Induction motor H-compact

Induction motor H-compact Type 1LA43104AN60-Z N-CO1368779010001...003 / 2012 Operating Instructions / Installation Instructions 10/2012 09.10.2012 ...
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Induction motor H-compact Type 1LA43104AN60-Z N-CO1368779010001...003 / 2012

Operating Instructions / Installation Instructions 10/2012

09.10.2012 06:47 V7.06

Introduction

1

Safety information

2

Description

3

Preparations for use

4

Assembly

5

Electrical connection

6

Start-up

7

Operation

8

Maintenance

9

Spare Parts

10

Disposal

11

Induction motor H-compact 1LA4 Operating Instructions Installation Instructions

This documentation pertains to N-CO1368779010001...003 / 2012 Type 1LA43104AN60-Z

Edition 10/2012

Service and Support

A

Technical data and drawings

B

Quality documents

C

Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken. WARNING indicates that death or severe personal injury may result if proper precautions are not taken. CAUTION indicates that minor personal injury can result if proper precautions are not taken. NOTICE indicates that property damage can result if proper precautions are not taken. If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions. Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG Industry Sector Postfach 48 48 90026 NÜRNBERG GERMANY

Order number: 0001368779-000010 Ⓟ 10/2012 Technical data subject to change

Copyright © Siemens AG 2012. All rights reserved

Table of contents 1

Introduction.................................................................................................................................................11 1.1

2

About these instructions..............................................................................................................11

Safety information.......................................................................................................................................13 2.1

Information for those responsible for the plant............................................................................13

2.2

The five safety rules:...................................................................................................................13

2.3

Qualified personnel......................................................................................................................14

2.4

Safe handling...............................................................................................................................14

2.5

Electrostatic sensitive devices.....................................................................................................16

2.6

Electromagnetic compatibility......................................................................................................17

2.7

Interference immunity..................................................................................................................17

2.8

Influence on the mains power supply through a strongly irregular torque...................................17

2.9

Electromagnetic fields when operating electrical power engineering installations......................18

3

Description..................................................................................................................................................19

4

Preparations for use...................................................................................................................................23

5

4.1

Safety-related aspects to consider when configuring the plant...................................................23

4.2

Ensuring cooling..........................................................................................................................23

4.3

Noise emission............................................................................................................................24

4.4

Voltage and frequency fluctuations during line operation............................................................24

4.5

System-inherent frequencies.......................................................................................................24

4.6

Torsional loading of the shaft assembly due to faults in the electrical supply.............................25

4.7

Switching high-voltage motors.....................................................................................................25

4.8

Thermal motor protection ...........................................................................................................26

4.9 4.9.1 4.9.2 4.9.3 4.9.4 4.9.5 4.9.6

Transport and storage.................................................................................................................26 Transport markings......................................................................................................................26 Checking the delivery..................................................................................................................27 Checking the load handling attachments.....................................................................................27 Lifting and transportation.............................................................................................................27 Storage........................................................................................................................................29 Protection against corrosion........................................................................................................32

Assembly....................................................................................................................................................33 5.1 5.1.1 5.1.2 5.1.3

Preparations for installation.........................................................................................................33 Requirements for installation.......................................................................................................33 Insulation resistance and polarization index................................................................................34 Testing the insulation resistance and polarization index.............................................................35

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Table of contents

6

7

6

5.1.4

Preparing the mating faces..........................................................................................................37

5.2 5.2.1 5.2.2 5.2.3 5.2.4 5.2.5 5.2.6 5.2.7 5.2.8

Lift the machine to where it will be installed, and position it........................................................38 Checking the load handling attachments.....................................................................................38 Preconditions for correct alignment and secure attachment ......................................................38 Removing anti-corrosion protection.............................................................................................38 Mounting the output elements.....................................................................................................40 Lifting the machine......................................................................................................................41 Putting the machine down...........................................................................................................43 Drain condensation......................................................................................................................43 Roughly aligning the machine.....................................................................................................44

5.3 5.3.1 5.3.2 5.3.3 5.3.4 5.3.5

Installing the machine..................................................................................................................45 Safety instructions for installation................................................................................................45 Selecting bolts.............................................................................................................................46 Tightening torques for screw and bolt connections.....................................................................46 Preconditions for smooth, vibration-free operation......................................................................47 Aligning the machine to the driven machine and attaching it to it...............................................47

Electrical connection...................................................................................................................................51 6.1

Safety instructions relating to the electrical connection...............................................................51

6.2 6.2.1 6.2.2 6.2.3

Preparation..................................................................................................................................51 Selecting cables..........................................................................................................................51 Terminal designation...................................................................................................................52 Terminal box................................................................................................................................52

6.3

Connecting the grounding conductor...........................................................................................53

6.4

Radio-frequency grounding for converter operation....................................................................53

6.5

Connecting the machine for a specific direction of rotation.........................................................54

6.6

Bringing cables into the terminal box and routing them...............................................................55

6.7

Connecting cables with cable lugs..............................................................................................57

6.8

Connecting cables without cable lugs.........................................................................................58

6.9

Minimum air clearances...............................................................................................................59

6.10

Connecting aluminum conductors...............................................................................................60

6.11

Internal equipotential bonding.....................................................................................................60

6.12

Performing connection operations...............................................................................................61

6.13 6.13.1 6.13.2 6.13.3 6.13.4 6.13.5

Connecting the auxiliary circuits..................................................................................................61 Selecting cables..........................................................................................................................61 Bringing cables into the auxiliary terminal box and routing them................................................62 Derating of the degree of protection of the auxiliary terminal box...............................................63 Internal equipotential bonding in the auxiliary terminal box.........................................................63 Terminating the connection work (auxiliary circuit)......................................................................64

Start-up.......................................................................................................................................................65 7.1

Prior to commissioning ...............................................................................................................65

7.2

Insulation resistance and polarization index................................................................................66

7.3

Testing the cooling of the machine..............................................................................................67

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9

7.4

Greasing the roller bearings prior to commissioning...................................................................67

7.5

Preventing overvoltages when switching high-voltage motors....................................................68

Operation....................................................................................................................................................69 8.1

Safety notes during operation......................................................................................................69

8.2

Switching on the machine............................................................................................................70

8.3

Regreasing roller bearings..........................................................................................................70

8.4

Switching on again after an emergency switching-off.................................................................71

8.5 8.5.1 8.5.2

Stoppages...................................................................................................................................71 Avoidance of damage to roller bearings during stoppages.........................................................71 Measuring the insulation resistance after an extended stoppage...............................................71

8.6

Decommissioning the machine....................................................................................................72

8.7

Re-commissioning the machine..................................................................................................72

8.8 8.8.1 8.8.2 8.8.3 8.8.4

faults............................................................................................................................................73 Inspections in the event of faults.................................................................................................73 Electrical faults............................................................................................................................73 Mechanical faults.........................................................................................................................74 Rolling-contact bearing faults......................................................................................................74

Maintenance...............................................................................................................................................77 9.1 9.1.1 9.1.2 9.1.3 9.1.4 9.1.5 9.1.6 9.1.7 9.1.8 9.1.9 9.1.10 9.1.11

Inspection and maintenance........................................................................................................77 Safety instructions for inspection and maintenance....................................................................77 Inspections in the event of faults.................................................................................................78 First service after installation or repair.........................................................................................79 General inspection.......................................................................................................................79 Servicing the roller bearings........................................................................................................80 Regreasing intervals and types of grease for operating rolling-contact bearings........................80 Removing spent grease...............................................................................................................84 Cleaning the cooling air ducts.....................................................................................................84 Maintaining terminal boxes..........................................................................................................84 Measuring the insulation resistance during the course of maintenance work.............................85 Touch up any damaged paintwork..............................................................................................86

9.2 9.2.1 9.2.2 9.2.3 9.2.4 9.2.5 9.2.6 9.2.6.1 9.2.6.2 9.2.6.3 9.2.6.4 9.2.6.5 9.2.7

Corrective Maintenance...............................................................................................................86 Prepare servicing work................................................................................................................86 Fan cowl......................................................................................................................................87 External metal fan........................................................................................................................87 External plastic fan......................................................................................................................88 Internal fan...................................................................................................................................89 Bearings......................................................................................................................................90 Removing roller bearing (with fan cover NDE)............................................................................90 Remove V ring for roller bearing seal..........................................................................................90 Assembling the rolling-contact bearings......................................................................................91 Fitting V ring for roller bearing seal..............................................................................................92 Installing felt rings for the inner bearing seal...............................................................................93 Seal the motor.............................................................................................................................94

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Table of contents

10

11

A

B

C

Spare Parts.................................................................................................................................................95 10.1

Ordering data...............................................................................................................................95

10.2

Stator and rotor............................................................................................................................96

10.3

Ventilation....................................................................................................................................97

10.4

Rolling-contact bearings, drive end.............................................................................................98

10.5

Rolling-contact bearings, non-drive end....................................................................................100

10.6

Terminal box type 1XA8711......................................................................................................101

