Industrial Automation & Control (SA) (Pty) Limited

Industrial Automation & Control (SA) (Pty) Limited 48A Apex Rd West Apex Industrial Sites Benoni, 1501 Telephone : +27 (0) 87 353 4165 Fax : +27 (0) ...
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Industrial Automation & Control (SA) (Pty) Limited

48A Apex Rd West Apex Industrial Sites Benoni, 1501 Telephone : +27 (0) 87 353 4165 Fax : +27 (0) 86 590 9867 www.iac-sa.co.za [email protected] Industrial Automation & Control - Exceeding Customer Expectation

Our Office Building Benoni

Industrial Automation & Control - Exceeding Customer Expectation

Tiprow Controls (Pty) Ltd 900 Square Metre Manufacturing Area

Industrial Automation & Control - Exceeding Customer Expectation

Our Head Office in Newport Wales

Industrial Automation & Control - Exceeding Customer Expectation

Who are IAC?

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Origin – Black Clawson International Ltd (BCI) – a manufacturer of machinery for the Paper Industry.

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UNIDAC Division - Established 1967 to provide BCI with in-house drives and control capability.

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In May 2000 IAC purchased the UNIDAC Division.

Industrial Automation & Control - Exceeding Customer Expectation

What we do…

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IAC considers itself to be the leading UK independent supplier of Variable Speed Drive systems. Control & Safety (TUV Certified) Engineers. Over 500 Man Years of Design Experience. IAC design, manufacture, test, install, and commission turnkey projects involving control and instrumentation. IAC South Africa was opened in January 2006 and in March 2010 Tiprow Controls, a manufacturer of MCCs, desks and control panels with over 25 years experience was acquired. Industrial Automation & Control - Exceeding Customer Expectation

Key Suppliers

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Authorised Systems Integrator’s for all major world wide manufacturers of Drives, PLC’s, MCC’s and Distribution Boards. Full backing of the major Suppliers support services. Our engineers are fully trained in the use of the suppliers Drive, PLC, SCADA & HMI Products.

Industrial Automation & Control - Exceeding Customer Expectation

IAC Quality

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IAC’s Quality Management System has been approved since 1993 and we currently hold certification to ISO 9000/2000.

Industrial Automation & Control - Exceeding Customer Expectation

System Integration ¾

Variable Speed Drive Systems

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PLC Systems

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SCADA Systems

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Motor Control Centres

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Distribution Boards

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EEx Control Panels

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Motion Control Systems

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Transformer Rectifiers

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Control & Instrumentation Industrial Automation & Control - Exceeding Customer Expectation

AC Drive Systems

Industrial Automation & Control - Exceeding Customer Expectation

DC Drive Systems

Industrial Automation & Control - Exceeding Customer Expectation

Motor Control Centres

Industrial Automation & Control - Exceeding Customer Expectation

PLC, Scada, HMI & DCS Systems

Industrial Automation & Control - Exceeding Customer Expectation

UK Blast Furnace Skip Hoist DC Drives System and Advant AC450 Dual Processor PLC with Dual Redundant S800 I/O. The Furnace PLC System included a Furnace Masterbus Network SCADA System.

Industrial Automation & Control - Exceeding Customer Expectation

ITW Foils, UK, Plastic Coating Line SSD AC Drive (Common DC Link) System utilising 890 Controllers with SSD Link System, new Desks & HMI’s.

Industrial Automation & Control - Exceeding Customer Expectation

UK BOS Plant Main Converter Tilter Drives Turnkey Project DC Drive System for Converter Tilt Drives including new Transformers and Dual Redundant DSC800 DC Drives and Rockwell Control Logix PLC Control System.

Industrial Automation & Control - Exceeding Customer Expectation

Wagon Unloading System, Pelletizing Plant Iran Siemens AC Drive System for Wagon Positioner Drives with Form 4 MCC, ABB AC800M PLC Control System, Main Control Desk with HMI System.

Industrial Automation & Control - Exceeding Customer Expectation

UK, Electrolytic Tinning Line Complete ETL DC Drive System utilising 590 Converters, 90-30 PLC, 800 Amp AEG Regulators & iFIX SCADA.

Entry/Process LTAC Panel HMI

Entry Pulpit Client Runtime

Leveller SetUp Client Runtime

PLC Control Room Server

Process/Exit Pulpit Client Runtime

Mirrors Pulpit Client Runtime

SNP

PLC Control Room Engineering Station

Process/Exit LTAC Panel HMI

SNP

Ethernet TCP/IP N80

SIEMENS SIMATICS5-100U

Entry/Process Section LTAC PLC

SIEMENS SIMATICS5-100U

Welder PLC N80 (Responsibility of Corus)

