Inspection Report(PSI)

1997-2014 AsiaInspection Limited. All rights reserved Inspection Report(PSI) R-us3-1352456 PRODUCT DESCRIPTION Client Name: Anonymous Client Produ...
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1997-2014 AsiaInspection Limited. All rights reserved

Inspection Report(PSI)

R-us3-1352456

PRODUCT DESCRIPTION Client Name: Anonymous Client Product Name:

Bridgestone Fleece Inspection location:

Xiangshan

Inspection date:

12/Dec/2013

Expected shipment date:

13/Dec/2013

Your internal reference number: 213028500 Style # P/O number: 213028500 Supplier: Shanghai Wideharbor International Trad Co. Order quantity:

1000 Pcs

Pcs ready for inspection: Reference sample available:

80 pcs (8%) No (no sample)

Factory cooperation

Factory organization

Inspector’s opinion on the factory

Average

Average

Average

Generate Statistics on your Dashboard by clicking on one of below 2 buttons.

(You may choose after clicking to communicate or not your decision to your factory)

OVERALL INSPECTION RESULT:

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Failed (Client has the final decision to Reject or Approve)

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INSPECTION RESULT SUMMARY Result

WORKMANSHIP

(defectives list)

Findings/Remarks

Within AQL

CRITICAL

MAJOR

MINOR

Found

0

3

6

Max

0

5

7

Checked

80

80

80

Most serious defects found: 2 Pieces- skip stitching-MAJ 1 Piece-high-low pocket-MAJ

Refer to defective list on page 35-37 for details MAJOR

MEASUREMENT AQL

N/A

Found

N/A

Max

2

Checked

20

Most serious defects found: Refer to measurement chart for details TESTS

Passed

QUANTITY

Not OK

Refer to important rermarks 1

PRODUCT COLOR

Not OK

Refer to important rermarks 3

ARTWORKS PRODUCT DIMENSIONS & WEIGHT PACKING & PACKAGING SHIPPING MARKS

N/A N/A

Refer to important rermarks 2

Not OK

Refer to important rermarks 4

Not OK

Refer to important rermarks 5

OTHER REMARKS 1. No carton was sealed with AI sticker during inspection. 2. No approval sample was provided for comparison during the inspection. 3. All 80 pieces of inspected samples were selected from 4 packed cartons and 400 pieces finished but unpacked products randomly.

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IMPORTANT REMARKS / GENERAL DEFECTS 1. At the time of inspection, 80 pieces (8%) of products were finished and packed into outer carton, 400 pieces(40%) were finished but unpacked, while the remaing 520 pieces (52%) were still under production. 2. No tolerance of measurement point was provided by factory. Please refer to measurement table for actual measurement as reference. 3. The color of rubber on front zipper puller was close to 187C instead of 485C on spec 4. Hangtag size was found to be 10.5x4.5cm instead of 10.5x5cm on spec. 5. Ref number and order number did not match spec

INSPECTION STANDARDS Inspection type

Pre-Shipment Inspection

Sampling standard

ISO 2859-1 (Mil Std 105E)

Sampling level

II

Workmanship : AQL for Cri/Maj/Min

Not Allowed / 2.5 / 4.0

Measurement : AQL for Maj

4.0

Sampling size for Cri/Maj/Min

80/80/80pcs

Nb of inspected pieces

80 Pcs

Total quantity of cartons in your shipment

50 ctns

Quantity of cartons available for inspection

4 ctns

Nb of cartons inspected

4 ctns

Nb on the inspected cartons

1, 29, 9, 16

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Nb of Mandays spent: 1

Inspector 1: Jame Xia QUALITY CRITERIA 1. Quantity Expected Result

Report Approver: Genja Zhang

Result NOT OK

80% of the total order quantity must be

Actual Finding / Comments 80 pieces (8%) of products were finished

finished and packed-order qty: 1000

and packed into carton, 400 pieces

Pcs

(40%) were finished but unpacked, while the remain 520 pieces(52%) were still under production.

Quantity of packed products:

80 pcs (8%)

Quantity of finished & unpacked products:

400 pcs (40%)

Quantity of semi-finished products:

520 pcs (52%)

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Pictures:

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2. Colours Expected Result

Result

Pantone

Comments

code Dark grey - M size-PMS 425-

Not OK

The color of rubber on front zipper

Dark grey - L size-PMS 425-

puller was close to 187C instead of

Dark grey - XL size-PMS 425-

485C on spec. Please refer to photo

Dark grey - XXL size-PMS 425-

below.