Disposal....................................................................................................................................................103 11.1

Introduction................................................................................................................................103

11.2

National statutory regulations....................................................................................................103

11.3

Preparing for disassembly.........................................................................................................103

11.4

Dismantling the machine...........................................................................................................104

11.5

Disposal of components............................................................................................................104

Service and Support.................................................................................................................................107 A.1

Siemens Industry Online Support..............................................................................................107

A.2

Reduction of hazardous materials content................................................................................108

A.3

Structure of the serial number...................................................................................................108

Technical data and drawings....................................................................................................................109 B.1

Tightening torques for screw and bolt connections...................................................................109

B.2

Electrical data............................................................................................................................111

B.3

Machine dimension drawing......................................................................................................117

B.4

Notes on dimension drawing of motor.......................................................................................118

B.5

Motor rating plate.......................................................................................................................133

Quality documents....................................................................................................................................135 C.1

Declaration of incorporation of partly completed machinery......................................................135

C.2

Routine test certificate (001)......................................................................................................151

C.3

Routine test certificate (002)......................................................................................................157

C.4

Routine test certificate (003)......................................................................................................163

Index.........................................................................................................................................................169 Tables Table 3-1

Machine design ........................................................................................................................19

Table 5-1

Stator winding insulation resistance at 40℃...............................................................................36

Table 5-2

Tightening torques for bolted connections with a tolerance of ±10%..........................................46

Table 6-1

Terminal designations using the 1U1-1 as an example...............................................................52

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Table of contents

Table 6-2

Determining the cross-section of the grounding conductor.........................................................53

Table 8-1

Electrical faults .........................................................................................................................73

Table 8-2

Mechanical faults .......................................................................................................................74

Table 8-3

Rolling-contact bearing faults

Table 9-1

Checks after installation or repair ...............................................................................................79

Table 9-2

Checks that have to be performed during the main inspection...................................................79

Table 9-3

Criteria for selecting roller bearing greases.................................................................................81

Table 9-4

Roller bearing greases for vertical and horizontal types of construction ....................................82

Table 9-5

Alternative greases with NLGI class 2 for motors of horizontal construction...............................82

Table 10-1

Spare parts for the stator and rotor ..........................................................................................96

Table 10-2

Spare parts for ventilation ...........................................................................................................97

Table 10-3

Spare parts for roller bearings, DE ............................................................................................99

Table 10-4

Spare parts for roller bearings, NDE .......................................................................................100

Table 10-5

Spare parts for terminal box 1XA8711 ...................................................................................101

Table A-1

Siemens Service Center contact details ..................................................................................107

Table A-2

Example of a serial number.......................................................................................................108

Table B-1

Tightening torques for bolted connections with a tolerance of ±10%........................................109

.................................................................................................74

Figures Figure 5-1

Balancing type on the drive-end side..........................................................................................40

Figure 5-2

Schematic diagram of the water drain holes...............................................................................44

Figure 5-3

Schematic representation of alignment of the machine to the driven machine...........................48

Figure 6-1

Strain relief device and sealing insert..........................................................................................56

Figure 6-2

Schematic representation of connection using cable lugs...........................................................57

Figure 6-3

Arrangement of the terminal clamps, clamping nut tightening torque.........................................59

Figure 9-1

Ventilation (schematic diagram with axial fan)............................................................................88

Figure 9-2

Ventilation (schematic diagram with radial fan)...........................................................................89

Figure 9-3

V ring with protective ring

Figure 9-4

Installation of V ring.....................................................................................................................93

Figure 10-1

Stator and rotor............................................................................................................................96

Figure 10-2

Ventilation....................................................................................................................................97

Figure 10-3

Roller bearings, DE.....................................................................................................................98

Figure 10-4

Roller bearings, NDE.................................................................................................................100

Figure 10-5

Terminal box 1XA8711..............................................................................................................101

.......................................................................................................91

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Table of contents

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Introduction 1.1

About these instructions These instructions describe the machine and explain how to handle it, from initial delivery to final disposal of the equipment. Keep these instructions for later use. Read these operating instructions before you handle the machine and follow the instructions. to become familiar with its design and operating principles and thus ensure safe, problem-free machine operation and long service life. If you have suggestions for improving the document, please contact our Service Center (Page 107).

Machine-specific data in the appendix In the appendix, you will find technical data for the machine and all of the necessary drawings, documents for verifying the qualitative implementation of the machine and where relevant additional documents on the components:

See also Technical data and drawings (Page 109) Quality documents (Page 135)

Text format features The warning notice system is explained on the rear of the inside front. Always follow the safety instructions and notices in these instructions. In addition to the safety-related warning notices which you must read, you will find the text in these instructions is formatted in the following way: 1. Handling instructions are always formatted as a numbered list. Always perform the steps in the order given. ● Lists are formatted as bulleted lists. – Lists on the second level are hyphenated. Note A Note is an important item of information about the product, handling of the product or the relevant section of the document. Notes provide you with help or further suggestions/ideas.

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Introduction 1.1 About these instructions

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Safety information 2.1

2

Information for those responsible for the plant This machine has been designed for use in industrial plants in accordance with Directive 2006/42/EC ("Machinery Directive"). Commissioning in the European Community is forbidden until the plant into which the machine will be installed has been shown to conform with this directive. Please observe the country-specific regulations when using the machine outside the European Community. Follow the local and industry-specific safety and setup regulations. The persons responsible for the plant must ensure the following: ● Planning and configuration work and all work carried out on and with the machine is only to be done by qualified personnel. ● The operating instructions must always be available for all work. ● The technical data as well as the specifications relating to the permissible installation, connection, ambient, and operating conditions are taken into account at all times. ● The specific setup and safety regulations as well as regulations on the use of personal protective equipment are observed. Note Use the services and support provided by the appropriate Service Center (Page 107) for planning, installation, commissioning, and servicing work. In the individual chapters of this document, you will find safety instructions that must be obeyed absolutely, for your own safety, to protect other people, and to avoid damage to property. Observe the following safety instructions for all activities on and with the machine.

2.2

The five safety rules: For your personal safety and to prevent material damage when working on the machine, always observe the safety instructions and the following five safety rules, according to EN 50110‑1 ("Working in a voltage-free state). Apply the five safety rules in the order stated before starting work at the machine.

Five safety rules 1. Disconnect the system. Disconnect the auxiliary circuits, for example anti-condensation heating 2. Prevent reconnection. 3. Make sure that the equipment is at zero voltage

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Safety information 2.4 Safe handling 4. Ground and short-circuit 5. Cover or isolate nearby components that are still live. To energize the system, apply the measures in reverse order.

2.3

Qualified personnel All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements: ● Through appropriate training and experience, they are able to recognize and avoid risks and potential dangers in their particular field of activity. ● They have been instructed to carry out work on the machine by the appropriate person responsible.

2.4

Safe handling Workplace safety depends on the attentiveness, care, and common sense of the personnel who install, operate, and maintain the machine. In addition to the safety measures cited, as a matter of principle, the use of caution is necessary when you are near the machine. Always pay attention to your safety. Also observe the following to prevent accidents: ● General safety regulations applicable in the country where the machine is deployed. ● Manufacturer-specific and application-specific regulations ● Special agreements made with operator ● Separate safety instructions supplied with the machine ● Safety symbols and instructions on the machine and its packaging WARNING Live parts Electric machines contain live parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. ● Always observe the "five safety rules (Page 13)" when carrying out any work on the machine. ● Only remove the covers using the methods described by these operating instructions. ● Operate the machine properly. ● Regularly and correctly maintain the machine.

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Safety information 2.4 Safe handling WARNING Rotating components Electric machines contain dangerous rotating parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. ● Only remove the covers using the methods described by these operating instructions. ● Operate the machine properly. ● Perform regular maintenance on the machine. ● Secure free-standing shaft ends. WARNING Hot surfaces Electric machines have hot surfaces. Do not touch these surfaces. They could cause burns. ● Allow the machine to cool before starting work on the machine. ● Only remove the covers using the methods described by these operating instructions. ● Operate the machine properly. CAUTION Hazardous substances Chemical substances required for the setup, operation and maintenance of machines can present a health risk. Poisoning, skin damage, cauterization of the respiratory tract, and other health damage may result. ● Read the information in these operating instructions and the product information supplied by the manufacturer. ● Observe the relevant safety regulations and wear the personal protective equipment specified. CAUTION Flammable substances Chemical substances required for the setup, operation and maintenance of machines may be flammable. Burns and other damage to health and material may result. ● Read the information in these operating instructions and the product information supplied by the manufacturer. ● Observe the relevant safety regulations and wear the personal protective equipment specified.

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Safety information 2.5 Electrostatic sensitive devices

WARNING Noise emissions During operation, the machine's noise emission levels can exceed those permitted at the work place. which can cause hearing damage. Take steps to reduce noise, such as introducing covers and protective insulation or adopting hearing protection measures, so that the machine can be operated safely within your system.

