 8000
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
Track lengths
Brackets
Channel
1 x 1000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
6 armstrong Road, albany North Shore City 0632 New zealand
13
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D100B
ENDFOLD 20
For top hung interior end folding partitions. Max 20kg each leaf. aPPLICaTION • Suitable for residential or commercial end folding partitions • Leaves can fold to one or both sides of the opening and can be stacked behind a reveal if required • To cover any width of opening, any number of folding units can be used
DOOR SPECIFICaTION Track System:
Endfold 20
For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
2400mm 20kg 900mm 35-50mm
Folding units of up to eight leaves can be hinged to a post. a unit with an odd number of leaves, hinged to a post, provides a hinged access door. alternatively, access should be through either a separate door hinged to a post or a door hinged in one of the folding leaves. Floating units consist of four or six leaves. Instruction on leaf width calculation is shown overleaf. Clearance between leaves to be 2mm minimum. Door leaves should be constructed to provide secure fitting for the hangers, hinges and guides and can be flush, panelled or glazed.
haRDwaRE SPECIFICaTION Track: Material Standard lengths
120 aluminium, Mill or Clear anodised 2000mm, 3000mm, 4000mm and 6000mm
Bracket (Face Fix): Bracket 316 Stainless Steel 1/250 a bracket is located close to the pivot with a bracket 300mm away to support track where folding units stack. Place a bracket at the other end of the track, at each join in the track and space the other brackets at 900mm maximum centres. Hangers: End & Intermediate 120SN alternative hanger 80SN hangers are fitted with nylon wheels on ball race bearings. Vertical adjustment is simple and positive.
No. 20DS Door Stop No. 120SN hanger
Guide: with precision bearing 5G/904 all steel parts to hangers and guides are stainless steel. Hinge: Butt hinge Channels: aluminium Brass Polypropylene & aluminium Finish: Standard lengths
90X50FhSS 904a 904B 904Pa aluminium – Mill or Clear anodised 2000mm, 3000mm, 4000mm and 6000mm
Accessories:
Flush Pulls, Flush Bolts
Finish:
PvD Brass, Satin Nickel.
No. 80SN hanger
No. 401 Flush Pull 105 x 41 with 11 mortise
No. 5G/904 Guide
90X50FhSS hinge
ISSUE 1
DaTa ShEET D110
No. 120SN hanger No. 20DS Door Stop
Door preparation for 120SN hanger 16 Thick Timber Pad
See detail at left for attachment details
No. 120 Track No. 120SN hanger
Floor
No. 904Pa Polypropylene & aluminium Support Channel recessed into Floor
Fit hinges 3.5 offset to centre of Pin
No. 5G/904 Guide
To provide an opening for hanger maintenance, mount Track 40mm off face of Jamb Post No. 120 Track 90x50FhSS Butt hinge
90x50FhSS hinge
No. 401 Flush Pull
90x50FhSS hinge
access Door
90x50FhSS hinge
Channel No. 401 Flush Pull
Jamb
90x50FhSS hinge
No. 401 Flush Pull
NOT TO SCaLE
No. 401 Flush Pull
HINGEd TO JAMB – LEAF WIdTH CALCULATIONS
No. 5G/904 Guide Floor
No. 904Pa Polypropylene & aluminium Support Channel recessed into Floor
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D110B
ENDFOLD 45 & 75
For top hung interior end folding partitions. Max 75kg each leaf. aPPLICaTION • Suitable for residential or commercial end folding partitions • Leaves can fold to one or both sides of the opening and can be stacked behind a reveal if required • To cover any width of opening, any number of folding units can be used
DOOR SPECIFICaTION Track System: For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
Endfold 45
Endfold 75
3000mm 45kg 900mm 35mm
3300mm 75kg 900mm 44mm
Folding units of up to eight leaves can be hinged to a post. a unit with an odd number of leaves, hinged to a post, provides a hinged access door. alternatively, access should be through either a separate door hinged to a post or a door hinged in one of the folding leaves. Floating units consist of four, six or eight leaves. Instruction on leaf width calculation is shown overleaf. Clearance between leaves to be 2mm minimum. Door leaves should be constructed to provide secure fitting for the hangers, hinges and guides and can be flush, panelled or glazed.
