240 EdwardsStreet, SE CEeveJand Tennessee37311 Te1:423-472-3333 Fax:423 478-6710

INSTALLATION INSTRUCTIONS FOR YOUR MICROWAVE OVEN

INSTALLATION INSTRUCTIONS FOR CABINET-WALL MOUNTED MICROWAVE OVEN WITH BUILT-IN VENT AND COOKTOP LIGHT SAVE THIS BOOK WITH YOUR USE AND CARE BOOK READ ALL INSTRUCTIONS THOROUGHLY BEFORE INSTALLING YOUR MICROWAVE OVEN. NOTE: IT IS RECOMMENDED THAT TWO PEOPLE INSTALL THIS PRODUCT. IMPORTANT: KEEP INSTRUCTIONS FOR LOCAL INSPECTOR'S USE.

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STEP 1 REQUIREMENTS

IMPORTANT

FOR INSTALLATION

SAFETY INSTRUCTIONS

This product requires a three-prong grounded receptacle. The installer must perform a ground continuity check on the power outlet box before beginning the installation to insure that the outlet box is properly grounded. If not properly grounded, or if the outlet box does not meet the electrical requirements note, (under ELECTRiCAL REQUIREMENTS), a qualified electrician should be employed to correct any deficiencies. CAUTION: FOR PERSONAL SAFETY, REMOVE HOUSE FUSE OR OPEN CIRCUIT BREAKER BEFORE BEGINNING INSTALLATION TO AVOID SEVERE OR FATAL SHOCK INJURY. CAUTION: FOR PERSONAL SAFETY, THE MOUNTING SURFACE MUST BE CAPABLE OF SUPPORTING THE CABINET LOAD, IN ADDITION TO THE ADDED WEIGHT OF THIS 65 POUND PRODUCT, PLUS ADDITIONAL OVEN LOADS OF UP TO 50 POUNDS OR A TOTAL WEIGHT OF 115 POUNDS. CAUTION: FOR PERSONAL SAFETY THIS PRODUCT CANNOT BE INSTALLED TO CABINET ARRANGEMENTS SUCH AS AN ISLAND OR A PENINSULA, IT MUST BE MOUNTED TO BOTH A TOP CABINET AND A WALL. ELECTRICAL REQUIREMENTS Product rating is 120 volts, AC, Hertz, 12.0 amps, and 1.35 kilowatts. This product must be connected to a supply circuit of the proper voltage and frequency. Wire size must conform to the requirements of the National Electric Code or the prevailing local code for this kilowatt rating. The power supply cord and plug should be brought to a separate 15 or 20 ampere branch circuit single grounded receptacle. The outlet box should be located near the cord entry point. The outlet box and supply circuit should be installed by a qualified electrician and conform to the National Electric Code or the prevailing local code. NOTE: FOR EASIER INSTALLATION PEOPLE INSTALL THIS PRODUCT.

AND PERSONAL SAFETY, IT IS RECOMMENDED

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MOUNTING SPACE Your Over-the-Range microwave oven requires mounting space on a wall as shown.

See Figure 1.

1. A minimum of 30" between wall hung side cabinets is required for installation. Make sure the bottom edge of the top cabinet is at least 66" from the floor and 30" from the cooking surface. 2. For easier access to the hood lamp, the bottom of the microwave oven should be at least 2" above the range backsplash. 3. If you are going to vent your microwave oven to the outside, see Step 4 for exhaust duct preparation. 4. If the space between the wall hung cabinets is greater than 30:, a Filler Panel Kit may be used to fill the gap between the Over-the-Range microwave oven and the wall hung cabinets. Your Use and Care Book contains the kit number for your model. 5. For oven installations beneath smooth, flat cabinets, exercise care and follow the instructions on the cabinet template for power cord clearance. 30" OR MORE :OOKING SURFACE

2-

66" OR MORE FROM FLOOR

STEP 2 FIG. 1

I. Prepare the unit according to this instruction. 2. Read mounting information on this instruction and prepare top cabinet and wall. 3. Prepare exhaust duct if required. 4. Mount the bracket assembly to wall. 5. Install the unit. 6. Insert three screws (4x65mm) with fiat washer through top cabinet bottom and tighten to top of the unit. 7. Secure the oven bottom to the wall with a bolt and rectangular washer (accessed through the bottom grease filter openings) of the left side.