2.5

Electrostatic sensitive devices

ESD protective measures NOTICE Electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge. These modules can be easily destroyed by improper handling. To protect your equipment against damage, follow the instructions given below. ● Never touch electronic modules unless absolutely necessary in the course of maintenance and repair procedures. ● If the modules have to be touched, the body of the person concerned must be electrostatically discharged immediately beforehand and be grounded. ● Electronic modules should not be brought into contact with electrically insulating materials such as plastic film, plastic parts, insulating table supports or clothing made of synthetic fibers. ● Always place electrostatic sensitive devices on conductive bases. ● Always pack, store and transport electronic modules or components in conductive packaging, e.g. metallized plastic or metal containers, conductive foam material or domestic aluminum foil. The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the following drawings:

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Safety information 2.8 Influence on the mains power supply through a strongly irregular torque

d

d

b

d

b

e

e f

c

f

f c

a

(1)

(1) Sitting a = conductive floor surface d = ESD overall

2.6

a (2)

(2) Standing b = ESD table e = ESD wristband

f

f c

a (3)

(3) Standing/sitting c = ESD shoes f = cabinet ground connection

Electromagnetic compatibility This machine is designed in accordance with IEC/EN 60034 and, when used as prescribed, it satisfies the requirements of European Directive 2004/108/EG on electromagnetic compatibility.

2.7

Interference immunity The machine fulfills the requirements regarding interference immunity in conformity with IEC/ EN 61000‑6‑2. When using machines with integrated sensors (e.g. PT100, PTC thermistors), the manufacturer of the overall system must himself ensure sufficient interference immunity by selecting suitable sensor signal leads and evaluation units.

2.8

Influence on the mains power supply through a strongly irregular torque A strongly irregular torque, for example with the drive of a reciprocating motor, forces a nonsinusoidal motor current. The emerging harmonics can have an impermissible influence on the mains power supply via the connection lines.

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Safety information 2.9 Electromagnetic fields when operating electrical power engineering installations

2.9

Electromagnetic fields when operating electrical power engineering installations WARNING Interference with electronic devices caused by electromagnetic fields when operating electrical power engineering installations Electromagnetic fields are generated during operation of electrical power engineering installations. Electromagnetic fields can interfere with electronic devices, resulting in malfunctioning of those devices. The operation of heart pacemakers can be impaired, potentially leading to damage to a person's health or even death. It is therefore forbidden for persons with heart pacemakers to come into the vicinity of the machine. Data may be lost from magnetic or electronic data media. As the operator of the installation, you must take the following measures: ● Ensure that the personnel working in these areas are adequately protected from any harm by making appropriate arrangements, such as erecting identifying markings, safety barriers and warning signs and giving safety talks. ● Observe the nationally applicable health and safety regulations. ● Do not carry any magnetic or electronic data media with you.

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Description

Applications This electrical machine is designed for driving rotating machines in industrial environments and also for energy conversion. It is characterized by a high level of safety, long lifetime, and overall reliability. For details of the machine supplied and the permissible operating conditions, refer to the "Technical data and drawings" (Page 109) section in the Appendix of these Operating Instructions. The machine was designed in accordance with the ordering party's specification and may only be used for the contractually agreed purpose.

WARNING Explosion hazard This machine is not designed for use in hazardous areas. An explosion can occur if the motor is switched on in these areas. This can result in death, serious injury, or material damage. Never operate this machine in hazardous areas.

Machine design The regulations and standards underlying the design and testing of this machine are stated on the rating plate. The machine design basically complies with the subsequent standards. For the versions of the referenced harmonized standards, please refer to the EC Declaration of Conformity. Table 3-1

Machine design

Feature

Standard

Ratings and operating performance

IEC/EN 60034‑1

Degree of protection

IEC/EN 60034‑5

Cooling

IEC/EN 60034‑6

Type of construction

IEC/EN 60034‑7

Terminal markings and direction of rotation

IEC/EN 60034‑8

Noise emission

IEC/EN 60034‑9

Starting characteristics, rotating electrical machines

IEC/EN 60034‑12*

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Description

Feature

Standard

Vibration severity grades

IEC/EN 60034‑14

Vibration limits

DIN ISO 10816-3

* For machines in line operation only

See also Quality documents (Page 135)

Rating plate The rating plate shows the identification data and the most important technical data. The data on the rating plate and the contractual agreements define the limits of proper usage.

See also Motor rating plate (Page 133)

Rotor The rotor is designed as a squirrel-cage rotor. The number and design of the shaft extensions are shown and described in the machine dimension drawing and in the "Information on the machine dimension drawing ".

See also Machine dimension drawing (Page 117) Notes on dimension drawing of motor (Page 118)

Cooling The cooling system is designed as a closed, internal cooling circuit. The heat lost from the machine is dissipated to the ambient air via the machine's surface. A shaft-mounted fan moves the cooling air in the primary circuit. Movement of the cooling air in the secondary circuit is driven by a shaft-mounted fan.

Supplementary devices Temperature sensors are integrated in the stator winding to monitor the winding temperature. Various supplementary devices can be integrated or mounted, depending on the order. These include, for example, anti-condensation heating to prevent condensation or temperature sensors for monitoring bearings.

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Description

Paint finish The machine is painted according to the instructions in your order.

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Description

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Preparations for use

4

Good planning and preparation of machine applications are essential in terms of keeping installation simple and avoiding errors, ensuring safe operation, and allowing access to the machine for servicing and corrective maintenance. This chapter outlines what you need to consider when configuring your plant in relation to this machine and the preparations you need to make before the machine is delivered.

4.1

Safety-related aspects to consider when configuring the plant A number of residual risks are associated with the machine. These are described in the chapter titled "Safety information" (Page 13) and in related sections. Take appropriate safety precautions (covers, barriers, markings, etc.) to ensure the machine is operated safely within your plant. Observing the operating mode Observe the machine's operating mode. Use a suitable control system to prevent overspeeds, thus protecting the machine from damage.

4.2

Ensuring cooling Ensure that the machine is sufficiently cooled by the cooling air flow at the installation site: ● The cooling air can flow in and out freely. The full air flow provided by the shaft-mounted fan is only achieved if air can freely enter the impeller. A clearance of at least 1 times the air intake diameter must therefore be provided in the axial direction. ● Hot discharged air should not be drawn in again. ● If there is no protective canopy, then for vertical types of construction where the air enters from the top, the air entry openings must be protected against the ingress of foreign bodies and water.

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Preparations for use 4.5 System-inherent frequencies

4.3

Noise emission CAUTION Hearing impairment Excessive sound pressure levels can lead to hearing impairment or hearing loss. When assessing the noise level of the system, make due allowance for the noise emissions from the machine. If necessary, take suitable noise protection measures for personnel.

4.4

Voltage and frequency fluctuations during line operation Unless stated otherwise on the rating plate, the permissible voltage fluctuation is ± 5% and the permissible frequency fluctuation is ± 2% in accordance with IEC / EN 60034‑1 Range A. Any fluctuations that are permissible beyond these ranges are stated on the rating plate, e. g. voltage fluctuation ± 10% in accordance with IEC / EN 60034‑1 Range B. The following applies: Under practical operating conditions a machine may sometimes have to be operated outside the limits of Range A. Exceptions of this sort should be limited with regard to the values that arise, how often and for how long they occur. Where possible and within a reasonable time take corrective actions such as reducing the power. Such actions can avoid thermal aging leading to a reduction in the service life of the machine. NOTICE Exceeding the tolerances Exceeding the permissible tolerances for voltage and frequency can lead to an impermissibly high temperature rise in the windings and thus cause long-term damage to the machine.

4.5

System-inherent frequencies CAUTION System-inherent frequencies The system consisting of the foundation and machine set must be configured and matched in such a way that no system resonances can arise and result in the permissible vibration levels being exceeded. Excessive vibrations can damage the machine set. DIN 4024 must be taken into account when constructing the machine foundation. The limit values to DIN ISO 10816-3 must not be exceeded.

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Preparations for use 4.7 Switching high-voltage motors

4.6

Torsional loading of the shaft assembly due to faults in the electrical supply In the event of faults in the electrical supply, such as e.g. line switching operations with a residual field or short circuit at the terminals, excessive air gap torques can occur, which can lead to additional torsional loads on the drive train. WARNING Serious damage to the machine If the configuration does not correctly recognize the mechanical torsional loadings of the shaft assembly, this can lead to serious damage to the machine. This can result in death, serious injury or material damage. When planning the system, make due allowance for the maximum air gap torques that can occur. This data can be found in the "Electrical Data" in the appendix. Note The system planner is responsible for the entire shaft assembly.

