Installation Instructions AMPCO High Pressure Laminate Toilet Partitions

AMPCO Florida 11400 NW 36th Avenue Miami, FL 33167 T. 305.821.5700 [email protected]

AMPCO Texas 201 Railroad Avenue Sanger, TX 76266 T. 940.458.7401 [email protected]

www.ampco.com

AMPCO Washington 4520 B Street NW, Suite B Auburn, WA 98001 T. 852.253.5900 [email protected]

AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

High Pressure Laminate ( HPL) Installation Instructions Before you begin, please note the following considerations: Safety First! Please use proper safety gear when performing any installation. Review all jobsite conditions for any compromises of safety and report all concerns to project superintendents. Verify that adequate blocking has been installed behind all walls for bracket attachments. Shop drawings provided will supply all compartment material type, hardware supplied, construction type, compartment widths, depths, ceiling heights, individual component sizes. You will need the shop drawings to determine centerline dimensions and drilling locations. Upon receipt of material and shake out, be certain that all items indicated on the hardware packing list and job list are included. Be sure to review Storage and Handling instructions enclosed for proper storage of this material.

12/22/2015

OVERHEAD BRACED

FLOOR MOUNTED

CEILING HUNG

FLOOR TO CEILING

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Storage and Handling STORE ALL MATERIAL FLAT, ON A LEVEL ELEVATED SURFACE ABOVE FLOOR OR DECK. NEVER STORE PANELS VERTICALLY ON THE ENDS OR SIDES. NEVER STORE MATERIAL ON EDGE OR LEANING AGAINST A WALL. STORE ALL LARGER SIZE PIECES ON BOTTOM WITH SMALLER SIZE PIECES ON TOP TO PREVENT ANY OVERHANGING OR SAGGING AROUND EDGES. STORE IN A DRY CLEAN ENVIRONMENT WITH RELATIVE HUMIDITY BETWEEN 30% AND 60%. DO NOT SLIDE FACE OF ONE PIECE ON THE FACE OF ANOTHER. ANY HIGH PRESSURE LAMINATE MATERIAL WILL SWELL AND DELAMINATE WHEN DIRECTLY EXPOSED TO WATER AND MOISTURE. AVOID WATER CONTACT WITH MATERIAL. WARPAGE MAY OCCUR DURING THE HEATING SEASON UNTIL MATERIAL BECOMES CONDITIONED TO THE HUMIDITY AND TEMPERATURE OF THE BUILDING. MOST DOORS, PANELS AND PilasterS WILL BECOME STRAIGHT AFTER THEY GO THROUGH THE COMPLETE HEATING AND COOLING CYCLE. AMPCO PRODUCTS LLC, RESERVES THE RIGHT TO DEFER REPLACEMENT FOR ONE YEAR FROM THE DATE OF SHIPMENT. WRONG WAY

WRONG WAY

CORRECT WAY

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Recommended Tools Safety Glasses, Chalk Line, Level, Drill, Center Punch, Screw Drivers, Shims, 12" Support For Panel Installation, (2) 14MM Wrenches, Hammer, Hack Saw, T20 & T27 Security Bits ( Included)

Standard Hardware 7/8" U - Bracket

Alcove Clip

Top Hinge Assembly

7/8" F - Bracket

Bottom Hinge Assembly

1-1/4" F - Bracket

Slide Latch

Inswing Coat Hook

7/8" T - Bracket

Outswing Coat Hook

Inswing Strike/Keeper

Outswing Strike/Keeper

Outswing Door Bumper

Door Pull

Fasteners #10 x 5/8" Six Lobe Tap Screw

#8-32 Unslotted Barrel Nut

#14 x 5/8" Six Lobe Tap Screw

5/8" Barrel Nut

#8-32 X 3/4" Six Lobe Oval Head

#8-32 X 1-3/8" Six Lobe Oval Head

#12 x 2 " Six Lobe Anchor Screw

3/4" Shoulder Screw

#10 x 1" Six Lobe Tap Screw

#10 x 5/8" Six Lobe Tap Screw

1-1/16" Shoulder Screw

Anchors 3/8" Drop-In Anchor & Setting Tool

Plastic Anchor

Anchor 12/22/2015

3/8" Double Expansion Anchor

Tool (Not Included) www.ampco.com

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 1 - Centerlines • Using shop drawings provided, review layout to verify panel and pilaster positions.

