INFORMATION CTD III. Double decking system

INFORMATION CTD III Double decking system CTD III Double decking system Load restraint Made in Germany SICHERHEIT MADE IN GERMANY 2 CTD III Dou...
Author: Bethany Hunter
0 downloads 1 Views 1MB Size
INFORMATION

CTD III Double decking system

CTD III Double decking system Load restraint Made in Germany

SICHERHEIT MADE IN GERMANY

2

CTD III Doubles your loading space A packed gearbox can takes up almost half of your loading space and you have no room on the side or on top for palletized goods. So you complete your route well below the allowed loading capacity and transport plenty of air while you are at it. With the CTD-System, you gain a second deck where you can load up to twelve extra tons! If you primarily carry palletized goods you actually double the load capacity. If the double decking system is not needed, it can be parked between the stanchions.

Your advantages n second loading level n reduce your operating and labour costs n parking of the decking beams

3

CTD III General information }

Payload of CTD III-side and decking beams

Payload diagram

Total weight per pallet [kg]

450 400 350 300 250 200 150 100 50 0

1,5

2,0

2,5

3,0

3,5

Distance between stanchions X = side beam (mtr)

To use the maximum payload of the CTD III-decking beams, we recommend a grid size of 2,42 m for stanchions. Consequently six euro pallets can be positioned in each stanchion area. CTD III-decking beams which are not used can be positioned between the stanchions. Larger stanchions intervals enable loading from the back and the side.

CTD III-side beam

Payload per side beams daN

Max. payload per Euro pallet in kg

X = bis 2,49 m

1250

400

X = 2,5 m - 2,99 m

1125

300

X = 3,0 m - 3,5 m

875

200

CTD IIIdecking beam

4

Payload per decking beam Length mm daN

Weight in kg

Remark

see CTD III side beam

7,5

Length is secured by securing latch

2210 - 2530

}

Length calculation CTD III-side beam (ex. trailer 13,6 m)

X= 2300

X= 2300

X= 2300

X= 2300

X= 2300

X=1000

"x" distance between the stanchion area/tolerance ± 1mm " X " l i c h t e r R u n g e n a b s t a n d / To l e r a n z ± 1 m m

}

SYSTEM 1. Number of stanchion areas

St.

2. Number of lashing profile rows

St.

3. Distance between the stanchions

St.

4. Number of CTD decking beams

St. Height of load

}

BLOCKING ELEMENTS 5. Number of CTD decking beams BC 800daN

}

St.

ACCESSORIES 6. Number of KERL AJS 1000

St.

7. Number of KERL AJS 25

St.

8. Number of CTD keyhole track

St.

9. Number of AJS strap set

St.

5

CTD III Components: } Base Order code CTD III-side beam

CTD III-decking beam

BC

CTD III keyhole track

Steel, KTL surface treatment free of chromium (VI) Load capacity: 400¹ daN Weight: < 17,50 kg

Length: X= 0 - 2499 mm

511380-xx

Load capacity: 300¹ daN Weight: 17,50 - 20,70 kg

Length: X = 2500 - 2999 mm

511380-xx

Load capacity: 200¹ daN Weight: 20,70 - 24,00 kg

Length: X = 3000 - 3500 mm

511380-xx

Load capacity: 400¹ daN Weight: 8,8 kg

Length: 2210 - 2530 mm

510800-10

Load capacity: 300¹ daN Weight: 8,8 kg

Length: 2210 - 2530 mm

510800-11

Load capacity: 200¹ daN Weight: 8,8 kg

Length: 2210 - 2530 mm

510800-12

Aluminium

Steel, KTL surface treatment free of chromium (VI) Length: 1300 mm Weight: 2,20 kg

CTD III-pillar Hesterberg

CTD III-pillar Sesam

Material: steel, S420 blank

521161-10

Material: steel, S420 KTL surface treatment free of chromium (VI)

521161-11

Steel, KTL surface treatment free of chromium (VI)

6.800.216.00

Load capacity for double decking system according to EN 12642 Weight: 27,5 kg

available at Hesterberg

Steel, KTL surface treatment free of chromium (VI)