See also Electrical data (Page 111)

4.7

Switching high-voltage motors If vacuum circuit breakers and vacuum contactors are used, what are known as multiple restrikes can occur when the machine is switched off. This depends on various factors, such as: ● arc-extinguishing principle of the switch, ● size of the motor, ● length of the power supply cable, ● system capacitance, etc. NOTICE Switching overvoltages In some cases, multiple restrikes can result in switching overvoltages which are too high for the insulation of the motor stator winding. This occurs when high-voltage motors with starting currents IA ≤ 600 A are disconnected during startup or following a blockage. The peak voltages which arise as a result can damage the winding insulation. If you are using vacuum circuit breakers and vacuum contactors, use an appropriate surge suppressor, such as the Siemens 3EF (zinc oxide varistor with spark gap).

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Preparations for use 4.9 Transport and storage Example This current limit corresponds to the following upper power limits, depending on the relationship between the starting current IA and rated current IN and on the voltage dip (up to approximately 20%) while the motor is starting up: Rated voltage VN

Power limit

3 kV

750 kW

6 kV

1500 kW

10 kV

2500 kW

A limiter to ground is installed in the switchgear between the circuit breaker and the cable termination for each of the three conductors. The level of protection for the motor windings is sufficient given the correct choice of limiters (rated motor voltage/response voltage).

4.8

Thermal motor protection The machine is equipped with measuring equipment for direct monitoring of the motor temperature to protect the machine against overheating during operation. Plan a corresponding circuit for monitoring. You can find more information in the appendix in chapter Notes on dimension drawing of motor (Page 118).

4.9

Transport and storage

4.9.1

Transport markings The machines are packed in different ways depending on how they are transported and their size. If not otherwise contractually agreed, the packaging corresponds to the packing guidelines for International Standards for Phytosanitary Measures (ISPM). Comply with the images shown on the packaging. Their meaning is as follows:

This way up

26

Fragile goods

Keep dry

Keep cool

Center of gravity

Do not use hand hook

Attach here

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Preparations for use 4.9 Transport and storage

4.9.2

Checking the delivery The components are assembled on an individual basis. When you take receipt of the delivery, please check immediately whether the scope of the delivery matches up with the accompanying documents. No claims relating to defects/items missing from the delivery will be accepted if they are submitted at a later date. ● Report any apparent transport damage to the delivery agent immediately. ● Immediately report any apparent defects/missing components to your contact partner. These Operating Instructions are part of the scope of delivery; keep them in a location where they can be easily accessed.

4.9.3

Checking the load handling attachments Inspect the load handling attachments such as the load stands, lifting eyes and ring bolts and also the lifting gear, before lifting and transporting the machine: ● Inspect the load handling attachments on the machine for possible damage. Replace any load handling attachments that are found to be damaged. ● Check before use that the load handling attachments are correctly secured. ● When lifting the machine, use only approved and undamaged lifting gear of sufficient rated capacity. Check these before using them. WARNING The machine can be dropped If the load handling attachments and lifting gear are damaged or not correctly secured, the machine may be dropped during lifting and transportation. This can result in death, serious injury, or material damage. Inspect the load handling attachments and lifting gear before use.

4.9.4

Lifting and transportation ● Persons driving cranes and fork-lift trucks must hold appropriate licenses. ● When lifting the machine, use only approved and undamaged sling guides and spreaders of sufficient rated capacity. Check these before using them. The weight of the machine is shown on the rating plate.

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Preparations for use 4.9 Transport and storage ● When lifting the machine, refer to the information on the lifting plate or in the "Technical Data and Drawings": – Comply with the specified spreading angles. – Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting plate. Lift the machine without jerking it. Acceleration a ≤ 0.4 m/s2 Velocity v ≤ 20 m/min ● When lifting, use only the load handling attachments on the stator casing, such as load stands or eye bolts. WARNING Transporting or lifting the motor The machine or the machine set may be lifted and transported only using the load handling attachments at the intended positions. Otherwise it may tip over, slip in the direction of lifting or fall. This can result in death, serious injury or material damage. 1. Only use the load handling attachments on the stator frame to lift the motor. 2. Use suitable rope guiding or spreading devices. You will find the weight of the motor on the rating plate. WARNING Center of gravity when transporting or lifting the motor If the center of gravity of a load is not located centrally between the attachment points, the motor can tip over or slip out of the lifting equipment when it is being transported or lifted. This can result in death, serious injury or material damage. 1. Always take account of the center of gravity when transporting or lifting the motor. The motor's center of gravity is indicated in the relevant dimension diagram. 2. Comply with the handling instructions on the machine when transporting it. If the center of gravity is not located centrally between the attachment points, then position the hoisting hook above the center of gravity. 3. Be aware of the possibility of different loads on the sling ropes or lifting straps and the carrying capacity of the lifting equipment. NOTICE The factory-fitted load suspension device must not be removed. Empty holes could corrode; the degree of protection may then be no longer guaranteed.

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Preparations for use 4.9 Transport and storage

Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine, place the machine in a secure and raised position. DANGER Never remain under a suspended load If the lifting gear or load handling attachments were to fail, the machine could fall. This can result in death, serious injury, or material damage. Never remain under the machine when it is raised.

4.9.5

Storage If the machine is not going to be commissioned soon after delivery, ensure that it is stored correctly. NOTICE Seizure damage to bearings If the machine is stored incorrectly there is a risk that the bearings will suffer damage while out of use. Examples of resulting damage can include brinelling and corrosion. Read the following storage instructions.

Preconditions and preparations ● Only store goods in undamaged packaging. If goods are delivered in damaged packaging, unpack them and store appropriately according to the nature of the goods. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions.

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Preparations for use 4.9 Transport and storage

General instructions for storage Wherever possible, store the machine in a storage room. The place of storage must satisfy the following general conditions: ● Select a sufficiently sized dry and horizontal place of storage that is above flood level and free of vibration (veff ≤ 0.2 mm/s). – The place of storage must be well ventilated as well as free of dust and frost. Provide protection against extreme weather conditions. Ensure that the temperature remains stable in the range from 10 °C (50 °F) to 50 °C (120 °F). The room temperature should be approx. 10 °C above the outside temperature. The temperature should not fall below ‑20 °C. – The relative humidity of the air should be less than 60 %. – The floor of the place of storage must be sufficiently strong. The maximum permissible floor loading or storage compartment loading may not be exceeded. – The ambient air must not contain any harmful gases. ● Protect the motor from shocks and humidity. ● Position machines, devices and crates on pallets, wooden beams or foundations that protect them against rising damp. ● Ensure that the air circulation under the equipment is not impeded. – Place wooden spacer blocks between the covers and the motor. – Covers or tarpaulins must not trail on the floor around the machine.

Storing outdoors For outdoor storage, the following additional conditions must be satisfied: ● The ground must be sufficiently strong. Prevent the motor from sinking into the ground. ● Covers or tarpaulins used to protect the equipment against the weather must not make contact with the surfaces of the equipment. Otherwise air circulation under the stored items will be prevented.

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Preparations for use 4.9 Transport and storage

Protection against humidity ● If a dry storage area is not available, then take the following precautions: – Wrap the machine in humidity-absorbent material and then wrap it in film to create an air-tight unit. – Place a humidity meter inside the film wrapping. – Inspect the motor regularly.

Long-term storage If you are storing a machine for more than six months, you must check its condition every six months. Store the machine in accordance with the specifications in the chapter titled "Storage (Page 29)", and if at all, packed. ● Check the motor for damage. ● Carry out any necessary maintenance work. ● Make sure that the storage conditions are such that condensation cannot form in the motor. ● If the machine is not sealed in plastic foil, continually and slightly heat the windings and ensure that the air circulates.

Storage for longer than two years 1. Unpack the machine. 2. Remove the rotor locking device, if one is being used. 3. While the rotor is rotating, lubricate with twice the grease quantity in accordance with the lubricant plate. This ensures that the grease is evenly distributed and covers all surfaces; corrosion damage is avoided. NOTICE Bearing damage Roller bearings can be damaged when kept in the same or almost the same position. Turn the rotor at the intervals specified. Ensure that the bearings then come to rest in a position different from that they were in before. Use the feather key as a reference point. 4. Replace the corrosion protection. 5. Fit the rotor locking device again. 6. Pack the machine again.

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Preparations for use 4.9 Transport and storage

4.9.6

Protection against corrosion If the machine is stored in dry conditions, then apply the subsequently listed anti-corrosion measures: ● Storage up to six months: Apply a coat of corrosion protective compound to all accessible bare metal parts such as the exposed shaft extension, flange or machine feet. ● Storage for longer than six months: Apply a coat of anti-corrosion compound which provides long-term protection, e.g. Tectyl 506. ● Inspect the machine regularly and apply an additional coating of corrosion protection if necessary. Document all preservation measures taken so that they can be reversed before the machines are put back into service.

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5

Assembly

When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

Note Loss of conformity with European directives In the delivery state, the machine corresponds to the requirements of the European directives. Unauthorized changes or modifications to the motor lead to the loss of conformity with the European directives.