CL

CL

Wall

CL

Wall

• Determine and mark panel centerlines on floor and walls. • Determine and mark pilaster center lines on floor and walls and also on ceiling if ceiling connection is required.

Pilaster

Panel Pilaster

• Using a chalk line, snap all centerlines as marked on walls and floor, also on ceiling if ceiling connection is required, as determined by compartment style.

Panel

CL CL

CL

Step 2 - Wall Brackets • The height of the wall brackets are shown on the elevation page of the shop drawings and also in this step.

CL

CL

CL

Wall Wall

• Using the wall brackets as a template mark the hole positions for mounting. • For hollow walls, wood blocking must be inside walls to receive wall screws. • For masonry walls use a 1/4" drill bit to drill holes 2" deep and insert plastic wall anchors provided. • Use #12 x 2" anchor screws to secure brackets to walls.

Wall Wall

66” 66"

66" 66” Pilaster Stile 16" 16”

16" 16”

Panel Panel Pilaster Stile

Panel Panel

CL CL

CL

Step 3 - Pilaster Location • Using the shop drawings as a reference, mark the foot print of pilaster positions on the floor. If compartments are ceiling hung, perform this step on ceiling. Be sure to leave correct allowances for the wall gaps and door openings. • Using the pilaster anchoring details in step 4, proceed to install required floor &/or ceiling anchors for pilasters.

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oo Stile DoorDOpening Pilaster

g

nin

pe

rO

O or Stile Door DoOpening Pilaster

g

nin

pe

Stile Pilaster

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 4 - Pilaster Anchor 4a) L-Plate Floor & Ceiling Anchoring System • Using location of the pilaster on the floor (determined in step 3) as reference, use L-plate as a template to mark and drill two 1/4” holes in floor 2” deep.

LL-Plate - Plateforforlarge largepilasters pilasters

• With vertical section facing inside of compartment, mount L-plate to the floor using two plastic anchors, 3/8” flat washers and #12 x 2” anchor screws located in the HW31SL screw packs.

L-Plate for small Pilasters

L-Plate for small pilasters

• For floor to ceiling construction, repeat the same as above on ceiling, if L-plates are specified per shop drawings. 4b) Adjustable Bar Floor Anchoring System • Using the location of the Pilaster on the floor (as determined in step 3), mark holes for anchors 3/4” from the edge of pilaster along chalk line. • With a 1/2” drill bit (if using the drop-in anchor) or a 3/4” drill bit (if using the expansion anchor), drill floor 3” deep and insert anchors provided.

All Thread Rod 4"4”All Thread Bolt

3/8' Hex Nut

4"

Washer

3/8” Hex Nut Washer

• If drop-in anchors with lip were provided, drill a 5/8” counterbore hole 1-7/16” deep. See drilling sketch.

3" 3”

• Place anchor in hole. If using drop-in anchor, use setting tool to expand anchor at this point. • Attach 4” all-thread rod to anchor with washer and nut. Tighten nut until expansion anchor is firm in the floor. • Attach second nut and washer on rod with washer on top and turn down to about 1/4” from first nut.

4”

Finished Floor Finished Floor

Drop-in Drop in Anchor Anchor

Counterbore hole Counterbore hole 0-5/8” 0-5/8" Finished FinishedFloor Floor

1-7/16” 1-7/16"

Ground Drilling Sketch for Ground Drop-In Anchors w/ Lip

Drilling Sketch for Drop-In Anchors w/Lip

• Attachment of adjustable bar mechanism will be made onto all-thread bolts when pilaster is being installed in step 8B.

0-1/2" 0-1/2”

3” 3" Drop-In Anchor Drop-In Anchor w/w/Lip Lip

4c) Ceiling Anchoring System • All thread rods should be installed above finished ceiling prior, using bolt layout provided from factory. If all-threads are not installed, use bolt layout shop drawings to locate required positions. • If structural steel ceiling bolt mechanism is not employed, please notify the contractor immediately of potential safety and warranty issues on function of system.

