ACO H a u s t e c h n i k Installation and operating instructions
0150.16.70
Wastewater lifting plants according to DIN EN 12050-1 for the collection and automatic lifting of wastewater without faecal matter, and with faecal and fatty matter, to above the backflow level, for free-standing / above-floor installation in the building.
Muli-Pro -PE type K .. mono / duo / parallel (material: PE-HD, pump design: ducted wheel) Type
K - 15 K - 22 K - 30 K - 55 K - 75
Muli-Pro -PE type V .. mono / duo / parallel (material: PE-HD, pump design: free-flow impeller) Type
V - 15 V - 22 V - 30 V - 40
Muli-Pro -VA type .. duo (material: 1.4571, pump design: free-flow impeller) Type
1.1 / 270 l 1.2 / 270 l 1.3 / 270 l 1.4 / 270 l 2.1 / 365 l 2.2 / 365 l 2.3 / 365 l 2.4 / 365 l
Service line
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1
0150.16.70
Data on the type plate | ACO Passavant GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld, Germany Telephone 49-(0) 36965 819 - 0 Fax 49-(0) 36965 819 - 361
Muli-Pro-...
Data
Wastewater lifting plant
DIN EN 12050 - 1
External monitoring certification
LGA - Würzburg No. 0120022
Year of manufacture Article number Serial number
Note | These operating instructions contain basic instructions which have to be observed during installation, operation and maintenance. It is therefore essential that the mechanic and responsible qualified staff/ operator read these instructions prior to installation and operation, and that they are always available where the machine is installed.
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Please copy and enter the data from the original type plate on the system.
ACO H a u s t e c h n i k 0150.16.70 Content Chapter
Page
1. Product identification 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12 1.13
Manufacturer............................................................................................................................ 5 Supplier................................................................................................................................... 5 Electrician................................................................................................................................ 5 Address .................................................................................................................................. 5 Fitter....................................................................................................................................... 5 Plant fitter................................................................................................................................ 5 Address .................................................................................................................................. 5 EU conformity declaration......................................................................................................... 6 Installation of wastewater lifting plants, where and why ............................................................... 7 Description: design / type......................................................................................................... 9 Description: mono / duo / parallel designs............................................................................... 10 Areas of application................................................................................................................ 10 Technical data, dimensions, performance diagrams, characteristic data..................................... 11
2. Scope 2.1 2.2
Applicability of the installation and operating instructions........................................................... 18 General information................................................................................................................ 18
3. Notes 3.1 3.2 3.3
Explanation of symbols and notes............................................................................................ 19 Safety notices........................................................................................................................ 20 Directives and standards......................................................................................................... 22
4. Product description 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 4.10
Components of Muli-Pro-PE design........................................................................................... 27 Components of Muli-Pro-VA design........................................................................................... 28 Switch box design types......................................................................................................... 29 Function (except for type K-55 and K-75).................................................................................. 32 Function Type K-55 and K-75................................................................................................... 33 Installation recommendations.................................................................................................. 34 Information on energy supply................................................................................................... 35 Information on potential-free contact – collective fault signal / operating signal........................... 35 Environmental conditions......................................................................................................... 35 Accessories........................................................................................................................... 36
5. Preparation of the product for use 5.1 5.2 5.3 5.4
Transport, delivery and storage............................................................................................... 38 Fitter work for the mono and duo designs................................................................................ 39 Fitter work for the parallel design............................................................................................. 44 Electrical work....................................................................................................................... 46
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0150.16.70 6. Operating instructions 6.1 6.2 6.3 6.4 6.5 6.6 6.7
Commissioning....................................................................................................................... 49 Explanation of the operating and indicating elements of the plug-ready switch boxes................... 50 Explanation of the operating and indicating elements of the connection-ready switch boxes.......... 52 Schematic representation of the pneumatic level switching (with air bubbling).............................. 54 Test run process description (in this example: duo design with inlet from above).......................... 56 Operation............................................................................................................................... 60 Faults and their remedies........................................................................................................ 61
7. Servicing 7.1 7.2 7.3
Instructions for maintenance and repair work............................................................................ 62 Regular inspections................................................................................................................ 62 Regular maintenance and repair work....................................................................................... 63
8. Repair 9. Decommissioning 9.1 9.2 9.3
Disassembly.......................................................................................................................... 64 Disposal................................................................................................................................ 64 Decommissioning for a limited period of time........................................................................... 64
10. Stocking of spare parts and after-sales services 10.1 Maintenance and wearing parts............................................................................................... 65 10.2 Order data............................................................................................................................. 65
11. Appendix 11.1 11.2 11.3 11.4
Connection diagram for plug-ready switch box design -monoConnection diagram for plug-ready switch box design -duoConnection diagram for connection-ready switch box design -monoConnection diagram for connection-ready switch box design -duo-
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up to 5 kW..................... 66 up to 5 kW..................... 66 5.5 kW and higher........... 67 5.5 kW and higher.......... 67
ACO H a u s t e c h n i k 0150.16.70 1. Product identification 1.1 Manufacturer After-Sales Service Department
ACO Passavant GmbH Im Gewerbepark 11c
ACO Haustechnik GmbH Im Gewerbepark 11c
36457 Stadtlengsfeld, Germany
36457 Stadtlengsfeld, Germany
Telephone 49-(0) 36965 819 - 0 Fax 49-(0) 36965 819 - 36
Service - Telephone 49-(0) 36965 819 - 444 49-(0) 36965 819 - 367 Service - Fax E-mail
[email protected]
1.2 Supplier
1.3 Fitter
Telephone
Telephone
Fax
Fax
1.4 Electrician
1.5 Plant fitter
Telephone
Telephone
Fax
Fax
1.6 Address ...
1.7 Address ...
Telephone
Telephone
Fax
Fax
Service line
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0150.16.70 1.8 EU conformity declaration
EG - Konformitätserklärung Hiermit erklärt der Hersteller ACO Passavant GmbH Ulsterstraße 3 36269 Philippsthal dass die Maschinenanlagen Muli Pro - PE / VA mono, duo und parallel konform sind mit der Bestimmung der EG-RL 2006/42/EG (Maschinenrichtlinie).
Maschinen der Anlage sind konform mit weiteren Richtlinien: EG-RL 2006/95/EG (Niederspannungsrichtlinie).
Folgende harmonisierte Normen wurden angewandt: DIN EN 12050-1 (Ausgabe 2001-05)
Folgende gemeldete Stelle wurde eingeschaltet: LGA-Würzburg, Kenn-Nr. 0120022 für: Fremdüberwachung
Zuständiger Dokumentenbeauftragter: Herr Marco Eulenstein ACO Haustechnik GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld
Philippstahl, 01.11.2009 Ralf Sand Unterschrift
(Geschäftsführung, ACO Passavant GmbH)
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ACO H a u s t e c h n i k 0150.16.70 1.9 Installation of wastewater lifting plants, where and why General aspects Building regulations | According to state building regulations, buildings and other structures may only be erected if the elimination of wastewater is properly and permanently ensured. Property grounds on which wastewater arises must be connected to the public sewer system, if they are ready for operation. It is this requirement, i.e., the direct connection of a property's drainage system to the public sewer system, that gives rise to the problem of backflow in this area. The frequency of such backflows depends on the type of sewer system used, i.e. whether it is a separate or combined system. In separate sewer systems, dirty water and rainwater are transported in separate pipe systems. This makes it less common for backflows to occur in dirty water sewers due to factors such as illegal introduction of waste, pipeline blockages and operationally necessary sewer measures; however, such backflows can never be entirely prevented. For economic reasons and to ensure the self-cleaning capability of the system, the current practice is to dimension drainage systems for a moderate level of rainfall. However, it must be expected that heavy rainfalls exceeding the amount used as the basis for calculation will occur. This means that a drainage system overload could occur at any time. Sewer backup | The physical effects of a sewer backup are based on the law of communicating tubes. If a backup occurs, the wastewater finds its way through these pipes into the property drainage system because the pipe systems of the property drainage system are directly connected to the public sewer system. The water rises to the same level as the water in the public sewer. This means that wastewater will continue to escape from all unprotected openings, such as floor drains, toilets, etc., until the water levels have reached equilibrium (Fig. 1-1). Backflow level | This results in a specific elevation or level below which special measures must be implemented as part of the property drainage system to protect against the risk of backflows on the property. This level is referred to as the backflow level. The pertinent backflow level is defined by the local authorities in the town by-laws. If no such definition exists, DIN EN 12056-4 and DIN 1986-100 defines the backflow level as the level of the top edge of the street above the location where the property drainage line connects to the public sewer system. Nevertheless, the backing up of water even above this level cannot be completely ruled out, for instance due to pipe blockages. If backed-up water penetrates within buildings into unprotected rooms, masonry walls and foundations can become saturated. This backed-up water can also cause water damage to furnishings. There may also be health risks due to infections. For these reasons, the risk and potential damage of backflowing wastewater must be kept as low as possible using preventive measures. According to town wastewater by-laws, the responsibility for these measures generally lies with the property owner. Property owners can hire suitable experts, such as qualified planners and fitters, to properly plan and execute such measures.
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Figure 1-1: Sewer backflow
0150.16.70 General aspects
Backflow level
Backflow level
Protection against backflow | The greatest possible protection against backflow can be achieved with a wastewater lifting plant with a pressurised line that runs to above the backflow level (Fig. 1-2, 1-3).
Figure 1-2:
Figure 1-3:
Protection against backflow with an incline to the sewer using a wastewater lifting plant
Protection against backflow when the sewer is situated at a higher level than the drainage features
Regulations | DIN1986-100, “Drainage systems on private ground” and EN 12056 “Gravity drainage systems inside buildings” require that dirty water arising below the backflow level and precipitation water from surfaces below the backflow level be brought into the public sewer system in a manner than protects against backflows through the use of an automatic lifting plant. Drainage systems are planned according to the principle that “arising surface water must be diverted away from the building and not brought into the building.” Accordingly, surfaces exposed to rain must be drained by separate pump stations outside of the building. All drainage features situated above the backflow area must be drained with natural inclines (gravity principle); the wastewater from these drainage features may not be diverted through anti-flooding valves and may only be diverted through wastewater lifting plants in exceptional cases in which this is absolutely necessary (e.g. old building renovation).
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ACO H a u s t e c h n i k 0150.16.70 1.10 Description: design / type Design ... -PE | Polyethylene (PE-HD), rotated, collecting container. -VA | Stainless steel (1.4571), welded, collecting container. Type ... -K | Pump design, hydraulic component with ducted wheel (particle size 70 mm or 100 mm with type K-75). The ducted wheel is suitable for pumping dirty water containing faecal matter as well as for pumping wastewater with firm, short, fibrous solids and thick matter, sludge and organic materials.
Figure 1-4:
Figure 1-5:
3D ducted wheel
Ducted wheel cross-section
-V | Pump design, hydraulic component with free-flow impeller (particle size 80 mm). A large open space in the pump housing (a sphere passage) allows the liquid to easily flow through the suction opening into the pump chamber and allows solid and long-fibred thick matter, such as long sanitary towels, textiles, etc. to pass through the pump housing without difficulty. Another advantage: Since free-flow pumps do not have a choke gap between the impeller and the pump housing, this design offers great operational reliability for applications with very long periods of inactivity. This prevents the impeller from rusting into place, which would result in blocking of the pump.