5.1

Preparations for installation

5.1.1

Requirements for installation The following requirements must be satisfied prior to starting installation work: ● Staff have access to the relevant installation instructions and operating instructions. ● The machine is unpacked and ready for mounting at the installation location. Note Further Information Further machine-specific information for installation can be found in the "Technical data and drawings" (Page 109) section. Note Measure the insulation resistance of the winding before starting installation work Wherever possible, measure the insulation resistance of the winding before starting installation work. If the insulation resistance lies below the specified value, take appropriate remedial measures. These remedial measures may necessitate the machine being removed again and transported.

See also Insulation resistance and polarization index (Page 34)

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Assembly 5.1 Preparations for installation

NOTICE Heat-resistant mounting parts The motor components get very hot during operation. High temperatures can damage mounting parts such as the cable insulation. ● Temperature-sensitive parts such as normal cables or electronic components must not rest against or be attached to these. ● Only use heat-resistant mounting parts. The connecting cables and cable entries must be suitable for the ambient temperature.

5.1.2

Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 35)

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Assembly 5.1 Preparations for installation

5.1.3

Testing the insulation resistance and polarization index WARNING Hazardous voltage at the terminals During and immediately after measuring the insulation resistance or the polarization index (PI) of the stator winding, hazardous voltages may be present at some of the terminals. Contact with these can result in death, serious injury or material damage. ● If any power cables are connected, check to make sure line supply voltage cannot be delivered. ● Discharge the winding after measurement until the risk is eliminated, e.g. using the following measures: – Connecting the terminals with ground potential until the recharge voltage drops to a non-hazardous level – Connecting the connecting cable

Measure the insulation resistance 1. Before you begin measuring the insulation resistance, please read the manual for the insulation resistance meter you are going to use. 2. Disconnect any connected main-circuit cables from the terminals before measuring the insulation resistance. 3. Measure the insulation resistance of the winding in relation to the machine housing and the winding temperature. The winding temperature should not exceed 40°C during the measurement. Convert the measured insulation resistances to the reference temperature of 40°C according to the formula in the following table. This thereby ensures that the minimum values specified can be compared. 4. Read out the insulation resistance 1 minute after applying the measuring voltage.

Measuring the polarization index 1. To determine the polarization index, measure the insulation resistances after 1 minute and 10 minutes. 2. Express the measured values as a ratio: PI = Rinsul 10 min / Rinsul 1 min Modern measuring devices display these values automatically following the measurement.

Limit values for insulation resistance and polarization index of the stator winding The following table indicates the measuring voltage and limit values for the insulation resistance and PI. These values correspond to recommendations in IEEE 43‑2000. In addition,

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Assembly 5.1 Preparations for installation a critical insulation resistance is specified for the stator winding, which is the minimum requirement for further operation e.g. following a long-term machine downtime. Table 5-1

Stator winding insulation resistance at 40℃ Urated

Umeas

RC

RC, operation

RT

[V]

[V]

[MΩ]

[MΩ]

[MΩ]

U ≤ 1000

500

≥5

0.2 MΩ/kV (≈0.5 MΩ/kV at 25°C)

1000 ≤ U ≤ 2500

500 (max. 1000)

2500 < U ≤ 5000

1000 (max. 2500)

5000 < U ≤ 12000

2500 (max. 5000)

U > 12000

5000 (max. 10000)

100

57 

PI

5&

 7 

2.0

1.8 MΩ/kV (≈5 MΩ/kV at 25°C)

Urated = rated voltage, see the rating plate Umeas = DC measuring voltage RC = critical or minimum insulation resistance at reference temperature of 40°C RC = minimum insulation resistance after cleaning/repair at 40°C RC, operation = critical insulation resistance during operation at 40°C RT = insulation resistance converted to current measuring/winding temperature PI = polarization index Rinsul 10 min / Rinsul 1 min. (T < 40°C) T = current measuring/winding temperature

Note the following: ● When measuring at winding temperatures other than 40 °C, the measured value must be converted to the reference temperature of 40 °C. The value is calculated using the formula specified in the table from IEEE 43‑2000. In this case, doubling or halving the insulation resistance at a temperature change of 10 K is used as the basis. – The insulation resistance halves every time the temperature rises by 10 K. – The resistance doubles every time the temperature falls by 10 K. ● Dry, new windings have an insulation resistance of between 100 ... 2000 MΩ, or even higher values, if required. Insulation resistance close to the minimum value could be due to humidity and/or dirt accumulation. However, the size of the winding, the rated voltage and other characteristics affect the insulation resistance and may need to be taken into account when determining measures. ● Over its operating lifetime, the motor winding insulation resistance can drop due to ambient and operational influences. Depending on the rated voltage, the critical insulation resistance value is to be calculated by multiplying the rated voltage (kV) by the specific critical resistance value and then converted to the current winding temperature at the time of the measurement, see previous table. Example calculation Critical resistance for a rated voltage (VN) of 3.3 kV: 3,3 kV x 1,8 MΩ / kV = 6 MΩ at 40° C.

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Assembly 5.1 Preparations for installation A winding temperature of T = 25°C during the measurement, results in a critical insulation resistance of 16.5 MΩ. NOTICE Critical insulation resistance reached or undershot If the critical insulation resistance is reached or undershot, this can damage the insulation and cause voltage flashovers. ● Contact your Siemens Service Center (Page 107). ● If the measured value is close to the critical value, you must subsequently check the insulation resistance at shorter intervals.

5.1.4

Preparing the mating faces ● Ensure that the foundation faces are flat and clean. NOTICE Shims To establish a defined mounting surface, you can order shims (option L31) from our Service Center. In this way you avoid vibration problems that would otherwise result in bearing damage. ● Check the dimensions of the mounting-foot holes. The information for this may be found in the "Technical data and drawings (Page 109)" section.

See also Removing anti-corrosion protection (Page 38) Lifting the machine (Page 41)

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Assembly 5.2 Lift the machine to where it will be installed, and position it

5.2

Lift the machine to where it will be installed, and position it

5.2.1

Checking the load handling attachments Inspect the load handling attachments such as the load stands, lifting eyes and ring bolts and also the lifting gear, before lifting and transporting the machine: ● Inspect the load handling attachments on the machine for possible damage. Replace any load handling attachments that are found to be damaged. ● Check before use that the load handling attachments are correctly secured. ● When lifting the machine, use only approved and undamaged lifting gear of sufficient rated capacity. Check these before using them. WARNING The machine can be dropped If the load handling attachments and lifting gear are damaged or not correctly secured, the machine may be dropped during lifting and transportation. This can result in death, serious injury, or material damage. Inspect the load handling attachments and lifting gear before use.

5.2.2

Preconditions for correct alignment and secure attachment Detailed specialist knowledge of the following measures is required in order to correctly align and securely fit the equipment. ● Preparing the foundation ● Selecting and mounting the coupling ● Measuring the concentricity and axial eccentricity tolerances ● Positioning the machine If you are not familiar with the prescribed measures and procedures, then you can make use of the services offered by the local Service Center (Page 107).

5.2.3

Removing anti-corrosion protection Machined, bright surfaces of machine parts and small components such as screws, bolts, wedges, feather keys, and dowel pins, are treated with an anti-corrosion agent. Carefully remove the anti-corrosion agent and immediately start the installation work.

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Assembly 5.2 Lift the machine to where it will be installed, and position it

Bright surfaces on machine parts ● Use petroleum, petroleum ether, or a similar solvent or detergent to remove the anticorrosion coating from the machined surfaces of machine parts and from small components. NOTICE Paintwork damage Make sure that the detergent or solvent does not come into contact with any painted surfaces, as this could damage the lacquer. ● Use a suitable solvent to soften thick layers of anti-corrosion agent. Then push the softened layers off using a piece of hardwood approximately 10 x 10 x 1 cm. Do not sand the protective coating down or scrape it off. NOTICE Do not use metal tools. Do not use metal objects such as scrapers, spatulas, or plates to remove the anti-corrosion protection, as this could damage the surfaces of the machine parts. ● Lightly oil the depreserved surfaces.

Thread and fastening parts ● Remove the anti-corrosion protection from bolts and tapered pins. ● Use the appropriate tap or cutting die to shave the tapped holes of machine parts and threads of screws, etc. See the drawings for the relevant male and female thread dimensions. ● Use dry compressed air to purge the shaved tapped holes. ● Lightly oil the depreserved threads.

Burrs and pressure marks ● Check the machine parts, as well as fastening and fixing elements, for burrs or pressure marks. Use a smoothing file to carefully remove any such burrs/pressure marks. ● Only whetstones may be used to smooth finished surfaces.

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Assembly 5.2 Lift the machine to where it will be installed, and position it

5.2.4

Mounting the output elements

Balance quality The rotor is dynamically balanced. For shaft extensions with featherkeys, the balancing type is specified using the following coding on the face of the drive end of the shaft: ● "H" means balancing with a half feather key ● "F" means balancing with a whole feather key.