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STEP 3 INSTALLATION

HARDWARE

You will find the installation hardware contained in a box packed with the unit. NAME I. Wood

I _ .............. P

2

4 @

5 --

QUANTITY S_rew

mm

4

2. Toggle Bolts (and spring loaded nuts) 3/16 inch

5

4. Rat Washer

3

5. Grommet 6. 28" Piece

6 '_

4x50

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2 of Foam

Tape

2

3. Screw {4 set_-3 bolts each) 7. Rectangular Washer

3 I

.

3

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STEP 4 HOOD EXHAUST DUCT

Outside ventilation requires HOOD EXHAUST DUCT.

Read the following carefully.

EXHAUST CONNECTION: The hood exhaust has been designed to mate with a standard 3 1/4" x 10" rectangular duct. If round duct is required, a rectangular-to-round transition adaptor must be used. Do not use less than 6" diameter duct. REAR EXHAUST: If rear or horizontal exhaust is to be used, care should be taken to align exhaust with space between studs, or wall should be prepared at the time it is constructed by leaving enough space between wall studs to accommodate exhaust. MAXIMUM DUCT LENGTH: For satisfactory air movement, the total duct length of 3 1/4" x 10" rectangular or 6" diameter round duct should not exceed 140 equivalent feet. ELBOWS, TRANSITIONS, WALL AND ROOF CAPS, ETC., present additional resistance to airflow and are equivalent to a section of straight duct which is longer than their actual physical size. When calculating the total duct length, add the equivalent lengths of all transitions and adaptors plus the lengths of all straight duct sections. The diagram below shows the approximate feet of equivalent length of some typical ducts. See Figure 2.

TRANSITION ADAI_f OR 5 FT

WALL CAP 40 FT

45"ELBOW 5FT

_" ELBOW 25FT

9O"ELBOW _0 FT

45"ELBOW 5FT

ROOF CAP 2_FT

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STEP 5 PREPARATION

Use a portion on its control

of the carton or some other material panel side as shown in Figure 3.

OF PRODUCT

to protect

the outer case from being damaged.

To remove rear mounting plate from your microwave oven follow these steps: A. Remove the 2 SCrews from the rear mounting plate as shown in Figure B.

Remove

bracket.

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Stand oven

REAR MOUNTING PLATE

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Your 0ver-the-Range microwave oven is designed for adaptation to the following three types of ventilation. Select the type of ventilation required for your installation and proceed to the appropriate section. A. Outside Exhaust (Vertical) B. Outside Exhaust (Horizontal) C. Recirculating (Non-Vented Ductless). Use and Care Book for kit number. NOTE: This product is shipped assembled Before power

you install this product, supply cord.

remoee

Charcoal

Filter Accessory

for top exhaust,

the adhesive

except

tapes on the exhaust

Kit is Required. for non-vented adaptor,

See your

models.

grease

filters

and

ADAPTING BLOWER FOR EXHAUST A. OUTSIDE EXHAUST (VERTICAL). In some cases adjustments may need to be made to assure proper alignment with your current exhaust duct. 1. Remove the exhaust adaptor from blower plate by removing the damper and hold both sides of exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower plate and exhaust adaptor will allow removal of the exhaust adaptor.

2 TWIST EXHAUST ADAPTOR AND REMOVE

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Save damper and exhaust adaptor for later replacement. To replace, set exhaust adaptor in place and twist again to insert flaps into retainer slits and square up the exhaust adaptor, replace the damper. The adaptor is to be connected to the wall cap of house exhaust pipe. 2. For front-to-back or side-to-side adjustment of exhaust duct, slide top portion of exhaust adaptor as needed. See Figure 5.

