Product overview

Integrated Laser Systems Fiber and CO2

All made by FANUC Between 80% and 90% of all FANUC components are fully developed, manufactured and tested to perfection in-house in Japan. We provide the muscles and the brain – motors, amplifiers, software, operating system, controllers and final product composition are made by FANUC. Remaining independent of external suppliers, means we can guarantee complete component traceability and take total responsibility for our products.

No. 1 in the world FANUC is the leading global manufacturer of factory automation, with 60 years’ experience in the development of computer numerical control equipment, 3 million CNCs and approximately 20,000 laser systems installed worldwide, 65% market share in the global CNC sector, and satisfied customers in every corner of the globe.

The result? Products that provide our customers with the highest uptime and reliability in the automation industry.

C1000i-C

C2000i-C

C3000i-C

C4000i-C

C6000i-C

FF2000i-A

Integrated laser systems – unique FANUC package solution Take advantage of the market leader’s expertise in high-quality laser applications with FANUC’s completely integrated solution: Specifically designed CO2 laser sources from 1 to 6 kW, CNC control with integrated laser control functions for 2-D and 3-D laser cutting machines, CNCs to control combined punching and laser cutting machines, and high-performance servo drive systems – all together in an optimised interfaced laser package. FANUC’s laser applications provide industry leading performance and reliability in the dusty, high-vibration environment of even the most challenging fabricating shops. One supplier – one contact for laser source, CNC and servo drives.

FF3000i-A

FF4000i-A

FF5000i-A

FF6000i-A

Your advantages: • one stop for laser sources, CNC and drives • full application support • fast and efficient start-up • easy operation, monitoring and maintenance • maximum versatility and reliability • low energy consumption • perfect cut-edge quality from thin to thick materials • fly cutting with real-time power control • dedicated CNC functions for laser • high productivity

about

20.000 laser system installations

worldwide

180

up to

CO2-laser production

capacity per month

FANUC CO2 Laser

FANUC Fiber Laser

FANUC Ci-C series

FANUC FFi-A series

CO2 laser line 1 to 6 kW

Fiber laser line 2 to 6 kW

FANUC CO2 Laser represents a reliable, precise and cost-effective way to cut sheet metal. Producing smoother cutting edge surfaces than fiber, it delivers superior parts fitting regardless of material thickness. Featuring plug and play compatibility, the technology is fully integrated into a single space-saving cabinet.

To increase your options, FANUC has developed a new fiber laser that shares the same cutting machine technology as FANUC’s existing CO2 laser sources. So whether you want to run fiber or CO2 laser, all you need do is change the source – the base stays the same, saving you money and making you more flexible. Not requiring complex mirror technology, fiber laser transfers the beam to the cutting head via a fiber optic cable. FANUC Fiber Laser is perfectly suited to thin material applications and provides fast, reliable and efficient industrial sheet separation on a small footprint. Like other FANUC products, it also combines easily with FANUC robots for intelligent and efficient material handling.

Your advantages:

Your advantages:

• 1 to 6 kW • tailored beam quality • maximum versatility – wide range of uses • laser cutting and combined laser/punching • low energy and gas consumption • for mild steel up to 32 mm plus • stainless steel cutting free from oxidation up to 20 mm plus • for alternating thin to very thick sheets • smoothest cutting edge guaranteed

• 2 to 6 kW • compatible operation with CO2 laser • efficient machine development thanks to a flexible, encapsulated fiber optic cable • very high-speed cutting up to 6 mm • cuts extremely fine contours • cuts non-ferrous metals • easy 3D thin metal cutting • replacing the process fiber is easy

Helping you choose the perfect laser source Just tell us what you want to cut, and we will help you find the best solution for you. Whether that’s fiber or CO2, we will also provide you with cutting parameters for a broad range of materials. What’s more, we will help you integrate your laser into your machine, offering you both the know-how and the tools to create the ultimate setup.