haRDwaRE SPECIFICaTION Track: Material Standard lengths
180 250 aluminium aluminium 2000mm, 3000mm, 4000mm and 6000mm
1/250 Bracket
Brackets (Face Fix): Face fitted bracket, 316 stainless I/250 I/250 Fit at 900mm maximum centres. Fit additional bracket where folding units stack and at the ends of the track. Hangers: End leaves 45PF Intermediate leaves 45PF/4 hangers are fitted with nylon wheels on a ball race bearing. Vertical adjustment is simple and positive.
75PF 75PF/4
Guide: with precision bearing 4G/904 all steel parts to hangers and guides are stainless steel.
4G/904
Hinge: Butt hinge 100x75
100X75LPSS
Channels: aluminium Brass Polypropylene & alum. Support Standard lengths
100X75LPSS
904a 904a 904B 904B 904Pa 904Pa 2000mm, 3000mm, 4000mm and 6000mm
45PF/4 & 75PF/4 hanger
45PF & 75PF hanger
No. 401 Flush Pull 105 x 41 with 11 mortice
100 x 75 hinge
Accessories: Flush Pulls, Flush Bolts Finish: PvD Brass & Satin Nickel No. 456 Flush Bolt 190 x 41 with 10 mortice and 20 throw
No. 4G/904 Guide
ISSUE 1
DaTa ShEET D120
Fixing for all brackets, M8 bolts or coach screws M6 Bolt with washer and captive nut
16 Thick Timber Pad
No. 1/250 Bracket
No. 180 Track
No. 250 Track
No. PS13B or PS16B Brush Seal hangers 2 wheels or 4 wheels fitted on leaf adjacent to access door when access door forms part of the unit.
Bore hanger for hanger 27 dia. x 36 to allow bolt to withdraw angle Plate vertical leg narrower to allow for rebating
1/250 Stainless Steel Bracket
vIEW SHOWING ALTERNATIvE NO. 250 TRACK ANd 1/250 BRACKET
HANGERS
FORMULA FOR LEAF WIdTH CALCULATIONS all leaves are the same width, hinge pin to hinge pin centres. Except a leaf hinged to a post, which must be narrower by the sum of half the leaf thickness plus 38mm.
No. 45PF & 75PF
If the stiles are being rebated, the leaves will have to be made wider than calculated to allow for the rebating.
To provide an opening for hanger maintenance, mount track 40mm off face of jamb post. Extra bracket to take weight of folded door
The formula for calculating the width of leaves for a partition 44 thick is as follows - add 60 (half leaf thickness + 38) to the width between the rebated posts for each leaf hinged to a post and divide the result by the number of leaves.
Fit hinges 6 offset to centre of pin except those on leaf hinged to post - see below
No. 45PF & 75PF/4
This gives the width of the wider leaves. The leaf hinged to the post is 60 less. Deduct 2 from each measurement for clearances. For example, 2 units of 4 leaves 44 thick, each hinged to opposite posts, with 6984 overall between posts 6984 + 60 + 60) / 8 = 888 less 2 = 886 for width of wider leaves. 888 less 60 less 2 = 826 for width of leaves hinged to posts.
