INFORMATION
CTD III Double decking system
CTD III Double decking system Load restraint Made in Germany
SICHERHEIT MADE IN GERMANY
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CTD III Doubles your loading space A packed gearbox can takes up almost half of your loading space and you have no room on the side or on top for palletized goods. So you complete your route well below the allowed loading capacity and transport plenty of air while you are at it. With the CTD-System, you gain a second deck where you can load up to twelve extra tons! If you primarily carry palletized goods you actually double the load capacity. If the double decking system is not needed, it can be parked between the stanchions.
Your advantages n second loading level n reduce your operating and labour costs n parking of the decking beams
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CTD III General information }
Payload of CTD III-side and decking beams
Payload diagram
Total weight per pallet [kg]
450 400 350 300 250 200 150 100 50 0
1,5
2,0
2,5
3,0
3,5
Distance between stanchions X = side beam (mtr)
To use the maximum payload of the CTD III-decking beams, we recommend a grid size of 2,42 m for stanchions. Consequently six euro pallets can be positioned in each stanchion area. CTD III-decking beams which are not used can be positioned between the stanchions. Larger stanchions intervals enable loading from the back and the side.
CTD III-side beam
Payload per side beams daN
Max. payload per Euro pallet in kg
X = bis 2,49 m
1250
400
X = 2,5 m - 2,99 m
1125
300
X = 3,0 m - 3,5 m
875
200
CTD IIIdecking beam
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Payload per decking beam Length mm daN
Weight in kg
Remark
see CTD III side beam
7,5
Length is secured by securing latch
2210 - 2530
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Length calculation CTD III-side beam (ex. trailer 13,6 m)
X= 2300
X= 2300
X= 2300
X= 2300
X= 2300
X=1000
"x" distance between the stanchion area/tolerance ± 1mm " X " l i c h t e r R u n g e n a b s t a n d / To l e r a n z ± 1 m m
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SYSTEM 1. Number of stanchion areas
St.
2. Number of lashing profile rows
St.
3. Distance between the stanchions
St.
4. Number of CTD decking beams
St. Height of load
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BLOCKING ELEMENTS 5. Number of CTD decking beams BC 800daN
}
St.
ACCESSORIES 6. Number of KERL AJS 1000
St.
7. Number of KERL AJS 25
St.
8. Number of CTD keyhole track
St.
9. Number of AJS strap set
St.
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CTD III Components: } Base Order code CTD III-side beam
CTD III-decking beam
BC
CTD III keyhole track
Steel, KTL surface treatment free of chromium (VI) Load capacity: 400¹ daN Weight: < 17,50 kg
Length: X= 0 - 2499 mm
511380-xx
Load capacity: 300¹ daN Weight: 17,50 - 20,70 kg
Length: X = 2500 - 2999 mm
511380-xx
Load capacity: 200¹ daN Weight: 20,70 - 24,00 kg
Length: X = 3000 - 3500 mm
511380-xx
Load capacity: 400¹ daN Weight: 8,8 kg
Length: 2210 - 2530 mm
510800-10
Load capacity: 300¹ daN Weight: 8,8 kg
Length: 2210 - 2530 mm
510800-11
Load capacity: 200¹ daN Weight: 8,8 kg
Length: 2210 - 2530 mm
510800-12
Aluminium
Steel, KTL surface treatment free of chromium (VI) Length: 1300 mm Weight: 2,20 kg
CTD III-pillar Hesterberg
CTD III-pillar Sesam
Material: steel, S420 blank
521161-10
Material: steel, S420 KTL surface treatment free of chromium (VI)
521161-11
Steel, KTL surface treatment free of chromium (VI)
6.800.216.00
Load capacity for double decking system according to EN 12642 Weight: 27,5 kg
available at Hesterberg