Figure 1-6:
Figure 1-7:
3D free-flow wheel
3D pump cross section
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0150.16.70 1.11 Description: mono / duo / parallel designs mono design Wastewater lifting plants with one pump = -mono- design. Used in places where the wastewater flow may be interrupted or in rooms subject to less frequent use. Figure 1-8: -mono- wastewater lifting plant
duo design Wastewater lifting plants with two pumps = -duo- design. Used in places where the wastewater flow may not be interrupted. The two pumps operate in alternation or together in event of a heavy load. Figure 1-9: -duo- wastewater lifting plant
parallel design Wastewater lifting plants with two collecting containers and 2 pumps = -parallel- design. Used in places where the wastewater flow may not be interrupted and in buildings with large volumes of wastewater, typically for commercial and industrial applications. The two pumps operate in alternation or Figure 1-10: together in event of a heavy load. -parallel- wastewater lifting plant
1.12 Areas of application
Wastewater containing grease
For large volumes of wastewater
-
Type K
duo
-
Type V
mono
Type V
duo
Type 1.1- 2.4
duo
Type K
parallel
-
Type V
parallel
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Wastewater flow may not be interrupted
Wastewater with firm and long, fibrous thick matter
mono
= not suitable
Wastewater flow may be interrupted
Wastewater with firm and short, fibrous solids and thick matter, sludge and organic materials
Type K
= suitable -
For long pressure lines and greater height differences
Dirty water with faecal matter
Pumping medium
-
-
ACO H a u s t e c h n i k 0150.16.70 1.13 Technical data, dimensions, performance diagrams, characteristic data Muli-Pro-PE K- (15, 22, 30, 55, 75) mono -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings Polyethylene collecting container Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 515 litres, Useful container volume depending on inlet height 1x inlet DN 150 inlet height 600 mm = 180 l 2x inlet DN 150 inlet height 750 mm = 250 l 1x inlet DN 150 inlet height 800 mm = 275 l
1x inlet DN 150 from above 1015 mm = 275 l 1x inspection opening, width 320 mm Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm Special check valve DN 80 (on K-75 DN 100) with air intake mechanism Shut-off valve DN 80 (on K-75 DN 100) Special fastener for connection to the pressure line Pump unit Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal
Ducted wheel with 70 mm particle size
(on K-75 100 mm) Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug (on K-15 up to 30), dimensions 250 x 200 x 100 mm / WxHxD Connection-ready, cable provided by customer (on K-55 and 75), dimensions 380 x 600 x 210 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 K - 15
2.01
K - 22
P2
A at 400 V
approx. / in kg
1.5
3.6
225
0175.13.00
2.94
2.2
5.2
250
0175.13.01
K - 30
3.87
3.0
6.6
315
0175.13.02
K - 55
6.71
5.5
11.6
335
0175.13.03
K - 75
8.97
7.5
15.5
335
0175.13.04
Service line
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Article number
0150.16.70 Muli-Pro-PE K- (15, 22, 30, 55, 75) duo -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings Polyethylene collecting container Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 515 litres, Useful container volume depending on inlet height 1x inlet DN 150 inlet height 600 mm = 160 l 2x inlet DN 150 inlet height 750 mm = 230 l 1x inlet DN 150 inlet height 800 mm = 250 l
1x inlet DN 150 from above 1015 mm = 250 l
Shaft seal and floating ring seal
1x inspection opening, width 320 mm
Ducted wheel with 70 mm particle size (on K-75
Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm 2x special check valve DN 80 (on K-75 DN 100) with air intake mechanism 2x shutoff valve DN 80 (on K-75 DN 100) Y-pipe Special fastener for connection to the pressure line 2 pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68
100 mm) Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug (on K-15 up to 30), dimensions 250 x 200 x 100 mm / WxHxD Connection-ready, cable provided by customer (on K-55 and 75), dimensions 380 x 600 x 210 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 K - 15
2.01
K - 22
P2
A at 400 V
approx. / in kg
1.5
3.6
315
0175.13.17
2.94
2.2
5.2
325
0175.13.18
K - 30
3.87
3.0
6.6
420
0175.13.19
K - 55
6.71
5.5
11.6
465
0175.13.20
K - 75
8.97
7.5
15.5
510
0175.13.21
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Article number
ACO H a u s t e c h n i k 0150.16.70 Muli-Pro-PE V- (15, 22, 30, 40) mono -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings Polyethylene collecting container Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 515 litres, useful container volume depends on inlet height 1x inlet DN 150 inlet height 600 mm = 180 l 2x inlet DN 150 inlet height 750 mm = 250 l 1x inlet DN 150 inlet height 800 mm = 275 l 1x inlet DN 150 from above 1015 mm = 275 l
1x inspection opening, width 320 mm Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm Special check valve DN 80 with air intake mechanism Shut-off valve DN 80 Special fastener for connection to the pressure line Pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal Non-blocking free-flow impeller with 80 mm particle size
Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug, dimensions 250 x 200 x 100 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 V - 15
2.01
V - 22
P2
A at 400 V
approx. / in kg
1.5
4.1
180
0175.12.81
2.94
2.2
5.2
185
0175.12.82
V - 30
3.87
3.0
6.6
195
0175.12.83
V - 40
5.1
4.0
10.3
200
0175.12.84
Service line
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Article number
0150.16.70 Muli-Pro-PE V- (15, 22, 30, 40) duo -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings Polyethylene collecting container Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 515 litres, Useful container volume depending on inlet height 1x inlet DN 150 inlet height 600 mm = 160 l 2x inlet DN 150 inlet height 750 mm = 230 l 1x inlet DN 150 inlet height 800 mm = 250 l
1x inlet DN 150 from above 1015 mm = 250 l 1x inspection opening, width 320 mm Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm 2x special check valve DN 80 with air intake mechanism 2x shutoff valve DN 80 Y-pipe Special fastener for connection to the pressure line 2 pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal
Non-blocking free-flow impeller with 80 mm
particle size Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug, dimensions 250 x 200 x 100 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 V - 15
2.01
V - 22
P2
A at 400 V
approx. / in kg
1.5
4.1
210
0175.12.89
2.94
2.2
5.2
215
0175.12.90
V - 30
3.87
3.0
6.6
225
0175.12.91
V - 40
5.1
4.0
10.3
230
0175.12.92
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Article number
ACO H a u s t e c h n i k 0150.16.70 Muli-Pro-VA ... (1.1, 1.2, 1.3, 1.4, 2.1, 2.2, 2.3, 2.4) duo -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings Stainless steel collecting container 1.4571 Length 1000 x 750 x 688 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 270 or 355 litres, container useful volume: 98 or 185 litres Either 2x inspection opening width 285 mm or 2x inlet DN 100/150 side inlet height Connection for ventilation line DN 100
Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm 2x special check valve DN 80 with air intake mechanism 2x shutoff valve DN 80 Y-pipe Special fastener for connection to the pressure line 2 pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal Non-blocking free-flow impeller with 80 mm particle size
Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug, dimensions 250 x 200 x 100 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 VA - 1.1
2.01
VA - 1.2
P2
A at 400 V
approx. / in kg
1.5
4.1
210
0175.06.69
2.94
2.2
5.2
215
0175.06.70
VA - 1.3
3.87
3.0
6.6
225
0175.06.71
VA - 1.4
5.1
4.0
10.3
230
0175.06.72
VA - 2.1
2.01
1.5
4.1
290
0175.06.74
VA - 2.2
2.94
2.2
5.2
295
0175.06.75
VA - 2.3
3.87
3.0
6.6
305
0175.06.76
VA - 2.4
5.1
4.0
10.3
310
0175.06.77
Service line
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Article No.
0150.16.70 Muli-Pro-PE K- (15, 22, 30, 55, 75) parallel -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings 2x Polyethylene collecting containers Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 1030 litres, useful container volume depends on inlet height 1x inlet DN 150 inlet height 600 mm = 320 l 2x inlet DN 150 inlet height 750 mm = 460 l 1x inlet DN 150 inlet height 800 mm = 500 l 1x inlet DN 150 from above 1015 mm = 500 l
2x inspection opening, width 320 mm Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm 2x special check valve DN 80 (on K-75 DN 100) with air intake mechanism 2x shutoff valve DN 80 (on K-75 DN 100) Y-pipe Special fastener for connection to the pressure line 2 pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal
Ducted wheel with 70 mm particle size
(on K-75 100 mm) Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug (on K-15 up to 30), dimensions 250 x 200 x 100 mm / WxHxD Connection-ready, cable provided by customer (on K-55 and 75), dimensions 380 x 600 x 210 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 K - 15
2.01
K - 22
P2
A at 400 V
approx. / in kg
1.5
3.6
450
0175.13.23
2.94
2.2
5.2
500
0175.13.24
K - 30
3.87
3.0
6.6
530
0175.13.25
K - 55
6.71
5.5
11.6
670
0175.13.26
K - 75
8.97
7.5
15.5
670
0175.13.27
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Article No.
ACO H a u s t e c h n i k 0150.16.70 Muli-Pro-PE V- (15, 22, 30, 40) parallel -Product information | Wastewater lifting plants acc. to DIN EN 12050-1 For collection and automatic lifting of greasy wastewater with or without faecal matter to above the backflow level For free-standing / above-floor installation in buildings 2x Polyethylene collecting containers Length 1500 x 780 x 1035 mm / LxWxH Drain screw and connection for hand diaphragm pump R 1 1/2 Fastening set for anchoring against lifting forces Total container volume: 1030 litres, Useful container volume depending on inlet height 1x inlet DN 150 inlet height 600 mm = 320 l 2x inlet DN 150 inlet height 750 mm = 460 l 1x inlet DN 150 inlet height 800 mm = 500 l
1x inlet DN 150 from above 1015 mm = 500 l 2x inspection opening, width 320 mm Connection for ventilation line DN 100 Pipe connections suitable for plastic pipes or
coated, grey cast iron plain end pipes Pressure line with connection for pipe outer Ø 108 - 114 mm 2x special check valve DN 80 with air intake mechanism 2x shutoff valve DN 80 Y-pipe Special fastener for connection to the pressure line 2 pump units Motor 400 V / 50 Hz, Connection cable 7 m long Protection type IP 68 Shaft seal and floating ring seal
Non-blocking free-flow impeller with 80 mm
particle size Pneumatic level switch with pitot tube and pneumatic control line (7 m long) Compact compressor for bubbling air Switching and warning device Protection type IP 54 Plug-ready, with 1.5 m cable and CEE plug, dimensions 250 x 200 x 100 mm / WxHxD With potential-free collective fault and operating signal
-Dimensions |
-Performance diagram |
-Characteristic data | Type
Motor power in kW
Rated current
Weight
P1 V - 15
2.01
V - 22
P2
A at 400 V
approx. / in kg
1.5
4.1
180
0175.12.81
2.94
2.2
5.2
185
0175.12.82
V - 30
3.87
3.0
6.6
195
0175.12.83
V - 40
5.1
4.0
10.3
200
0175.12.84
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Article No.
0150.16.70 2. Scope 2.1 Applicability of the installation and operating instructions These instructions are applicable for ACO Passavant wastewater lifting plants
• Muli -Pro-PE Type K mono / duo / parallel • Muli -Pro-PE Type V mono / duo / parallel • Muli -Pro-VA duo.
CAUTION
The operator must keep the instructions in a safe place.
If additional instructions for individual parts of the entire plant have been enclosed, these must be observed as well!
These instructions are used for installing, commissioning, operating, maintaining, repairing and decommissioning. Data on any standards, certification marks, quality marks and trademarks correspond to those valid at the time of going to print. Illustrations, as well as size and weight measurements, may vary. We reserve the right to make changes and improvements without notification in the interest of technical progress.
2.2 General information Safekeeping of the instructions | The installation and operating instructions have to be available permanently at the location of use of the wastewater lifting plant.
Supplements | The operator of the system has to supplement the installation and operating instructions with the instructions prescribed by the existing national regulations on accident prevention and environmental protection. Apart from the installation and operating instructions as well as the binding regulations on accident prevention applicable in the country of use and at the location of use, the recognised technical rules for safe and expert work also have to be observed.
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CAUTION
ACO Passavant GmbH owns the copyright in these instructions.
These instructions are intended for the installation, operating, maintenance and supervising staff. They contain instructions and technical drawings which may not be duplicated in whole or in part, may not be distributed or used by unauthorised persons for competitive purposes and may not be disclosed to other parties.
ACO H a u s t e c h n i k 0150.16.70 3. Notes General aspects | These operating instructions contain basic instructions which have to be observed during installation, operation and maintenance. It is therefore essential that the mechanic and responsible qualified staff/operator read these instructions prior to installation and operation, and that they are always available where the machine is installed. In addition to the general safety notices listed in this section, the special safety notices in other sections must also be observed, e.g., those for private use. The special operating instructions of the equipment supplied by other manufacturers and installed in the lifting plant are also important and have to be observed (see appendix and/or complete documents on delivery)!
3.1 Explanation of symbols and notes This symbol is shown next to all of the work safety instructions in these operating instructions concerning work that potentially poses a threat to life and limb. These instructions must be observed and such cases in particular require that personnel exercise caution. All work safety instructions have to be communicated to other plant operators. Apart from the instructions in these installation and operating instructions, general safety and accident prevention regulations also have to be taken into consideration.
This symbol is shown next to all installation and operating instructions that have to be observed especially for compliance with the relevant directives, standards, regulations and notes, and in order to ensure that the correct work sequences are observed to ensure that the plant, its parts and their surroundings are not damaged, and so as to ensure perfect function.
CAUTION
This symbol indicates environmental protection measures.
This symbol indicates listings.
Instructions attached directly to the plant have to be observed as well.
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0150.16.70 3.2 Safety notices Dangers of failure to comply with safety notices Failure to observe the safety notices can put people at risk as well as cause damage to the environment and the machine. Failure to observe individual safety notices could result in the following hazards, for example: • Failure of important machine functions • Failure of prescribed maintenance and servicing methods • Risk to people from detrimental electrical, mechanical and chemical effects • Risk to the environment from leakage of hazardous substances
Safety-conscious operation Observe the safety notices listed in these instructions and current national accident-prevention regulations as well as any internal work, operation and safety regulations of the operator. Safety notices for maintenance, inspection and installation Staff | Operating, maintenance, inspection and installation staff have to be appropriately qualified to carry out this work. The operator has to exactly specify the accountability, responsibility and supervision of staff. If staff do not have the necessary knowledge, they have to be trained and instructed accordingly. The operator also has to ensure that the staff have fully understood the contents of these operating instructions. The operator has to ensure that corresponding measures are taken to protect the staff.
Safety instructions for maintenance, inspection and mounting work | The operator has to ensure that all maintenance, inspection and installation work be carried out by authorised and qualified professionals who have sufficiently informed themselves by thoroughly studying the operating instructions. The plant and its components must generally be shut down when performing work on it. The procedure for shutting down the plant described in the instructions has to be observed. Pumps and pumping sets carrying hazardous material must be decontaminated. Legal regulations have to be observed. When the work has been completed, all safety and protection devices have to be immediately reattached and put into operation. Before the machine is put into operation again, the points listed in the section on first commissioning have to be observed.
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CAUTION
If hot or cold machine parts are hazardous, the customer has to protect these parts from being touched.
Protection devices of moving parts (e.g. impeller) may not be removed from the plant while operating.
Leaks (e.g. at the shaft seal) of hazardous pumping material (e.g. explosive, toxic, hot) must be discharged in such a way that it represents no risk to people or the environment.; legal regulations have to be observed.
Dangers posed by electrical energy have to be eliminated (for more detailed information, refer to the National Electric Code and local energy supply company regulations for example).