Pictures:

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Front view of outside

Back view of outside

Front view of inner side

Close to 425 C

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Close to 187 C

Not match 485 C

3. Product dimensions MEASUREMENT AQL :

N/A

MAJ Found Max Checked

N/A 2 20

Client’s comments:

Size specs vary for each size:

Size L: Back length: 75 cm

Size M: Back length: 71 cm

Half chest: 63cm

Half chest: 56cm

Sleeve length: 81cm (from neck)

Sleeve length: 76cm (from neck)

Shoulder width: 55cm

Shoulder width: 48cm

Neck width: 20.5cm

Neck width: 20cm

Front drop down: 10 cm

Front drop down: 9,5 cm

Back drop down: 2.3cm

Back drop down: 2.3cm

Arm hole: 27.5cm

Arm hole; 26cm

Arm muscle: 25.5cm

Arm muscle: 24cm

Pocket height: 24.5cm

Pocket height: 23cm

Pocket width: 45.5cm

Pocket width: 44cm

Bottom width: 55cm

Bottom width: 48cm

Cuff width: 10.5cm

Cuff width: 10cm

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1997-2014 AsiaInspection Limited. All rights reserved Size XL: Back length: 77 cm

Size XXL: Back length: 79 cm

Half chest: 66cm

Half chest: 69cm

Sleeve length: 83cm (from neck)

Sleeve length: 85cm (from neck)

Shoulder width: 58cm

Shoulder width: 61cm

Neck width: 21cm

Neck width: 21.5cm

Front drop down: 10.5 cm

Front drop down: 11 cm

Back drop down: 2.3cm

Back drop down: 2.3cm

Arm hole: 29cm

Arm hole: 30cm

Arm muscle: 27cm

Arm muscle: 28cm

Pocket height: 26cm

Pocket height: 26cm

Pocket width: 47cm

Pocket width: 47cm

Bottom width: 58cm

Bottom width: 61cm

Cuff width: 11cm

Cuff width: 11.5cm

MEASUREMENT TABLE – Actual Finding M

Measurement Point

Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width

71 56 76 48 20 9.5 2.3 26 24 23 44 48 10

0.5 1 1.5 / -0.5 / -0.3 -0.5 0.5 / -0.5 -0.5 1

1 1.5 0.5 -0.5 / -0.5 / / 0.5 0.5 0.5 -0.5 0.5

AI-QR-16-01A

/ 0.5 0.5 0.5 0.5 -0.5 / -0.5 0.5 -0.5 / 0.5 1

1 1 0.5 / / 0.5 / / -0.5 / -0.5 0.5 0.5

L

Measurement Point

Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole

0.5 0.5 1 / -0.5 / -0.5 / / 1 0.5 -0.5 /

75 63 81 55 20.5 10 2.3 27.5

1 0.5 -0.5 / -0.5 0.5 -0.3 /

1.5 / / -1 -1 / -0.5 -0.5

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1 0.5 1 -0.5 / / -0.5 /

0.5 1 / 0.5 -0.5 -0.5 / -0.5

1 / 0.5 / / 0.5 / 0.5 Page 8 of 39

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arm muscle pocket height pocket width bottom width cuff width

25.5 24.5 45.5 55 10.5

0.5 0.5 0.5 / 1

0.5 -0.5 0.5 / 0.5

77 66 83 58 21 10.5 2.3 29 27 26 47 58 11

1 1 / 1 0.5 0.5 -0.3 / 1 / 1 -0.5 1

1.5 1.5 -0.5 / -0.5 / -0.5 0.5 0.5 0.5 1 1 1

79 69 85 61 21.5 11 2.3 30 28 26 47 61 11.5

1.5 1 1 1 / -0.5 -0.2 / 1 / 0.5 / 1

2 2 / 0.5 0.5 / -0.5 / / -0.5 / 0.5 0.5

Measurement Point

Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width Measurement Point

Back length half chest sleeve length(from neck) shoulder width neck width front drop down back drop down arm hole arm muscle pocket height pocket width bottom width cuff width

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-0.5 / -0.5 0.5 0.5 XL / 0.5 0.5 -0.5 / -0.5 / -0.5 0.5 / 1 1 0.5 XXL 1 1 0.5 / / -0.5 / 0.5 0.5 / 0.5 / 1