Steel, KTL surface treatment free of chromium (VI)
2801.008.1 available at VBG
¹ The load capacity refers to one Euro palette space. 6
} Straps Order code Keyhole strap
Polyester Load capacity 1500 daN
511078-10
Total length: 4000 mm Length fixed end: 2000 mm Loose end: 2000 mm Weight: 1,55 kg
Overcenter strap
Polyester Load capacity 750 daN
511361-10
Total length: 3500 mm Length fixed end: 1000 mm Loose end: 2500 mm Weight: 1,31 kg
Ratchet strap
Polyester Load capacity 1500 daN
510706-10
Total length: 3500 mm Length fixed end: 1000 mm Loose end: 2500 mm Weight: 1,72 kg
The lashing capacity is indicated when strapping
} Faktor 4
1 - Length
Order code KAT AJS 900 BC BC
102
BC 900: Adjustment length from min. 300 to max. 2510 mm – 70 mm adjustment range Internal dimensions needed by order Internal dimension
40
511306
Internal dimension
Internal dimension
BC
91
BC 1100: Adjustment length from min. 300 to max. 2510 mm – 70 mm adjustment range Internal dimensions needed by order
BC 900 xxxx mm KERL AJS 1100 PL 511307
65
Internal dimension BC 1100 xxxx mm
Internal dimension
KERL AJS 2800 BC
68
BC 2800:Adjustment length from min. 300 to max. 2520 mm – 40 mm adjustment range Internal dimensions needed by order
90
511308
Internal dimension BC 2800 xxxx mm
} Sample order code KAT AJS 900
- 2480
-
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CTD III } Fittings Order code
35
KERL AJS 25
KERL 1000
Steel
511243
Load capacity: X: 1000 daN Y: 800 daN
Set of - 0004 pcs. - 0012 pcs. - 0040 pcs. - 0080 pcs.
Steel, plastic
511242
Load capacity:1000 daN in compliance with EN 12640
Set of - 0004 pcs. - 0012 pcs. - 0040 pcs.
} Accessories Order code CTD III-keyhole panel
Steel galvanized, blue chromated 520294-25 Length: 2500 mm Weight: 5,38 kg
AJS-lashing profile
Garment rail
special length on request
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Steel galvanized, blue chromated 521127-xxxx Length: 220 to 5000 mm Weight: 3,60 kg/m
Length xxxx mm please specify
Steel, chrome
511081-20
Length: 2400 - 2500 mm Load capacity: 400 daN Weight: 6,50 kg
Examples
CTD Ratchet strap
KAT AJS
PAT 1000-1
CTD III-decking beam
CTD III-side beam
AJS-lashing profile
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CTD III Combinations CTD III Pillar Hesterberg
CTD III-side beam, 511011
CTD III-decking beam, 510800
KAT AJS
Garment rail, 511081
KERL AJS 25 511030-10
Single Stud Fitting 511275
KERL AJS 1000,
Keyhole strap 511078, overcenter 511361
Ratchet strap , 510706
AJS-holder, 511151
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Pillar Sesam
CTD III-keyhole track , 521161
CTD III-side beam
Further information CTD III-keyhole panel 520294
AJS-lashing profile, 521127
Instruction manual ANLEITUNG
CTD III Unbedingt vor Arbeitsbeginn lesen
Assembly manual ANLEITUNG CTD III CTD III Unbedingt vor Unbedingt vorArbeitsbeginn Arbeitsbeginnlesen lesen
Inspection manual PRÜFBUCH
CTD III Bitte einmal jährlich prüfen
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Fast With just a few hand movements, decking beams can be parked between the stanchions.
Comfortable The side beams can easily be adjusted to any height. The second level doubles your palette space.
Secure The patented mechanisim ensures the telescope insert is securely locked into place.
Versatile The CTD system is custom - made for the exact dimensions of your vehicle. Depending on the distance between the stanchions, the paylood will be marked on the label.
590466-13 / subject to change/ 07. 2015
allsafe JUNGFALK GmbH & Co. KG Gerwigstraße 31 78234 Engen / Germany Phone +49(0)7733 5002-0 Fax +49(0)7733 5002-47 E-Mail
[email protected] www.allsafe-group.com