SIEMENS SIMATICS5-100U

SIEMENS SIMATICS5-100U

Entry Section PLC

SIEMENS SIMATICS5-100U

Leveller Section PLC

SIEMENS SIMATICS5-100U

N80

Weld Tracking PLC N80

SIEMENS SIMATICS5-100U

Leveller Thread Up Desk Remote I/O

Entry Area Remote I/O Devicenet

ESP

ESP

SIEMENS SIMATICS5-100U

N80

SIEMENS SIMATICS5-100U

Process Section PLC

AC Regulator PLC

SIEMENS SIMATICS5-100U

Exit Section PLC

SIEMENS SIMATICS5-100U

N80

SIEMENS SIMATICS5-100U

Process/Exit Section LTAC PLC

SIEMENS SIMATICS5-100U

Process Area Remote I/O

Exit Area Remote I/O

SIEMENS SIMATICS5-100U

Devicenet

Profibus

Devicenet

ESP

ESP Leveller Lubrication & Hydraulic Remote I/O

LINK Rack

LINK Fibre Optic Network

LINK Rack

LINK Rack

LINK Fibre Optic Network

LINK Fibre Optic Network

Gemstart CCU's 590+ DC Drives

Leveller Trimline LTAC

Leveller DC Drives

Helper AC Drives

590+ DC Drives

AC Regulators

590+ DC Drives

Helper AC Drives

Industrial Automation & Control - Exceeding Customer Expectation

Qinhuangdao Port, Peoples Republic of China Siemens 4Q AC Drive System for Car Positioner & Tippler Drives with Form 4 MCC c/w simocodes, Rockwell PLC Control System, Main Control Desk with SCADA System.

Industrial Automation & Control - Exceeding Customer Expectation

Nikkei Siam, Thailand, Cold Mill Sinamics AC Drive (Common DC Link) System utilising Simotion Controllers for Coiler & Position Software, Rockwell PLC with Panel View+ HMI’s & RS View SCADA.

Industrial Automation & Control - Exceeding Customer Expectation

Columbus, South Africa, Stainless Steel Pickle Line AP2 AC Drive System utilising Siemens Active Front End (AFE) with 28 off DC-AC Converters, Siemens S7-400 PLC & Wonderware SCADA.

Industrial Automation & Control - Exceeding Customer Expectation

Columbus, South Africa, Stainless Steel Pickle Line AP1. Extension included engineering, supply, installation and cabling of 9 new Siemens AC drives, Simoreg starters, ET200 I/O and PCS7 PLC modifications.

The

system engineering was performed by our team at Newport, all the drive and PLC panels were built and tested in South Africa and a local contractor supplied and installed all new cabling. Overall

project management and liaison with all parties was carried out by our South African Office

Industrial Automation & Control - Exceeding Customer Expectation

Upgrade of drives and PLC on Cold Mill at Hulamin Existing ABB DC Drives on mill stand and coilers were upgraded, new ABB PLC added and all helper drives replaced with ABB Inverter drives

All

engineering of drives and PLC done by our Newport engineers, DC drive suite built in Newport, South Wales

Manufactured in our Tiprow workshops were;  All AC drive panels  4 off Remote I/O interface panels  3 Multi Motor Control Centres  2 Pulpit control desks  4 Operator control desks



Industrial Automation & Control - Exceeding Customer Expectation

Upgrade of drives and PLC on Hot Mill at Hulamin Existing ABB DC Drives on mill stand and coiler were upgraded, new QUANTUM PLC added and all other drives replaced with latest ABB Inverter and DC converters drives

All engineering of drives and PLC done by our Newport engineers,  DC drive suite built in Newport, South Wales 

Manufactured by our Tiprow Controls workshops were;  All AC drive panels  2 Pulpit control desks  1 Operator control desks  2 off Remote I/O interface panels  2 Multi Motor Control Centres 

Industrial Automation & Control - Exceeding Customer Expectation

Thamesteel, 120 m/sec Rod Mill Complete Drive & Control System upgrade on a Rod Mill utilising ABB DC Drives & Siemens S7 PLC with Intouch SCADA. Simotion Position Control on Layhead & Shear.

Industrial Automation & Control - Exceeding Customer Expectation

Dupont, Luxembourg, Tyvek Process Line Process line driven by Siemens Masterdrive Modules connected on a common DC link fed from a fully regenerative converter rectifier, GE Fanuc 90-70 PLC and Cimplicity SCADA.

Industrial Automation & Control - Exceeding Customer Expectation

Dean Dyball, Pont-Y-Werin Bridge, Cardiff Bay Bascule Bridge Control System with Safety (SIL 2) PLC Control, MCC, HMI, CCTV and Audio Systems all integrated on a 1.4kM Wireless Dual Frequency Control Network.

Industrial Automation & Control - Exceeding Customer Expectation

Shenhou Aluminium, China, Foil Mill Complex Three Foil Mill Complex utilising ABB DC Drive System integrated with Siemens S7 PLC & WinCC SCADA. Communications included Profibus, Ethernet and Web Access

Industrial Automation & Control - Exceeding Customer Expectation

Corus, UK, 690 Volt 1.8MW Fan Drive ABB Inverter Drive & Siemens Motor saves £11K per Week in Energy Costs. Turnkey Project provided including new Transformer, Motor, HV Modifications & Installation.

Industrial Automation & Control - Exceeding Customer Expectation

SCADA Systems

Industrial Automation & Control - Exceeding Customer Expectation