Figure 5-1

Balancing type on the drive-end side

Pushing on the power output elements ● Prerequisites: – The coupling and/or the output element must be appropriately dimensioned for the operating case at hand. – Comply with the coupling manufacturer's instructions. – Make sure that the balancing type of the transmission element correctly matches the type of balance of the rotor. – Use only ready drilled and balanced transmission elements. Check the hole diameters and the balancing status before pulling them on. Thoroughly clean the shaft extension. ● Pulling on: – Warm up the transmission elements to expand them before pulling them on. Select the temperature difference for the heating process to suit the coupling diameter, fit and material. See the coupling manufacturer's instructions. – Power output elements may only be pushed on or pulled off with the correct equipment. The transmission element must be pulled on in one continuous operation via the front thread holes in the shaft or pushed on by hand. – Do not strike it with a hammer, as this would damage the bearings.

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Assembly 5.2 Lift the machine to where it will be installed, and position it

Shaft extensions with feather key To maintain the balancing quality, you have the following options: ● If the transmission element is shorter than the feather key with balancing type "H", then you must machine off the section of feather key protruding from the shaft contour and transmission element in order to maintain the balance quality. ● If the transmission element is drawn up on to the shoulder of the shaft, you must ensure that the part of the coupling groove where the feather key is not inserted is taken into consideration when balancing the coupling. The following applies for all 2-pole machines and 4-pole machines with a frequency ≥ 60 Hz: ● The feather key must be shortened if the coupling hub us shorter than the feather key. ● The center of gravity of the coupling half should be within the length of the shaft end. ● The coupling used must be prepared for system balancing. The number of poles of the machine is specified on the rating plate, in the 8th position of the motor type. WARNING The feather key can fall out The feather keys are only locked against falling out during shipping. If a machine with two shaft extensions does not have an output element on one shaft extension, the feather key can fall out during operation. Death or serious injury can result. ● Do not operate the machine unless the transmission elements have been pulled on. ● On shaft extensions without output element, make sure that the feather key cannot fall out and shorten it by approximately half for balance type "H".

5.2.5

Lifting the machine ● Persons driving cranes and fork-lift trucks must hold appropriate licenses. ● When lifting the machine, use only approved and undamaged sling guides and spreaders of sufficient rated capacity. Check these before using them. The weight of the machine is shown on the rating plate.

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Assembly 5.2 Lift the machine to where it will be installed, and position it ● When lifting the machine, refer to the information on the lifting plate or in the "Technical Data and Drawings": – Comply with the specified spreading angles. – Do not exceed the maximum lifting acceleration and lifting speed specified on the lifting plate. Lift the machine without jerking it. Acceleration a ≤ 0.4 m/s2 Velocity v ≤ 20 m/min ● When lifting, use only the load handling attachments on the stator casing, such as load stands or eye bolts. WARNING Transporting or lifting the motor The machine or the machine set may be lifted and transported only using the load handling attachments at the intended positions. Otherwise it may tip over, slip in the direction of lifting or fall. This can result in death, serious injury or material damage. 1. Only use the load handling attachments on the stator frame to lift the motor. 2. Use suitable rope guiding or spreading devices. You will find the weight of the motor on the rating plate. WARNING Center of gravity when transporting or lifting the motor If the center of gravity of a load is not located centrally between the attachment points, the motor can tip over or slip out of the lifting equipment when it is being transported or lifted. This can result in death, serious injury or material damage. 1. Always take account of the center of gravity when transporting or lifting the motor. The motor's center of gravity is indicated in the relevant dimension diagram. 2. Comply with the handling instructions on the machine when transporting it. If the center of gravity is not located centrally between the attachment points, then position the hoisting hook above the center of gravity. 3. Be aware of the possibility of different loads on the sling ropes or lifting straps and the carrying capacity of the lifting equipment. NOTICE The factory-fitted load suspension device must not be removed. Empty holes could corrode; the degree of protection may then be no longer guaranteed.

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Assembly 5.2 Lift the machine to where it will be installed, and position it

Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine, place the machine in a secure and raised position. DANGER Never remain under a suspended load If the lifting gear or load handling attachments were to fail, the machine could fall. This can result in death, serious injury, or material damage. Never remain under the machine when it is raised.

5.2.6

Putting the machine down 1. Before putting the machine down, check the following at the intended destination: – The mating faces must be clean. – The anti-corrosion protection paint has been removed from the mating faces, such as the machine feet, flange, ... –

There is no condensate present within the machine.

2. Put the machine down slowly and carefully, avoiding any impacts.

See also Removing anti-corrosion protection (Page 38) Drain condensation (Page 43)

5.2.7

Drain condensation Under the following conditions it is possible that condensate may accumulate within the machine:

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Assembly 5.2 Lift the machine to where it will be installed, and position it ● Wide fluctuations in the ambient temperature, such as direct sunshine combined with high atmospheric humidity ● Intermittent operation or load fluctuations during operation NOTICE Damage due to condensate If the stator winding is damp, its insulation resistance will be reduced. This can result in voltage flashovers, which can seriously damage the windings. Condensate can also cause rust to form within the machine. Ensure that condensate can drain away.

Ensure that condensate can drain away In the bearing shields on the DE and NDE, water drainage holes are situated lower down or opposite the regreasing devices. They are sealed with screw plugs. Depending on the type of installation, the water drainage holes are located at the bottom.

Figure 5-2

Schematic diagram of the water drain holes

1. Regularly remove the screw plugs to allow the condensate to drain away. 2. Replace them when you have finished.

5.2.8

Roughly aligning the machine

Requirement The transmission element such as a coupling half has already been pulled on.

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Assembly 5.3 Installing the machine

Roughly aligning the machine ● For horizontal positioning, push the motor sideways across the foundation. When doing so, ensure that the axial position is maintained.

5.3

Installing the machine

5.3.1

Safety instructions for installation WARNING Use the correct fixing accessories If screws of an incorrect property class have been selected or if they have been fastened to an incorrect tightening torque, they may break or become loose. This will cause the machine to move, which could damage the bearings. The rotor could smash into the machine enclosure and machine parts could be flung out of place. This can result in death, serious injury or material damage. ● Comply with the required property classes for screwed connections. ● Tighten the screwed connections to the specified tightening torques. WARNING Align the machine to the driven machine carefully If the machine has not been properly aligned, this will mean the fastening parts are subjected to stress/distortion. Screws may become loose or break, the machine will move, machine parts could be flung out of place. This can result in death, serious injury or material damage. ● Carefully align the machine to the driven machine.

NOTICE Do not damage mounting parts Mounting parts such as temperature sensors or speed sensors are attached to the machine and could be ripped off or destroyed as a result of improper handling. This could lead to machine malfunctions, extending even to total loss of the machine. ● Where necessary, use suitable steps when performing installation work on the machine. ● Do not stand on cables or attachments during installation. Do not use attachments as steps.

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Assembly 5.3 Installing the machine

5.3.2

Selecting bolts ● Unless specified otherwise, use fixing bolts with at least strength class 8.8 to ISO 898‑1 to ensure that the machine is fastened and the torque-generated forces are transmitted securely. ● When selecting screws and designing the foundation, bear in mind the maximum forces occurring in the event of a fault, such as short circuits or line switchovers in phase opposition for example. Force values for the foundation can be found in the "Technical data and drawings" section.

See also Technical data and drawings (Page 109)

5.3.3

Tightening torques for screw and bolt connections Bolt locking devices ● Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing elements with identical, fully-functional elements when re-assembling. Always renew keyed elements. ● When screwing together threads secured with a liquid adhesive, use a suitable medium such as Loctite 243. ● Always use suitable securing devices or removable adhesives (e.g., Loctite 243) when installing fixing bolts with a clamping length of less than 25 mm. The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in. Tightening torques The bolted connections with metal contact surfaces, such as end shields, bearing cartridge parts, terminal box parts bolted onto the stator frame, should be tightened to the following torques, depending on the thread size:

Table 5-2

Tightening torques for bolted connections with a tolerance of ±10%.

Case

M4

M5

M6

M8

M10

M12

M16

M20

M24

M30

M36

M42

M48

M56

A

1,2

2,5

4

8

13

20

40

52

80

150

-

-

-

-

Nm

B

1,3

2,6

4,5

11

22

38

92

180

310

620

1080

1700

2600

4200

Nm

C

3

5

8

20

40

70

170

340

600

1200

2000

3100

4700

7500

Nm

Applications The above-mentioned tightening torques apply for the following applications:

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Assembly 5.3 Installing the machine ● Case A Applies to electrical connections in which the permissible torque is normally limited by the bolt materials and/or the current carrying capacity of the insulators, with the exception of the busbar connections in case B. ● Case B Applies to bolts screwed into components made from lower-strength materials (e. g. aluminum) and to bolts of strength class 8.8 to ISO 898-1. ● Case C Applies to bolts of strength class 8.8 or A4-70 to ISO 898-1, but only to bolts screwed into components made from higher-strength materials (e. g. gray cast iron, steel or cast steel). Note Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings.