PROCEED

TO STEP 6.

B. OUTSIDE EXHAUST (HORIZONTAL) (EXCEPT HIGH CAPACITY EXHAUST MODELS) 1. Remove the exhaust adaptor from blower plate by removing the damper and hold both sides of exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower plate and exhaust adaptor will allow removal of the exhaust adaptor. 2. Remove and save the seven screws which hold blower plate to oven. See Figure 6.

3. Lift off blower plate.

See Figure 7. Remove two screws on rear of oven and save.

FIG. 7

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4.

Withdraw blower unit carefully and slip wires out of duct. Rotate blower unit/end over end; and rotate 90 degrees so that exhaust ports are facing rear of unit. See Figure 8. Wires should be routed in front of V/T motor frame. See Figure [ 1. CAUTION: Do not pull or stretch blower wiring.

FIG. 8 Q

5. 6.

Place blower unit back into oven. Replace the 9 screws to secure the blower Figure 9.

unit and blower

_"--_

7.

plate to the microwave

oven.

See

FIG. 9

CAUTION: Wires must be reinsertad into duet before reinstalling blower unit. Make sure wires are not pinched when blower unit is reinstalled, Insert and attach rear exhaust adaptor to the horizontal duct using 28" foam tape by placing tape on exposed fiat surface of duct adaptor. (Be sure that damper hinge is free). See Figure 10. NOTE: Ira round-to-rectangular transition adaptor is used, the perforated corners of the damper will have to be cut to fit, using the tin snips in order to allow free movement of the damper.

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8. 9.

Attach rear mounting plate to wall as in Step 6. Surround the rear mounting plate exhaust opening Figure 10.

with another

piece

of 28" foam tape.

See

IIL___Jt ot/I .oos _I 28" FOAM / TAPE

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PLATE OVEN

FIG. 10

10. Install

microwave

oven as in Step 7.

RECIRCULATING (NON-VENTED, DUCTLESS) (EXCEPT HIGH CAPACITY EXHAUST MODELS) 1. Remove the exhaust adaptor from blower plate by removing the damper and hold both sides of exhaust adaptor and twist it diagonally. See Figure 4. The gap between the blower plate and exhaust adaptor will allow removal of the exhaust adaptor. NOTE: Exhaust adaptor with damper is not needed for recirculating. (You must use the Charcoal Filter Kit. See your Use and Care Book for kit number). 2. Remove and save 7 screws. See Figure 6. 3. Lift offblower plate. Remove 2 screws from rear of oven. See Figure 7. 4. Withdraw blower unit carefully. Rotate blower unit 1/4 turn. See Figure 12. NOTE: Wires should be routed in front of V/T motor frame. See Figure 11.

CAUTION:

_WIR

Do not pull or stretch blower wirin 8.

ES

FIG. 11

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5. 6.

Place blower unit back into oven. Exhaust ports are facing oven interior. See Figure 12. Replace the 9 screws to secure the blower unit and blower plate to the microwave oven. See Figure 13.

"_

PROCEED

FIG. 1,._

TO STEP 6

NOTE: If the product is used in a non-vented ductless installation you will need to remove the two screws on front grill. (Charcoal Filter Accessory Kit is required. See your Use and Care Book for kit number). Install

charcoal

filter,

replace

grill using 2 screws

previously

removed.

See Figure

14.

