1997-2014 AsiaInspection Limited. All rights reserved
Inspection Report(PSI)
R-us3-1352456
PRODUCT DESCRIPTION Client Name: Anonymous Client Product Name:
Bridgestone Fleece Inspection location:
Xiangshan
Inspection date:
12/Dec/2013
Expected shipment date:
13/Dec/2013
Your internal reference number: 213028500 Style # P/O number: 213028500 Supplier: Shanghai Wideharbor International Trad Co. Order quantity:
1000 Pcs
Pcs ready for inspection: Reference sample available:
80 pcs (8%) No (no sample)
Factory cooperation
Factory organization
Inspector’s opinion on the factory
Average
Average
Average
Generate Statistics on your Dashboard by clicking on one of below 2 buttons.
(You may choose after clicking to communicate or not your decision to your factory)
OVERALL INSPECTION RESULT:
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Failed (Client has the final decision to Reject or Approve)
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INSPECTION RESULT SUMMARY Result
WORKMANSHIP
(defectives list)
Findings/Remarks
Within AQL
CRITICAL
MAJOR
MINOR
Found
0
3
6
Max
0
5
7
Checked
80
80
80
Most serious defects found: 2 Pieces- skip stitching-MAJ 1 Piece-high-low pocket-MAJ
Refer to defective list on page 35-37 for details MAJOR
MEASUREMENT AQL
N/A
Found
N/A
Max
2
Checked
20
Most serious defects found: Refer to measurement chart for details TESTS
Passed
QUANTITY
Not OK
Refer to important rermarks 1
PRODUCT COLOR
Not OK
Refer to important rermarks 3
ARTWORKS PRODUCT DIMENSIONS & WEIGHT PACKING & PACKAGING SHIPPING MARKS
N/A N/A
Refer to important rermarks 2
Not OK
Refer to important rermarks 4
Not OK
Refer to important rermarks 5
OTHER REMARKS 1. No carton was sealed with AI sticker during inspection. 2. No approval sample was provided for comparison during the inspection. 3. All 80 pieces of inspected samples were selected from 4 packed cartons and 400 pieces finished but unpacked products randomly.
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IMPORTANT REMARKS / GENERAL DEFECTS 1. At the time of inspection, 80 pieces (8%) of products were finished and packed into outer carton, 400 pieces(40%) were finished but unpacked, while the remaing 520 pieces (52%) were still under production. 2. No tolerance of measurement point was provided by factory. Please refer to measurement table for actual measurement as reference. 3. The color of rubber on front zipper puller was close to 187C instead of 485C on spec 4. Hangtag size was found to be 10.5x4.5cm instead of 10.5x5cm on spec. 5. Ref number and order number did not match spec
INSPECTION STANDARDS Inspection type
Pre-Shipment Inspection
Sampling standard
ISO 2859-1 (Mil Std 105E)
Sampling level
II
Workmanship : AQL for Cri/Maj/Min
Not Allowed / 2.5 / 4.0
Measurement : AQL for Maj
4.0
Sampling size for Cri/Maj/Min
80/80/80pcs
Nb of inspected pieces
80 Pcs
Total quantity of cartons in your shipment
50 ctns
Quantity of cartons available for inspection
4 ctns
Nb of cartons inspected
4 ctns
Nb on the inspected cartons
1, 29, 9, 16
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Nb of Mandays spent: 1
Inspector 1: Jame Xia QUALITY CRITERIA 1. Quantity Expected Result
Report Approver: Genja Zhang
Result NOT OK
80% of the total order quantity must be
Actual Finding / Comments 80 pieces (8%) of products were finished
finished and packed-order qty: 1000
and packed into carton, 400 pieces
Pcs
(40%) were finished but unpacked, while the remain 520 pieces(52%) were still under production.
Quantity of packed products:
80 pcs (8%)
Quantity of finished & unpacked products:
400 pcs (40%)
Quantity of semi-finished products:
520 pcs (52%)
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2. Colours Expected Result
Result
Pantone
Comments
code Dark grey - M size-PMS 425-
Not OK
The color of rubber on front zipper
Dark grey - L size-PMS 425-
puller was close to 187C instead of
Dark grey - XL size-PMS 425-
485C on spec. Please refer to photo
Dark grey - XXL size-PMS 425-
below.