ACO H a u s t e c h n i k 0150.16.70 Designated use This type of wastewater lifting plant is designed for the pumping of wastewater with or without faecal matter or grease. Any other uses shall not be considered designated. The manufacturer shall not be held liable for any resulting damage; the risk shall be borne by the operator alone. The following must not be introduced: See page 60, section 6.6.
CAUTION Designated use includes also:
Observation of all national laws and regulations.
Observation of the inspection and maintenance instructions.
Observation of the installation, commissioning, operating and maintenance instructions prescribed by the manufacturer.
Unauthorised alteration and spare-parts manufacture Alterations or changes to the machine are only permitted following consultation with the manufacturer.
CAUTION
Original spare parts and accessories authorised by the manufacturer should be used for safety purposes. The manufacturer may refuse liability for resulting damages if other parts are used.
The use of ACO Passavant's original parts ensures a safe and reliable operation of the separator.
Delay of installation If it is known or if it must be expected at the time of installation that a longer period of time will pass until the plant will be commissioned for the first time, the following measures have to be taken to protect the plant: • Protect the plant (and parts) against moisture and soiling (applicable for electric parts in particular).
NOTE
In case of a period of more than one year passes before the initial operation, an inspection has to be carried out by ACO Haustechnik - Services Department (against invoice).
• Occasionally move functional parts in order to prevent seizure. • If the pump cables are not connected, protect the cable ends from moisture.
Shutdown and restart As a matter of principle, work on the plant may be carried out only when the moving parts are at a standstill. The procedure for shutting down the parts of the machine described in the instructions has to be observed. When the work has been completed, all safety and protection devices have to be immediately reattached and put into operation.
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NOTE
Before the plant is put into operation again, the points listed in the section on first commissioning have to be observed.
0150.16.70 Electrical safety The electrical installation of a plant component has to be in conformity with the stipulations of European standards EN 1012, Part 1 and EN 60 204, Part 1; if and when necessary, the local regulations of the power supply companies have to be taken into consideration. The local potential adaptations have to be included. Work on the electric equipment of the wastewater lifting plant may only be carried out by an electrician or by trained persons under the management or supervision of a qualified electrician in keeping with the rules governing the use of electricity.
Environmental protection The waste disposal regulations have to be observed when disposing of matter that was removed from the plant.
Safety and health protection measures With respect to the fundamental safety and health protection measures to be observed, reference is made to the pertinent regulations of the professional associations and the German Federal Work Group of Accident Insurance Companies, such as the BGR (rules), BGV (regulations) and BGI (information).
3.3 Directives and standards (Note: the summaries provided below do not claim to be complete)
Legal regulations The requirements on operation of property drainage systems are defined by the construction, water and waste management laws of Germany and the German states as well as local by-laws. The ordinances and laws may differ between German states. All legal regulations have in common that they refer to the generally accepted rules and conditions of engineering with regard to specific requirements.
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CAUTION Prior to any work on electrical systems, the following measures have to be carried out in the order listed here:
Disconnect all power connections (switch off main switch or pull power plug).
Protect against switching on and check for absence of voltage.
ACO H a u s t e c h n i k 0150.16.70 Overview of key standards and directives Standard / directive Version
Title
05-2001
Wastewater lifting plants for buildings and properties Principles of construction and testing Part 1: Lifting plants for wastewater containing faecal matter / Part 2: Lifting plants for faecal-free wastewater
DIN EN 12056-1
01-2001
Gravity drainage systems inside of buildings Part 1: General and performance requirements
DIN EN 12056-4
01-2001
Gravity drainage systems inside of buildings Part 4: Wastewater lifting plants - layout and calculation
DIN 1986-100
01-2001
Drainage systems for buildings and properties Part 100: Additional specifications regarding DIN EN 752 and DIN EN 12056
DWA-M 167-4
12-2007
Backflow prevention with wastewater lifting plants or anti-flooding valves
DIN EN 12050-1/2 (product standard)
Planning standards and directives Key word
Symbol
Title
Standard / directive; -section- (excerpt)
Drainage system
-
Plants consisting of drainage fixtures, pipes and other components that collect wastewater and drain it via gravity. A wastewater lifting plant can be part of a gravity drainage system.
DIN EN 12056-1; -3.1.3-
Natural incline
-
All drainage objects above the backflow level are to be drained by means of natural incline and may therefore not be connected to the wastewater lifting plant.
DIN EN 12056-1; -4.1-
Backflow protection
-
Drainage points beneath the backflow level must be secured against backflow. The protection against backflow is provided by wastewater lifting plants with backflow loop. Only designs with a backflow loop offer a high level of protection against backflow.
DIN EN 12056-4; -4-
Backflow level
-
If the backflow level has not been determined by the responsible authority, the height of the road at the point of connection shall apply.
DIN EN 12056-4; -4-
Selection
-
The planning and selection of wastewater lifting plants must take place according to DIN EN 12056-4 and DIN 1986-100.
DWA-M 167; -3.1-
Planning documents
-
Before installation of the lifting plant or anti-flood valve, it is necessary to evaluate whether the plant being installed conforms to the approved planning documents and applicable standards.
DWA-M 167; -3.1-
Accessibility
-
Accessibility to installation, maintenance, inspection and disposal must be ensured including during operation.
DWA-M 167; -3.1-
Installation site
-
The installation site must have sufficient load-bearing capacity and satisfy the regulations for noise prevention in structures.
DWA-M 167; -3.1-
Connection heights
-
The existing drainage pipes have to be checked for suitable connection height.
DWA-M 167; -3.1-
Surface water
-
Surface water arising outside of the building and below the backflow level must be transported separately from the building wastewater and outside of the building via a wastewater lifting plant.
DIN EN 12056-4; -5.1-
Useful volume
-
The useful volume of the lifting plant must be greater than the pressure line volume extending through the check valve up to the backflow loop, but no less than 20 l. This ensures that the volume in the pressure line will be exchanged during pump operation.
DIN EN 12056-4; -6.3-
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0150.16.70 Standards and directives regarding installation Key word
Symbol
Title
Standard / directive; -section- (excerpt)
Collecting container
Collecting container for wastewater containing faecal matter may not be structurally connected to the building.
DIN EN 12056-4; -5.1-
Pump sump
A pump sump must be installed to lift plants for draining rooms of wastewater containing faecal matter.
DIN EN 12056-4; -5.1-w
Rotation prevention
Wastewater lifting plants must be installed with measures to prevent rotation of the plant.
DIN EN 12056-4; -5.1-
Protection against lifting forces
Plants exposed to lifting forces must be anchored securely against such forces.
DIN EN 12056-4; -5.1-
Spaces for the wastewater lifting plant must be large enough that a clearance of at least 600 mm exists next to and above all parts used in operation and maintenance.
DIN EN 12056-4; -5.1-
Illumination
The installation room must be sufficiently illuminated.
DIN EN 12056-4; -5.1-
Room ventilation
The installation room must have sufficient ventilation.
DIN EN 12056-4; -5.1-
Double plant
A double plant must be installed in situations where the flow of wastewater must not be interrupted.
DIN EN 12056-4; -5.1-
Line drainage
All pipelines must be installed such that they can drain themselves (except for the pressure line).
DIN EN 12056-4; -5.2-
Stress-free
The connections of the drainage lines to the wastewater lifting plant must be free of stress.
DIN EN 12056-4; -5.2-
Nominal width reduction
The lines may not narrow in the direction of flow.
DIN EN 12056-4; -5.2-
Inlet pipe
A shutoff valve must be situated on the inflow side.
DIN EN 12056-4; -5.2-
Clearance 600
600
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ACO H a u s t e c h n i k 0150.16.70 Standards and directives regarding installation Key word
Title
Standard / directive; -section- (excerpt)
Sound insulation
All line connections to the wastewater lifting plant must have sound insulation and be implemented flexibly.
DIN EN 12056-4; -5.1-
Weight relief
The lines must be appropriately relieved of their own weight.
DIN EN 12056-4; -5.1-
Ventilation
Ventilation lines (primarily for lifting plants carrying faecal matter) must rise constantly to above the roof without decreasing in nominal width. The line may therefore be run to the main or secondary exhaust ventilation line.
DIN EN 12056-4; -5.3-
Ventilation
The ventilation of the plant may not be connected to the intake ventilation line of a grease separator.
DIN EN 12056-4; -5.3-
Pressure line
The pressure line of the wastewater lifting plant must be run such that the base of the backflow loop will be above the backflow level.
DIN EN 12056-4; -5.2-
Pressure line
The pressure line must be appropriately relieved of its own weight.
DIN EN 12056-4; -5.1-
Pressure line
A check valve must be installed in the pressure line. If no shutoff mechanism is situated after this point in the plant, the check valve must have an air intake mechanism or some other option must exist for draining.
DIN EN 12056-4; -5.2-
Pressure line
A shutoff mechanism must be installed in the pressure line after the check valve. This is not necessary if the nominal width of the line < DN 80.
DIN EN 12056-4; -5.2-
Pressure line
The line must be secured against coming unattached at connections that are not designed to elastically accept longitudinal forces.
DIN EN 12056-4; -5.2-
The minimum nominal width of the pressure line must comply with Table 5 of DIN EN 12056-4.
DIN EN 12056-4; -5.2-
Pressure line
Pressure lines must always be connected to ventilated ground lines or mains. The connections must be designed as connections for pressure-free lines.
DIN EN 12056-4; -5.2-
Pressure line
The pressure line must accept at least 1.5 times the maximum pump pressure of the plant. Appropriate pressure pipes must be used.
DIN EN 12056-4; -5.2-
Pressure line
Service line
Symbol
min
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0150.16.70 Standards and directives regarding installation Key word
Symbol
Title
Standard / directive; -section- (excerpt)
Pressure line
No other connections may be made to the pressure line.
DIN EN 12056-4; -5.2-
Pressure line
Pressure lines of wastewater lifting plants may not be connected to wastewater downpipes.
DIN EN 12056-4; -5.2-
Pressure line
The flow rate in the pressure line must not fall below 0.7 m/s or exceed 2.3 m/s.
DIN EN 12056-4; -6.1-
Pressure line
Ventilation valves are not permitted in the pressure line.
DIN EN 12056-4; -5.2-
Pipeline
The line routes must be protected against frost.
DIN EN 12056-4; -5.2-
Electrical equipment
Electrical systems that are not flood-safe must be installed in dry and well-ventilated rooms such that they are safe from flooding.
DIN EN 12056-4; -5.5-
Electrical connections
The electrical connection work may only be performed by a qualified electrician. The applicable state-specific regulations must be observed.
DIN EN 12056-4; -5.5-
Standards and directives regarding operation Key word
Title
Standard / directive; -section- (excerpt)
Commissioning
Commissioning must be performed by appropriate experts, and the immediate supplier of the wastewater lifting plant will be responsible for ensuring that such experts be available. During commissioning, a test run with water must be performed for at least two switching operations. Dry running must be avoided during the test run. Checks to be performed before, during and after this test run: see standard.
DIN EN 12056-4; -8.1-
Inspection
Wastewater lifting plants should be inspected once a month by the operator to ensure correct functioning by monitoring a minimum of two switching operations.
DIN EN 12056-4; -8.1-
Maintenance
The plant must be maintained by an expert. The maintenance intervals should not exceed: - 3 months in commercial operations. - 6 months in multifamily dwellings. - 1 year in single-family dwellings. Work to be carried out during maintenance: See standard.
DIN EN 12056-4; -8.2-
It is recommended that plant operators conclude a maintenance contract for regular performance of maintenance and service work.
DIN EN 12056-4; -8.3-
Maintenance contract
Symbol
-
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ACO H a u s t e c h n i k 0150.16.70
4. Product description 4.1 Components of Muli-Pro-PE design 19
18
16 15
4
14 13
12
10
2
9 7
1
17
3
11
8
6
5
1
PE-HD collecting container
2
Drain screw cap
3
Brackets for securing against lifting forces
4
Inlet connection DN 150 (sealed)
5
Inspection cover, width 320 mm
6
Connection DN 100 for exhaust ventilation
7
Connection DN 150 (closed) only for overflow in parallel plant
8
Screw lid with connection for control lines / pneumatic level measurement
9
Pump housing rotary pump with free-flow impeller or ducted wheel
10 Three-phase motor 11 Pump housing ventilation 12 Rising pipe (on type V) or bend (on type K)
13 Check valve with drain screw and testing connection
14 Shutoff valve (accessories) 15 Y-pipe (on duo design) Figure 1-11:
16 Special fastening element DN 100
Example Muli-Pro-PE V duo
17 Hand diaphragm pump connection R 1 1/2
18 Switch box 19 Compact compressor
Description | A polyethylene casing 1 functions as collecting container. The hydraulic parts (ducted wheel / type K or free-flow impeller / type V) of the rotary pumps and the two pitot tubes (short / long) for the pneumatic level switching are housed in the collecting container. The pump housing 9 (with ducted wheel for type K) and the threephase motors 10 sit outside. A check valve 13 with drain cock is attached on the pump discharge side after a flanged bend 12 (on type K) or a rising pipe 12 (for type V). A Y-pipe 15 merges the flows, and a special fastening element 16 is connected as termination, forming the transition point to the customer connection. A shutoff valve 14 (accessory) is installed between the check valve and Y-pipe. The inlet connections 4 (4 on side at various heights and 1 from above) and ventilation 6 are located on the container. The one inlet connection, which should be used as inlet, must first be opened by sawing off the sealed end piece. The drain screw 2 (base drain) is located near the bottom on the side of the container. A screw connection 17 for connecting a hand diaphragm pump is located to the side of the pump on the base plate. The lifting plant is connected to the switch box 18 and the compact compressor 19 via sufficiently long pump cables and the pneumatic control lines.