2801.008.1 available at VBG

¹ The load capacity refers to one Euro palette space. 6

} Straps Order code Keyhole strap

Polyester Load capacity 1500 daN

511078-10

Total length: 4000 mm Length fixed end: 2000 mm Loose end: 2000 mm Weight: 1,55 kg

Overcenter strap

Polyester Load capacity 750 daN

511361-10

Total length: 3500 mm Length fixed end: 1000 mm Loose end: 2500 mm Weight: 1,31 kg

Ratchet strap

Polyester Load capacity 1500 daN

510706-10

Total length: 3500 mm Length fixed end: 1000 mm Loose end: 2500 mm Weight: 1,72 kg

The lashing capacity is indicated when strapping

} Faktor 4

1 - Length

Order code KAT AJS 900 BC BC

102

BC 900: Adjustment length from min. 300 to max. 2510 mm – 70 mm adjustment range Internal dimensions needed by order Internal dimension

40

511306

Internal dimension

Internal dimension

BC

91

BC 1100: Adjustment length from min. 300 to max. 2510 mm – 70 mm adjustment range Internal dimensions needed by order

BC 900 xxxx mm KERL AJS 1100 PL 511307

65

Internal dimension BC 1100 xxxx mm

Internal dimension

KERL AJS 2800 BC

68

BC 2800:Adjustment length from min. 300 to max. 2520 mm – 40 mm adjustment range Internal dimensions needed by order

90

511308

Internal dimension BC 2800 xxxx mm

} Sample order code KAT AJS 900

- 2480

-

7

CTD III } Fittings Order code

35

KERL AJS 25

KERL 1000

Steel

511243

Load capacity: X: 1000 daN Y: 800 daN

Set of - 0004 pcs. - 0012 pcs. - 0040 pcs. - 0080 pcs.

Steel, plastic

511242

Load capacity:1000 daN in compliance with EN 12640

Set of - 0004 pcs. - 0012 pcs. - 0040 pcs.

} Accessories Order code CTD III-keyhole panel

Steel galvanized, blue chromated 520294-25 Length: 2500 mm Weight: 5,38 kg

AJS-lashing profile

Garment rail

special length on request

8

Steel galvanized, blue chromated 521127-xxxx Length: 220 to 5000 mm Weight: 3,60 kg/m

Length xxxx mm please specify

Steel, chrome

511081-20

Length: 2400 - 2500 mm Load capacity: 400 daN Weight: 6,50 kg

Examples

CTD Ratchet strap

KAT AJS

PAT 1000-1

CTD III-decking beam

CTD III-side beam

AJS-lashing profile

9

CTD III Combinations CTD III Pillar Hesterberg

CTD III-side beam, 511011

CTD III-decking beam, 510800

KAT AJS

Garment rail, 511081

KERL AJS 25 511030-10

Single Stud Fitting 511275

KERL AJS 1000,

Keyhole strap 511078, overcenter 511361

Ratchet strap , 510706

AJS-holder, 511151

10

Pillar Sesam

CTD III-keyhole track , 521161

CTD III-side beam

Further information CTD III-keyhole panel 520294

AJS-lashing profile, 521127

Instruction manual ANLEITUNG

CTD III Unbedingt vor Arbeitsbeginn lesen

Assembly manual ANLEITUNG CTD III CTD III Unbedingt vor Unbedingt vorArbeitsbeginn Arbeitsbeginnlesen lesen

Inspection manual PRÜFBUCH

CTD III Bitte einmal jährlich prüfen

11

Fast With just a few hand movements, decking beams can be parked between the stanchions.

Comfortable The side beams can easily be adjusted to any height. The second level doubles your palette space.

Secure The patented mechanisim ensures the telescope insert is securely locked into place.

Versatile The CTD system is custom - made for the exact dimensions of your vehicle. Depending on the distance between the stanchions, the paylood will be marked on the label.

590466-13 / subject to change/ 07. 2015

allsafe JUNGFALK GmbH & Co. KG Gerwigstraße 31 78234 Engen / Germany Phone +49(0)7733 5002-0 Fax +49(0)7733 5002-47 E-Mail [email protected] www.allsafe-group.com