All Thread Rod All Thread Bolt

Structual Steel Structural Steel Support Support

3/8" Hex & Washer 3/8” HexNut Nut & Washer

6” 6"

3/8" Hex NutNut & Washer 3/8” Hex & Washer

• 6” all-thread rods must be securely fastened with a nut and washer on the top and nut and washer on the bottom of the structural steel. • If possible, minimize distance between bottom attachment at structural steel and attachment at the suspended pilaster. As this distance increases, so does the degree of lateral movement once the installation is complete. 12/22/2015

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Minimize this this Minimize distance distance

Finished Ceiling Finished Ceiling

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 5 - Panel Placement • Place 12" support on the floor to position panels in desired location. Height from the finished floor to the bottom of the panel should be 12". • Review elevation page of shop drawings provided for additional details.

Level Level

• Position panels in the wall brackets on the walls previously installed. • Level and align panels following floor center lines. 12” 12"

• Do not secure panels to wall brackets at this time, this will be done in following steps.

Step 6 - Panel to Pilaster Bracket Prep. • Using the shop drawings provided, determine and mark the center line location on the inside of the pilaster where the panel will be positioned.

12” 12"

OverheadBraced Braced Overhead & & Floor to Ceiling Floor To Ceiling

Ceiling Hung Ceiling Hung

12” 12"

Floor Mounted Floor Mounted

• The height of the "U" bracket should match the height of the wall brackets shown on the shop drawings provided. • Using the "U" bracket as a template, position bracket and mark hole locations. • Drill a pilot hole using a 1/8" drill bit approx. 5/8" deep. • Secure brackets to pilaster using #14 x 5/8" tap screws provided.

66"

4” 4"

66” 66"

66”

54” 54" 16” 16"

16” 16"

Step 7 - Leveling Bolt (L-plate floor anchoring only) • For Overhead Braced & Floor to Ceiling pilasters with L-plate at floor connection. Install leveling bolt in bottom edge of pilaster.

Pilaster STILE 5/16" BORE 5/16” BoreDIA. Dia

• Position bolt 1/2" away from the center of the pilaster width to avoid conflict with tap screw used to secure shoe. • If hole for leveling bolt is not pre-drilled from factory, use a 5/16" drill bit to drill a hole 2" deep then install a t-nut and leveling bolt.

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1/2" 1/2” 1/2" OFF 1/2” OffCENTER. Center

2" 2”BORE Bore DEPTH

Death

TEENut NUT Tee

Leveling LEVELING BOLT Bolt

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 8A - Over Head Braced Pilaster Installation • Commercial restroom floors are generally sloped towards floor drain. • If this is condition exists, begin installation with the pilaster that will be positioned at the highest point on floor. The height of this pilaster should be used as reference for the remainder of the pilaster to be installed.

STAINLESS Stainless Steel Shoes SHOE STEEL Inside of

INSIDE OF • Slide stainless steel shoe over pilaster, with pre-drilled shoe hole Compartment COMPARTMENT position at top and on the inside of compartment.

• Move pilaster into position on L-plate and position panel in “U” brackets installed on pilaster. • Adjust pilaster height using leveling bolt if necessary. • Level and plumb each pilaster Do Not secure shoe to pilaster at this point. • Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4” drill bit.

Pilaster PILASTER

FIN IFSinH ishF LFlO ooO rR

Leveling BoltBolt Leveling

5/8” Screw 5/8" TTap ap Screw (Shoe to to Pilaster) Pilaster) (Shoe

L-Plate L-PLATE

5/8” Head Screw 5/8" FlatFlat Head Screw Plastic Anchor Plastic Anchor, Plate to to Pilaster) Pilaster) (L(LPlate 2” Screw Screw and 2" andWasher Washer

• Secure and tighten panel to pilaster and panel to wall using 5/8” barrel nuts and 3/4” shoulder screw provided. • Next, overhead bracing must be installed using provided headrail. • Our headrail is supplied in three different lengths, 65” 98” & 130”. • Using shop drawings, determine lengths required and cut and install headrail where indicated.