Handling made easy Supplementing your FANUC laser package with FANUC high-speed handling robots is easy since all FANUC’s CNC systems and robots share a common control platform. Robots can be integrated quickly and easily into your laser machine processes, with machine-robot connectivity achieved via a standard interface. The CNC’s integrated screens monitor and control the robot and vice versa – something that can be further enhanced with FANUC handling solutions equipped with visual detection to make your machine more productive. Just ask – we love coming up with solutions.

Two controls in one More than just a laser control, FANUC’s laser CNC provides top performance for both laser and machine tools. Featuring pre-installed interfaces, the control’s intelligent software not only enables highly efficient laser processing, but also the deployment of components from FANUC standard CNC technologies and CNC accessories. FANUC Serial Servo Bus (FSSB) enables powerful fly-cutting operation and real-time control of laser power and axis speed.

High-performance FANUC drive systems Offering a wide range of servo, linear and dedicated motors for each laser application, FANUC provides everything you will ever need for your fiber or CO2 laser. All FANUC drive systems are engineered to provide the highest performance at the lowest possible rates of energy use.

FANUC CO2 Laser Systems - 5 strong models from 1 kW to 6 kW

1500

700 mm

mm

Low cost for thin sheet and non-metal quality cutting • cutting of mild steel up to 10 mm thickness • replacing water-jet and plasma cutting machines • cutting of wood or plastics • smallest weight and volume of its class • best cost / cutting performance ratio

750 mm

2050

mm

Entry level with 2.5 kW for standard laser cutting machines • cutting of mild steel up to 22 mm thickness • cutting of stainless steel up to 12 mm thickness • cutting of aluminium • cost effective solution to compete with 3 kW laser cutting machines

2050

750 mm

mm

3250

790 mm

mm

Highest power for the widest range of applications

• high performance in cutting edge quality in thin metal and thick metal • excellent capability to cut the thinner sheet metal with superior beam quality • fly cutting with real-time power control

• cutting of mild steel up to 28 mm thickness • cutting of stainless steel up to 15 mm thickness • highest cutting quality and speed • highest range of materials and applications • extremely low gas and electrical power consumption

• cutting of mild steel up to 32 mm thickness • cutting of stainless steel up to 20 mm thickness • ideal for high performance thick plate cutting applications • enormous laser peak power (7kW), easy handling • wide range of applications from surface treatment and welding to cutting from thin to thick material

C2000i-C Short

C3000i-C Long

System principle

C4000i-C

Short

Long

Short

C6000i-C Long

RF discharge excitation fast axial gas flow Integrated type 1) (oscillator and power supply)

Structure Laser rated output (W)

1000

Laser maximum output (W)

1000

2500

Pulse peak power (W)

1000

2700 2)

Output stability

2000

3000

4000

6000

3000

4000

6000

3200 2)

4000

7000 2)

± 1% 3)

± 2% 3)

Laser wavelength

10.6 µm

Beam mode

Low order mode

Beam diameter at exit (mm)

< ø 20

Polarization

< ø 27

< ø 24

45° linear

Beam divergence angle (full angle)

< ø 22

< ø 19

< ø 27

circular

90° linear

circular

< ø 24

< ø 28 90° linear

2mrad or less

Pulse frequency

5 to 32,767 Hz

5 to 10,000 Hz

Pulse duty

5 to 32,767 Hz

0 to 100%

Laser gas 4)

Gas A

Gas B

Gas consumption rate (l/h) Water rate (l/min.)