Pictures:
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Front view of outside
Back view of outside
Front view of inner side
Close to 425 C
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Close to 187 C
Not match 485 C
3. Product dimensions MEASUREMENT AQL :
N/A
MAJ Found Max Checked
N/A 2 20
Client’s comments:
Size specs vary for each size:
Size L: Back length: 75 cm
Size M: Back length: 71 cm
Half chest: 63cm
Half chest: 56cm
Sleeve length: 81cm (from neck)
Sleeve length: 76cm (from neck)
Shoulder width: 55cm
Shoulder width: 48cm
Neck width: 20.5cm
Neck width: 20cm
Front drop down: 10 cm
Front drop down: 9,5 cm
Back drop down: 2.3cm
Back drop down: 2.3cm
Arm hole: 27.5cm
Arm hole; 26cm
Arm muscle: 25.5cm
Arm muscle: 24cm
Pocket height: 24.5cm
Pocket height: 23cm
Pocket width: 45.5cm
Pocket width: 44cm
Bottom width: 55cm
Bottom width: 48cm
Cuff width: 10.5cm
Cuff width: 10cm
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Size XXL: Back length: 79 cm
Half chest: 66cm
Half chest: 69cm
Sleeve length: 83cm (from neck)
Sleeve length: 85cm (from neck)
Shoulder width: 58cm
Shoulder width: 61cm
Neck width: 21cm
Neck width: 21.5cm
Front drop down: 10.5 cm
Front drop down: 11 cm
Back drop down: 2.3cm
Back drop down: 2.3cm
Arm hole: 29cm
Arm hole: 30cm
Arm muscle: 27cm
Arm muscle: 28cm
Pocket height: 26cm
Pocket height: 26cm
Pocket width: 47cm
Pocket width: 47cm
Bottom width: 58cm
Bottom width: 61cm
Cuff width: 11cm
Cuff width: 11.5cm
MEASUREMENT TABLE – Actual Finding M
Measurement Point
Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width
71 56 76 48 20 9.5 2.3 26 24 23 44 48 10
0.5 1 1.5 / -0.5 / -0.3 -0.5 0.5 / -0.5 -0.5 1
1 1.5 0.5 -0.5 / -0.5 / / 0.5 0.5 0.5 -0.5 0.5
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/ 0.5 0.5 0.5 0.5 -0.5 / -0.5 0.5 -0.5 / 0.5 1
1 1 0.5 / / 0.5 / / -0.5 / -0.5 0.5 0.5
L
Measurement Point
Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole
0.5 0.5 1 / -0.5 / -0.5 / / 1 0.5 -0.5 /
75 63 81 55 20.5 10 2.3 27.5
1 0.5 -0.5 / -0.5 0.5 -0.3 /
1.5 / / -1 -1 / -0.5 -0.5
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1 0.5 1 -0.5 / / -0.5 /
0.5 1 / 0.5 -0.5 -0.5 / -0.5
1 / 0.5 / / 0.5 / 0.5 Page 8 of 39
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arm muscle pocket height pocket width bottom width cuff width
25.5 24.5 45.5 55 10.5
0.5 0.5 0.5 / 1
0.5 -0.5 0.5 / 0.5
77 66 83 58 21 10.5 2.3 29 27 26 47 58 11
1 1 / 1 0.5 0.5 -0.3 / 1 / 1 -0.5 1
1.5 1.5 -0.5 / -0.5 / -0.5 0.5 0.5 0.5 1 1 1
79 69 85 61 21.5 11 2.3 30 28 26 47 61 11.5
1.5 1 1 1 / -0.5 -0.2 / 1 / 0.5 / 1
2 2 / 0.5 0.5 / -0.5 / / -0.5 / 0.5 0.5
Measurement Point
Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width Measurement Point
Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width
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-0.5 / -0.5 0.5 0.5 XL / 0.5 0.5 -0.5 / -0.5 / -0.5 0.5 / 1 1 0.5 XXL 1 1 0.5 / / -0.5 / 0.5 0.5 / 0.5 / 1
/ 0.5 / / 1
-0.5 -0.5 / 0.5 0.5
0.5 1 0.5 / -0.5 / -0.3 / / / 0.5 0.5 0.5
1 0.5 1 / / -0.5 -0.5 / 0.5 / 0.5 -0.5 1
0.5 1 / 0.5 / 0.5 -0.3 / / -0.5 0.5 1 0.5
1 0.5 1 / -0.5 / / -0.5 0.5 / -0.5 0.5 1
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Pictures:
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Back length
Half chest
Sleeve length
Shoulder width
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Pocket width
Pocket height
Bottom width
Cuff width
4. Artworks Logo N/A
Client’s comments:
Refer to photo below
- Embroidery on left chest logo Bridgestone 9cm - White Woven label 2.5 x 2.5 cm on fleece waist, with Bridgestone logo
in
the middle of the label Did you get an artwork or physical
NO
reference of the logo in your hand during Inspection ? AI-QR-16-01A
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a. Logo quality Expected Result
Result
Actual Finding / Comments
General quality and design
N/A
Refer to photo below
Spelling
N/A
Refer to photo below
Font type
N/A
Refer to photo below
Boldness
N/A