“T”BRACKET "T" Bracket

Headrail HEADRAIL

Headrail HEADRAIL BRACKET Bracket Headrail HEADRAIL

Pilaster PILASTER

PANEL Panel

• Headrail will be secured to each pilaster by using one(1) #14 x 5/8” tap screw found in screw pack HW51SL. • Make final adjustments to door openings following measurements found on shop drawings and secure headrail to top of pilaster.

“F”"F" BRACKET Bracket “U” "U" Bracket BRACKET 3” HighSTAINLESS Stainless 3" HIGH STEELShoes SHOE Steel

12” 12" AFF AFF

• Secure L-Plate to pilaster using #10 x 5/8” flat head screws through pre-fab slots. See screw pack HW31SL. • Secure shoe to pilaster by using a 3/16” drill bit to drill through L-plate at shoe hole location and use #14 x 5/8” tap screw to lock in place. • Secure head rail to building walls where required using plastic anchorsand 2” wall screws provided in the HW51SL screw pack.

5/8” Barrel Nut

5/8" Barrel Nut

Plastic Anchor Plastic Anchor 5/8" Tap Screw 5/8”

End Cap End Cap

Tap Screw 1-1/6" Shoulder Screw

1-1/16” Shoulder Screw

1-1/6" Shoulder Screw 1-1/6” Shoulder Screw

Wall Screw 2”2"Wall Screw

• Install end caps provided where required. 12/22/2015

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 8B - Floor Mounted Only Pilaster Installation • Commercial restroom floors are generally sloped towards the floor drain. • If this is condition exists, begin the installation with the pilaster that will be positioned at the highest point on the floor. The height of this pilaster should be used as a reference for the remainder of Shoe Slide Down the pilasters to be installed. Shoe Slides Down to Cover To CoverSystem System

• Slide stainless steel shoe over the pilaster, with the pre-drilled shoe hole position at the top and on the inside of the compartment. Move pilaster into position on all thread rods and position the Pilaster Pilaster panel in the "U" brackets installed on pilaster. • Install final washer and nut onto all thread rod and level and plum pilaster using the nuts above and below the bar. DO NOT tighten at this point. • Set desired panel to wall gaps, panel to pilaster gaps, and proceed to drill mounting holes in the panel using a 1/4" drill bit. • Secure and tighten panel to pilaster and panel to wall using a 5/8" barrel nuts and a 3/4" shoulder screw provided in screw pack HW21SL. • Make final adjustments to door openings if necessary and tighten the top nut on to the adjustable bar to lock the pilaster into position.

Adjustable Adjustable Bar Bar

Spacer Spacers Finished Floor Finished Floor

4”4"Threaded Threaded Rod Rod

Drop-In Drop-In Anchor Anchor

Pilaster Pilaster

Hex Nut & Hex Nut & Flat Flat Washer Washer Adjustable AdjustableBar Bar Hex Nut Nut&& Hex Flat asher Flat W Washer

Finished Floor Floor Finished Threaded Rod Threaded Rod (Bolt) (Bolt)

“T”BRACKET Bracket "T"

Drop-In Drop-In Anchor

Anchor

Pilaster STILE Panel PANEL “F” "F" Bracket BRACKET “U” "U" Bracket BRACKET 3” High Stainless 3" HIGH STAINLESS Steel Shoe STEEL SHOE

12/22/2015

12” 12" AFF AFF

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 8C - Ceiling Hung Pilaster Installation • Ceiling bolts (all thread rods) should be already installed in ceiling. • Slide the stainless steel shoe over the pilaster with the pre-drilled shoe hole position at the top and on the inside of the compartment. Move the pilaster into position on all thread rods and position the panel in the "U" brackets installed on the pilaster. • Install the final washer and nut onto all thread rod. Level and plum the pilaster using the nuts above and below the bar. DO NOT tighten at this point. • As stated in step 4, if possible, minimize the distance between the bottom attachment at the structural steel and the attachment at the suspended pilaster. As this distance increases, so does the degree of lateral movement once the installation is complete.

Thread Rod All Thread Bolt Finished FinishedCeiling Floor

Adjustable Adjustable Aluminum AluminumBar Bar Pilaster Pilaster

3” Shoe slides up

3" SHOE SLIDES UP to cover system TO COVER SYSTEM

• Set panel to the desired wall gaps, panel to pilaster gaps, and proceed to drill mounting holes in the panel using a 1/4" drill bit. • Secure and tighten panel to pilaster and panel to wall using 5/8" barrel nuts and 3/4" shoulder screw provided in screw pack HW21SL.