/ 0.5 / / 1

-0.5 -0.5 / 0.5 0.5

0.5 1 0.5 / -0.5 / -0.3 / / / 0.5 0.5 0.5

1 0.5 1 / / -0.5 -0.5 / 0.5 / 0.5 -0.5 1

0.5 1 / 0.5 / 0.5 -0.3 / / -0.5 0.5 1 0.5

1 0.5 1 / -0.5 / / -0.5 0.5 / -0.5 0.5 1

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Pictures:

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Back length

Half chest

Sleeve length

Shoulder width

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Pocket width

Pocket height

Bottom width

Cuff width

4. Artworks Logo N/A

Client’s comments:

Refer to photo below

- Embroidery on left chest logo Bridgestone 9cm - White Woven label 2.5 x 2.5 cm on fleece waist, with Bridgestone logo

in

the middle of the label Did you get an artwork or physical

NO

reference of the logo in your hand during Inspection ? AI-QR-16-01A

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a. Logo quality Expected Result

Result

Actual Finding / Comments

General quality and design

N/A

Refer to photo below

Spelling

N/A

Refer to photo below

Font type

N/A

Refer to photo below

Boldness

N/A

Refer to photo below

Result

Actual Finding / Comments

N/A

Refer to photo below

b. Logo colors Expected Result

c. Logo Dimension, Positioning and Alignment Expected Result Result

Actual Finding / Comments

Dimension (width x height)

N/A

Refer to photos below

N/A

Refer to photos below

N/A

Refer to photos below

OK

Refer to photos below

(Trace the smallest rectangle which can include the logo & measure the height and width of the rectangle surrounding the logo) Positioning (from the top edge of the

rectangle to the top edge of the product) Positioning (from the side edge of the

rectangle to the side edge of the product) Alignment and parallelism (draw a line at the bottom of the logo and check the parallelism of this line with the product side edge or bottom)

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Pictures:

Logo height: close to 1.2cm

Logo width: close to 9cm

Position: from left side edge close to 6.5cm

Position: from top shoulder seam close to 19cm

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Parallelism

Position: from sideseam close to 18cm

Label width: close to 2.5cm

Label height: close to 2.5cm

d. Main Label Expected Result

Result

- Woven neck label, with Bridgestone

N/A

Actual Finding / Comments Refer to photo below

logo + official European range, Back: wash instructions

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Pictures:

d.2 Care label Expected Result

Result N/A

d.3 Size label Expected Result

Actual Finding / Comments Refer to back side of main label

Result N/A

Actual Finding / Comments Refer to photo below

Pictures:

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d.4 Product Tag Expected Result

Result Not OK

Hangtag: 10.5x5cm, White background with Bridgestone logo

Actual Finding / Comments The size of hangtag was 10.5x4.5cm instead of 10.5x5cm on spec.

(black and red)+official European range + on backside hologram

Please refer to photo below

Bridgestone centered

Pictures:

Length of hangtag:10.5cm

Width of hangtag: close to 4.5cm instead of 5cm on spec

5. Packing and packaging a. Unit packing: Expected Result

Result

Actual Finding / Comments

N/A

Each piece has a silica gel bag packed into a polybag. Please refer to photo below.

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Pictures:

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Front view

Back view

Printing on polybag

Air hole

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Label on polybag

Label on polybag

White paper inside polybag

Silica gel bag inside polybag

Unit length:38cm

Unit width:28cm

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b. Inner packing: Expected Result

Result N/A

c. Outer packing: Expected Result

Result

Sealing method (Ex:staples - adhesive -

Actual Finding / Comments No inner packing

Actual Finding / Comments

N/A

Refer to photo below

N/A

Adhesive

N/A

Carton #

Reference #

# of pieces

1

/

20

9

/

20

16

/

20

29

/

20

plastic band - metal band): Number of pieces per carton (on 5 cartons)

Client’s comments:

Separate size per carton, DON’T mixed size together into carton.

Pictures:

2-ply cardboard

AI-QR-16-01A

Sealed with adhesive

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No staples

Opened carton

d. Dimensions of export cartons: (on 5 cartons) Expected Result

Result

L: cm x W: cm x H: cm

Actual Finding / Comments

N/A

Carton number

L x W x H (cm)

1

57x40x50

9

57x40x50

16

57x40x50

29

57x40x50

e. Weight of cartons: (on 5 cartons) Expected Result

Result

Maximum weight of Export

Actual Finding / Comments

N/A

Cartons:

Carton number

Weight (kg)

1

14.255

9

14.285

16

14.320

29

14.265

(1 kg = 2.2 Lbs / 1 lb = 0.45 kg)

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Pictures:

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Carton length

Carton width

Carton height

Carton weight

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6. Shipping Marks a. Carton Front Mark

Expected Result

Result Not OK

GEMACO NV

Actual Finding / Comments Ref number and order number did

REF: BRI xxxxxx

not match spec.

