Intelligent Technologies Motor Control Centers Automation and Communication Technical Data

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Intelligent Technologies Motor Control Centers — Automation and Communication Communications — General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications — DeviceNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications — PowerNet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLC Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Monitoring and Diagnostic Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional Services . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Automation Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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Effective: October 2002

Intelligent Technologies Motor Control Centers Automation and Communication

Communications General Eaton’s Cutler Hammer IT. Motor Control Center (MCC) is designed to allow multiple protocol communications. These include, but are not limited to, DeviceNet and Cutler-Hammer’s PowerNet. DeviceNet is a control field network that allows users to control and monitor devices in the MCC. PowerNet is a power monitoring network which allows users to monitor meters, breakers and other power distribution equipment. The use of these networks significantly reduces field wiring and speeds up installation and commissioning of the motor control center.

DeviceNet Cable

DeviceNet Cover Control

Interface Module

Communications — DeviceNetE

Figure 1. Direct DeviceNet

QCPort Back Plane

DeviceNet

IT. MCCs are available with DeviceNet Communications. DeviceNet is a device level open communication network linking DeviceNet-capable control products, such as IT. Starters, Adjustable Frequency Drives, operator interfaces, I/O blocks, IT. soft starters and iPCs. These products are prewired in the MCC with DeviceNet cable (see Figure 1). Available control and monitoring features of IT. Starters include: ■ ■ ■ ■ ■ ■ ■ ■ ■ ■

Power Supply

DeviceNet Cable DeviceNet Adapter

I/0 (optional) QCPort Cover Control Module

Interface Module

ON/OFF control. Control voltage. Trip reset. Trip indication. Cause of trip. % Thermal capacity. Motor current as a % of FLA. Trip warning. Breaker status. Bucket status. Figure 2. DeviceNet Using QCPort

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Intelligent Technologies Motor Control Centers Automation and Communication Communications — DeviceNet (Continued)

Need Photo QCPort DeviceNet Adapter

DeviceNet communications to starter and I/O blocks can be be more cost-effectively applied using QCPort connections. QCPort allows multiple devices to be connected to a single DeviceNet node, reducing the number of scanner cards that may be required in an application. A QCPort DeviceNet adapter is located in the power supply unit of a structure and connects a maximum of 63 starters that share a single DeviceNet node (see Figure 2). If motor status and control information, which includes running current and cause of trip, is needed, then one QCPort DNA is required for every 21 starters. If status and control information, which does not include running current and cause of trip, is needed, then one QCPort DNA is required for every 63 starters. An MCC with QCPort devices includes a communications bus located in the vertical bus area of the structure. Each QCPort unit has a communication stab that connects the unit with the communication bus when the unit is inserted. The DeviceNet specification is controlled by the Open Device Vendors Association (ODVA). The DeviceNet system can be controlled from: iPC (industrial personal computer) PC-based control software. ■ DeviceNet scanner cards designed for leading PLC and DCS systems. ■

Communications — PowerNet

The IT. MCC is available with the PowerNet communications devices to the following: the IQ family of metering devices, addressable relays and energy sentinels.

PLCs Programmable Logic Controllers can be mounted in the IT. MCCs in a wide variety of configurations. Popular mounting configurations include small PLCs unit mounted to replace relays, medium sized PLCs with I/O for control of an MCC lineup, and remote I/O modules mounted in an MCC and connected to the main CPU via coaxial cable. Due to the flexibility of PLCs and the wide variety of applications and configurations, the IT. MCC is designed to meet the mounting requirements of most applications.

Monitoring and Diagnostic Tools The IT. MCC has several tools that allow a user to monitor and troubleshoot the MCC and the connected loads. One of these tools is the Starter Monitoring Unit (SMU). This device allows the user to scroll through the starters in a control center and display: Status. Current. ■ FLA setting. ■ % FLA. ■ Cause of trip. ■

■

The SMU is an 8-inch (203.2 mm) flat screen and takes up 2X 12 inches (304.8 mm). In order to use an SMU, all the starters that are to be monitored need to be upgraded to QCPort. Also, structures with monitored starters need to have QCPort bus added to them. Another monitoring tool is MCC Manager. This tool is used in conjunction with an MCC that is already configured for communications. This tool can be run on a customer iPC/PC or run on an iPC mounted in the motor control center. MCC Manager provides a graphical interface that shows status of all units in an elevation view. It also provides a graphical display of each unit when selected. This will display: Status. Current. ■ Breaker status. ■ Cause of trip. ■

■

IQ Analyzer

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FLA setting. % FLA. ■ Unit control Input/Output status.

