INDUSTRIAL PROCESS MEASUREMENT AND CONTROL 13—17 March, 2016 Doha, Qatar
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Course Introduction: Globalization has placed increasing demands on modern process control in terms of quality, safety, flexibility and costs. However, more efficient control can only be achieved through better measurement when the process instrumentation provides the correct information.
Mechanical Engineering
The field of process measurement and control is changing at a dramatic rate. Measurements and accuracies that would have been thought of as impossible to achieve are now commonplace. Further, for many years chemical measurement has remained the preserve of the analytical chemist. More and more, however, on-line analytical measurement is being applied in process control and is increasingly becoming the responsibility of the instrumentation and control technologist. This course, PRACTICAL Process Instrumentation a Measurement and Sensors, is designed to provide engineers and technicians with the basic theoretical and practical knowledge involved in the selection, application, installation and commissioning of industrial instrumentation and on-line analytical instrumentation. Although the subject of many hundreds of articles, books, and courses, the basic elements of automatic process control are still widely misunderstood. Worse, the majority of control systems are misapplied. Research carried out by ISA and other bodies indicates that up to 75% of all loops will oscillate when operated in automatic.
Course Objective: After completing this course, participants will be able to:
Understand the major technologies used in the measurement of flow, temperature, pressure, and level
Review the construction and operation of the most important process instruments
Evaluate and select the appropriate instrumentation system
Optimize control with effective selection and installation of your process equipment
Calibrate and troubleshoot instrumentation systems
Isolate and rectify instrumentation faults
Appreciate the basics of chemistry and how to read chemical formula
Understand how analytical chemistry is applied in industry
Implement procedures for testing and calibration of analytical instruments
Understand the basics of process analysis using IR spectroscopy and chromatography
Understand the fundamentals of Process Control
Define such terms as process lag, capacitance and resistance
Gain an insight into the process reaction curve
Avoid incorrect sensor placement
Distinguish the effect of span on the system performance
Appreciate the effects of different valve characteristics on the loop performance
Fully appreciate the effects of proportional, integral and derivative control
Appreciate the effects on loop tuning using a
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Mechanical Engineering
Who Should Attend: Professionals involved Automation Engineers, Chemical Engineers, Consulting Engineers, Design Engineers, Electrical Engineers, Electricians, Installation and Maintenance Technicians, Instrument and Process Control Engineers and Technicians, Instrument Fitters, Maintenance Engineers, Mechanical Engineers and Technicians, Operations Engineers, Process Engineers, Process Operators, Production Professionals, Project Professionals, System Integrators
Course Content: Module (01) Overview 1.1
Purpose of instrumentation
1.2
Location of control functions
1.3
Variables measured and controlled
1.4
Final control elements
1.5
Instrument operating medium
Module (02) Basic Measurement Concepts 2.1
Measured and controlled variables
2.2
Performance terms and specifications
2.3
Measurement terminology
2.4
P&ID symbols
Module (03) Flow Measurement 3.1
Basic fluid properties
3.2
Reynolds number
3.3
Flow measurement
3.4
Positive Displacement Meters
3.5
Inferential meters
3.6
Oscillatory Flow Meters
3.7
Differential Pressure Meters
3.8
Electromagnetic Flowmeters
3.9
Ultrasonic Flowmeters
3.10
Coriolis meters
3.11
Thermal mass meters
3.12
Open Channel Flow
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Course Content:
Mechanical Engineering
Module (04) Temperature Measurement 4.1
Basic principles
4.2
Scales
4.3
Expansion systems
4.4
Thermocouples
4.5
Resistance thermometry
4.6
Thermistors
4.7
Radiation thermometry
4.8
Installation considerations
Module (05) Pressure Measurement 5.1
Basic principles