100x75 Butt hinge
TYPICAL ELEvATION AS PLAN 2 NOT TO SCaLE
angle plate vertical leg narrower to allow for rebating 6 min. clearance
Orient guide roller outwards on all end leaves as shown No. 4G/904 Guide
904Pa polypropylene channel and aluminium support channel in reversible sill
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
No. 904P Polypropylene channel
aluminium support channel
6 armstrong Road, albany North Shore City 0632 New zealand
PLaN 1
PLaN 2
4 Leaves “floating” to left as plan 1
4 Leaves hinged to post with separate access door as plan 2
Note: No offset to hinges on post fit pin centre flush with face of leaf
Rebated joints if rebating is preferred it must be to layout above
access door hinged to post
Tongue and groove joints. These joints, with hardwood tongues are recommended
D120B
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D120B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Centrefold 20 track system This Guide to Quantities is only applicable to data sheets D150.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form units of up to five full leaves and one half leaf hinged to a post. wider openings can be covered by including units ‘floating’ to either side of the opening. ‘Floating’ units consist of up to five full leaves. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
2400mm 20kg 900mm 19mm Centrefold 20 D150
1 1/2 Leaf unit hinged to post Track Bracket (face fix) hanger hinges Channel Flush Pulls Flush Bolt
Quantities See overleaf See overleaf 1 6 See overleaf 2 2
Reference Numbers 120 I/250 120SN 90X50FhSS 904a, 904B, 904P & 904Pa 401 456
21/2 Leaf unit hinged to post including access door Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 1 9 1 See overleaf 3 3
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
31/2 Leaf unit hinged to a post Track Bracket (face fix) hanger hinges Guides Channel Flush Pulls Flush Bolt
See overleaf See overleaf 2 12 2 See overleaf 3 3
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
41/2 unit hinged to a post including access door Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt
See overleaf See overleaf 2 15 2 See overleaf 4 4
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
51/2 Leaf unit hinged to post Track Bracket (face fix) hanger hinges Guides Channel Flush Pulls Flush Bolt
See overleaf See overleaf 3 18 3 See overleaf 4 4
120 I/250 120SN 90X50FhSS 5G/904 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D130
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Centrefold 20 track system 2 Additional Leaves to increase 5 or 5½ Leaf units to 7 or 7½ Leaf units hanger hinges Guide Flush Pull Flush Bolt
1 6 1 1 1
120SN 90 x 50FhSS 5G/904 401 456
120SN 90 x 50FhSS 5G/904 401 456
TRaCK aND ChaNNEL Choose sufficient track and channel to cover the overall opening width.
BRaCKET SPaCING (FaCE FIX) Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres.
Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 6000 7000 8000
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
Track lengths
Brackets
Channel
1 x 1000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
6 armstrong Road, albany North Shore City 0632 New zealand
13
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D130B
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Centrefold 45 & 75 track systems This Guide to Quantities is only applicable to Data Sheets D160.
SPECIFICaTIONS aND QUaNTITIES The specifications below and overleaf detail the maximum and minimum capacities for the track systems recommended. Determine the number of leaves required to cover the opening. The leaves are hinged together to form units of up to seven full leaves and one half leaf hinged to a post. wider openings can be covered by including units ‘floating’ to either side of the opening. ‘Floating’ units consist of five, seven or nine full leaves. If the leaf weight is unknown, the weight can be calculated using the chart in Section ‘a’. having calculated the weight, use the information below to select the appropriate track system and quantities for the unit or units required to cover the opening width. Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet 1½ Leaf unit hinged to post Track Bracket (face fix) hanger hinges Channel Flush Pulls Flush Bolt 2½ Leaf unit hinged to post including access door Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt 3½ Leaf unit hinged to a post Track Bracket (face fix) hanger hinges Guides Channel Flush Pulls Flush Bolt 4½ unit hinged to a post Track Bracket (face fix) hanger hinges Guide Channel Flush Pulls Flush Bolt 5½ Leaf unit ‘floating’ to either side Track Bracket (face fix) hanger hinges Guides Channel Flush Pulls Flush Bolt