SIZE:

Please refer to photo below

ORDERNR: 213028480 QTY: 50 PCS CTN NO. REF BRI230805 FOR M SIZE REF BRI230806 FOR L SIZE REF BRI230807 FOR XL SIZE REF BRI230808 FOR XXL SIZE b. Carton Side Mark

Expected Result

Result N/A

Actual Finding / Comments Refer to photo below

Pictures:

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Front mark

Side mark

Required shipping mark

TESTS AND SPECIAL REQUIREMENTS Test description

Comments from Inspector

Perform a carton drop test on the export

Refer to photo below

Result Passed

cartons? (carried out on 3 cartons according to ISTA 1A procedure): Yes

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Check if there is any Needle Damage Hole-If

Checked on 13 samples, refer to photos below

Passed

Checked on 5 samples, refer to photos below

Passed

the needle damage holes were found, then the sample size increase to S4; Test the needle damage on 3 different positions and especially where there is several layers of fabric stitches together - provide at least 3 pictures of needle hole damage test on 3 different position-S3 (13 Pcs)

Garment treatment check, how the shirts are folded and show finished folded dimensions of the garment-Garments must be ironed and folded within the appropriate style-5 pcs ( 5 Pcs)

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Perform a fitting check, using a model or doll,

No model was provided

N/A

or find a people to wear it and take photos.--S1 (5 Pcs)

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1997-2014 AsiaInspection Limited. All rights reserved The stripes or checks should match well

No strips or checks on this item

N/A

Not button

N/A

Checked on all samples, refer to photos below

Passed

between each parts if the item is striped or checked--II (80 Pcs) Check for spare buttons. Pull on the button, 8 stitches Points minimum--20 pcs (

Pcs)

Pocket check-Perform the following tests and take pictures step by step- Pocket must be wide enough to accommodate the full handPocket must be reinforced with bartacks or rivet. - the

fabric inside pocket should be

resistant enough - the pockets position should be balanced-II (80 Pcs)

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Check the Button hole bar tacked--II (80 Pcs)

Not available

N/A

Stretch test for elastic and knitted fabric--

Checked on 20 samples

Passed

Stretch the garment on the waistband, side seam, neck opening to check the elasticity of the garment:

no spandex/ elastane fibers

or stitches brake -S4

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(20 Pcs)

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Barcode scanning Test.-The sample size for

Not available

N/A

Checked on 20 samples, refer to photo below

Passed

each type of the barcode should be scanned as following: -

Barcode label on products: the minimum

sample

size

as

client’s

requirements

/

sampling level of AI standard or 1 piece per each barcode if total # of barcodes are more than the sample size. (For example: bulks consist with 3 colorways & 5 sizes with totally 15 barcode no#, but the sample size is 13 pcs so inspector needs to scan 15 barcode (1 pce per

each

barcode)

instead

of

13

pcs

accordingly) Barcode label per carton: 1 piece per each barcodeThe barcode must match the client’s specifications.

It should be scannable and

have the correct number-S2 (5 Pcs) Fatigue test for all adjustable parts found on each sample,can not skip (i.e., all zippers, velcro and snaps, and normal force to pull all the buttons ) .Do this 20 times for each sample.--20 pcs

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Compare with approval sample and technical files(spec)--

2pcs

material/color hangtag/

per

of

labels,

color

fabric, packing,

(

N/A

100% polyester

N/A

10-11 stitches per inch

N/A

including

accessories, logo/markings,

workmanship &

sewing construction,

cuff

washing

designs,

No approval sample was provided

effect,

the hand

feel,pressing check)-Should be same as the approval sample & spec.-II (80 Pcs) Check

the

composition

and

fabric

aspect-Should be same as apporval sample or technical files.-II (80 Pcs)

Count and record the number of stitches per inch--S1 (5 Pcs)

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Perform wrong size checking and assortment

Please refer to relevant part

N/A

check on all inspected cartons-1,Check the size label on the garment & compare with the indicated on polybag and cartons. No size or color mistakes should be observed in the cartons. 2, When inspector conduct the measurement,

they

should

select

one

sample/each size that meet specification. And keep them separately as “good dimension sample” 3, When checking the workmanship, inspector should check the samples by size. and put all the sampls with same size together, then put the “good dimension sample”

on the top to check if have any

wrong size found.-II (80 Pcs)