■ ■

MCC Manager can also be used to configure your network and configure devices on the network.

Additional Services Startup Assistance To ensure complete customer satisfaction and to expedite equipment startup for MCCs, this service provides a factory-trained representative at the job-site during equipment energization. This service is provided on a fixed price basis. In addition to factory directed startup, the standard equipment warranty is extended for a period of 24 months. This service is especially beneficial when solid-state equipment is incorporated within the MCC due to the flexibility in adjusting solid-state equipment for each application.

Maintenance and Operational Training A full range of Training and Operational Training programs are available for all types of MCC mounted equipment. In addition, Preventative Maintenance programs are available to ensure years of trouble-free operation.

Seismic Qualification Seismic testing has been completed for FreedomE and AdvantageE MCCs. Freedom and Advantage MCCs are qualified for UBCT Seismic Zones 1 and 2, IBC and CBC without modification. For Seismic Zones 3 and 4, additional end plates are required. Note: Contact Cutler-Hammer for availability of seismically qualified MCC.

Retrofits Existing installations can many times benefit from some of the “new” technology equipment available in today’s MCCs. Cutler-Hammer offers a full range of retrofit capabilities to upgrade existing MCC lineups. Examples include: vacuum contactors, reduced voltage solid-state starters, solid-state metering and solid-state overload protection. Starter retrofit kits for selective competitor MCCs are also available. Consult factory for availability.

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Effective: October 2002

Intelligent Technologies Motor Control Centers Automation and Communication

Communications Table 1. DeviceNet Motor Control Centers 1 — Structure Adders Description

Space Adder

Terminating Resistors 2 Trunk Cable and Tee (1 per structure) Back-to-Back Trunk Cable Connection and Tee (only 1 required per MCC) Diagnostic Tee D970DNHMM 1 2

— — — —

List price adders to a IB MCC. A total of two resistors required for each DeviceNet system; may be furnished elsewhere in system.

Table 2. Unit Adders Description

Space Adder

Drop Cable Wiring 3 QCPort Communication for IT. Starter 4 DeviceNet Communications for IT. Starter 5 Dual Channel QCPort DeviceNet Adapter D77A-DNA 6 3 4 5 6

— — — —

Needs to be added for each SV9000 drive, Panelmate, or IQ Meter on DeviceNet. Communication bus must be added to each structure and QCPort DeviceNet adapter must be added to structure power supply unit. Includes drop cables. One adapter required for every 21 starters if motor current, status and control information is required. One adapter required for 63 starters if status and control only is required. Drop cable is included.

Table 3. I/O Modules Description

Catalog Number

Unit Height

X Space

AC Power 110 Volts, 24 Volts DC Inputs, Relay Outputs 7 AC Power 110 Volts, 110 Volts AC Inputs, Relay Outputs 7 AC Power 110 Volts, 110 Volts AC Inputs, Triac Outputs 7 DC Power 24 Volts, 24 Volts DC Inputs, Relay Outputs 7 DC Power 24 Volts, 24 Volts DC Inputs, Transistor Outputs 7

DN50SR14 DN50SRA14 DN50SAA14 DN50DSR14 DN50DSR1

12 (304.8)

2X

8 Point 24 Volts DC Input 8 16 Point 24 Volts DC Input 8 8 Point 24 Volts DC Solid-State Output 8 16 Point 24 Volts DC Solid-State Output 8 8 Point 120 Volts AC Input 8 16 Point 120 Volts AC Input 8 8 Point 120 Volts AC Solid-State Output 8 16 Point 120 Volts AC Solid-State Output 8 8 Point Relay Output (24 Volts DC/120 Volts AC) 8 16 Point Relay Output (24 Volts DC/120 Volts AC) 8 6 Point High Current Relay Output (24 Volts DC/120 Volts AC) 8 8 Point 24 Volts DC Input/8 Point 24 Volts DC Output 8 8 Point 24 Volts DC Input/8 Point Relay Output 8 8 Point 120 Volts AC Input/8 Point 120 Volts AC Output 8

D77A-DI8 D77A-DI16 D77A-DQ8 D77A-DQ16 D77A-AI8 D77A-AI16 D77A-AQ8 D77A-AQ16 D77A-RQ8 D77A-RQ16 D77A-HQ16 D77A-DI8DQ8 D77A-RQ8DI8 D77A-AI8AQ8

6 (152.4) 9

1X

7 8 9

I/O modules are one node on the network. D77 I/O is QCPort enabled. D77 I/O used in a structure with a QCPort bus does not require a QCPort DeviceNet adapter. If D77 I/O is not in a structure with a QCPort bus, a QCPort DeviceNet adapter should be added. Up to six D77 I/O modules can be in one 6-inch (152.4 mm) unit. Add 6 inches (152.4 mm) for each additional six I/O modules.