Refer to photo below
Result
Actual Finding / Comments
N/A
Refer to photo below
b. Logo colors Expected Result
c. Logo Dimension, Positioning and Alignment Expected Result Result
Actual Finding / Comments
Dimension (width x height)
N/A
Refer to photos below
N/A
Refer to photos below
N/A
Refer to photos below
OK
Refer to photos below
(Trace the smallest rectangle which can include the logo & measure the height and width of the rectangle surrounding the logo) Positioning (from the top edge of the
rectangle to the top edge of the product) Positioning (from the side edge of the
rectangle to the side edge of the product) Alignment and parallelism (draw a line at the bottom of the logo and check the parallelism of this line with the product side edge or bottom)
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Pictures:
Logo height: close to 1.2cm
Logo width: close to 9cm
Position: from left side edge close to 6.5cm
Position: from top shoulder seam close to 19cm
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Parallelism
Position: from sideseam close to 18cm
Label width: close to 2.5cm
Label height: close to 2.5cm
d. Main Label Expected Result
Result
- Woven neck label, with Bridgestone
N/A
Actual Finding / Comments Refer to photo below
logo + official European range, Back: wash instructions
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Pictures:
d.2 Care label Expected Result
Result N/A
d.3 Size label Expected Result
Actual Finding / Comments Refer to back side of main label
Result N/A
Actual Finding / Comments Refer to photo below
Pictures:
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d.4 Product Tag Expected Result
Result Not OK
Hangtag: 10.5x5cm, White background with Bridgestone logo
Actual Finding / Comments The size of hangtag was 10.5x4.5cm instead of 10.5x5cm on spec.
(black and red)+official European range + on backside hologram
Please refer to photo below
Bridgestone centered
Pictures:
Length of hangtag:10.5cm
Width of hangtag: close to 4.5cm instead of 5cm on spec
5. Packing and packaging a. Unit packing: Expected Result
Result
Actual Finding / Comments
N/A
Each piece has a silica gel bag packed into a polybag. Please refer to photo below.
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Pictures:
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Front view
Back view
Printing on polybag
Air hole
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Label on polybag
Label on polybag
White paper inside polybag
Silica gel bag inside polybag
Unit length:38cm
Unit width:28cm
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b. Inner packing: Expected Result
Result N/A
c. Outer packing: Expected Result
Result
Sealing method (Ex:staples - adhesive -
Actual Finding / Comments No inner packing
Actual Finding / Comments
N/A
Refer to photo below
N/A
Adhesive
N/A
Carton #
Reference #
# of pieces
1
/
20
9
/
20
16
/
20
29
/
20
plastic band - metal band): Number of pieces per carton (on 5 cartons)
Client’s comments:
Separate size per carton, DON’T mixed size together into carton.
Pictures:
2-ply cardboard
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Sealed with adhesive
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No staples
Opened carton
d. Dimensions of export cartons: (on 5 cartons) Expected Result
Result
L: cm x W: cm x H: cm
Actual Finding / Comments
N/A
Carton number
L x W x H (cm)
1
57x40x50
9
57x40x50
16
57x40x50
29
57x40x50
e. Weight of cartons: (on 5 cartons) Expected Result
Result
Maximum weight of Export
Actual Finding / Comments
N/A
Cartons:
Carton number
Weight (kg)
1
14.255
9
14.285
16
14.320
29
14.265
(1 kg = 2.2 Lbs / 1 lb = 0.45 kg)
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Carton length
Carton width
Carton height
Carton weight
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6. Shipping Marks a. Carton Front Mark
Expected Result
Result Not OK
GEMACO NV
Actual Finding / Comments Ref number and order number did
REF: BRI xxxxxx
not match spec.