3000mm 45kg 900mm 35mm Centrefold 45 D160 Quantities Reference Numbers See overleaf 180 See overleaf 1/250 1 45CF/4 6* 100X75LPSS See overleaf 6G/904 2 401 2 456 *For Leaves over 2400mm high increase to 8
3300mm 75kg 1000mm 44mm Centrefold 75 D160 250 1/250 75CF/4 100X75LPSS 6G/904 401 456
See overleaf 180 See overleaf 1/250 1 45CF/4 9* 100X75LPSS 1 6G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 3 456 *For Leaves over 2400mm high increase to 12
250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 2 45CF/4 12* 100X75LPSS 2 6G/904 See overleaf 904a, 904B, 904P & 904Pa 3 401 3 456 *For Leaves over 2400mm high increase to 16
250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 120 See overleaf 1/250 2 45CF/4 15* 100X75LPSS 2 6G/904 See overleaf 904a, 904B, 904P & 904Pa 4 401 4 456 *For Leaves over 2400mm high increase to 20
250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
See overleaf 180 See overleaf 1/250 3 45CF/4 12* 100X75LPSS 3 6G/904 See overleaf 904a, 904B, 904P & 904Pa 4 401 4 456 *For Leaves over 2400mm high increase to 16
250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
ISSUE 1
DaTa ShEET D140
GUIDE TO QUaNTITIES
For top hung interior folding partitions on Centrefold 45 & 75 track systems Specification for Individual Leaves Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness Track System Refer to Data Sheet
3000mm 45kg 920mm 35mm Centrefold 45 D160
5½ Leaf unit hinged to post Track Bracket (face fix) hangers hinges Guides Channel Flush Pulls Flush Bolt
Quantities Reference Numbers See below 180 See below 1/250 3 45CF/4 18* 100X75LPSS 3 6G/904 See below 904a, 904B, 904P & 904Pa 4 401 4 456 *For Leaves exceeding 2400mm high increase to 24
6½ Leaf unit hinged to post Track Bracket (face fix) hangers hinges Guides Channel Flush Pulls Flush Bolt
See below 180 See below 1/250 3 45CF/4 21* 100X75LPSS 3 6G/904 See below 904a, 904B, 904P & 904Pa 5 401 5 456 *For Leaves exceeding 2400mm high increase to 28
3300mm 75kg 1000mm 44mm Centrefold 75 D160 250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
250 1/250 75CF/4 100X75LPSS 6G/904 904a, 904B, 904P & 904Pa 401 456
The quantities for seven or eight leaves pivoted to one side or for eight leaves ‘floating’ to either side can be calculated by adding the quantities below for two leaves to the previously shown quantities of five leaves pivoted to one side, six leaves pivoted to one side or six ‘floating’ leaves respectively. 2 Additional Leaves to increase 5½ or 5 Leaf units to 7½ or 7 Leaf units hanger hinges Guide Flush Pull Flush Bolt
1 45CF/4 6* 100X75LPSS 1 6G/904 1 401 1 456 *For Leaves exceeding 2400mm high increase to 8
75CF/4 100X75LPSS 6G/904 401 456
TRaCK aND ChaNNEL Choose sufficient track and channel to cover the overall opening width.
BRaCKET SPaCING (FaCE FIX) Place a bracket at each end of the track, at each join in the track, at 300mm from the post to which a unit folds and with the remaining brackets spaced symmetrically between the other brackets at not more than 900mm centres. Overall width of Leaves (plus reveal if unit ‘floating’ clear of opening) 2000 3000 4000 5000 6000 7000 8000
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
Track lengths
Brackets
Channel
1 x 1000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
4 5 7 8 9 11
1 x 2000 1 x 3000 1 x 4000 1 x 5000 1 x 6000 1 x 3000 1 x 4000 2 x 4000
6 armstrong Road, albany North Shore City 0632 New zealand
13
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D140B
CENTREFOLD 20
For top hung interior centre folding partitions. Max 20kg each leaf. aPPLICaTION • Suitable for residential or light commercial centre folding partitions • Leaves are hung centrally under the lintel and can fold to one or both sides of the opening • To cover any width of opening, any number of folding units can be used
DOOR SPECIFICaTION Track System:
Centrefold 20
For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
2400mm 20kg 900mm 35-50mm
Folding units of up to five full leaves and one half leaf can be hinged to a post. Floating units consist of five full leaves. access should be through a separate door hinged to a post. Instruction on leaf width calculation is shown overleaf. Clearance between leaves to be 2mm minimum. Door leaves should be constructed to provide secure fitting for hangers, hinges and guides and can be flush, panelled or glazed.