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0150.16.70 4.2 Components of Muli-Pro-VA design
17 16 15
18
14 13
4 12 10 19
1
Collecting container of 1.4571
2
Drain screw and connection for hand diaphragm pump R 1 1/2
3
Brackets for securing against lifting forces
4
Inlet clamping flange (closed) Connection flange (accessory)
5
Inspection lid flange usable as inlet with connection flange (accessory)
6
Connection DN 100 for exhaust ventilation
7
Rubber underlays
8
Lid with connection for control lines / pneumatic level measurement
9
Pump housing rotary pump with free-flow impeller
9
1
10 Three-phase motor 11 Pump housing ventilation 2
7
3
8
6
11
12 Rising pipe 13 Check valve with drain screw and testing connection
5
14 Shutoff valve (accessories) 15 Y-pipe 16 Special fastening element DN
Figure 1-12: Example Muli-Pro-VA duo
100
17 Switch box 18 Compact compressor 19 Pitot tube (short and long)
Description | A stainless steel 1.4571 casing 1 functions as collecting container. The free-flow impellers of the rotary pumps and the two pitot tubes 19 for the pneumatic level switching are housed in the collecting container. The three-phase motors 10 and the two pump housing 9 sit outside. In each case, a check valve 13 with drain cock is attached after the rising pipe 12 on the pump discharge side. A Y-pipe 15 merges the flows, and a special fastening element 16 is connected as termination, forming the transition point to the customer connection. A shutoff valve 14 (accessory) is installed between the check valve and Y-pipe. Dummy connection flanges 4 for inlet DN 100 or 150 (3x above/on type 1.1-1.4, plus additional 2x on side/on type 2.1-2.4) are provided on the container. The corresponding connection parts are available as accessories. A pipe connection 6 DN 100 serves for connection of the ventilation pipe. The drain screw 2 (base drain) is located at a low point on the side of the container, where a hand diaphragm pump can also be connected. The lifting plant is connected to the switch box 17 and the compact compressor 18 via sufficiently long pump cables and the pneumatic control lines.
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ACO H a u s t e c h n i k 0150.16.70 4.3 Switch box design types Switch box for mono type lifting plant (all types except K 55 and K 75) Technical data, standard design | 250 x 200, 100 mm (WxH, D) Dimensions: IP 54 Protection type: Material: Plastic, white Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A Connection: Plug-ready, 1.5 m cable with CEE plug 16 A Indicators: 1 x digital level height indicator 1 x rotation direction check / red 1 x operation / green 1 x fault / red Operation: 1 x control dial level 1 / pump 1 x control dial level 2 / alarm 1 x control dial follow-up time 1 x control dial cutoff current 1 x flip switch off/auto/manual 1 x reset button Messages: 1 x potential-free collective fault signal 1 x potential-free pump operating signal
Pumpensteuerung Einzelanlage PSE Drehrichtung falsch
40
40 30
30
50 60
20 0
50 60
20 0
80 cm (WS)
80 cm (WS) Niveau 2 (Alarm) Niveau 1 (Pumpe ein)
Pumpe
Niveauhöhe in cm
Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand
1
Abschaltstrom Strom in A
30 S
Strom in A 2
10 Reset
A
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
Figure 1-13: Single plant PCSP pump control
Switch box for mono type lifting plant (for types K 55 and K 75) Technical data, standard design | Dimensions: 380 x 600, 210 mm (WxH, D) Protection type IP 66 Material: Coated steel, RAL 7032 Operating voltage: 400 V / 50 Hz, max. back-up fuse 32 A Connection: Connection-ready, cable not included Indicators: 1 x rotation direction check / red 1 x high alarm / red 1 x fault / red 1 x plant ready / green Operation: 1 x illuminated locking toggle switch 1 x main switch Messages: 1 x potential-free collective fault signal 1 x potential-free pump operating signal
Figure 1-14: Single plant PCSP pump control
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ACO Haustechnik Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. 036965 - 819 0 Fax 036965 - 819 361
0150.16.70 Switch box for duo type lifting plant (all types except K 55 and K 75) Technical data, standard design | Dimensions: 250 x 200, 100 mm (WxH, D) Protection type: IP 54 Material: Plastic, white Operating voltage: 400 V / 50 Hz, max. back-up fuse 16 A Connection: Plug-ready, 1.5 m cable with CEE plug 16 A Indicators: 1 x digital level height indicator 1 x rotation direction check / red 2 x operation / green 2 x fault / red Operation: 1 x control dial level 1 / pump 1 or 2 1 x control dial level 2 / pump 1 and 2 1 x control dial level 3 / alarm 1 x control dial follow-up time 2 x control dial cutoff current 2 x flip switch off/auto/manual 2 x reset button Messages: 1 x potential-free collective fault signal 1 x potential-free pump operating signal
Technical data, design Dimensions: Protection type Material: Operating voltage: Connection: Indicators: Operation: Messages:
with operating hours counter | 250 x 200, 100 mm (WxH, D) IP 54 Plastic, white 400 V / 50 Hz, max. back-up fuse 16 A Plug-ready, 1.5 m cable with CEE plug 16 A 1 x digital level height indicator 1 x rotation direction check / red 2 x operation / green 2 x fault / red 2 x operating hours counter 1 x control dial level 1 / pump 1 or 2 1 x control dial level 2 / pump 1 and 2 1 x control dial level 3 / alarm 1 x control dial follow-up time 2 x control dial cutoff current 2 x flip switch off/auto/manual 2 x reset button 1 x potential-free collective fault signal 1 x potential-free pump operating signal
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Pumpensteuerung Doppelanlage PSD 40
40 30
50 60
20 0
0
80
30
50 60
cm (WS)
50 60
20 0
80
80
cm (WS)
cm (WS)
Pumpe 1
Niveauhöhe in cm
Drehrichtung falsch
40
30 20
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Pumpe 2
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
1
30 S
Abschaltstrom Strom in A
Abschaltstrom
Strom in A 1
9
A
1
Reset
A
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
ACO Haustechnik Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. 036965 - 819 0 Fax 036965 - 819 361
Figure 1-15: Double plant PCDP pump control
Pumpensteuerung Doppelanlage PSD 40
40 30
50 60
20 0
80 cm (WS)
30
50 60
0
50 60
20 0
80
80
cm (WS)
cm (WS)
Pumpe 1
Niveauhöhe in cm
Drehrichtung falsch
40
30 20
Pumpe 2
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
1
Abschaltstrom Strom in A
30 S
Abschaltstrom
Strom in A 1
9
A
1
Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
0000000,0 Betriebsstunden
Reset (rückstellbar)
A
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
0000000,0 Betriebsstunden
Reset (rückstellbar)
Figure 1-16: Double plant PCDP pump control with operating hours counter
ACO Haustechnik Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. 036965 - 819 0 Fax 036965 - 819 361
ACO H a u s t e c h n i k 0150.16.70 Technical data, design Dimensions: Protection type Material: Operating voltage: Connection: Indicators: Operation: Messages:
with main switch | 250 x 200, 100 mm (WxH, D) IP 54 Plastic, white 400 V / 50 Hz, max. back-up fuse 16 A Plug-ready, 1.5 m cable with CEE plug 16 A 1 x digital level height indicator 1 x rotation direction check / red 2 x operation / green 2 x fault / red 1 x control dial level 1 / pump 1 or 2 1 x control dial level 2 / pump 1 and 2 1 x control dial level 3 / alarm 1 x control dial follow-up time 2 x control dial cutoff current 2 x flip switch off/auto/manual 2 x reset button 1 x main switch 1 x potential-free collective fault signal 1 x potential-free pump operating signal
40
40 30
50 60
20 0
80 cm (WS)
30
50 60
20 0
0
80 cm (WS)
Pumpe 2
1
Abschaltstrom Strom in A
30 S
Abschaltstrom
Strom in A 1
9
A
Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
1
A
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
Double plant PCDP pump control with main switch
Double plant PCDP pump control
31
ACO Haustechnik Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. 036965 - 819 0 Fax 036965 - 819 361
Figure 1-17:
Figure 1-18:
Fax +49 (0) 36965 819–361
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
Technical data, standard design | Dimensions: 380 x 600, 210 mm (WxH, D) Protection type IP 66 Material: Coated steel, RAL 7032 Operating voltage: 400 V / 50 Hz, max. back-up fuse 32 A Connection: Connection-ready, cable not included Indicators: 1 x rotation direction check / red 1 x high alarm / red 2 x fault / red 1 x plant ready / green Operation: 2 x illuminated locking toggle switch 1 x main switch Messages: 1 x potential-free collective fault signal 1 x potential-free pump operating signal
Tel. +49 (0) 36965 819–0
0
60
20
80
0
50
cm (WS)
Pumpe 1
Niveauhöhe in cm
Drehrichtung falsch
40
30
Switch box for type duo lifting plant (for types K 55 and K 75)
Service line
I
Pumpensteuerung Doppelanlage PSD
0150.16.70 4.4 Function
(except for type K-55 and K-75)
Level 5 Level 4 Level 3 Level 2 Level 1
Level 0
Level follow-up time
Figure 1-19: Example Muli -Pro-VA duo, stretched representation
Description | The wastewater flows through the inlet into the collecting container. If the wastewater reaches "level 1", pump 1 is switched on and the wastewater is pumped through the pressure line (rising pipe, check valve, Y-pipe, special fastening element) through the backflow loop and into the sewer system. If the water level falls back to the "follow-up time level", the follow-up time of the pump is started and the pump is switched off when "level 0" is reached. The switchover protection automatically swaps the activation order after each time the pumps are started up. This prevents the suction opening of a pump from accumulating thick matter deposits as a result of being inactive for too long. In addition, if there are large volumes of wastewater and "level 2" is reached, the second pump will start up. The automatic pump control is handled by a pneumatic switch based on the level of liquid (membrane switch). A compact compressor generates continuous compressed air and feeds this into the long pitot tube of the collecting container via a corresponding control line. At the end of the pitot tube, the compressed air bubbles freely into the wastewater. An opposing pressure proportional to the liquid level arises in the pitot tube (measurement tube, short and long). This pressure trips the pressure sensor (in the switch box), activating contacts that switch on the pumps and trigger the high alarm. The volume between the two switch points "level 0+1" corresponds to the useful volume of the collecting container. If the pumps are not switched on due to an existing fault / defect (see fault causes), an alarm is triggered in the switch box upon reaching of "level 3," and the situation must be evaluated. If no inspection takes place and wastewater continues to enter, forced activation of both pumps takes place upon reaching level 5 (with simultaneous triggering of the alarm), and the pumps are switched off again at level 4. This automatic level switch is set to the corresponding switch points by the manufacturer (for use of the inlet from above). Ventilation of the container and the constant rising of the control lines are of critical importance for proper functioning of the automatic level switching. Before commissioning, the lifting plant must be filled with water and the switching operations tested.
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32
ACO H a u s t e c h n i k 0150.16.70 4.5 Function
Type K-55 and K-75
Level 3 Level 2 Level 1
Level 0
Figure 1-20: Example Muli-Pro-PE K duo, stretched representation
Description | The wastewater flows through the inlet into the collecting container. If the wastewater reaches "level 1", pump 1 is switched on and the wastewater is pumped through the pressure line (rising pipe, check valve, Y-pipe, special fastening element) through the backflow loop and into the sewer system. If the water level falls back to "level 0," the pump is switched off. The switchover protection automatically swaps the activation order after each time the pumps are started up. This prevents the suction opening of a pump from accumulating thick matter deposits as a result of being inactive for too long. In addition, if there are large volumes of wastewater and "level 2" is reached, the second pump will start up. The automatic pump control is handled by a pneumatic switch based on the level of liquid (membrane switch). A compact compressor generates continuous compressed air and feeds this into the long pitot tube of the collecting container via a corresponding control line. At the end of the pitot tube, the compressed air bubbles freely into the wastewater. An opposing pressure proportional to the liquid level arises in the pitot tube (measurement tube, short and long). This pressure trips the membrane switch, activating contacts that switch on the pumps and trigger the high alarm. The volume between the two switch points "level 0+1" corresponds to the useful volume of the collecting container. If the pumps are not switched on due to an existing fault / defect (see fault causes), an alarm is triggered in the switch box upon reaching of "level 3," and the situation must be evaluated. This automatic level switch is set to the corresponding switch points by the manufacturer (for use of the inlet from above). Ventilation of the container and the constant rising of the control lines are of critical importance for proper functioning of the automatic level switching. Before commissioning, the lifting plant must be filled with water and the switching operations tested.
Service line
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33
0150.16.70 4.6 Installation recommendations mono design 1
Lifting plant Muli-Pro mono
2
Switch box
3
Compact compressor
3
4
CEE socket or connection cable
6
5
Backflow loop
11
6
Container air exhaust
12
7
Pressure line
10
8
Inlet pipe
9
Inlet shutoff valve (accessories)
5 7 2
4
9 13
8
1
14
10 Collecting container drain line 11 Hand diaphragm pump (accessories)
12 Three-way cock (accessories) 13 Pressure line shutoff valve (accessories)
Figure 1-21: Example Muli-Pro-PE K mono
14 Pump sump (built into installation site)
duo or parallel design 5
1
Lifting plant Muli-Pro duo
7
2
Switch box
3
Compact compressor
3
4
CEE socket or connection cable
6
5
Backflow loop
11
6
Container air exhaust
12
7
Pressure line
10
8
Inlet pipe
9
Inlet shutoff valve (accessories)
2
4
9 13
8
1
14
10 Collecting container drain line 11 Hand diaphragm pump (accessories)
12 Three-way cock (accessories) 13 Pressure line shutoff valve (accessories)
Figure 1-22: Example Muli-Pro-PE V duo
14 Pump sump (built into installation site)
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34
ACO H a u s t e c h n i k 0150.16.70 4.7 Information on energy supply Water supply If possible, an R ¾" fresh water tapping point should be provided in the vicinity for general cleaning work and internal cleaning of the collecting container. Hot water should also be available, if possible.
