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Inline & Rotary air packers

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Solutions for dry mortar and adhesive products In more than 50 years of activity FLSmidth Ventomatic SpA has manufactured and installed, all over the world, thousands of packing lines becoming one of the leading suppliers for cement and dry mortar producers.

The air type filling units are normally used for dry mortar and adhesive products as they have special features which are the state-of-the-art to cope with the products characteristic, such as:

Beside the traditional packers with vertical or horizontal shaft impeller (mainly suitable for fine products) with granulometry up to 3 mm (Horizontal shaft) and up to 8.000 Blaine (Vertical shaft), since more than 15 years FLSmidth Ventomatic® can provide airtype packers which are designed specifically to cope with the special requirements of the dry mortar and adhesive industry, where normally the products have a wider granulometry range.

- To cover a range of produc t s having the size of the grain up to 10mm or more (depending on the granulometry distribution curve); - To ensure a proper product handling preserving the material physical characteristic; - To have less parts subject to wearing.

FLSmidth Ventomatic packers variety include LINEAMAT™ P inline air packers from 1 to 4 spouts for low-medium capacity and GIROMAT® GE P rotary packers, from 4 to 10 spouts for high capacity. Additional equipments can also be provided for a complete automatic packing and dispatching line such as empty bag handling, bag treating systems, spillage recovery system and palletizers with stretch hood.

Main technical features: - Each filling unit has a special belltype valve controlling precisely the product flow: a tight closing is reached thanks to its accurate positioning ensured by a precise guiding system; - The fluidification points of the filling unit can be independently set according to the material characteristic;

LINEAMAT™ P air packers

- 3-position pneumatically controlled pinch valve with coarse and fine filling for high capacity and high weight accuracy; - Automatic cleaning and discharging system (for rotary packer) to change the product quickly with minimal contamination; - Spouts with inflateable rubber ring to minimize the product spillage. - State-of-the-art ultrasonic sealing system. A wide range of different bag sizes can be easily handled throughout the whole packing and dispatching line thanks to automatic devices that are adjusted by recipe.

The inline air packer is available with 1-4 spouts suitable for low-medium capacity packing plants.

Product inlet points

Electronic weighing units

Different solutions are also available for spillage recovery with belt or screw conveyor underneath the packer and with bucket elevator or pneumatic system to bring back the product into the packer.

Dedusting pipings

Human Machine interface (HMI)

Filling spout

Product samples

Multi-position bag saddle

Dry mortar

Self leveling floor

Tile adhesive

Dry mix with wide range of grain size

Dried sand

Granulates

Dry mix with additives for special applications

Structural expanded clay

LINEAMAT™ P3 inline air packer with 3 spouts and with on-board HMI control panel

On-board electrical cabinet

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Example of medium capacity packing and dispatching line with 4-spout inline packer and palletizer

Empty bag magazine

Empty pallets stack placing

POLICEM® C 15 palletizer

Full pallet pick up station

Automatic bag placer

Bag sorting device VENTOCHECK™ belt checkweigher

Bag cleaning uit LINEAMAT™ P4 four spouts inline air packer

Empty pallet automatic feeder

Strech hood machine

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GIROMAT® GE P air packer

The filling unit

The rotary air packer is available with 4-10 spout suitable for high capacity packing plants.

Pneumatic chamber

Optical connection Infrared data trasmission device

Adjustable level indicator Packer feeding point with bell-type valve Fluidification points Bin opening gate for product manual discharge Ultrasonic sealing device

Bell-type valve actuator

Pinch valve pneumatically actuated for coarse and fine filling Electronic weighing unit Automatic quick discharge system (for rotary packer)

Pneumatic chamber

Multi-position bag saddle

Spout with inflateable rubber ring to minimize product spillage

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Example of high capacity packing and dispatching line with 10-spout rotary packer and palletizer