5.2
Manometers
5.3
Dead weight testers
5.4
Bourdon tubes
5.5
Bellow elements
5.6
Diaphragm elements
5.7
Electrical displacement sensors
Module (06) Level Measurement 6.1
Basic principles
6.2
Visual gauging systems
6.3
Float systems
6.4
Displacement systems
6.5
Conductive level detection
6.6
Capacitive level measurement
6.7
Hydrostatic head measurement
6.8
Ultrasonic level measurement
6.9
Radar gauging
6.10
Nuclear level measurement
6.11
Point level measurement
6.12
Load cells
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Course Content:
Mechanical Engineering
Module (07) Basic Chemistry 7.1
Elements, compounds and mixtures
7.2
Properties of elements
7.3
Formation of ions
7.4
Bonding
7.5
Chemical formulae and equations
7.6
Atomic weight
7.7
Molar concentrations
7.8
Acids and bases
Module (08) Electrochemical Cells 8.1
Electrode potentials
8.2
Simple voltaic cell
8.3
Polarisation
8.4
Daniell cell
8.5
Electrolytic bridges
8.6
Electrochemical series
Module (09) On-line Analytical Measurement 9.1
Measurement of pH
9.2
Measurement of Redox
9.3
Conductivity measurement
9.4
Dissolved oxygen measurement
9.5
Chlorine measurement
9.6
Turbidity measurement
9.7
Hygrometry
9.8
On-line colorimetry and titration
9.9
Infrared Spectroscopy
9.10
Gas chromatography
Module (10) Basic Process Considerations 10.1
Definition of terms
10.2
Process lag, capacitance and resistance
10.3
Process reaction curve
10.4
1st and 2nd order reactions
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Course Content:
Mechanical Engineering
Module (11) Process Measurement 11.1
Instrumentation cabling
11.2
Filtering
11.3
Aliasing
11.4
Reaction masking
11.5
Sensor placement
11.6
Correct PV
11.7
Effect of span
Module (12) Final Control Element 12.1
Choked flow
12.2
Pressure recovery
12.3
Flashing and cavitation
12.4
Valve construction
12.5
Valve characteristics
12.6
Inherent
12.7
Profiling
12.8
Installed
12.9
Cavitation control
12.10 Actuators 12.11 Diaphragm 12.12 Cylinder 12.13 Electric 12.14 Valve positioners 12.15 Deadband and hysterisis 12.16 Stick-slip 12.17 Testing procedures and analysis 12.18 Effect of valve performance on controllability
Module (13) Fundamentals of Process Control 13.1
ON/OFF control
13.2
Proportional control
13.3
Proportional band vs. proportional gain
13.4
Proportional offset
13.5
Reset
13.6
Integral action
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Course Content:
Mechanical Engineering
Module (14) Fundamentals of Tuning 14.1
Basic principles
14.2
Open loop reaction curve method (Ziegler-Nichols)
14.3
Default and typical settings
14.4
Closed loop continuous cycling method (Ziegler-Nichols)
14.5
Lambda tuning
14.6
Fine tuning
14.7
Tuning for load rejection vs. set-point rejection
14.8
Tuning according to Pessen
14.9
Tuning for different applications
14.10 Speed of response vs. robustness 14.11 Surge tank level control
Module (15) Automated Tuning Systems 15.1
Self tuning loops
15.2
Adaptive control
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Course Methodology:
Course Timing:
Lectures and Power Point Presentation Case Studies and Self Questioner Concepts, Techniques and sharing Practical Experience Visual Aid (Video Simulation ) Role Plays Individual and Group Exercises Pre and Post test Individual Assessment During the Class Troubleshooting Techniques
07:30 to 08:00 Registration, Coffee / Tea 08:00 to 09:30 First Session 09:30 to 09:50 Coffee / Tea, Snacks 09:50 to 12:00 Second Session 12:00 to 13:00 Lunch Break and Prayer Break 13:00 to 14:30 Last Session
Course Fees: The amount of 10900 QAR will be charged for the course fee and Full Payment is required prior to commencement of the course. This Rate Includes Participant’s Manual, Hand-outs, Buffet Lunch, Coffee/Tea on Arrival, Morning and Afternoon of each day.
Payment Methods: Bank Name: Account Name: Account Number: Branch: Swift Code: IBAN:
Commercial Bank of Qatar Qatar Skills Academy 4050-200774-001 Commercial Bank Plaza Main Branch CBQAQQA QA64CBQA000000004050200774001
Registration Methods: Email:
[email protected]
Fax:
+974 4416 2637
Website:
www.qatarskillsacademy.com
Contact us: Address:
Barwa Commercial Avenue Building 39, Doha, Qatar
GPS Coordinates:
25.223682 / 51.506324
Tel:
+974 4416 1622
Fax:
+974 4416 2637
Email:
[email protected]
Website:
www.qatarskillsacademy.com
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