Industrial Engineering Competence & Methodology
30-11-2011
Introduction Market Trends Industrial Engineering Examples Company Profile
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High Tech Market & Supply Chain • OEM companies tending to focus on their market & IP • Lean organisation based on marketing & sales, product performance and distinctive technology. • 1st tier System Suppliers are focused on • Supply chain control • Assembly and system integration • Moving into Engineering and Module Development
• 2nd and 3rd tier Suppliers are focused on • Manufacturing technology & niche product expertise
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* By courtesy of Daan Kersten Boer&Croon; lange termijn technologie investeringsroadmap, ontwikkelingen in de keten; nov 2010
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* By courtesy of Daan Kersten Boer&Croon; lange termijn technologie investeringsroadmap, ontwikkelingen in de keten; nov 2010
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How to manage the chain? •
OEM - System Supplier relationship
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Innovation – Production
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Technology culture – Efficiency culture
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Management Development
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Cross Competences
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Engineering Competence
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business processes
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Quality of
Quality of
Operation
Innovation Change • • • • • • • • •
New concepts New technology Make it work Functional Physical model Prototype Perfect, on the edge Effectiveness Revenue
THINK
Control
THE ISSUE IS CLASH OF CULTURES
• • • • • • • • •
Improve system Improve Yield Stable & reliable Reproduction Statistic reality Robustness Within specification Efficiëncy Gross Margin
ACT 8
Competence: Integrate Engineering Skills
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Process Engineering
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Application Engineering
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Product Engineering
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Equipment Engineering
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Supply Chain Engineering
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materials-, molding, forging, wet chemical-, vacuum-processing, DoE Concepts, CAD, TPD, PDM, CCB, Tolerance Management,
Production Engineering -
SPC, six sigma black belt, lean principles, OEE productivity
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laser-, printing-processing, glueing, heating, cleaning,
system design, testing, robotics, software & PLC control, reliability, service Cost engineering, PLC mgnt, Quality engineering, QLTC, Value Engineering
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Project Management • Based on Toll Gate Approach: – V- Model Methodology: Request For Quotation
RFQ
Customer Requirement Specification Functional Design Specification
€$¥
CRS
SAT
FDS Technical Design Specification
Site Acceptance Test
FAT TAR
TDS Technical Product Description
TPD
Factory Acceptance Test Test Acceptance Requirements 10
DRIVING INNOVATION INTO OPERATION Production Technology is a Business enabler: Ability to reproduce volumes of products Multiply Revenue and Margin
Can we do it? YES We Can! Attitude
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Examples OnStream • •
Tape-drive Production line in EU & Cartridge Production line in USA Production Engineering; Lean Manufacturing principles
OTB Solar •
(by courtesy of OTB Solar)
Production Equipment
Philips •
Logistic and handling simulations
Anteryon •
(by courtesy Anteryon)
From concept to machine
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Driving Innovation into Operation Polymer Oled production machine
Fast SiNx Deposition equipment
Industrial Printer POP
Proto
Pilot
Production
Phase
Phase
Phase
Phase
* By courtesy of OTB Solar
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Screen Printer OTB Solar PoP 2007
Proto 2008 Pilot 2009
* By courtesy of OTB Solar
20-1-2012
14 1-2-2011
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Production Engineering
SPC, six sigma black belt, lean principles, OEE productivity
Product Engineering Dutch Design Award 2011 for the category ‘Professional Product’
PHILIPS FREESTREET
PHILIPS Care for Youself
-Concepts, CAD, TPD, PDM, CCB, Tolerance Management,
Driving Innovation into Operation
POP
Concept
Design
Proto
Application Engineering
laser-, printing-processing, glueing, heating, cleaning,
Data Cartridge Production Tapedrive NL
Production Cartridge USA
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Logistic and handling simulations
Logistic simulation Product handling (gripper)
Handling simulation 20
Production Systems
Logistic solutions Product handling (gripper)
Handling 21
Equipment Engineering
system design, testing, robotics, software & PLC control, reliability, service * By courtesy of
Process Equipment Concept
Prototype
‘Professionals in Industrial Engineering” * By courtesy of Anteryon
Greentech Engineering Company Profile - Decades of experience and knowledge in innovation and manufacturing. - Connected to a competent specialists - Related to ‘Holland Innovative’, Innovation competence on -
Project Management Reliability Engineering Product & Process Development
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Strategy Innovation Engineering Production
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Network
* By courtesy of Daan Kersten Boer&Croon; lange termijn technologie investeringsroadmap, ontwikkelingen in de keten; nov 2010
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1-2-2011
Company profile Delivering
Market Approach
Supporting OEM’s and Suppliers Manufacturing technology Process oriented Project control Fixed price commitment
Engineering services, Project realization, Specific production equipment Turnkey commissioned production solutions.
Industrialisation
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Delivery of your Technology
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business processes
Conceptie
Verlangen
Ontwikkeling Bevalling
Voeden
Kraamzorg
Opvoeden
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Conducting Performance
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Marinus van Meelweg 2, 5657 EN Eindhoven; tel 0900-GREENTECH www.greentech-engineering.nl
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