5.3.4

Preconditions for smooth, vibration-free operation Preconditions for smooth, vibration-free operation: ● Stable foundation design as per DIN 4024 ● Precise alignment of the machine ● Correct balancing of parts to be fitted to the shaft end. ● ISO 10816‑3-compliant vibration velocity

5.3.5

Aligning the machine to the driven machine and attaching it to it 1. Refer to any instructions for aligning the driven machine and those of the coupling manufacturer. 2. Align the machines with coupling output to the driven machine in such a manner that the center lines of the shafts are parallel with no offset. This ensures that no additional forces affect their bearings during operation. 3. For the vertical positioning (x→0) place thin shims under the complete machine feet. The number of shims should be kept as low as possible, i.e. stack as few as possible. This also prevents the machine being subjected to any stress/distortion. Use the existing tapped holes for the forcing-off bolts to raise the machine.

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Assembly 5.3 Installing the machine 4. When positioning the machine, ensure that a uniform axial gap (y→0) is maintained around the coupling. 5. Fix the machine to the foundation. The choice of fixing elements depends on the foundation and is the plant operator's responsibility.





[

š'

\ Figure 5-3

Schematic representation of alignment of the machine to the driven machine

Note Machine expansion When aligning, make allowance for the thermal expansion of the machine when the temperature increases. You will find information on this subject in the Section "Information about the machine dimension drawing".

See also Technical data and drawings (Page 109) Tightening torques for screw and bolt connections (Page 46) Notes on dimension drawing of motor (Page 118) Details about the alignment accuracy can be found in the Section "Information about the machine dimension drawing".

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Assembly 5.3 Installing the machine

See also Notes on dimension drawing of motor (Page 118)

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Assembly 5.3 Installing the machine

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Electrical connection

6

When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

6.1

Safety instructions relating to the electrical connection NOTICE Correct fixing accessories and tightening torques If you use fixing elements made from the wrong material or apply the wrong tightening torque, this could impair current transfer or cause connecting parts to become loose. This could result in material damage to the machine or even in total failure, which could in turn lead indirectly to material damage to the system. ● Tighten the screwed connections to the specified tightening torques. ● Observe any specifications regarding the materials from which fixing elements must be made. ● When performing servicing, check the fastenings.

See also Tightening torques for screw and bolt connections (Page 109)

6.2

Preparation

6.2.1

Selecting cables Take the following criteria into account when selecting the connecting cables: ● Rated current ● Rated voltage ● Where necessary, the service factor ● System-dependent conditions, such as ambient temperature, routing type, cable crosssection as defined by required length of cable, etc.

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Electrical connection 6.2 Preparation ● Configuration notes ● Requirements to IEC / EN 60204‑1

6.2.2

Terminal designation With the terminal designations according to IEC / EN 60034‑8, the following definitions apply to three-phase machines: Table 6-1 1

U

Terminal designations using the 1U1-1 as an example 1

-

1 Designation

x

Index for pole assignment on pole-changing motors where applicable. A lower index signifies a lower speed. Special case for split winding. x

Phase designation U, V, W x

Index for winding start (1) or end (2) or if there is more than one connection per winding x

6.2.3

Additional indices for cases in which it is obligatory to connect parallel power feed cables to several terminals with otherwise identical designations

Terminal box The type designation of the terminal box for connecting the power cables can be found in the "Technical specifications" section. An illustration can be found in Chapter "Spare parts" (Page 95). The maximum conductor cross-section that can be connected and the permissible cable external diameter are listed in the "Technical data and drawings" section. The connecting cables can be sealed and secured at every entry point into the terminal box, using the sealing insert supplied.

Note Rotating the terminal box Depending on the version, the terminal box can be rotated. It can then be rotated through increments of 90° corresponding to the connection direction. If required, contact your Service Center (Page 107).

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Electrical connection 6.4 Radio-frequency grounding for converter operation

6.3

Connecting the grounding conductor The cross-section of the machine grounding conductor must comply with the installation regulations and also with IEC / EN 60204-1. Table 6-2

Determining the cross-section of the grounding conductor

External conductor cross-section S

Cross-section of the grounding conductor [mm²]

S ≤ 16 mm²

S

16 mm² < S ≤ 35 mm²

16 mm²

S > 35 mm²

S/2

There is a hexagon bolt with flat and spring washer on the stator frame at the designated connecting point for the grounding conductor. This is suitable for connecting multi-core conductors with cable lugs or straps with appropriate conductor ends. When connecting the grounding conductor, ensure the following: ● The connecting surface is bare and protected against corrosion using a suitable substance, e.g. acid-free Vaseline, zinc dust primer etc. ● The flat and spring washers are located under the bolt head. ● The maximum permissible clamping thickness of 10 mm for the cable lug or strap is not exceeded ● The minimum required screw-in depth and the tightening torque for the clamping bolt are listed in the table below. The screw-in depth and tightening torque differ depending on whether cable lugs or ground terminals are used: Screw

Screw-in depth

Tightening torque

M12 x 25

> 16 mm

38 Nm

M16 x 35

> 20 mm

92 Nm

Screw

Screw-in depth

Tightening torque

M6

> 9 mm

8 Nm

M8

> 12 mm

20 Nm

M10

> 15 mm

40 Nm

Tightening torque of bolts with cable lugs

Tightening torque of bolts with ground terminals

6.4

Radio-frequency grounding for converter operation In converter operation, the converter emits RF alternating currents. To establish and RFspecific optimal connection between motor terminal box and motor enclosure, you can use flexible braided copper flat cables with low impedance and a broad frequency range. Establish the radio-frequency ground connection with flat cables. Alternatively you can establish the radio-frequency ground connection with cable lugs.

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Electrical connection 6.5 Connecting the machine for a specific direction of rotation

① ② ③ ④

Hexagon bolt Spring washer Terminal Board

⑤ ⑥ ⑦

Hexagon nut Radio-frequency grounding cable Cable lug

Grounding conductor

You will find further information in the chapter "Operation with Converter"..

6.5

Connecting the machine for a specific direction of rotation The technical data stipulate the following with respect to the motor connection: ● Direction of rotation ● The number and arrangement of the terminal boxes ● The circuit and connection of the motor winding

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Electrical connection 6.6 Bringing cables into the terminal box and routing them

Direction of rotation If the machine has one shaft extension or two shaft extensions with different diameters, the direction of rotation when looking at the front of the single or the thicker shaft extension is defined as follows: ● If you connect line cables with a phase sequence of L1, L2, L3 at U, V, W, the resulting rotation is clockwise. ● If you interchange two connections, e.g. you connect L1, L2, L3 to V, U, W , the resulting rotation will be counter-clockwise. According to IEC Clockwise

U V W

Counter-clockwise

V U W

Direction of rotation of the motor when looking at DE

Note For motors which are only allowed to rotate in one direction, the rating plate shows an arrow which indicates the permitted direction of rotation, and it also specifies the terminal connections in the required phase sequence. Note Changing the direction of rotation If you want to operate the machine in the opposite direction to the direction stated in the order, please consult your contact partner at Siemens. Rotational directions, which may be required for application in a particular plant or system, are not shown on the rating plate. Please take these requirements into consideration when connecting up the machine.

NOTICE Incorrect direction of rotation The machine will not be adequately cooled if it is operated other than how it was originally ordered or with the incorrect direction of rotation. This can result in machine damage. Observe the direction of rotation data on the nameplate.

6.6

Bringing cables into the terminal box and routing them The connecting cable is sealed at the cable entry location using a cut-out sealing insert and is fastened using a strain relief device.

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Electrical connection 6.6 Bringing cables into the terminal box and routing them

Bringing cables into the terminal box and connecting them The terminal box is opened, the cable cut to the correct length and stripped back. Make sure that no external forces are acting on the cable connection.

ཱ ི



Figure 6-1

1P

Strain relief device and sealing insert

1. Remove the top part of the strain relief ③ and release the fixing screws for the bottom part of the strain relief ②. The strain relief device can be located either in the terminal box or externally. If necessary, switch the direction sense of the strain relief device. 2. Cut the seal insert ① so that its opening is 1 to 3 mm smaller than the diameter of the cable. 3. Pull the seal insert over the end of the cable. 4. Prepare the end of the cable depending on the cable and its use, e. g. with a cable lug. 5. Connect the ends of the cables to the terminals in accordance with the circuit diagram. The circuit diagram can be found in the terminal box cover and in the annex under "Technical data and drawings". Refer to the "Connecting cables..." section for more information. 6. You might need to use a sleeve made of suitable sealing tape to modify the diameter where it passes through the seal insert. Push the seal insert onto the prepared sleeve. 7. Insert the cable with the seal insert in position into the gland opening. Screw the strain relief device together once the cable is in a concentric position in the gland opening. 8. Secure the strain relief device. 9. Tighten the clamping screws of the strain relief device so that the cable is clamped as necessary, but do not damage the cable insulation. We recommend a torque of 5 Nm. 10.Retighten the clamping screws after 24 hours. WARNING Clamping screws for the strain relief clip Tightening the strain relief clip clamping screws too tightly can damage the insulation. This can cause a voltage flashover. This can result in death, serious injury, or material damage. Tighten the strain relief clip clamping screws to the specified torque.