Threaded Rod Rod Threaded (Bolt) (Bolt)

• Make final adjustments to door openings if necessary and tighten top nuts on to adjustable bar to lock the pilaster into position.

Structural Structural Support Support

Hex HexNut Nut& & Flat Washer

Flat Washer

HexNut Nut Hex && FlatWWasher Flat asher FinishedCeiling Ceiling Finished Hex NutNut & & Hex Flat Washer Flat Washer

Adjustable Adjustable Bar Bar Hex HexNut Nut&& Flat asher FlatW Washer

3” High Stainless Steel Shoe “T” Bracket

Pilaster Pilaster

Pilaster

“F” Bracket “U” Bracket

12” AFF

12/22/2015

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 8D - Floor To Ceiling Pilaster Installation • Slide stainless steel shoes over pilaster for ceiling and floor, with predrilled shoe hole position at the bottom for ceiling and at top for floor facing the inside of the compartment. • Temporally secure stainless steel shoe in place for ceiling connection with tape or clamps.

FFIN inIis SH hC CEeil ILinINg G

5/8” Screw 5/8"Flat FlatHead Head Screw PlatetotoPilaster) Pilaster) (L (L Plate

Plastic Anchor Plastic Anchor, 2” Screwand andWasher Washer 2" Screw L-Plate L-PLATE

• Move pilaster into position on L-plate at floor and ceiling. Then position panel in “U” brackets installed on pilaster. • Adjust pilaster height using leveling bolt if necessary.

5/8” TapScrew Screw 5/8" Tap (Shoeto to Pilaster) (Shoe Pilaster)

• Level and plumb each pilaster Do Not secure shoes to pilaster at this point.

Stainless STAINLESS Steel Shoe STEEL SHOE

• Set desired panel to wall gaps and panel to pilaster gaps, and proceed to drill mounting holes through panel using a 1/4” drill bit. • Secure and tighten panel to pilaster and panel to wall using 5/8” barrel nuts and 3/4” shoulder screw provided in screw pack HW21SL. • Make final adjustments to door openings following measurements found on shop drawings.

STAINLESS Stainless STEEL SHOE Steel Shoe

• Secure L-Plates to pilaster using #10 x 5/8” flat head screws through pre-fab slots. • Secure shoes to pilaster by using a 3/16” drill bit to drill through L-plate at shoe hole location and use #14 x 5/8” tap screws to lock in place. • Depending on construction specifications or requirements, one end of floor to ceiling pilaster may have an adjustable bar connection. If this exists please refer to Step 8B or 8C of these instructions for anchoring.

FIN FISinH isFh LFOlo OoRr

FLOOR FloorTO to CEILING PILASTER Ceiling Pilaster Leveling Bolt Leveling Bolt

5/8” Tap 5/8" Screw Tap Screw (Shoe(Shoe to Pilaster) to Pilaster)

L-PLATE L-Plate 5/8" Flat Screw 5/8” FlatHead Head Screw (L Plate to Pilaster) Plastic Anchor, (L Plate to Pilaster) 2" Screw and Washer Plastic Anchor

2” Screw and Washer

3” High Stainless Steel Shoe “T” Brackets

Pilaster Panel

“F” Bracket “U” Bracket 3” High Stainless Steel Shoe

12/22/2015

12” AFF

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 9 - Door Installation (Standard Zamac Hardware) In-Swing In-SwingDoor DoorHardware Hardware

• Doors should be installed at 12" AFF to match the panels as installed.

Inswing Inswing Strike/Keeper Strike/Keeper

Inswing Inswing Coat CoatHook Hook

• Install top and bottom escutcheons on the door using #10 x 1” six lobe screws provided in the hinge kit. • Using door cut outs as a guide, position the hinge brackets on the pilaster where the center of the top hinge bracket will align with the center of the top of the door cut out. • Mark holes with the hinge bracket in place and drill through the pilaster to receive the through bolts using a 1/4" drill bit. • Secure hinge brackets to the pilaster using 1-1/16" shoulder screws and 5/8" barrel nuts. • Insert the female plastic cam at the bottom of door and hang the door on the pilaster and secure the top hinge with the hinge pin provided. • With door in the rest position, using nut at bottom of the cam on the bottom hinge, adjust the hinge cam by turning the nut and holding the pintle in place with a flat head screw driver until required door rest position is achieved. • Install the door latch at the required height using #8-32 un-slotted barrel nuts along with #8-32 x 3/4" six lobe oval head screws for in-swing applications.