SIZE:
Please refer to photo below
ORDERNR: 213028480 QTY: 50 PCS CTN NO. REF BRI230805 FOR M SIZE REF BRI230806 FOR L SIZE REF BRI230807 FOR XL SIZE REF BRI230808 FOR XXL SIZE b. Carton Side Mark
Expected Result
Result N/A
Actual Finding / Comments Refer to photo below
Pictures:
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Front mark
Side mark
Required shipping mark
TESTS AND SPECIAL REQUIREMENTS Test description
Comments from Inspector
Perform a carton drop test on the export
Refer to photo below
Result Passed
cartons? (carried out on 3 cartons according to ISTA 1A procedure): Yes
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Check if there is any Needle Damage Hole-If
Checked on 13 samples, refer to photos below
Passed
Checked on 5 samples, refer to photos below
Passed
the needle damage holes were found, then the sample size increase to S4; Test the needle damage on 3 different positions and especially where there is several layers of fabric stitches together - provide at least 3 pictures of needle hole damage test on 3 different position-S3 (13 Pcs)
Garment treatment check, how the shirts are folded and show finished folded dimensions of the garment-Garments must be ironed and folded within the appropriate style-5 pcs ( 5 Pcs)
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Perform a fitting check, using a model or doll,
No model was provided
N/A
or find a people to wear it and take photos.--S1 (5 Pcs)
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1997-2014 AsiaInspection Limited. All rights reserved The stripes or checks should match well
No strips or checks on this item
N/A
Not button
N/A
Checked on all samples, refer to photos below
Passed
between each parts if the item is striped or checked--II (80 Pcs) Check for spare buttons. Pull on the button, 8 stitches Points minimum--20 pcs (
Pcs)
Pocket check-Perform the following tests and take pictures step by step- Pocket must be wide enough to accommodate the full handPocket must be reinforced with bartacks or rivet. - the
fabric inside pocket should be
resistant enough - the pockets position should be balanced-II (80 Pcs)
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Check the Button hole bar tacked--II (80 Pcs)
Not available
N/A
Stretch test for elastic and knitted fabric--
Checked on 20 samples
Passed
Stretch the garment on the waistband, side seam, neck opening to check the elasticity of the garment:
no spandex/ elastane fibers
or stitches brake -S4
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(20 Pcs)
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Barcode scanning Test.-The sample size for
Not available
N/A
Checked on 20 samples, refer to photo below
Passed
each type of the barcode should be scanned as following: -
Barcode label on products: the minimum
sample
size
as
client’s
requirements
/
sampling level of AI standard or 1 piece per each barcode if total # of barcodes are more than the sample size. (For example: bulks consist with 3 colorways & 5 sizes with totally 15 barcode no#, but the sample size is 13 pcs so inspector needs to scan 15 barcode (1 pce per
each
barcode)
instead
of
13
pcs
accordingly) Barcode label per carton: 1 piece per each barcodeThe barcode must match the client’s specifications.
It should be scannable and
have the correct number-S2 (5 Pcs) Fatigue test for all adjustable parts found on each sample,can not skip (i.e., all zippers, velcro and snaps, and normal force to pull all the buttons ) .Do this 20 times for each sample.--20 pcs
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Compare with approval sample and technical files(spec)--
2pcs
material/color hangtag/
per
of
labels,
color
fabric, packing,
(
N/A
100% polyester
N/A
10-11 stitches per inch
N/A
including
accessories, logo/markings,
workmanship &
sewing construction,
cuff
washing
designs,
No approval sample was provided
effect,
the hand
feel,pressing check)-Should be same as the approval sample & spec.-II (80 Pcs) Check
the
composition
and
fabric
aspect-Should be same as apporval sample or technical files.-II (80 Pcs)
Count and record the number of stitches per inch--S1 (5 Pcs)
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Perform wrong size checking and assortment
Please refer to relevant part
N/A
check on all inspected cartons-1,Check the size label on the garment & compare with the indicated on polybag and cartons. No size or color mistakes should be observed in the cartons. 2, When inspector conduct the measurement,
they
should
select
one
sample/each size that meet specification. And keep them separately as “good dimension sample” 3, When checking the workmanship, inspector should check the samples by size. and put all the sampls with same size together, then put the “good dimension sample”
on the top to check if have any
wrong size found.-II (80 Pcs)
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1997-2014 AsiaInspection Limited. All rights reserved Rub test to check the color fastness of the
Checked on 5 pcs, refer to photos below
Passed
Checked all samples, refer to photos below
Passed
fabric (including the lining) and all the accessories(Labels must be rubbed for this test).Use a white cotton cloth to rub the material. Rub the item 10 times over a 10 cm distance with a force of 9N (1kg). Test 1 piece per color with both a dry and a wet cloth. Expected result: There should be no color transfer greater than 4 on a grey scale (between the original white cloth and the colored one) after the dry test. There should be no color transfer greater than 3-4 on a grey scale (between the original white cloth and the colored one) after the wet test--S1 (5 Pcs)
1.