Approx. 10 40

75

20 to 30°C / ± 1°C

Mass (kg) In C1000i-C, the vacuum pump is placed outside of the main unit Within limited pulse duty 3) At rated power with laser power feedback during 8 hours

250

11

20 to 30°C / ± 2°C 22

33

44

66

AC200V + 10%, -15% 50/60Hz ± 1Hz or AC220V + 10%, -15% 60Hz ± 1Hz or AC230V + 5%, -10% 60Hz ± 1Hz

Input power supply Power supply capacity (kVA)

160

0.5MPa or less gauge pressure

Water temperature / Water temperature stability Recommended cooling capacity (kW)

Approx. 20 120

Circulated water pressure

2)

mm

High performance machines for a large range of applications

Optical path length

1)

2050

750 mm

Achieve best cutting edge qualities

C1000i-C

Cooling water

FANUC laser C6000i-C

1320 mm

FANUC laser C4000i-C

1205 mm

814 mm

1085 mm

FANUC laser C3000i-C

1069 mm

FANUC laser C2000i-C

FANUC laser C1000i-C

18

33

44

55

75

350 30 (pump)

700

750

900

1300

4)

Gas A / Pre-mixed gas of CO2:N2:He (volume ratio, N2 balance) 5:55:40% ±5% or less for each compositione Gas B / Pre-mixed gas of CO2:N2:He (volume ratio, Ne balance) 5:35:60% ±5% or less for each compositione

FANUC Fiber Laser Systems - Dimensions FANUC laser FF3000i-A

FANUC laser FF4000i-A

FANUC laser FF5000i-A

FANUC laser FF6000i-A

1381 mm

1381 mm

Compact 853 mm

Compact 853 mm

1381 mm

Standard* 1230 mm

Standard* 1230 mm

FANUC laser FF2000i-A

mm 1022

653 mm

)

2 mm

(107

653 mm

*Standard type includes fiber-fiber coupler

mm 1022

)

2 mm

(107

1072

653 mm

mm

1072

653 mm

mm

1072

653 mm

mm

*Standard type includes fiber-fiber coupler

5 new models from 2,000 W to 6,000 W

Increasing output power results in:

• exhibiting fast cutting capability e.g. for thin sheet metal • realising high-speed high-precision processing • best electrical efficiency

• higher cutting speed • higher cutting thickness

FF2000i-A

FF3000i-A

• higher cutting stability • higher cutting quality

FF4000i-A

Principle

Diode pumped fiber laser

Structure

Resonator combined with power supply unit

Laser rated output (W)

2000

3000

Laser power command range

4000

FF5000i-A

FF6000i-A

5000

6000

10%~100% of rated output power: 50 W (with minute laser output function)

Laser power stability

+/- 1% *1

+/- 1% *1

+/- 1% *1

+/- 1% *1

+/- 1% *1

1070 +/-10

1070 +/-10

1070 +/-10

1070 +/-10

1070 +/-10

Beam mode

Multimode

Multimode

Multimode

Multimode

Multimode

Polarization

Random

Random

Random

Random

Random

Laser wavelength [nm]

Output fiber connector type

QBH Type (with cooling water)

Output fiber core diameter [μm]

50

50

50

80

80

5, 10, 20

5, 10, 20

5, 10

5, 10, 20

5, 10, 20

100, 150, 200

100, 150, 200

100, 150, 200

150, 200

150, 200

660

660

660

660

660

5 – 32767

5 – 32767

5 – 32767

5 – 32767

5 – 32767

0 – 100

0 – 100

0 – 100

0 – 100

0 – 100

Conductivity [μS/cm]

< 500

< 500

< 500

< 500

< 500

Particle [μm]

< 5 *2

< 5 *2

< 5 *2

< 5 *2

< 5 *2

Output fiber length (Feed Fiber only) [m] Processing fiber, core diameter (µm) Guide laser wave length [nm] Frequency command [Hz] Duty command [%] Water quality

Cooling water

Distilled Water

Flow rate [liter/min]

> 30

> 40

> 50

> 60

> 70

25 +/- 1

25 +/- 1

25 +/- 1

25 +/- 1

25 +/- 1

Recommended cooling capacity [kW]

>6

>8

> 10

> 12

> 14

Power requirements

AC 200 V + 10 %, -10 %, 50/60 Hz +/- 1 Hz or 220 V AC + 10 %, -10 %, 60 Hz +/- 1 Hz

Water temperature [° C]

Electrical

Earth Required input power [kVA]