Barrel Nuts & 5/8"5/8” Barrel Nuts & 1-3/16” Shoulder 1-3/16" Shoulder Screws Screws

5/8” TapScrew Screws 5/8" Tap

Outswing Outswing Strike/Keeper Strike/Keeper

Out-Swing Out-SwingDoor DoorHardware Hardware

Door DoorPull Pull

Outswing OutswingCoat Coat Hook Hook

1-3/8” 6-lobe Screws 1-3/8" Oval Oval 6-lobe Screws 5/8” 5/8"Barrel Barrel Nuts Nuts && 1-3/16” Shoulder 1-3/16" Shoulder Screws Screws

SlideLatch Latch Slide

InswingDoors: Doors: Inswing 1/2" Unslotted Nuts && 1/2” Unslotted Barrel Barrel Nuts 1-1/8” Oval6-lobe 6-lobeScrews screws 1-1/8" Oval Outswing Doors: Outswing Doors: 1-3/8” Oval 6-lobe screws 1-3/8" Oval 6-lobe screw

5/8” Screws 5/8" TapTap Screws

Outswing OutswingDoor DoorBumper Bumper 5/8” Tap Screws

5/8" Tap Screws

Hinge TopTop Hinge

BottomHinge Hinge Bottom

5/8” BarrelNuts Nuts&& 5/8" Barrel 1-3/16” ShoulderScrews Screws 1-3/16" Shoulder

• For out-swing doors, use the #8-32 x 1-5/8" six lobe oval head screws provided and install the door pull on the opposite side of the latch for back to back installation. • Set the door strike and keeper where emergency access feature is functional, test it by lifting the door to ensure it clears the keeper.

Door DOOR Pilaster

Stile

• Install the coat hook and the door stop in the desired location with 5/8” tap screw. Hinge Pin Hinge Pin Topescutcheon escutcheon Top 5/8”Barrel Barrel Nut Nut 5/8" Top Hinge Hinge Bracket Top Bracket #10x1” Flat Head Head #10x1" Flat Screw Screw Pintle Pintle

1-3/16”Shoulder ShoulderScrew Screw 1-3/16" 5/8”Barrel BarrelNut Nut 5/8"

Bottomescutcheon escutcheon Bottom Hinge HingeCam Cam

Bottom Hinge Nut Nut Bottom Hinge

12/22/2015

Bottom Hinge Bottom HingeBracket Bracket

1-3/16" 1-3/16”Shoulder Shoulder Screw Screw

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 9A - Door Installation (Continuous Hinges) • Continuous stainless steel cam hinges are designed for 20 degree or 0 degree resting position. All H/C doors, whether they are in-swing or out-swing, are require to be set to 0 degree closed position.

Pilaster 1-3/8"

• Inswing doors have hinges mounted on the inside of the stall; Outswing doors have hinges mounted on the outside of the stall.

Top of Door

1-3/4" 1/4" Offset

• Please refer to shop drawings to determine the correct swing of each door before proceeding. • Install the continuous hinges in the closed position.

0-1/4" (Gap)

13” 11"

• Once the opening has been identified, Measure 14” from finished floor and mark the pilaster. This will be the location of the bottom of the hinge.

Continuous S.S. Hinge

Door

• Using the hinge as a template, locate and mark the holes necessary to mount the hinge to the pilaster.

(Closed Position)

• Be certain that the door swing and handing is correct. • Drill 1/4” holes through marked locations and proceed to mount the hinge to pilaster using the 1-1/16” shoulder screws and 5/8” barrel nuts provided.