CHARCOAL FILTER

FIG. 14

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STEP 6 PREPARATION

OF TOP CABINET AND WALL

Your Over-the-Range microwave oven should be mounted against and supported by a flat, vertical wall. Wall construction should be a minimum ofT' x 4" wall studding and 3/8" or more, thick drywall or plaster/lath. The oven must be attached to a minimum of one 2*"x 4" wall stud. See Figure 15. 1. To find studs, use one of the following methods: A. Stud finder - a magnetic device which locates nails. B. Use a hammer to tap lightly across the mounting surface to find a solid sound. This will indicate a stud installation. After locating the stud(s), the center can be found by: Probing the wall with a small nail to find the edges of the stud and then placing a mark halfway between the edges. The center of any adjacent studs should be 16" or 24" from this mark. 16"OR24" J 2"X 4" WOODSTUD DRYWALL OR PLASTER/LATH FIG. 15 THE UNIT MUST BE CONNECTED

TO AT LEAST ONE WALL STUD

2. Use rear mounting plate as template for rear wall. Draw a vertical line on wall at center of 30" wide space. Place the bracket assembly on the wall, fitting upper tabs to the bottom of cabinet. Align the notch and center line of the bracket assembly. See Figure 16. 3. While holding the rear mounting plate with one hand, draw circles on the wall at hole A and B, marked on the rear mounting plate. (Holes A and B are shown by the arrows stamped into the rear mounting plate and must he used for mounting). These holes are to be used for toggle bolts. Draw a third circle at hole C, marked on the rear mounting plate to align with the stud. NOTE: If stud does not align with hole C, select an alternate hole at the top rows or the bottom rows. Align with the stud. If hole A or B aligns with a stud, use a wood screw instead of toggle bolt. (For rear exhausting, draw additional small circles at four holes marked * on rear mounting plate). 4. Drill holes on circles. Diameter of holes should be 5/8" for toggle bolts on drywall only and 3/16" for wood screws on studs. 5. For rear exhaust: Draw lines to connect four small circles (drawn at * marked holes) and cut wall along the line to make rectangular opening for rear exhaust duct connection. See Figure 16.

T.ELOOR ,,I--711

- MIN.

66"

FROM

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CCENTER

RE_,RMOUNTING

PREPARATION OF TOP CABINET PLATE Tape template on bottom of top cabinet and make clearance holes according to the instructions in the template.

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STEP 7 INSTALLATION

FOR EASIER INSTALLATION INSTALL THIS PRODUCT.

AND PERSONAL SAFETY, IT IS RECOMMENDED

THAT TWO PEOPLE

1. Mount the rear mounting plate on the wall with at least one wood screws in a stud, 2 toggle bolt assemblies into drywall. (For rear exhaust square up the exhaust adaptor and reinstall damper. Connect exhaust adaptor to wall cap or to house exhaust pipe and reinstall). See Figure 10. Insert toggle bolts (Hardware Item 2) through corresponding hole sin the rear mounting plate and add toggle nut assemblies. Lift the rear mounting plate into place and insert toggle bolt assemblies through drywall holes. See Figure 17. Screw wood screws (Hardware Item 1) into studs first. Then tighten toggle bolts.

----

WALL THICKNESS

MOUNTING

PLATE.I_, \ FIG. 17

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__ SPACE MORE THAN _"" __ WALL

2. Thread power cord through the hole, or slot, at the bottom of the top cabinet. Keep cord tight throughout Step 3. 3. Remove the grease filters from the oven bottom. Install the unit by sliding over the rail of the rear mounting plate. Push the unit all the way to the wall. Be sure to keep power cord tight. See Figure 18.

4. Insert 3 selected screws with flat washer (Hardware Item 3 and 4) through top cabinet bottom holes and tighten to top of the unit. See Figure 19. (While tightening screws, lift front side of the unit and push toward wall).

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NOTE: It is important to pick the correct screw length needed for your cabinets. If the screw is too shore, it will not reach the oven. If the screw is too long, it will not permit the oven to draw up to the cabinet snugly. See Figure 20 CABINET FRONT . CABINET BO'I-I'OM SHELF _

FILLER BLOCK

"1 MICROWAVE OVEN TOP FIG, 20 5. Locate the rectangular slot on the left rear wall of the oven inside the left grease filter opening.