Power supply Plug-ready switch box | A 16-A CEE socket must be installed in the vicinity of the switch box for all plug-ready switch boxes with 1.5 m power cable and CEE plug. An operating voltage of 400 V / 50 Hz is required. Use circuit breakers on all poles, max. 16 A, for protection. Connection-ready switch box (K 55-75) | An operating voltage of 400 V / 50 Hz is required for all connection-ready switch boxes. Use circuit breakers on all poles, max. 32 A, for protection. The customer must run a corresponding cable and connect it according to the circuit diagram.
4.8 Information on potential-free contact – collective fault signal / operating signal The switch boxes all have a potential-free contact for transmitting a collective fault signal and an operating signal. The contact is realised with a changeover contact. This electrically isolates the electrical power circuits of the devices being connected. The pin assignment information can be found in the corresponding circuit diagram (see appendix or enclosure with switch box).
4.9 Environmental conditions The installation site of the lifting plant must be easily accessible; in other words, parts of the wastewater lifting plant that must be operated and maintained must have a clearance on all sides from the wall or other equipment of at least 0.6 m. It must be possible to run the inlet line DN 100 or DN 150, the pressure line DN 80 or DN 100, the ventilation line DN 100 and the electrical connection cable into or out of the installation area. A position safe from flooding must be selected for the switch box and a wall area of approx. W x H = 300 x 300 mm or 450 x 650 mm must be kept free. For installation of a hand diaphragm pump, a wall surface of W x H = 300 x 800 mm and a pump sump of at least L x W x H = 400 x 400 x 450 must be provided. Service line
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0150.16.70 4.10 Accessories Identification diagram 1
Inlet shutoff valve
2
Signal system (not shown)
3
Manual diaphragm pump
4
Three-way cock, shutoff valve
5
Pressure line shutoff valve
4 5
1
3
4
Figure 1-23: Example Muli-Pro-PE V duo
Shutoff valve inlet DN 100 and 150
Article number
1
0175.13.84 Article number
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36
0175.13.85
ACO H a u s t e c h n i k 0150.16.70 Signal system
2
-Technical data | Visible and audible signal system, mains-independent with audible clearing and potential-free changeover contact. Insulating housing 116 x 116 x 60 mm with 3 cable screw connections PG 11, plug-ready, with 1 m connection cable and safety plug, without contact mechanism, terminal strip, terminals 1+2 for connection of contact mechanism (float switch or diaphragm pressure switch) terminals 3, 4 + 5 potential-free changeover contact for connecting the external forwarding of the fault signal “Level High”. Potential-free changeover contact accepts a load up to 5 A. Buzzer suitable for sustained continuous duty, volume 85 dB A. Operating time upon power failure: "Mains-independent" design with built-in rechargeable batteries, about 5 hours
Article number
Hupe „AUS“
Störung
Test
Summer
0159.12.31
Manual diaphragm pump
3
-Technical data | Pump of grey cast iron, diaphragm and balls oil-resistant, capacity 45 l/min at 50 strokes/min., pump height max. 10 m suction height max. 6 m, R.11/2”. Article number
0159.12.51
Three-way cock, shutoff valve R 1 1/2
Article number
4
0159.10.14
Article number
Shutoff valve DN 80 or 100 (K 75), pressure line
5
-Characteristic data | DN
Dimensions in mm
Article No.
H
L
d
80
315
180
160
0159.09.89
100
345
190
200
0159.09.90
Connection dimensions as per DIN 2501 - PN 10
Service line
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0159.10.12
37
0150.16.70 5. Preparation of the product for use 5.1 Transport, delivery and storage Delivery The wastewater lifting plant and its components are generally delivered fastened to wooden pallets and wrapped in foil. Check that the delivery is complete and intact. Transport Transport instructions I In order to prevent damage to the wastewater lifting plant and its components, a fork-lift truck or guy ropes have to be used. Transport with fork-lift truck | For transport by fork-lift truck, the wastewater lifting plant and its components must be placed on a suitable transport unit (such as a wooden pallet, such as the one they were delivered on). Transport by crane hooks I For the transport of the wastewater lifting plant by crane hooks, please attach the corresponding guy ropes to the units delivered.
Packaging The transport route is also decisive for the packaging. Unless agreed otherwise by contract, the packaging is in conformity with the packaging guidelines which have been set up by the German Federal Association of Wooden Equipment, Pallets, Export Packaging and by the German Association of Mechanical Engineering. The parts of the wastewater lifting plant are placed on wooden pallets for transport.
Storage The packaged wastewater lifting plant should be stored in a closed frostproof room.
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38
CAUTION
Do not stand under suspended loads.
Do not exceed the permissible carrying weight of the lifting device.
ACO H a u s t e c h n i k 0150.16.70 5.2 Fitter work for the mono and duo designs List of mounting work
6
4
7
1
Set up the collecting container
2
Anchor the collecting container against lifting forces
3
Connect the pipes
4
Connect the inlet pipe
5
Connect the ventilation pipe
6
Connecting the pressure line
7
Shutoff valve (accessories)
1
2
5
Figure 1-24: Example Muli-Pro-PE V duo
Set up the collecting container
1
The collecting container must be set up level at the installation site. Collecting containers of stainless steel must be placed on the supplied rubber mats for sound insulation and floor ventilation purposes.
Related technical notes (not necessarily complete) 600
600
Spaces for the wastewater lifting plant must be large enough that a clearance of at least 600 mm exists next to and above all parts used in operation and maintenance. The installation room must be sufficiently illuminated. The installation room must have sufficient ventilation.
Anchoring the collecting container against lifting forces To ensure that the collecting container does not float up if the area around it floods, it must be anchored to the floor at the fastening points with the supplied fastening set.
2 Related technical notes (not necessarily complete) Wastewater lifting plants must be installed with measures to prevent rotation of the plant. Plants exposed to lifting forces must be anchored securely against such forces.
Service line
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39
0150.16.70 Connect the pipes
3
The system must by no means be used as a fixed point for the pipe system. Expansions of the pipe system caused by high temperature have to be compensated by suitable measures in order to relieve the wastewater lifting plant. In case of non-observation, leaks may occur causing a penetration of waste water.
CAUTION
Pipe forces and moments must not act on the plant.
Connect the inlet pipe
4
PE collecting container | Four horizontal pipe connections DN 150 (2 on front arranged vertically, 2 on side arranged opposite) and 1 vertical pipe connection DN 150 (from above) are available for connection of the inlet line(s). The connections are all sealed. After determining which connections will be used, the respective connection caps must be sawn off at the corresponding notch. The inlet line provided by the installer with shutoff valve is then connected appropriately to the spigot end. The connection dimensions of the connections correspond to DIN EN 877. The inlet line must be dimensioned and installed according to DIN 1986 Part 2.
Related technical notes (not necessarily complete)
Notch for saw cut
All pipelines must be installed such that they can drain themselves (except for the pressure line). The connections of the drainage lines to the wastewater lifting plant must be free of stress. The lines may not narrow in the direction of flow. A shutoff valve must be situated on the inflow side.
Figure 1-25: Example: Pipe connection from above
All line connections to the wastewater lifting plant must have sound insulation and be implemented flexibly. The lines must be appropriately relieved of their own weight.
Collecting container of 1.4571 | Various options exist for attaching the inlet line(s) to the collecting container, specifically: Version
AHA type Short description
Fig. No.
A
VA 1.1 - 1.4
Inlet from above. Clamping flange for direct connection of an inlet line DN 100 / outer diameter 110 mm
1 -28
A
VA 2.1 - 2.4
Inlet from above. Clamping flange for direct connection of an inlet line DN 150 / outer diameter 160 mm
1 -28
B
VA 2.1 - 2.4
2 x inlets on side. Clamping flange with blind flange mounted on delivered unit. For connection of an inlet line DN 150 / outer diameter 160 mm, replace the blind flange with the supplied round sealing ring.
1 -29
C
VA all
2 x inlet from above in place of inspection lid. Replace the inspection lid with a clamping flange assembly (accessory) DN 100 or DN 150.
1 -30
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40
ACO H a u s t e c h n i k 0150.16.70 Versions B
List of main components
C A
4
3
approx. 50 mm
2 C
B
1
Collecting container
2
Round sealing ring
3
Clamping flange
4
Customer-provided inlet pipe DN 100 or DN 150
1 CAUTION
Figure 1-26:
Figure 1-27:
Top view AHA Muli-Pro-VA
Assembly -inlet
Tighten screw connections evenly.
Version A
Assembly sequence (see also Fig. 1-27)
3
A
Loosen screw connection
B
Slide the clamping flange (3) over the customer-provided connection pipe
C
Roll the round seal ring (2) approx. 50 mm over the pipe spigot
D
Insert the unit into the opening
E
Thread the clamping flange (3) over the stud screws
F
Tighten the screw connection evenly
2
1 Figure 1-28: Connection parts -inlet from above
Version B
Assembly sequence (see also Fig. 1-27)
3
5
2
4
A
Loosen screw connection
B
Flat seal (4) and blind flange (5) not used
C
Remainder as assembly sequence B-F of version A
1 Figure 1-29: Connection parts -inlet on side
Version C
Assembly sequence (see also Fig. 1-27)
3 2 5
Loosen screw connection
B
Inspection lid (5) not present
C
Seal the transition flange (6) with flat seal (4) onto the collecting container (1) and fasten (tighten screw connection evenly)
D
Remainder as assembly sequence B-F of version A
6 4 1
Figure 1-30: Connection parts -inlet in place of inspection lid
Service line
A
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41
0150.16.70 Connect the ventilation pipe
5
A pipe connection DN 100 with outer diameter 110 mm is situated on the collecting container (top) for connection of the ventilation line.
Related technical notes (not necessarily complete) All line connections to the wastewater lifting plant must have sound insulation and be implemented flexibly. The lines must be appropriately relieved of their own weight. Ventilation lines (primarily for lifting plants carrying faecal matter) must rise constantly to above the roof without decreasing in nominal width. The line may therefore be run to the main or secondary exhaust ventilation line. The ventilation of the plant may not be connected to the intake ventilation line of a grease separator.
Connecting the pressure line
6
Special fastening element | All types of Muli-Pro wastewater lifting plant have a special transition element installed as the termination of the device pressure line. The customer-provided pressure line is elastically connected to this special transition element as the spigot. 5
Related technical notes (not necessarily complete) The pressure line of the wastewater lifting plant must be run such that the base of the backflow loop will be above the backflow level. The pressure line must be appropriately relieved of its own weight.
4 2
3 Limit stop
Assembly sequence (see also Fig. 1-24) A
Loosen screw connection
B
Grease round sealing ring (4) well
C
Grease the pipe spigot (5) well on the end, insert it into the special fastening element (1) until reaching the limit stop, then pull back again about 5 mm.
D
Evenly tighten the screw connection (2)
1 Figure 1-31: Connection of pressure line
Backflow loop | The backflow loop must be installed with the discharging pipe base above the “backflow level”.
A check valve must be installed in the pressure line. If no shutoff mechanism is situated after this point in the plant, the check valve must have an air intake mechanism or some other option must exist for draining. (Included as standard with these lifting plants). The line must be secured against coming unattached at connections that are not designed to elastically accept longitudinal forces. min
The minimum nominal width of the pressure line must comply with Table 5 of DIN EN 12056-4. Pressure lines must always be connected to ventilated ground lines or mains. The connections must be designed as connections for pressure-free lines.
Pipe base
Backflow level
The pressure line must accept at least 1.5 times the maximum pump pressure of the plant. Appropriate pressure pipes must be used.
Figure 1-32: Backflow loop
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ACO H a u s t e c h n i k 0150.16.70 Notes on pump capacity, pump height and total pump height Pump rate in l/s | Rate of flow at which the pumping media is pumped up to the total pump height by the wastewater lifting pump at its operating point.
CAUTION
Pump height in m | Pressure head applied by the wastewater lifting pump at its operating point for overcoming the static height difference as well as the total loss height in the pressure line.
The following must absolutely be considered in determining the spacing between the wastewater lifting plant and the pipe base of the backflow loop: The pump capacity and pump height of the wastewater lifting plant pump must be greater than or equal to the total pump height.
Total pump height in m | The total pump height is the sum of the static pump height and the pump head losses in valves and fittings plus pipe friction losses (all in m).
Installation of a shutoff valve (accessory)
7
Standards require that a shutoff element be installed for pressure lines of DN 80 or larger. ACO Haustechnik offers a matching shutoff valve DN 80 or DN 100 as an accessory for these lifting plants, specifically: Type
Shutoff valve
Shutoff valve
DN 80
DN 100
mono / except for K75
1
-
mono / K75
-
1
duo / except for K75
2
-
duo / K75
-
2
2
3
3
4
4
5
5
mono
(not necessarily complete) A shutoff mechanism must be installed in the pressure line after the check valve. This is not necessary if the nominal width of the line < DN 80.