Pilaster

• Place 12” support on the floor to position door in desire location. This height should coincide with panel height from finished floor. • Make sure to mount the pin and barrel at least 1/8” off door edge. This will ensure a clearance of at least 1/4” on hinge and lock side of door. • Once again using the hinge as a template, mark and drill 1/4” holes into door. Mount the hinge using the 5/8” barrel nuts and 3/4” shoulder screws provided. • Install door slide latch, keeper, coat hook, door stop and door pull as instructed on page 9 of these installation instructions.

13” 11"

Door

(Closed Position)

Continuous S.S. Hinge 1/4" Offset

1-3/8"

1-3/4" 0-1/4" (Gap)

Bottom of Door

ContinuousStainless Stainless Steel Steel Hinge Continuous Hinge 0° or 20° Open. 54-1/2” Length 0L or 20L Open. 54-1/2" Length 3" 2"

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 9B - Door Installation (Chromed Brass Surface Mounted Hinges) • Surface mounted hinges are handed for left hand (LH) or right hand (RH) swing. The same hinge may be used for LH inswing or RH outswing. The opposite hinge would be used for RH inswing and LH outswing.

0-1/4" space between door and pilaster

14.75"

3.25"

4.75"

• Locate and mark the holes for hinge leafs to pilasters as per drawings.

13.25"

Top Hinge

1.094" 1.094"

• Drill pilaster for thru-bolts (barrel nut and shoulder screw) and set hinges. • Locate and mark the holes for the upper hinge leaf to door. Adjust male pintle as necessary to achieve desired closed or “rest” position. • Drill door for thru-bolts (barrel nut and shoulder screw) and set top hinge.

58"

• With door in the rest position, locate and mark the holes for bottom hinge leaf on door with 1/2” spacer in place as per drawing. This is to allow for the rise of the door when opening. Make sure bottom of door is at 12” AFF. Remove spacer before installing fasteners. • Install retaining clip into pin to prevent the pin from coming out.

Door in rest position

• Drill door for thru-bolts (barrel nut and shoulder screw) and set bottom hinge.

1.094" 1.094"

• To reverse the handedness of the hinge, remove the nylon inserts from the top hinge and insert them into the bottom hinge. Remove the plastic inserts from the bottom hinge and insert them into the top hinge. This will change the direction of the swing.

1/2" Spacer in place

4.75"

• To adjust position of the door closing, drive pintle from bottom leaf of top door-hinge and turn to desired position.

0-1/4" x 4

12"

From bottom of door to finished floor

Top or Middle Hinge

0-1/4" x 4

2.907"

1.50"

Bottom Hinge

3.25"

OHB Pilaster

Bottom Hinge

1.50"

2.907"

2.50"

2.50"

3.25"

Note: Installer must verify that the hinges provided match the dimensions on these instructions prior to installation. Installer must also take in consideration floor conditions in the field prior to drilling and installing hinges. 12/22/2015

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Step 9C - Door Installation (Continuous Aluminum Keepers) • The Continuous Aluminum Keepers are 54-1/2” long and can be installed on inswing or outswing doors. It requires ten (10) 10 x 5/8” Flat Head Screws for installation. • Please refer to shop drawings to determine the correct swing of each door before proceeding. • Inswing doors require cont. aluminum keepers to be installed on outside face of pilaster and a split keeper for emergency access feature on the inside face of pilaster. • Outswing doors require cont. aluminum keepers to be installed on outside face of doors and split strike for emergency access feature on the inside face of pilaster. • Using the continuous keeper as a template, locate and mark the holes necessary to mount the keeper to the pilaster or door. • Secure continuous aluminum keeper on door or pilaster with 10 x 5/8” flat head screws.

Inswing Split Keeper Flat (Stainless Steel or Aluminum)

Outswing door Split Strike/Bumper Flat Outswing (Stainless Steel or Aluminum)

10 x 5/8" Tap 6-Lobe screw (Qty: 2)

10 x 5/8" Tap 6-Lobe screw (Qty: 2)

Outswing Door

Slide Latch Reverse-Offset

8-32 Oval Oval 6-Lobe screw (Qty:(Qty. 2) 2) 8-32xx 1" 1-3/8” 6-Lobe screw 8-32 x 1/2" Unslotted Barrel Nut (Qty: 2)

• Install door latch for inswing doors at required height using 8-32 x 1” oval ss 6 lobe shoulder screws and 8-32 x 1/2” unslotted barrell nuts.