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1997-2014 AsiaInspection Limited. All rights reserved Rub test to check the color fastness of the

Checked on 5 pcs, refer to photos below

Passed

Checked all samples, refer to photos below

Passed

fabric (including the lining) and all the accessories(Labels must be rubbed for this test).Use a white cotton cloth to rub the material. Rub the item 10 times over a 10 cm distance with a force of 9N (1kg). Test 1 piece per color with both a dry and a wet cloth. Expected result: There should be no color transfer greater than 4 on a grey scale (between the original white cloth and the colored one) after the dry test. There should be no color transfer greater than 3-4 on a grey scale (between the original white cloth and the colored one) after the wet test--S1 (5 Pcs)

1.

Color shading check within the same

piece:

put the same color parts side by side

and indentify the different dye lot. 2. Color shading check among all of the inspecterd pieces: place them side by side as per picture “color shading check attached” and indentify the different dye lot. If you don’t have a grey scale,

please

print

emergency.-Minimum

the grey

grey scale

scale

of

4-5

is

acceptable for color shading in the same piece /set and minimum grey scale 4 is acceptable for

color

shading

pieces.-II (80 Pcs) AI-QR-16-01A

among

the

different

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*S*: Needle detecting test without metal

Not available

N/A

Label without modified

Passed

Checked all samples, refer to photos below

Passed

button or decoration--II (80 Pcs) The importer information label must not be modified

either

by

hand

or

by

extra

sticker.--II (80 Pcs)

Seaming strength test-Test the strength of the seams by hand. especially on sideseams and pockets--II (80 Pcs)

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Symmetric check- check if the sleeves, collar, shoulders,

pocket

design,

etc.

Checked on 20 samples, refer to photos below

Passed

are

symmetric- check if the garment twist and measure the difference if found--S4 (20 Pcs)

SAMPLE COLLECTION [0] pcs of shipment samples were collected by inspector [0] pcs of defective samples were collected by inspector

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DEFECTIVES LIST

Infestation of

living

CRI

MAJ

MIN

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

0

Picture

insect, Needle damage– CRI Any part of the item has defects (i.e., sharp edges, points, protruding nails, broken needles, etc.).



CRI Excessive roping, excessive puckering, or attached threads longer than 5cm – MAJ Seam slippage, cracked stitches, incorrect trim, unsecured buttons or different color shades within the same garment. – MAJ Needle marks, broken stitches, unravelling stitches or bar ray lines on the item. The ribbing on the neck is too wide or too narrow. – MAJ The top stitching is uneven. The collar is not balanced more than 0.5cm.

There are marks

or streaks made by pressing. – MIN

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1997-2014 AsiaInspection Limited. All rights reserved High and low pocket

0

1

0

0

2

0

– MAJ

–Skip stitches -MAJ

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1997-2014 AsiaInspection Limited. All rights reserved –untrimmed thread

0

0

5

0

0

1

Maj

Min

end inside-MIN

–untrimmed thread end outside-MIN

DEFECTIVES LIST SUMMARY Cri Number of Defectives found

0

3

AQL result

6

Within AQL

  

Maximum Allowed

0

5

7

No. of Inspected samples

80

80

80

CRI: MAJ: MIN:

defective pieces found out of acceptable among 0 pieces inspected at level defective pieces found out of acceptable among 0 pieces inspected at level defective pieces found out of acceptable among 0 pieces inspected at level

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Cartons

Total cartons:4 ctns

Inspected samples: 80 pcs

Total defects: 9 pcs

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Other Pictures

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1997-2014 AsiaInspection Limited. All rights reserved

Factory Disclaimer

Original signature from Factory Manager accepting AsiaInspection conditions on Shipment authorization and bribery issues IMPORTANT NOTES THE ABOVE RESULT(S) REFLECT(S) ASIAINSPECTION LIMITED’S FINDINGS AT THE TIME AND PLACE OF INSPECTION. THIS REPORT DOES NOT RELEASE THE BUYER OR SELLER FROM CONTRACTUAL RESPONSIBILITIES, NOR DOES IT PREJUDICE THE BUYER’S RIGHT OF CLAIM TOWARD THE SELLER/SUPPLIER FOR COMPENSATION FOR ANY APPARENT AND/OR HIDDEN DEFECTS NOT DETECTED DURING INSPECTION OR OCCURRING ANYTIME THEREAFTER.

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