List of main components
1
1
Related technical notes
1
Special fastening element
2
Y-pipe
3
Shutoff valve
4
Fastening set (flat seal, screws, washers, nuts)
5
Check valve
Mounting sequence
duo
A
Loosen screw connection (4)
B
Lift the special fastening element (1) or Y-pipe (2) off the check valve (5)
C
Place the shutoff valve (3) on the check valve (5), screw them together with the fastening set (4) and seal the connection.
D
Place the special fastening element (1) or Y-pipe (2) on the shutoff valve (3), screw them together with the fastening set (4, accessory) and seal the connection.
Figure 1-33: Shutoff valve for mono and duo
Service line
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43
0150.16.70 5.3 Fitter work for the parallel design List of mounting work
5
1
Collecting containers, connections open, set up and connect together
2
Anchor the collecting container against lifting forces
3
Connect the inlet pipe
4
Connect the ventilation pipe
5
Connecting the pressure line
6
Shutoff valve (accessories)
6 3
1
2
1
1
4
1 4
Figure 1-34: Example Muli-Pro-PE V parallel
Collecting container, connections open
1a
The connections of both connection sockets are sealed. After determining which connections will be used, the respective connection caps must be sawn off at the corresponding notch.
Collecting container 1
The connection sockets are arranged in a mirror image on container 2.
Figure 1-35: Container 1 connection sockets
CAUTION No inlet.
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44
Connection
ACO H a u s t e c h n i k 0150.16.70 Set up the collecting container
1b
The collecting containers must be set up level at the installation site.
Related technical notes (not necessarily complete) 600
600
Spaces for the wastewater lifting plant must be large enough that a clearance of at least 600 mm exists next to and above all parts used in operation and maintenance. The installation room must be sufficiently illuminated. The installation room must have sufficient ventilation.
Connect the collecting container and mount the Y-pipe / special fastening element unit
1c
The two collecting containers are connected above and below with supplied sliding collars. Lubricate the interior sealing rings first. Slide together both containers, leaving the appropriate space for the Y-pipe, then mount the unit consisting of Y-pipe / special fastening element to the two shutoff valves or check valves.
Special fastening element Y-pipe Sliding collar Collecting container 1
Collecting container 2
Figure 1-37: Distance between the two containers
Remaining assembly work Figure 1-36:
2
Connect the inlet pipe
Connection between containers 1 and 2
3
Anchoring the collecting container against lifting forces
4
Connect the ventilation pipe
5
Connecting the pressure line
6
Shutoff valve (accessories)
7
Prepare tapping point
see section 5.2
Service line
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0150.16.70 5.4 Electrical work
3
1
List of work
4 5
2
1
Switch box
2
Pump connection cable
3
Compact compressor and control lines to switch box are plug-ready
4
Compact compressor and control lines to switch box are connection-ready
5
Potential-free signals
CAUTION
Figure 1-38: Example Muli-Pro-PE V duo
The electric connection of the control has to be carried out by an expert in keeping with the applicable regulations of the German Association of Electricians.
Switch box
1
The switch box must be installed at an easily accessible location that is safe from flooding (consideration should also be given to ensuring that the audio alarm signal can be heard easily). A free wall surface of approx. W x H = 300 x 300 mm (plug-ready switch boxes) or 450 x 650 mm (connection-ready switch boxes) is required. The distance from the switch box installation site to the wastewater lifting plant also depends on the length of the pump connection cable (factory-connected cable 5 m long, 7 m on K-55 and K-75), which is already connected to the connection box of the pump motor. Plug-ready switch box | A 16-A CEE socket must be installed in the vicinity of the switch box for all plug-ready switch boxes with 1.5 m power cable and CEE plug. An operating voltage of 400 V / 50 Hz is required. Use circuit breakers on all poles, max. 16 A, for protection.
Pumpensteuerung Doppelanlage PSD 40
40 30
50 60
20 0
80 cm (WS)
30
50 60
0
50 60
20 0
80
80
cm (WS)
cm (WS)
Pumpe 1
Niveauhöhe in cm
Drehrichtung falsch
40
30 20
Pumpe 2
1
Abschaltstrom Strom in A
30 S
Abschaltstrom
Strom in A 1
A
9
Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
1
A
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
Figure 1-39: Example plug-ready switch box
Connection-ready switch box | An operating voltage of 400 V / 50 Hz is required for all connection-ready switch boxes. Use circuit breakers on all poles, max. 32 A, for protection. The customer must run a corresponding cable and connect it according to the circuit diagram.
Figure 1-40: Example connection-ready switch box
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46
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
ACO Haustechnik Im Gewerbepark 11c 36457 Stadtlengsfeld Tel. 036965 - 819 0 Fax 036965 - 819 361
ACO H a u s t e c h n i k 0150.16.70 Pump connection cable
2
The connection cable is 5 m (7 m for K-55 and K-75) long and already connected to the connection box of the pump motor. The cable length can be adapted to the local conditions (take note of the wire labelling). The electrical connection to the terminal strip of the switch box must take place according to the connection diagram (see appendix to these installation and operating instructions or enclosure with switch box).
Compact compressor and control lines to switch box are plug-ready Install the compact compressor at a location safe from flooding in the vicinity (max. approx. 1 m) of the switch box. The 1.5 m connection cable is already firmly connected to the compressor. The pin assignments in the switch box can be found in the connection diagram (see appendix to this manual or enclosure with switch box). 2 4
13
3 List of main components 1
Compact compressor
2
Transparent hose Ø 6(x4), 100 mm long
3
Screw-on connection 4-6
4
Hose nozzle
5
Transparent hose Ø 6, 500 mm long
6
Spring return valve
7
Transparent hose Ø 6, 3500 mm long
8
Transparent hose Ø 6, 4000 mm long
9
Red hose Ø 6, 4000 mm long
3
1
5
Z
6 7 View Z
10 Short pitot tube 11 Long pitot tube
Detail
CAUTION
12 Collecting container 13 Switch box mono or duo
The length of the control lines can be adapted to the local conditions. All control lines must rise consistently and be safe from frost.
Mounting sequence A
Fasten the compact compressor (1) to the wall
B
Mount the screw connection (3) on the hose nozzle (4)
C
Fasten the hose piece (2) to the screw connection (3) and compact compressor
D
Slide the hose piece (5) over the hose nozzle and fasten it with the hose clamp (4)
E
Insert the spring return valve (6) into the hose (5) and (7) (ensure the correct direction!) and fasten with the hose clamps
F
Hose (7) and (8) are fastened to the long pitot tube (11) at the factory, hose (9) to the short pitot tube (10)
G
Fasten hose (8) and (9) to the hose nozzles of the switch box (13) with cable clamps as shown in View Z
7 8 9
10 Figure 1-41:
11
Connection of control lines for plug-ready switch boxes
12
Service line
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47
0150.16.70 Compact compressor and control lines to switch box are connection-ready Install the compact compressor at a location safe from flooding in the vicinity (max. approx. 1 m) of the switch box. The 1.5 m connection cable is already firmly connected to the compressor. The pin assignments in the switch box can be found in the connection diagram (see appendix to this manual or enclosure with switch box).
2
13 Adjustable pressure switch Adjustable pressure switch Fixed pressure switch
4
List of main components 1
Compact compressor
2
Transparent hose Ø 6(x4), 100 mm long
3
Screw-on connection 4-6
4
Hose nozzle
5
Transparent hose Ø 6, 500 mm long
6
Spring return valve
7
Transparent hose Ø 6, 3500 mm long
4
3
1
5
8
Transparent hose Ø 6, 4000 mm long
6
9
Red hose Ø 6, 4000 mm long
S1 S2
10 Short pitot tube 7
11 Long pitot tube 12 Collecting container
Detail
CAUTION
13 Switch box mono or duo Mounting sequence
The length of the control lines can be adapted to the local conditions. All control lines must rise consistently and be safe from frost.
A
Fasten the compact compressor (1) to the wall
B
Mount the screw connection (3) on the hose nozzle (4)
C
Fasten the hose piece (2) to the screw connection (3) and compact compressor
D
Slide the hose piece (5) over the hose nozzle and fasten it with the hose clamp (4)
E
Insert the spring return valve (6) into the hose (5) and (7) (ensure the correct direction!) and fasten with the hose clamps
F
Hose (7) and (8) are fastened to the long pitot tube (11) at the factory, hose (9) to the short pitot tube (10)
G
Insert hose (8) and (9) through the cable screw connections of the switch box (13) and fasten them to the corresponding hose nozzles of the pressure switch line using hose clamps: • Hose (8) transparent to S1 • Hose (9) red to S2
7 8 9
10 Figure 1-42:
11
Connection of control lines for connection-ready switch boxes
12
Potential-free signals
5
A corresponding cable must be laid (by the customer) for passing on the potential-free signals (operating signal pump 1, operating signal pump 2 / on duo systems and collective fault signal). The electrical connection to the terminal strip of the switch box must take place according to the connection diagram (see appendix to these installation and operating instructions or enclosure with switch box).
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48
ACO H a u s t e c h n i k 0150.16.70 6. Operating instructions 6.1 Commissioning Prerequisites • • • •
All connecting and mounting work has to be completed. All electric installations have to be completed. Pipelines must be flushed clean. The collecting container must be thoroughly cleaned (to remove any construction waste or dust). • Test run has been completed successfully. • Acceptance inspection of the plant was performed by expert (recommended).
Test run (See section 6.5 for a detailed description) The following points must be performed or checked before, during or after the test run: • electrical protection of the wastewater lifting plant according to lEC and local regulations, • rotation direction of the motor, • valve sliders (actuation, open position, seal), • switching and configuration of the switch levels in the collecting container, • absence of leaks in the plant, valves, fittings and lines, • checking the operating voltage and frequency, • function test of the check valve, • fault signalling device, • fastening of the pressure line, • protective motor switch, testing by briefly unscrewing individual fuses (two-phase operation), • indicator lights, measuring instruments and meters, and • function test of any installed hand pump.
CAUTION
The commissioning must be performed by a qualified expert as described in DIN1986 Part 31.
During commissioning, a test run with water must be performed for at least two switching operations after flushing the pipeline and cleaning the collecting container.
The test run must take place according to the specifications in these operating instructions as well as DIN EN 12056-4.
The commissioning must be documented in writing with notation of key data, such as the protective motor switch setting and the status of the operating hours counter (option).
Presence during initial operation The • • •
following persons should be present during commissioning: fitter electrician operating staff / operator
Handover Following the provision of training, the operating instructions, the operating logbook and the handover protocol have to be handed to the operator.
Service line
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CAUTION
The documents must always be at hand at the place where the wastewater lifting plant is used.
0150.16.70 6.2 Explanation of the operating and indicating elements of the plug-ready switch boxes Front views of the plug-ready switch boxes
Pumpensteuerung Doppelanlage PSD
Pumpensteuerung Einzelanlage PSE 30
30
50 60
20
30
50 60
20
50 60
20
40
40
Drehrichtung falsch
40
40
0
80
0
0
80
0
80
80
cm (WS)
cm (WS)
Pumpe 1
Niveauhöhe in cm Niveau 1 (Pumpe ein)
Pumpe
Pumpe 2
1
30 S
Abschaltstrom 1
Abschaltstrom
30 S
Abschaltstrom Strom in A
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand
Strom in A
Strom in A
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
Strom in A 1
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10 Reset
A
60
cm (WS) Niveau 2 (Alarm)
2
50
20
80
cm (WS)
Niveauhöhe in cm
30
50 60
cm (WS) 0
Drehrichtung falsch
40
30 20
9
A
1
Reset
A
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
Figure 1-43:
Figure 1-44:
Single plant pump control PCSP
Double plant pump control PCDP
Pumpensteuerung Doppelanlage PSD 40
40 30
50 60
20 0
80 cm (WS)
60 0
1
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
A
9
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
0000000,0 Betriebsstunden
Reset (rückstellbar)
60 0
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
0000000,0 Betriebsstunden
60 0
80 cm (WS)
Pumpe 2
1
A
0
50
20
80
0
Niveau 3 (Alarm, Staurohr 1) Niveau 2 (Pumpe 1 und Pumpe 2) Niveau 1 (Pumpe 1 oder Pumpe 2, wechselweise)
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
Abschaltstrom
1
Reset
30
50
cm (WS)
30 S
Drehrichtung falsch
40
30 20
Pumpe 1
Niveauhöhe in cm
Strom in A 1
80 cm (WS)
Pumpe 2
Abschaltstrom
60 0
80
Betrieb Störung Temperatur Betrieb Störung Temperatur Nachlaufzeit 15 Aus Auto Hand Aus Auto Hand
Strom in A
50
20
cm (WS)
Pumpe 1
Niveauhöhe in cm
60 0
80
30
50
20
cm (WS)
40
40
30
50
I
Pumpensteuerung Doppelanlage PSD
Drehrichtung falsch
40
30 20
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Abschaltstrom Strom in A
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30 S
Abschaltstrom
Strom in A 1
A
9
Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
1
A
9 Reset
Reset-Funktion bei „Störung“: 1x drücken, Signalton aus 2x drücken, Alarm quittiert
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Reset (rückstellbar)
Figure 1-45:
Figure 1-46:
Double plant pump control PCDP with operating hours counter
Double plant PCDP pump control with main switch
Indicators Indicator
0000000,0
Designation
Consumer
Explanation
Level height in cm
Pump or pump 1 or 2
Indicates the current fluid level / reference point: End of the long pitot tube (however, only in the area between the pump switch-off point and alarm point, long pitot tube).
Incorrect direction of rotation
Pump or pump 1 or 2
Lights up when a left rotary field or 1 phase is missing in the customer-provided connection cable. Light goes out once the error is corrected.