See Figure

FIG. 21 NOTE: For high capacity vent model, the oven bottom plate may have to be opened to access the slot. 6. Use the rectangular washer (Hardware Item 7) to mark a hole for drilling in the left side rectangular slot. Place the washer in the slot by grasping the "*ears" on the washer to center in the opening. Mark the center of the hole in the washer onto the rear wall with a pencil. Center carefully to assure a good fit. 7. Drill a small pilot hole with a 1/8" drill to determine ifa stud is behind the hole. Ifa stud is found, drill a 3/16" diameter hole for a wood screw; if no stud is found, drill a 5/8" diameter hole for a toggle bolt. 8. Ifa stud was found, use a wood screw (Hardware Item I) to be inserted through the rectangular washer (Hardware Item 7). Screw into the 3/16" diameter hole. Then twist washer 90 degrees to lock before tightening. See Figure 22. If no stud was found, use a toggle bolt (Hardware Item 2). Remove toggle and insert bolt through rectangular washer; replace toggle and screw into 5/8" diameter hole as above and tighten. See Figure 22.

FIG. 22

9. Replace grease filters. 10. For top exhaust, replace the exhaust adaptor by twisting into slits of the blower plate and squaring adaptor. Reinstall damper and connect house duct pipe to exhaust adaptor. (Before connecting house duct pipe, make sure that the damper blade is movable by exhaust air).

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STEP 8 INSTALLATION

CHECKLIST

1. Make sure unit has been installed according to instructions. 2. Remove all packing material from the oven. 3. Replace house fuse or turn breaker back on. 4. Plug power cord into receptacle. 5. Read operating instructions. 6. KEEP INSTALLATION

INSTRUCTIONS

FOR THE LOCAL

INSPECTOR'S

USE.

TEMPLATE NOTE: IT IS VERY IMPORTANT TO READ AND FOLLOW THE INSTRUCTIONS IN THE INSTALLATION INSTRUCTIONS BEFORE PROCEEDING WITH THE TEMPLATE. THE TEMPLATE IS USED TO LOCATE THE POWER CORD CLEARANCE HOLE, CABINET MOUNTING HOLES AND THE VERTICAL EXHAUST CUTOUT. 1. Determine if your cabinet has a recessed area or has a smooth, flat bottom. See Figure 3. If smooth, tape template onto the bottom surface (Figure 1). If it is recessed, cut the edges of the template to fit in the recessed bottom of wall cabinet. Follow directions below for cutting. RECOMMENDED CUTTING PROCEDURE: Measure thickness of A, B, and C, cut the edge of the template to allow for thickness, guideline is marked in 1/4" increments for your convenience. NOTE: On some cabinets a small bracket or glue block is used between the overhang and the underside of the cabinet bottom. Cut the template to fit around the bracket or glue block so that template will lie flat against the cabinet. Tape the Top Cabinet Template to the underside of the top cabinet. See Figure 1. 2. Drill 1/2" diameter holes at D, E and F. 3. If your cabinet has a smooth, flat bottom, cut out the 1 3/4" diameter hole and the 4" x 3/4" slot at G so that the power cord will not bind when sliding the oven onto the mounting plate. If your cabinet has a recessed bottom, cut out only the ! 3/4" diameter hole at G for power cord. If cabinets are metal, use the grommet 5. (See installation hardware in the Installation Instruction Sheet), to surround opening. 4. (SKIP FOR HORIZONTAL EXHAUST OR RECIRCULATING EXHAUST). Cut out shaded area K through cabinet for Vertical Exhaust location. Exhaust location can be adjusted for a non-recessed cabinet. 5. Remove the top cabinet template. 6. For recessed cabinets, make 3 filler blocks the size of the shaded areas H, I and J, and drill 5/8" diameter holes through D, E, and F. Place the blocks so that the holes in each block line up with the corresponding holes in the cabinet. The filler hiocks should be at the same level as the bottom edge of the wall cabinet. Figure 2. PROCEED TO INSTALLATION

INSTRUCTION

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