Color shading check within the same
piece:
put the same color parts side by side
and indentify the different dye lot. 2. Color shading check among all of the inspecterd pieces: place them side by side as per picture “color shading check attached” and indentify the different dye lot. If you don’t have a grey scale,
please
print
emergency.-Minimum
the grey
grey scale
scale
of
4-5
is
acceptable for color shading in the same piece /set and minimum grey scale 4 is acceptable for
color
shading
pieces.-II (80 Pcs) AI-QR-16-01A
among
the
different
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*S*: Needle detecting test without metal
Not available
N/A
Label without modified
Passed
Checked all samples, refer to photos below
Passed
button or decoration--II (80 Pcs) The importer information label must not be modified
either
by
hand
or
by
extra
sticker.--II (80 Pcs)
Seaming strength test-Test the strength of the seams by hand. especially on sideseams and pockets--II (80 Pcs)
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Symmetric check- check if the sleeves, collar, shoulders,
pocket
design,
etc.
Checked on 20 samples, refer to photos below
Passed
are
symmetric- check if the garment twist and measure the difference if found--S4 (20 Pcs)
SAMPLE COLLECTION [0] pcs of shipment samples were collected by inspector [0] pcs of defective samples were collected by inspector
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DEFECTIVES LIST
Infestation of
living
CRI
MAJ
MIN
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
Picture
insect, Needle damage– CRI Any part of the item has defects (i.e., sharp edges, points, protruding nails, broken needles, etc.).
–
CRI Excessive roping, excessive puckering, or attached threads longer than 5cm – MAJ Seam slippage, cracked stitches, incorrect trim, unsecured buttons or different color shades within the same garment. – MAJ Needle marks, broken stitches, unravelling stitches or bar ray lines on the item. The ribbing on the neck is too wide or too narrow. – MAJ The top stitching is uneven. The collar is not balanced more than 0.5cm.
There are marks
or streaks made by pressing. – MIN
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0
1
0
0
2
0
– MAJ
–Skip stitches -MAJ
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ISO 9001:2008 Certified
AQSIQ Licence N° 134
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1997-2014 AsiaInspection Limited. All rights reserved –untrimmed thread
0
0
5
0
0
1
Maj
Min
end inside-MIN
–untrimmed thread end outside-MIN
DEFECTIVES LIST SUMMARY Cri Number of Defectives found
0
3
AQL result
6
Within AQL
Maximum Allowed
0
5
7
No. of Inspected samples
80
80
80
CRI: MAJ: MIN:
defective pieces found out of acceptable among 0 pieces inspected at level defective pieces found out of acceptable among 0 pieces inspected at level defective pieces found out of acceptable among 0 pieces inspected at level
AI-QR-16-01A
www.AsiaInspection.com
ISO 9001:2008 Certified
AQSIQ Licence N° 134
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1997-2014 AsiaInspection Limited. All rights reserved
Cartons
Total cartons:4 ctns
Inspected samples: 80 pcs
Total defects: 9 pcs
AI-QR-16-01A
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ISO 9001:2008 Certified
AQSIQ Licence N° 134
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1997-2014 AsiaInspection Limited. All rights reserved
Other Pictures
AI-QR-16-01A
www.AsiaInspection.com
ISO 9001:2008 Certified
AQSIQ Licence N° 134
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1997-2014 AsiaInspection Limited. All rights reserved
Factory Disclaimer
Original signature from Factory Manager accepting AsiaInspection conditions on Shipment authorization and bribery issues IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) ASIAINSPECTION LIMITED’S FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER.
End of the Report AI-QR-16-01A
www.AsiaInspection.com
ISO 9001:2008 Certified
AQSIQ Licence N° 134
Page 39 of 39