Operation
Pump or pump 1 or 2
Lit up when the pump is in operation.
Fault
Pump or pump 1 or 2
Lights up when the protective motor switch of the pump has tripped.
Operating hours
Pump 1 or 2
The hours are displayed while the pump is in operation (operating time of the pump).
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50
ACO H a u s t e c h n i k 0150.16.70 Flip switch Switch
Position
Consumer
Explanation

Off
Pump or pump 1 or 2
Switches the pump off (flip switch / rocker snaps into place)

Auto (operating state)
Pump or pump 1 or 2
Pump is automatically switched by the pneumatic level switch (flip switch / rocker snaps into place).

Manual
Pump or pump 1 or 2
Pump is switched on (flip switch / rocker must be held).
Control dials Control
Type
Value Consumer
Explanation
40 30
50
-
-
Pressure sensor
Regulates the activation points of the pumps and the alarm points (level switching).
-
-
Pump or pump 1 or 2
Regulates the follow-up time of the pumps after reaching level 1.
K-15
5.1
K-22
6.7
K-30
8.1
V-15
5.6 6.7
Regulates the cutoff current (amps) / motor protection (set at the factory).
9
V-22
Pump or pump 1 or 2
(11)
V-30
8.7
V-40
11
Position
Consumer
Explanation
Press once
Pump or pump 1 or 2
Resets the audible tone of the fault signal.
Press twice
Pump or pump 1 or 2
Resets the fault display of the fault signal after correction of the fault.
60
20 0
80 cm (WS)
15
1
S
30
1
Reset button Buttons
Main switch Switch
I 0
Position
Consumer
0
All
Consumer without power supply = deactivated. Switch setting can be locked.
I
All
Consumer with power supply = activated.
0
Service line
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Explanation
51
0150.16.70 6.3 Explanation of the operating and indicating elements of the connection-ready switch boxes Front views of the connection-ready switch boxes List of indicator/operating elements
1
3
4
6
7
8
10
1
Illuminated locking toggle switch pump (1)
2
Illuminated locking toggle switch pump 2
3
Rotation direction indicator light
4
Fault light pump (1)
5
Fault light pump 2
6
High alarm light
7
Ready light
8
Main switch
9
Pressure switch (fixed)
3
S1
2
4
5
6
7
8
10
10 Pressure switch (adjustable)
9
1
9
S2
S1
Figure 1-47:
Figure 1-48:
Single plant pump control PCSP
Double plant pump control PCDP
Indicators Indicator
Part number
Consumer
Explanation
-
Lights up when a left rotary field or 1 phase is missing in the customer-provided connection cable. Light goes out once the error is corrected.
Pump or pump 1 or 2
Lights up when the protective motor switch trips due to overload (reset on protective motor switch). The buzzer also emits a tone.
6
-
Lights up when the water level reaches level 3 / high alarm. Goes out when the water level falls back below level 3.
7
-
Lights up when the right rotary field exists and no errors exist.
3
4 or 5
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S2
ACO H a u s t e c h n i k 0150.16.70 Illuminated locking toggle switch Switch
Part number
1 and 2
Consumer
Pump or pump 1 + 2
Explanation Position H
=
The switch must be held. The pump is switched on and the illuminated toggle switch lights up.
Position 0
=
The switch locks into place. Pump off, switch does not light up.
=
The switch locks into place. The pump is activated but only switches on according to the level switching. The illuminated switch lights up during operation.
Position A
Main switch Switch
Position
Consumer
Explanation
0
All
Consumer without power supply = deactivated. Switch setting can be locked.
I
All
Consumer with power supply = activated.
Pressure switch (in switch box) Switch
Service line
Position
Consumer
Fixed
Pump
Mechanical pressure switch with fixed switching point. If the pressure reaches the value, a switch contact is triggered and the pump is switched on.
Adjustable
Pump
Mechanical pressure switch with adjustable switching point. If the pressure reaches the value, a switch contact is triggered and the pump is switched on.
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Explanation
53
0150.16.70 6.4
Schematic representation of the pneumatic level switching (with air bubbling)
With plug-ready switch boxes NOTE Level
Explanation
0
=
Shutoff point of the pump (approx. 8 mbar or cm)
FUT
=
Start pump follow-up time
1
=
Activation point of the pump
2
=
Activation of the 2nd pump (duo)
3
=
High alarm
4
=
Shutoff point of the pump
5
=
Forced activation of the pump (both pumps on duo), plus alarm
Reference point = end of long pitot tube
Level 5 Level 4 Level 3 Level 2
Long pitot tube
Short pitot tube
The switch points / level 1 to 3 and the follow-up time of the pump (time from level FUT to 0) can be adjusted on the switch box.
Level 1
Reference
Design
Used Inlet
Type PE mono
PE duo VA duo 1.1-1.4 VA duo 2.1-2.4
Level follow-up time Level 0
Figure 1-50: Example Muli-Pro-VA duo, stretched representation
Level information / configured values on switch box in mbar or cm
Useful volume
Var.
Dimension
FUT
1
2
3
4
5
in litres
A B C D A B C D
from above side 800 side 750 side 600 from above side 800 side 750 side 600
15 15 15 15 15 15 15 15
62 62 57 42 57 57 52 37
62 62 57 42
67 67 62 47 67 67 62 47
73 73 73 73 73 73 73 73
80 80 80 80 80 80 80 80
275 275 250 180 250 250 225 160
A
from above
15
31
36
41
43
50
95
A B
from above side 830
15 15
61 61
66 66
71 71
73 73
80 80
185 185
A
Values are set at the factory
B
Recommended values
C
D
NOTE
Figure 1-51: Connection options inlet var. A-D
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All configuration values can be changed or adapted to the operating conditions upon consultation with the ACO Haustechnik customer service department.
ACO H a u s t e c h n i k 0150.16.70 With connection-ready switch boxes NOTE Level
Explanation
0
=
Switch-off point of the pump (approx. 8 mbar or cm)
1
=
Activation point of the pump
2
=
Activation of the 2nd pump (duo)
3
=
High alarm
Reference point = end of long pitot tube
Short pitot tube
The switch points / levels 1 to 2 can be configured in the switch box.
Level 3 Level 2
Reference
Level 0
Design
Long pitot tube
Level 1
Used Inlet
Type PE mono
PE duo VA duo 1.1-1.4 VA duo 2.1-2.4
Figure 1-52: Example Muli-Pro-VA duo, stretched representation
Level information / configured values on switch box in mbar or cm
Useful volume
Var.
Dimension
0
1
2
3
in litres
A B C D A B C D
from above side 800 side 750 side 600 from above side 800 side 750 side 600
8 8 8 8 8 8 8 8
62 62 57 42 57 57 52 37
62 62 57 42
76 76 76 76 76 76 76 76
275 275 250 180 250 250 225 160
A
from above
8
31
36
46
95
A B
from above side 830
8 8
61 61
66 66
76 76
185 185
A
Values are set at the factory
B C
Recommended values D
Figure 1-53: Connection options inlet var. A-D
Service line
NOTE
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All configuration values can be changed or adapted to the operating conditions upon consultation with the ACO Haustechnik customer service department.
0150.16.70 6.5 Test run process description (in this example: duo design with inlet from above) With plug-ready switch boxes Start
CAUTION
States / reactions
• Open the valves in the inlet line and pressure line (if present). • Connect power (e.g. CEE socket/plug). • Set rocker switch pump 1 + 2 to position "Auto" (switch box). • Set follow-up time control dial to 5 sec (switch box). • Let water run through connected drainage fixtures.
Turn back the air flow at the pressure regulator D of the compact compressor just far enough (volume reduction) that air bubbles still escape from the end of the pitot tube and rise up through the wastewater (still bubbling).
D
Switching cycle 1
Switching cycle 2
• Water reaches "level 1," pump 1 switches on and pumps the contents above the backflow level.
• Water reaches "level 0", pump switches off.
Level 1
Level 0
• Water reaches "level 0", pump switches off.
States / reactions
Switching cycle 4
• Water reaches "level 1," pump 2 switches on and pumps the contents above the backflow level.
Work
Switching cycle 3
• Interrupt water flow.
• Start water flow.
Switching cycle 5
Switching cycle 6
States / reactions
• Interrupt water flow.
• If level 0 (with respect to the level reference) does not lie at 8-9 cm, turn the follow-up regulator forward or back, check the switch-off point again in the next cycle and adapt the follow-up time again, if necessary. • Start water flow.
• Water reaches "level 1," pump 1 switches on and pumps the contents above the backflow level.
• Water reaches "level 2," pump 2 switches on and both pumps pump the contents above the backflow level.
Work
Work
States / reactions
• Water is still standing in the collecting container from the leak test (if performed).
Work
• Increase the water flow.
Level 1
Level 0
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Level 1
• Set rocker switch pump 1 and 2 on the switch box to "Off". • Let the water continue to flow in.
56
Level 2
ACO H a u s t e c h n i k
States / reactions
• Pumps switch off. • Water reaches "level 3", value is shown on the digital display, alarm / sound emitted.
• Level display, value goes to zero, alarm / sound emitted. • Water reaches "level 5", both pumps switch on and pump the contents above the backflow level, alarm / sound emitted.
• Loosen the control line (transparent) between the long pitot tube and the switch box at the switch box (open hose clamps, pull out hose). • Stop the water flow. • Set rocker switch pump 1 and 2 on the switch box to "Auto". • Let the water continue to flow in.
Switching cycle 9
Switching cycle 10
States / reactions
Switching cycle 8
• Alarm / sound go off. • Water reaches "level 4", both pumps switch off.
• Water stands at "level 4", pump 1 switches on and pumps the contents above the backflow level, alarm / sound go off.
Work
Switching cycle 7
Work
0150.16.70
• Reattach the control line (transparent) between the long pitot tube and the switch box at the switch box (connect hose, tighten hose clamps).
Level 4
End
Level 4
• -
CAUTION
States / reactions
• Water reaches "level 0", pump switches off.
Work
• Test run complete.
Level 0
The plant is ready for operation.
Service line
Level 5
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To ensure functional safety, the switching operations must be observed over multiple cycles.
0150.16.70 With connection-ready switch boxes Start
CAUTION
States / reactions
• Water is still standing in the collecting container from the leak test (if performed).
Work
• Open the valves in the inlet line and pressure line (if present). • Switch on main switch. • Set toggle switch pump 1 + 2 on the switch box to position "A" (auto). • Let water run through connected drainage fixtures.
D
• Interrupt water flow.
• Start water flow.
Switching cycle 3
Switching cycle 4
States / reactions
• Water reaches "level 1," pump 1 switches on and pumps the contents above the backflow level.
Work
States / reactions
Switching cycle 2
Work
Switching cycle 1
• Water reaches "level 1," pump 2 switches on and pumps the contents above the backflow level.
• Interrupt water flow.
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Turn back the air flow at the pressure regulator D of the compact compressor just far enough (volume reduction) that air bubbles still escape from the end of the pitot tube and rise up through the wastewater (still bubbling).
• Water reaches "level 0", pump switches off.
Level 1
Level 0
• Water reaches "level 0", pump switches off.
Level 1
Level 0
• Start water flow.
58
ACO H a u s t e c h n i k 0150.16.70
• Water reaches "level 2," pump 2 switches on and both pumps pump the contents above the backflow level.
States / reactions
Switching cycle 6
• Water reaches "level 1," pump 1 switches on and pumps the contents above the backflow level.
Work
Switching cycle 5
• Increase the water flow.
• Set toggle switch pump 1 + 2 on the switch box to position "0" (off). • Let the water continue to flow in.
Switching cycle 7
Switching cycle 8
States / reactions
• Pumps switch off. • Water reaches "level 3", high alarm fault indicator lights up / sound emitted.
Work
Level 1
• Set toggle switch pump 1 + 2 on the switch box to position "A" (auto). • Stop the water flow.
Level 3
Level 2
• Pump 2 switches on and pumps the contents above the backflow level. • High alarm fault indicator goes off / sound stops.
• -.
End
CAUTION
States / reactions
• Water reaches "level 0", pump switches off.
Work
• Test run complete.
Level 0
The plant is ready for operation.
Service line
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To ensure functional safety, the switching operations must be observed over multiple cycles.
0150.16.70 6.6 Operation Automatic mode After completion of the test run: Set the two rocker switches or toggle switch pump 1+2 on the switch box to the setting "Auto" or "A (Auto)". Water entering the plant will be automatically pumped over the backflow level.
Use / designated use / obvious misuse Use / designated use | This type of wastewater lifting plant is designed for pumping wastewater with or without faecal matter and grease.
CAUTION Designated use includes also:
Observation of all national laws and regulations.
Observation of the inspection and maintenance instructions.
Observation of the installation, commissioning, operating and maintenance instructions prescribed by the manufacturer.
Any other uses shall not be considered designated. The manufacturer shall not be held liable for any resulting damage; the risk shall be borne by the operator alone.
Obvious misuse | In accordance with DIN1986 Part 3 item 2.3.1., no hazardous materials may be introduced into the wastewater lifting plant. These include: (List not necessarily complete)
• • • • • • • • • •
NOTE
waste materials such as rubbish, glass, etc. hardening substances such as cement, lime, gypsum, mortar, etc. mixtures that pose fire hazards such as petrol, heating oil, paint, etc. aggressive and/or toxic substances such as acids, bases, etc. pipe cleaning agents that damage the drainage fixtures, pipes, etc. cleaning agents, disinfectants and washing detergents in excessive quantities animal faecal matter such as liquid manure, dung, leavings, etc. substances with high bacterial load or infectious substances such as slaughterhouse wastes, animal bodies, blood, etc. vapours and gases such as steam, chlorine, etc. radioactive substances.