D-class grounding (100Ω or less) *3

14

20

Warning lamp Mass [kg] Ambient temperature: 5°C ~ 35°C Humidity 95%RH or less (No dew formation)

AC 200 V + 10 %, -10 %, 50/60 Hz +/- 1 Hz or 220 V AC + 10 %, -10 %, 50/60 Hz +/- 1Hz

28

34

40

ca. 550

ca. 600

Lighting when LDs are on ca. 300

ca. 350

*1 for 1 hour operation from 5 minutes with constant cooling water temperature) *2 Installation of 5μm filter *3 a 200V Transformer might be needed.

ca. 550

Highly efficient start-up of your laser machines Using the FANUC laser package, you have no additional work to establish communication between CNC and laser source. The laser control is directly integrated into the CNC’s system – including all necessary laser control and diagnostic screens. This safe and efficient connection allows the easy integration of many useful laser processing functions: Diagnostic functions • screens for all relevant laser source data (internal pressure, discharge voltages, output power etc.) • automatic calculation and display of laser power coefficient • automatic leak check • cutting data library Processing parameter controls • laser power as a function of feedrate • high speed laser cutting and piercing • edge machining function to process sharp edges when cutting thick mild steel material • total power control function to reduce thermal load when cutting thin material even at high speed • direct control of assist gas Special functions for efficient processing • tracing axis control by means of an analogue input to connect gap sensor • tracing function to keep the distance between cutting nozzle and workpiece surface constant • sensor controlled piercing time • CNC-beam length compensation to control an additional trombone axis by means of a servomotor • retry function to enable unmanned machine operation

System Configuration

Laser C series i-Model C Laser FF series i-Model A

Series 30i/31i-LB

Servo amplifier FANUC Components

Servo Motor Machine Tool Builder

Fly Cut

Fine Cutting

Minute Control

Micro Joints

Power Control

Customise your laser package! Choose and customise your laser dedicated multichannel CNC model FS30i-LB for 2-D and 3-D laser cutting machines or cost optimised CNC model FS31i-LB for standard 2-D laser cutting machines. Both CNC controls provide intelligent software solutions for effective and efficient laser processing and enable powerful laser/punch combination machines, enhancing the performance of your FANUC laser system in terms of cycle time, speed, accuracy and quality. The integrated laser control and diagnostic functions predict necessary maintenance to guarantee machine uptime and therefore high productivity. This will satisfy your customer.

31i-LB

30i-LB

20 / 12

32 / 24

Max. simultaneously controlled axes / path

4

24

Max. controlled paths

4

4

DI 3072 / DO 3072

DI 4096 / DO 4096

Max. number of I/O-Link channels

3

3

Max. number of PMC channels

5

5

Optional

Optional

-

•

Max. controlled axes total / per path

Software functions for higher productivity: • support of material handling in laser machines • reduced laser power consumption • support of stable laser cutting • real time control of laser output power • stabilisation of laser operation in severe environments • integrated laser diagnostics

PMC function Max. number of I/O

3D Laser Cutting Functions, Laser Bevel Cutting Function, 3D Cutting Head Attitude Control Functions, etc. Smooth simultaneuous 5-axis machining

Our strength: Service and Support Intensive application support and personal customer service are major aspects of FANUC’s yellow world – from the first step to the last. A skilled and dedicated service team will help you to build and operate the most efficient machines. Always flexible, always fast, always near. And with special FANUC Service packages and intensive training programs with our skilled laser field engineers, you can improve the performance of your machines.

Wherever you need us: we are there Thanks to our global network of branch offices in Europe, America, Asia, Africa and Australia, we are always there to meet your requirements quickly and effectively. Throughout the whole of Europe, our extensive FANUC network provides support in the areas of sales, technical support, logistics, and service. So you’ll always have a contact person who speaks your language.

Technical data is subject to change without prior notice. All rights reserved. ­©2016 FANUC Europe Corporation

www.fanuc.eu

MBR-00523-EN-2

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