GIROMAT® GE P10 ten spouts rotary air packer

VENTOCHECK™ belt checkweigher

Full bags flattening device

Stretch hood machine

Movable roller conveyor 2-pallet pick up station

Bag sorting device

Bag cleaning unit

Empty bag magazine

Palletizer mod. POLIMAT C301 Empty pallet automatic feeder

Automatic bag placer

Empty pallets stack placing

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Network

All filling units on the rotary packer are connected to a data network CANBUS. Through the unique FLSmidth Ventomatic® optical connection system, all the weighing units are also connected

It consists of infra-red optical communication system specially developed for high speed data communication in heavy industrial

VENTODIGIT™ electronic weighing unit

to the absolute encoder for tracking their angular position and to the operator panel. The operator panel, and the remote control system VENTOLINK™ III, receive in real time the complete status

of each bag filling unit and also its weighing performance. Furthermore, all filling units can be completely programmed from the operator panel.

FLSmidth Ventomatic SpA has been a pioneer in manufacturing electronic packers since 1980, and with our VENTODIGIT III, Ventomatic has achieved the objective

environments. It is 100% dust proof and not sensitive to any kind of vibrations or EMC noise. Furthermore, there is no mechanical wear.

of introducing a new all-in-one electronic unit. The new weighing unit is based on the vast experience gained from our

packer installations worldwide. Every filling spout is controlled by the new electronic weighing unit.

Dimensions

Height 243 mm, length 128 mm, width 80 mm

Display

Graphic lcd, 128x64, led backlight

Load Cell

6000 Div.

Keyboard

IP65 touch-pad with led

Memory

32 (Expandable)

Digital I/O

16+16 24V optoisolated (expandable)

Analog I/0

1+1 10Mv/20ma (expandable)

Interface

Full canbus, rs232/422/485

High performance industrial bus

Operator panel

Check weigher The belt weigher VENTOCHECK™ III can also be connected to the same network exchanging data with the other systems such as packer, operator panel, VENTOLINK III.

The supervision and reporting system VENTOLINK III (optional) collects and presents production data from packers and belt weighers in tables and in graphic form.

HW platform

Weighing functions:

Packing functions:

The completely redesigned HW platform includes the following main new features:

- Automatic taring;

- Powerful microprocessor permits high-speed response and very accurate control of the dynamic weighing process;

- Filling parameters self adjusting;

- Check correct empty bag application check; - Bag breakage detection; - Filling unit aeration (start/stop); - Automatic bag support saddle levelling system; - Rapid product emptying control; - Continuous bag discharge adjustment according to rotation speed, bag sizes and product conditions.

- Separate weighing module, mounted on a slot of the main board, equipped with sigma-delta technology A/D converter with a double post digital filter action; - Possibility of installing optional modules, i.e. analog I/O, additional digital I/O, etc for covering special applications.

- Zero setting; - Coarse and fine flow; - Filling time control; - Dynamic filling cycle optimisation; - Set-point autocorrection; - Set-point correction feed back from the check weigher (in option).

Application The new electronic unit is used on all Ventomatic weighing applications: rotary packers; in-line packers; air- packers; bigbag machines; belt check weigher, etc.

FLSmidth Ventomatic S.p.A via G. Marconi, 20 24030 Valbrembo (Bergamo) Italy tel. +39 035 468 311 fax +39 035 460 838 [email protected]

FLSmidth Private Limited Express Trade Tower 3, 1st & 2nd Floor, Plot No.79, Hero Honda Chowk, Sector-34, Gurgaon-122001 Haryana India tel. +91 124 308 7000 & +91 124 616 7000 [email protected]

www.flsmidthventomatic.com

C 02-17-IN-600-14-ENG

Copyright © 2017 FLSmidth A/S. ALL RIGHTS RESERVED. FLSmidth, VENTOMATIC are (registered) trademark of FLSmidth A/S. This brochure makes no offers, representations or warranties (express or implied), and information and data contained in this brochure are for general reference only and may change at any time.