Table 4. D50 Expander Modules for D50 PLC and DN50 I/O j Description

Catalog Number

Unit Height

24 Volts DC Inputs, Relay Outputs 110 Volts AC Inputs, Relay Outputs 4 Analog Inputs 0 – 10 Volts 2 Analog Outputs 0 – 10 Volts

D50ER14 D50ERA14 D50AIM410V D50AOM210V

k k k k

j k

Space Adder — — — —

Maximum 3 digital, 1 analog DN50 expander modules per node. Add 12 inches (304.8 mm) additional space for expander 2-3.

Dimensions in Inches (mm). For more information visit: www.cutler-hammer.eaton.com

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Technical Data Effective: October 2002

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Communications Table 5. Special Applications Description

Unit Height

Additional X Space

SV9000 DeviceNet Board Soft Start Descrete Control Soft Start Descrete and Analog Control 1 IQ Analyzer DeviceNet Interface 2 PanelMateT DeviceNet Module DeviceNet to ControlNet Gateway 3

— — 6 (152.4)

— — 1X

— 18 (457.2)

— 3X

Description

Unit Height

X Space

5 Ampere, 24 Volt DC Power Supply — up to 31 Devices Dual 5 Ampere, 24 Volt Power Supply — 32 to 63 Devices Dual 5 Ampere, 24 Volt Power Supply — 31 Devices plus a Redundant Supply 20 Ampere, 24 Volt Power Supply — 63 Devices + Extra Cap. 4 Ampere, 24 Volt Power Supply — Class 2 Rated Circuit Breaker Disconnect Option

12 (304.8) 12 (304.8) 12 (304.8) 18 (457.2) 12 (304.8) 6 (152.4)

2X 2X 2X 3X 2X 1X

Description

Unit Height

X Space

Starter Monitoring Unit 6 MCC Manager Software 78 MCC Manager with Communication Link 89 MCC Manager with Industrial PC 8

12 (304.8) — — 18 (457.2)

2X — — 3X

1 2 3

Provides start/stop control, current feedback. Allows for communication of up to three data values from IQ Analyzer over DeviceNet. ControlNet unit includes DeviceNet to ControlNet converter, in 18-inch (457.2 mm) unit.

Table 6. DeviceNet Power Supplies 4

4

DeviceNet 24V DC power supplies are 3-phase 480V AC input except where otherwise noted.

Note: Power Supply unit pricing includes internal non-fusible rotary disconnect, power junction. Power junction located in top horizontal wireway. Class 2 power supply unit also includes CPT. Note: System responsibility through Cutler-Hammer automation. Note: Please contact local Cutler-Hammer sales office for assistance.

Table 7. Monitoring Tools 5

5 6 7 8 9

Used to monitor devices in the MCC. Requires devices to be upgraded to QCPort or DeviceNet. Allows user to scroll through units to read current, status and cause of trip. Monitoring software that allows user to fully view a monitor and configure the MCC. Requires a PC with a DeviceNet scanner. These monitoring tools are to be used with an IT. MCC that is communicating over DeviceNet. Software with a USB DeviceNet link to enable any PC to monitor the network.

Table 8. Other Protocol Options Description

Unit Height

X Space Adder

IPONI PowerNet Communications for IQ Meters EPONI Ethernet Communications for IQ Meters SV9000 Profibus Card SV9000 Modbus Card SV9000 Interbus S Card SV9000 LON Bus Card SV9000 Metasys N2 Card j SV9000 Apogee FLN Card j

— — 12 (304.8) 12 (304.8) 12 (304.8) 12 (304.8) 12 (304.8) 12 (304.8)

— — 2X 2X 2X 2X 2X 2X

Description

Unit Height

X Space Adder

DeviceNet to ControlNet Gateway DeviceNet to Profibus Gateway NetLink PowerNet to Ethernet NetLink PowerNet to Modbus MINT PowerNet to RS-232

18 (457.2) 18 (457.2) 24 (609.6) 24 (609.6) 12 (304.8)

3X 3X 4X 4X 2X

j

Unit supplied as an HV9000 with Series B software.