Pilaster

Cont. Hinge

Coat Hook

Door Pull

Reverse Offset Latch

Cont. Hinge

Coat Hook/ Door Stop

10x 5/8" Flathead 5 Each

1"

10x 5/8" Flathead 5 Each

1/2"

54-1/2" Long

Pilaster

Cont. Keeper

Latch

8-32 x 1/2” Unslotted Barrel Nut (Qty. 2)

Cont. Keeper

Flat-Backed Strike/Keeper

INSWING DOOR

Pilaster

12/22/2015

Door Stop

8-32 x 1” Oval (Qty. 2) 2) 8-32 x 1-3/8" Oval6-Lobe 6-Lobescrew screw (Qty:

3/4"

• Install door strike and keeper using 10 x 5/8” Tap 6-Lobe screws.

OUTSWING DOOR

Slide Latch Offset

54-1/2" Continuous Aluminum Keeper

• For outswing Doors, install door latch along with door pull on opposite side of door using two 8-32 x 1-3/8” shoulder screws.

• Set door strike and keeper where emergency access feature is functional, test by lifting door to ensure it clears keeper.

Inswing Door

Pilaster

Split Keeper www.ampco.com

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AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

Pilaster to Wall

Panel to Wall / Panel to Pilaster

Bracket-Pack (400-BW) Screw-Pack (433-HW11SL)

Bracket-Pack (433-P) or (433-PE) Screw-Pack (HW21SL)

#12 x 2 " Anchor Screw & Plastic Anchor

Blocking

Pilaster

#12 x 2 " Anchor Screw & Plastic Anchor

T or F Bracket Type

5/8" Barrel Nut & 1-1/16" Shoulder Screw

F Bracket Type

5/8" Barrel Nut & 3/4" Shoulder Screw

Panel

Blocking

Alcove Panel

Bracket-Pack (433-A) Screw-Pack (433-HW61SL) Blocking

U Bracket Type

#14 x 5/8" Tap Screw

F Bracket Type

#12 x 2 " Anchor Screw & Plastic Anchor

Pilaster Alcove Panel

Wall Hung Urinal Screen Bracket-Pack (433-US KIT) Screw-Pack (433-HW41SL)

Alcove Clips (2 sets /connection)

Blocking

#12 x 2 " Anchor Screw & Plastic Anchor

Pilaster

Screen

Headrail to Wall/Headrail Bracket/Screw-Pack (433-HW51SL)

Pilaster to Pilaster/Panel Bracket-Pack (400-BP) Screw-Pack (433-HW12SL)

Blocking

#12 x 2 " Anchor Screw & Plastic Anchor

#14 x 5/8" Tap Screw

Headrail

Pilaster

12/22/2015

5/8" Barrel Nut & 1-1/16" Shoulder Screw

T Bracket Type

5/8" Barrel Nut & 3/4" Shoulder Screw

5/8" Barrel Nut & 1-1/16" Shoulder Screw

5/8" Barrel Nut & 3/4" Shoulder Screw

Pilaster F Bracket

#14 x 5/8" Tap Screw

5/8" Barrel Nut & 1-1/16" Shoulder Screw

Headrail Bracket 5/8" Barrel Nut & 1-1/16" Shoulder Screw

Headrail

www.ampco.com

15

AMPCO Products, LLC High Pressure Laminate Toilet Partitions

Installation Instructions

TM

DISCLAIMER OF LIABILITY AMPCO has no control over the method of installation for the product you have purchased. AMPCO has provided written instructions for the installation of the product herein as a guide to the installation process. These instructions are not meant to be all encompassing. Material components for an installation that is not addressed in these instructions may exist. The product must be installed by an experienced, qualified and fully insured installer. AMPCO does not maintain any control or dominion over the selection of the installer used to install the product, the method of installation of this product, and does not inspect the product once it has been installed. Therefore, and in light of the foregoing, AMPCO assumes no liability and the customer assumes all liability for any damages that result from the improper installation, inappropriate selection of an installer, and/or failure to follow the installation instructions provided herein.

12/22/2015

www.ampco.com

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