In departure from this, harmful substances may be introduced in very small quantities and very diluted form or very low concentration. Operation The plant works fully automatically. The only regular work that needs to be carried out on the plant is the maintenance work described in section 7.3.
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Warranty Information on warranty and liability can be found in our General Business Conditions.
ACO H a u s t e c h n i k 0150.16.70 6.7 Faults and their remedies Fault
Cause
Remedy
Pump rotation direction is incorrect.
Check right rotary field in the connection line.
• Pump pumps little or nothing.
Pressure line or ventilation line is blocked.
Clean line.
• Audible and/or visible fault signal.
Ventilation line not connected or laid incorrectly.
Lay the line as instructed.
Incorrect dimensioning, losses too high.
Reduce losses by selecting a larger nominal width.
Ventilation line of the pump is blocked.
Clean line.
Overloading of the motor, protective motor switch has tripped.
Plug-ready switch box: Press protective motor switch / reset button on the switch box.
• Pump runs loud and relatively long or does not switch off.
• Collecting container is full. • Pump does not run and audible and/or visible fault signal is triggered.
Connection-ready switch boxes: Disconnect plant from power, open switch box, press protective motor switch and close switch box. Fuse has tripped.
Replace fuse.
• Pump does not run.
Motor is defective.
Replace motor (replacement unit) according to repair manual.
• Audible and/or visible fault signal.
Pump is blocked by foreign body.
Remove pump and clean impeller.
Electrical connection is interrupted.
Inspect fuses and cables.
Pneumatic control line leaky, kinked or blocked.
Inspect control line.
Pitot tube is blocked.
Clean pitot tube.
Pressure switch is defective.
Replace pressure switch.
Check valve is defective.
Open check valve; clean the chamber, flap seat and flap itself; replace, if necessary.
• Collecting container is full.
• Pump does not run except in "manual mode". • Audible and/or visible fault signal. • Collecting container is full. • Back-up in inlet line, pump constantly switches on and off at intervals.
CAUTION
CAUTION
Work on the electric equipment of the separator may be carried out by an electrician only.
Service line
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
Note
Disconnect the power supply to the pump before checking the impeller. Do not repeatedly operate the motor manually if the motor protection has tripped.
61
In case of uncertainties in remedying failures, always contact ACO Service: Telephone +49 (0) 36965 - 819-444
0150.16.70 7. 7.1
Servicing Instructions for maintenance and repair work
General aspects • Work on the electrical equipment of the wastewater lifting plant may only be carried out by an electrician or by trained persons under the management or supervision of an electrician in keeping with the rules governing the use of electricity. • Prior to all maintenance work on the wastewater lifting plant, the power supply to the electric equipment has to be interrupted and protected against being switched back on. • Only use tools insulated against the conduction of electricity! • Always re-tighten connections undone during maintenance and repair work.
CAUTION
• The contents arising during the operation of the wastewater lifting plant as well as the replaced parts have to be disposed of according to the environmental protection regulations. Preservation of value and function, maintenance contract We recommend 1 to 4 maintenance sessions per year to preserve the value and proper functioning of the plant (see section 3.4). We recommend to have the regular maintenance and repair work carried out by the manufacturer, ACO Passavant GmbH. This not only ensures constant operational safety, you also profit from revisions and modernisations which we carry out within the framework of our product development. To request an offer for a maintenance contract, please copy the section below, fill it in completely and fax it to the fax number: +49 (0) 36965/819-367. In case of queries, please call our customer service department at: +49 (0) 36965/819-444. Request of an offer for a wastewater lifting plant maintenance contract Please send a non-binding offer for regular maintenance of the plant.
Fax no.: +49 (0) 36965/819-367 Last name, first name
Street address
Postal code, town
Date of installation
Type as per type plate
Telephone / fax number
7.2
Single-family home
Multi-family home
Commercial operation
Regular inspections
Wastewater lifting plants should be inspected once per month by the operator to ensure correct functioning by monitoring at least two switching operations (see section 6.5 Test Run).
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
62
ACO H a u s t e c h n i k 0150.16.70 7.3 Regular maintenance and repair work Requirements of applicable standards The plant must be regularly maintained by an appropriately qualified expert 1). The maintenance intervals must not exceed - 3 months for plants in commercial operation - 6 months for plants in multi-family dwellings - 1 year for plants in single-family dwellings Overview
Electrician Qualified expert
1 Control and measuring equipment
3.4 Clean shutoff mechanisms
Check condition and function of indicator 1.1 lights 1.2
3.5
Check condition and function of operating elements
3.6 Check condition of compressor 3.8 Check condition of inflow line
1.4 Check alarm device function
3.9 Check condition of ventilation line
1.5 Check remote signalling function
3.10 Check condition of pressure line
1.6 Check protective motor switch setting Check condition, assignment of electrical parts
1.8
Check condition of electrical components inside/outside the switch box
4 Pump 4.1
Check condition and function of pump and direction of rotation
4.2 Check pump running noises 4.3 Clean pump chamber
1.9 Check firm seat of the circuit breakers 1.10
Lubricate adjusting spindles of shutoff valves
3.7 Clean check valve
1.3 Clean level switch mechanisms
1.7
1)
1x per year
Work must be performed by:
Time intervals 6 months
1)
Maintenance and service plan
3 months
Qualified expert
1x per year
Electrician
6 months
Work must be performed by:
Time intervals 3 months
Maintenance and service plan
4.4 Clean pump impeller
Check function of the level switching mechanism / see test run description
4.6 Check condition of hand diaphragm pump 5 Electric motors
1.11 Clean switch box
5.1 Check condition of electric motors
2 Collecting container
5.2 Clean exterior of electric motors
2.1 Check container condition
6 Other plant parts
2.2 Clean container interior
6.1 Check condition of other plant parts
2.3 Check status of attachments
7 Electrical protection measures
3 Pipes and valves Check condition of pipes, screw 3.1 connections and other connections
7.1
Check electrical protection measures for permanently connected consumers
3.2
Check condition of hose, hose connections
7.3
Check electrical safety for consumers connected by plug
3.3
Check condition, function of shutoff mechanisms
8 Clean plant environment
When the maintenance work has been completed, carry out a test run according to section 6.5 and then commission the plant again. Keep a maintenance log specifying all the work carried out and the most important data. If irreparable defects are detected, then the professional who carried out the maintenance must inform the plant operator immediately in writing against receipt. 1) "Specialists" are staff members of operator-independent companies, experts or other institutions which demonstrably have the required knowledge in the operation, maintenance and testing of wastewater lifting plants as required here and have the technical equipment for testing wastewater lifting plants. In individual cases, these inspections may be carried out by in-house independent experts of the operator with the same qualification and technical equipment.
Service line
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
63
0150.16.70 8. Repair Please contact the ACO Passavant Service for repair work. Telephone +49 (0) 36965 - 819-444 +49 (0) 36965 - 819-367 Fax Email
[email protected]
CAUTION
Work on the electrical equipment of the wastewater lifting plant may only be carried out by an electrician. Incorrectly performed work can result in fatal injuries!
9. Decommissioning 9.1 Disassembly Allow water to run over multiple pump cycles, shut off the water supply, prevent further inflow of water, disconnect power to the switch box, unscrew or remove fuses and circuit breakers, empty the pressure line, empty the collecting container, disconnect electrical supply line.
9.2 Disposal The wastewater lifting plant consists of re-usable materials. They have to be disposed of according to local regulations.
9.3 Decommissioning for a limited period of time 1. Protect the plant against humidity. 2. Occasionally move functional parts (e.g. valve sliders, pump) in order to prevent seizure. 3. Protect the switch box against humidity. 4. Depending on the duration and environment, remove functional parts and the switch box and keep in a dry place. When decommissioning the plant, items 1, 3 and 4 are highly recommended.
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
64
CAUTION
on 2.: The wastewater lifting plant must in this case be filled with pure water.
ACO H a u s t e c h n i k 0150.16.70 10. Stocking of spare parts and after-sales services 10.1 Maintenance and wearing parts Please contact the ACO Service Department, and be sure to specify the type and year of manufacture of the wastewater lifting plant.
ACO Service: Telephone +49 (0) 36965 - 819-444 Fax +49 (0) 36965 - 819-367 Email
[email protected]
10.2 Order data For spare part orders or enquiries, please indicate (see type plate for data): • Wastewater lifting plant – type • Year of manufacture • Article number • Serial number (data found on type plate) • Order number • Quantity
CAUTION
In order to avoid the installation of maintenance and spare parts of inferior quality, only original parts from the plant manufacturer should be used.
Service line
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
65
ACO Passavant GmbH wishes to explicitly point out that it has not tested or approved any non-original maintenance and spare parts as well as accessories. The installation and/or use of such products may negatively affect the constructive properties of the separator, and thus may affect the active and/or passive safety. For damage which occurs due to the use of non-original parts and accessories, ACO Haustechnik shall not accept any liability and warranty claims.
0150.16.70 11. Appendix 11.1 ConnectionBezeichnung: diagram Datenblatt
for plug-ready switch box design Typ: -monoAnschlussplan Pumpensteuerung Steuerung
PSE/01
up to 5 kW
Drucksensor
Niveaumessung Staurohr lang
Alarmniveau Staurohr kurz
Druckschalter 24V
NSV
Anschluß für Notstromversorgung (12V) (Zusatzausstattung)
=~
F1
K1
F2 Drehfeldanzeige
T1 T2 PE
T
U
V
N
W
PE L1 L2 L3 N
PE L1
M
Zuleitung Steckerfertig 16A CEE Länge ca. 1,5m
3 ~
M1 Förderpumpe 1 400V, max. 4kW
Potentialfreier Potentialfreier Meldekontakt Meldekontakt (Sammelstörung) (Betrieb Pumpe1)
Spannungsabgang für Kompressor 230V, max. 3,15A (abgesichert F 3,15A T)
Valid for switch box design
Article No.
Standard without additional equipment
0178.60.81
Hinweis: Ist keine Temperatursicherung vorhanden müssen die Kontakte T1 und T2 gebrückt werden.
11.2 ConnectionBezeichnung: diagram for plug-ready switch box design -duoTyp:
Datenblatt
Freigabe Geprüft Erstellt Anschlussplan Pumpensteuerung von: MR von: JF von: TK 07.06.2006 am: am: 07.06.2006 am: 07.06.2006
up to 5 kW PSD
Art.Nr. 0178.60.81 (77-0521) Typ PSE/01ohne Zusatzausstattung
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung Ihres Inhaltes nicht gestattet, Steuerung Drucksensor sowie nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Niveaumessung Alle Rechte für den Fall der Patenterteilung oder Gebrauchsmuster- Eintragung vorbehalten. Staurohr lang
Druckschalter
Alarmniveau Staurohr kurz
24V
NSV
Anschluß für Notstromversorgung (12V) (Zusatzausstattung)
=~
F1
K1
K2
F2
Drehfeldanzeige
T1 T2 PE
T
Potentialfreier Potentialfreier Potentialfreier Meldekontakt Meldekontakt Meldekontakt (Sammelstörung) (Betrieb Pumpe1) (Betrieb Pumpe2)
U
V
M
3 ~
M1 Förderpumpe 1 400V, max. 3kW
Erstellt von: MR am: 07.06.2006
W
N
PE L1
T1 T2 PE U
T
V
W
M
3 ~
M2 Förderpumpe 2 400V, max. 3kW Spannungsabgang für Kompressor 230V, max. 3,15A (abgesichert F 3,15A T)
Geprüft von: JF am: 07.06.2006
PE L1 L2 L3 N
Zuleitung Steckerfertig 16A CEE Länge ca. 1,5m Valid
for switch box design
Article No.
Standard without additional equipment
0178.60.82
Art.Nr. 0178.60.82 (77-0515) Additional features: Operating hours counter
0178.61.41
Additional features: Main switch
0178.62.11
Typ PSD - ohne Zusatzausstattung
Hinweis: Ist keine Temperatursicherung vorhanden müssen die Kontakte T1 und T2 gebrückt werden.
Freigabe von: TK 07.06.2006 am:
Art.Nr. 0178.61.41 (77-0536) Typ PSD - mit Betriebstundenzähler Art.Nr. 0178.62.11 (77-0545) Typ PSD - mit Hauptschalter
Weitergabe sowie Vervielfältigung dieser Unterlage, Verwertung und Mitteilung Ihres Inhaltes nicht gestattet, sowie nicht ausdrücklich zugestanden. Zuwiderhandlungen verpflichten zu Schadenersatz. Alle Rechte für den Fall der Patenterteilung oder Gebrauchsmuster- Eintragung vorbehalten.
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
66
ACO H a u s t e c h n i k 0150.16.70
11.3 Connection diagram for connection-ready switch box design -mono-
5.5 kW and higher
Enclosed with switch box.
Valid for switch box design
Article No.
Standard without additional equipment
0177.01.17
11.4 Connection diagram for connection-ready switch box design -duo-
5.5 kW and higher
Enclosed with switch box.
Service line
Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361
67
Valid for switch box design
Article No.
Standard without additional equipment
0177.01.12
ACO H a u s t e c h n i k
© 2009 by ACO Passavant GmbH / 03_12
0150.16.70
ACO Passavant GmbH Im Gewerbepark 11c 36457 Stadtlengsfeld, Germany Tel. +49 (0) 36965 819–0 Fax +49 (0) 36965 819–361 www.aco-haustechnik.de
The ACO Group. A strong family you can rely on.
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