haRDwaRE SPECIFICaTION Track: Material Standard lengths
120 aluminium, Mill or Clear anodised 2000mm, 3000mm, 4000mm and 6000mm
Bracket: Bracket 316 Stainless Steel 1/250 Fit at 900mm maximum centres. Fit additional bracket where folding units stack and at the ends of the track.
1/250 Bracket
Hanger: 120SN alternative hanger 80SN hangers are fitted with nylon tyre wheels on ball race bearings. Vertical adjustment is simple and positive. Guide: 5G/904 Guide incorporates a precision bearing. all steel parts to hangers and guides are stainless steel. Hinge: Butt hinge 90x50mm Channels: aluminium Brass Polypropylene & aluminium Standard lengths Finish
No. 20DS Door Stop
No. 120SN hanger
90x50FhSS 904a 904B 904Pa 2000mm, 3000mm, 4000mm and 6000mm aluminium - Mill or Clear anodised
Accessories:
Flush Pulls and Flush Bolts.
Finish:
PvD Brass, Satin Nickel
No. 80SN hanger
No. 5G/904 Guide
No. 401 Flush Pull 105 x 41 with 11 mortise
No. 90x50FhSS hinge
ISSUE 1
DaTa ShEET D150
No. 120SN hanger Door preparation for 120SN hanger
16 Thick Timber Pad
No. 20DS Door Stop
No. 120 Track No. 120SN hanger
See detail at left for attachment details
Floor
No. 904Pa Polypropylene & aluminium Support Channel recessed into Floor
Fit hinges 3.5 offset to centre of Pin
No. 5G/904 Guide
To provide an opening for hanger maintenance, mount Track 40mm off face of Jamb Post 120 Track 90x50FhSS Butt hinge
No. 282SS hinge
No. 401 Flush Pull
No. 282SS hinge
access Door
No. 282SS hinge
Channel
No. 401 Flush Pull Jamb
90x50FhSS hinge
NOT TO SCaLE No. 401 Flush Pull
No. 401 Flush Pull
HINGEd TO JAMB – LEAF WIdTH CALCULATIONS No. 5G/904 Guide
Floor
No. 904Pa Polypropylene & aluminium Support Channel recessed into Floor
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D150B
CENTREFOLD 45 & 75
For top hung interior centre folding partitions. Max 75kg each leaf. aPPLICaTION • Suitable for residential or commercial centre folding partitions • Leaves are hung centrally under the lintel and can fold to one or both sides of the opening • To cover any width of opening, any number of folding units can be used
DOOR SPECIFICaTION Track System:
Centrefold 45
Centrefold 75
For Individual Leaves: Max Leaf height Max Leaf weight Max Leaf width Min Leaf Thickness
3000mm 45kg 920mm 35mm
3300mm 75kg 920mm 44mm
Folding units of up to seven full leaves and one half leaf can be hinged to a post. Floating units consist of five, seven or nine full leaves. access should be through either a separate door hinged to a post. Instruction on leaf width calculation is shown overleaf. Clearance between leaves to be 2mm minimum. Door leaves should be constructed to provide secure fitting for hangers, hinges and guides and can be flush, panelled or glazed.
haRDwaRE SPECIFICaTION Track: Material Standard lengths
180 250 aluminium aluminium 2000mm, 3000mm, 4000mm and 6000mm
Bracket: Bracket 316 Stainless Steel 1/250 1/250 Fit at 900mm maximum centres. Fit additional bracket where folding units stack and at the ends of the track. Hanger: 45CF/4 hangers are fitted with nylon tyre wheels on ball race bearings. Vertical adjustment is simple and positive.