Table 9. Network Converters

Dimensions in Inches (mm). TD04300006E

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Effective: October 2002

Intelligent Technologies Motor Control Centers Automation and Communication

Automation Equipment Table 10. D50 and D320 PLCs Installed 1 PLC Type

Quantity

Description

Terminal Blocks

Unit Height

X Space

D50 D50EXP D320 CPU D320-5-I/O D320-9-I/O

1 1 1 1 1

D50CRA14/110 Volts Input D50 110 Volt Expander D320 4K CPU 5 Slot Expandable I/O Rack 9 Slot Expandable I/O Rack

None None None None None

12 (304.8) 12 (304.8) 12 (304.8) 1 12 (304.8) 1 12 (304.8) 1

2X 2X 2X 2X 2X

D50 D50EXP D320 CPU D320-5-I/O D320-9-I/O

1 1 1 1 1

D50CRA14/110 Volts Input D50 110V Expander D320 4K CPU 5 Slot Expandable I/O Rack 9 Slot Expandable I/O Rack

PLC I/O Wired to Terminal Blocks

24 (609.6) 24 (609.6) 24 (609.6) 1 24 (609.6) 1 24 (609.6) 1

4X 4X 4X 4X 4X

1

Requires 20-inch (508.0 mm) wide structure without a vertical wireway.

Note: Prices include the listed PLC hardware installed. I/O Modules and EPROMS are NOT included.

Table 11. Non Cutler-Hammer PLC I/O Racks Installed (PLC Hardware not Included)

2

X Space

I/O Rack Quantity

I/O Rack Configure

Unit Height

Terminal Blocks 3

1 1 2 1 2 1 1 2 1 2

4 SLOT 8 SLOT 8 SLOT 16 SLOT 16 SLOT 4 SLOT 8 SLOT 8 SLOT 16 SLOT 16 SLOT

36 (914.4) 4 36 (914.4) 4 72 (1828.8) 4 36 (914.4) 5 72 (1828.8) 5 36 (914.4) 4 36 (914.4) 4 72 (1828.8) 4 36 (914.4) 5 72 (1828.8) 5

None None None None None Maximum 50 Points, Wired to I/O Rack Maximum 100 Points, Wired to I/O Rack Maximum 150 Points, Wired to I/O Rack Maximum 200 Points, Wired to I/O Rack Maximum 300 Points, Wired to I/O Rack

2 3 4 5

Space shown is typical for most PLC manufacturers. Refer to the factory for specific PLC products. See PLC options for terminal block types that are available. Requires 24-inch (609.6 mm) wide structure. No wireway. Requires 32-inch (812.8 mm) wide structure. No wireway.

Note: Price includes PLC device installation only. Price PLC structure from the Special Structure section. PLC hardware is NOT included.

Table 12. PLC Options Description Terminal Block

Rail Mounted, Non Pull-Apart, Pressure Terminals Rail Mounted, Non Pull-Apart, Spade Wire Lugs and Screw Terminals

Circuit Breaker Disconnect and 500VA Machine Tool Transformer 6 I/O Wiring to Starter within MCC I/O Wiring to Starter within MCC 6

120 Volt Power Source Maximum 2 Points/Str Maximum 4 Points/Str Maximum 6 Points/Str Maximum 8 Points/Str

Supplied in separate 12-inch (304.8 mm) plug-in MCC compartment.

Table 13. PanelMate 1700 Series Description PanelMate Model 1755THX 7 — 7.4 Inches (188.0 mm) Grayscale LCD 256 Shades with Touchscreen PanelMate Model 1775THX 7 — 8-Inch (203.2 mm) Color Dual-Scan 256 Colors with Touchscreen PanelMate Model 1785THX 7 — 8.4 Inches (213.4 mm) Color TFT 256 Colors with Touchscreen PanelMate DeviceNet Module (1245DN) 120 Volts AC – 24 Volts DC Power Supply for PanelMate (1219A) 7

PanelMate requires 12-inch (304.8 mm) mounting space (2X).

Note: Unit pricing includes CPT, power disconnect switch and fan.

Uniform Building Code (UBC) is a trademark of the International Conference of Building Officials (ICBO)

Dimensions in Inches (mm). For more information visit: www.cutler-hammer.eaton.com

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Intelligent Technologies Motor Control Centers Automation and Communication

Eaton Corporation Cutler-Hammer business unit 1000 Cherrington Parkway Moon Township, PA 15108-4312 USA tel: 1-800-525-2000 www.cutler-hammer.eaton.com

© 2002 Eaton Corporation All Rights Reserved Printed in USA Publication No. TD04300006E October 2002