75CF/4
Guide:
6G/904
6G/904
1/250 Bracket
No. 45CF/4 & 75CF/4 hanger
Guide incorporates a precision bearing. all steel parts to hangers and guides are stainless steel. Hinge: Butt hinge Channels: aluminium Brass Polypropylene & alum. Support Standard lengths
100 x 75 Butt hinge
100 x 75LPSS
100 x 75LPSS
904a 904a 904B 904B 904Pa 904Pa 2000mm, 3000mm, 4000mm and 6000mm
Accessories:
Flush Pulls and Flush Bolts.
Finish:
PvD Brass, Satin Nickel
No. 401 Flush Pull. 105 x 41 with 11 mortice. available in satin & stainless steel or PvD brass
No. 6G/904 Guide
Flush Bolt - 190 x 41 with 10 mortice and 20 throw
ISSUE 1
DaTa ShEET D160
Fixing for all brackets, M8 bolts or coach screws
M6 Bolt with washer and captive nut
16 thick Timber Pad
No. 1/250 Bracket
No. 180 Track
No. 250 Track
45CF/4 & 75CF/4 hanger No. PS13B or PS16B Brush Seal
Note: hangers and guides are fitted to alternate leaves only.
hanger with vertical adjustment
Bore hole for hanger 27 diameter x 36 to allow bolt to withdraw
6G/904 Guide
Fit hinges 6 offset to centre of pin except those on leaf hinged to post – see below.
vIEW SHOWING ALTERNATIvE NO. 250 TRACK ANd 1/250 BRACKET
FORMULA FOR LEAF WIdTH CALCULATIONS all leaves are the same width, hinge pin to hinge pin centres. Except a leaf hinged to a post, which must be half the width of a full leaf less half the leaf thickness. If the stiles are being rebated, the leaves will have to be made wider than calculated to allow for the rebating. The formula for calculating the width of leaves for a partition 44 thick is as follows - add 22 (half leaf thickness) to the width between the rebated posts for each leaf hinged to a post and divide the result by the number of leaves. I.E. for three and a half leaves, divide by 3.5. This gives the width of the full leaves. The leaf higned to the post is half the full leaf width less 22. Deduct 2 from each measurement for clearances. For example, 2 units of 3 1/2 leaves 44 thick, each hinged to opposite posts, with 6186 overall between posts (6186 + 22 + 22) / 7 = 890 less 2 = 888 for width of wider leaves. 890 divided by 2 = 445 less 22 less 2 = 421 for width of leaves hinged to posts.
100 x 75 Butt hinge
Fitt butt hinges to post as shown with no offset
Offset of tongue, groove and butt hinges, avoids the cutting of tongues
Central tongues must be cut around butt hinges
NOT TO SCaLE
PLAN 1
PLAN 2
5½ Leaves hinged to Post as Plan 1 half leaf thickness
6 Min. Clearance
6G/904 Guide
3½ Leaves hinged to Post as Plan 2 Centre line of track
Note: No offset to hinges on post fit pin centre flush with face of leaf Tongue and groove joints these joints, with hardwood tongues are recommended
Rebated joints if rebating is preferred it must be to layout above
No. 904P polypropylene channel aluminium support channel
904Pa Polypropylene channel & aluminium support channel
aSSa aBLOy New zealand Ltd. PO Box 100407, North Shore North Shore City 0745
6 armstrong Road, albany North Shore City 0632 New zealand
904Pa polypropylene channel and aluminium support channel in reversible sill
Tel +64 9 415 7888 Fax 0800 478 297 www.assaabloy.co.nz ISSUE 1
DaTa ShEET D160B