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Electrical connection 6.7 Connecting cables with cable lugs

See also Spare Parts (Page 95) Technical data and drawings (Page 109) Connecting cables with cable lugs (Page 57) Connecting cables without cable lugs (Page 58)

6.7

Connecting cables with cable lugs 1. Select the cable lugs according to the required conductor cross section and M16 bolt size. The cable cross section that can be connected is determined by the type of cable lug. The range of external diameters for the connecting cable is limited by the cable entry that is used. For data on this, see "Information on the dimension drawing". Connect only one conductor per cable lug. 2. Insulate the conductor ends in such a way that the remaining insulation reaches almost up to the cable lug. 3. Fasten the cable lug to the end of the conductor correctly, e.g. by squeezing. 4. Insulate the cable lug sleeves where necessary to ensure minimum air clearances (Page 59) are maintained. 5. Place the cable lug on the bolt as shown in the schematic diagram below. Take note of the arrangement of any disconnecting link ① used and tighten the contact and fastening nut with a tightening torque of 40 Nm. When doing this, restrain the bolts so they do not twist. 1P 1P



Figure 6-2

Schematic representation of connection using cable lugs

See also Technical data and drawings (Page 109)

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Electrical connection 6.8 Connecting cables without cable lugs

NOTICE Brass contact nuts for cable lug connections The current-carrying connection is guaranteed using the brass contact nuts. The contact nuts may not be replaced by components of any other material, since otherwise the current transfer would be impeded. This could result in material damage to the machine or even in total failure, which could in turn lead to indirect material damage to the system.

6.8

Connecting cables without cable lugs Clamps may be installed if ordered accordingly, which are suitable for connecting flexible or stranded conductors without the use of wire end ferrules. If you wish to use wire end ferrules, then before connecting the cable, attach these so as to form a technically correct, currentcarrying crimped joint at the end of the conductor. NOTICE Secure clamping and enclosure of the end of the conductor If the end of the conductor is not correctly enclosed by the wire end ferrule, but is trapped by it, this can lead to overheating. ● Insert only one conductor end into each wire end ferrule. Attach the wire end ferrule correctly. ● Insert only one conductor end into each terminal.

Procedure The terminal box is opened, the cable is cut to the correct length and stripped back as necessary. Make sure that no external forces are acting on the cable connection. 1. Prepare the end of the cable depending on the cable and its use. Ensure that the minimum air clearances (Page 59) are maintained. 2. Insulate the conductor ends in such a way that the remaining insulation reaches almost up to the clamp. {

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Electrical connection 6.9 Minimum air clearances 3. Make sure the terminal clamps (part 22.06) are arranged correctly for the size of the conductor. Insert the cable into the terminal clamps. Tighten the clamping nuts (part 22.06.1) to a tightening torque of 8 Nm. 4. If you have loosened the transverse clamping bolts (part 22.05.1) on the clamping part, then retighten them to a torque of 20 Nm. 1P  

1P 

 



1P



PPt

Figure 6-3

PPt

Arrangement of the terminal clamps, clamping nut tightening torque

See also Notes on dimension drawing of motor (Page 118)

6.9

Minimum air clearances When making electrical connections, maintain minimum air clearances for bare electrically live components. The rated voltage can be found on the rating plate. Rated voltage

Minimum air clearance

Up to 6.6 kV

60 mm

Up to 11 kV

100 mm

Up to 13.8 kV

140 mm

Minimum air clearances for bare electrically live parts

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Electrical connection 6.11 Internal equipotential bonding

6.10

Connecting aluminum conductors If you are using aluminum conductors, comply in addition with the following: ● Use only cable lugs that are suitable for connecting aluminum conductors. ● Immediately before inserting the aluminum conductor, remove the oxide layer from the contact areas on the conductor and/or the mating piece, by brushing or filing. ● Then grease the contact areas immediately using neutral Vaseline in order to avoid reoxidation. NOTICE The aluminum flow is determined by contact The aluminum flow is determined by contact following installation. The connection with the clamping nuts can loosen as a result. The contact resistance would increase and the current-carrying be impeded; as a consequence the terminal box and the surrounding components could burn. This could result in material damage to the machine or even in total failure, which could in turn lead to indirect material damage to the system. Retighten the clamping nuts after approximately 24 hours and then again after approximately four weeks. Make sure that the terminals are de-energized before you tighten the nuts.

See also The five safety rules: (Page 13)

6.11

Internal equipotential bonding The equipotential bonding between the ground terminal in the terminal box enclosure and the motor frame is established via the terminal box fixing bolts. The contact points for the equipotential bonding connection underneath the bolt heads are bare metal and protected against corrosion. The standard cover fixing screws are sufficient as equipotential bonding between the terminal box cover and terminal box enclosure.

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Electrical connection 6.13 Connecting the auxiliary circuits

6.12

Performing connection operations 1. Before closing the terminal box, please check that: – The electrical connections in the terminal box are tight and in full compliance with the specifications above – The motor is connected so that it rotates in the direction specified – The inside of the terminal box is clean and free of any cable debris, dirt and foreign bodies. – All gaskets and seals are intact – The pressure relief device is intact Depending on the type of terminal box being used, the pressure relief device can be implemented either by sealing the slots or by using a pressure relief diaphragm. WARNING Damaged pressure relief device Water and foreign bodies can penetrate the enclosure if the pressure relief device is damaged: The degree of protection of the terminal box is no longer guaranteed, a shortcircuit can occur, which can result in death, serious injury or material damage. ● Do not operate the machine with a damaged pressure relief device. ● Any damage may only be repaired after prior discussion with the person responsible for the safety of the plant or system and only using original parts. 2. Close the terminal box. See section "Tightening torques for screw and bolt connections (Page 109)" for the tightening torque of the fixing bolts for the cover.

6.13

Connecting the auxiliary circuits

6.13.1

Selecting cables Take the following criteria into account when selecting the connecting cables for the auxiliary circuits: ● Rated current ● Rated voltage ● System-dependent conditions, such as ambient temperature, routing type, cable crosssection as defined by required length of cable, etc. ● Requirements to IEC / EN 60204‑1

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Electrical connection 6.13 Connecting the auxiliary circuits

6.13.2

Bringing cables into the auxiliary terminal box and routing them The type designations of the mounted auxiliary terminal boxes, their arrangement, and the relevant connection terminals are documented in the "Technical data and drawings" section. The information required to connect the auxiliary circuits is provided in the terminal diagram located on the inside of the terminal box cover and in the "Technical specifications" section. The connectable cable cross-sections and the dimensions can be found the "Information about the machine dimension drawing ".

Adapting the cable glands A plate is bolted to the terminal box enclosure via a rectangular cutout through which the connecting cables enter. Normally, this plate is supplied without threaded holes for the cable glands. This enables you to adapt the number and size of the cable glands to the rated conditions. Degree of protection Use only cable glands that are suitable for the degree of protection of the auxiliary terminal box. Insert the cable and route it 1. Open the auxiliary terminal box and undo the cable entry plate screws. 2. Drill the required number of holes or threads in the required size of the cable gland into the cable entry plate. 3. Mark the cables if necessary for subsequent assignment. 4. Pull the cables through the cable glands and the entry plate, and connect the cables. 5. Fit the cable entry plate. 6. Make sure that the seal on the screwed sockets for the cable glands satisfies the degree of protection.

See also Notes on dimension drawing of motor (Page 118)

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Electrical connection 6.13 Connecting the auxiliary circuits

6.13.3

Derating of the degree of protection of the auxiliary terminal box Normally the cable entry plate is supplied undrilled. NOTICE Derating of the degree of protection if the cable entry plate is drilled In special versions the cable entry plate can be supplied with tapped holes for connection of cable entries and conductor entries. This requires derating of the IP degree of protection of the auxiliary terminal box. ● Close the openings for operation, using suitable sealing elements such as sealing plugs, cable entries and conductor entries.

6.13.4

Internal equipotential bonding in the auxiliary terminal box The equipotential bonding between the PE terminals in the relevant auxiliary terminal box enclosure and the machine enclosure is established via a fixing bolt in each auxiliary terminal box enclosure. The contact point underneath the bolt head is bare metal and protected against corrosion. WARNING Electric shock If the equipotential bonding connection fails, parts of the machine may become live. If you touch them, you will receive an electric shock. This can result in death, serious injury or material damage. When performing any installation work you must always take care to ensure that all equipotential bonding connections remain effective.

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Electrical connection 6.13 Connecting the auxiliary circuits

6.13.5

Terminating the connection work (auxiliary circuit) 1. Before closing the auxiliary terminal box, please check that: – The cables are connected in accordance with the terminal diagram. – The cables are arranged so that they do not come into contact with the machine, and the cable insulation cannot be damaged. – The inside of the terminal box is clean and free of any cable debris, dirt and foreign bodies. – The cable glands are firmly tightened, are suitable with respect to the degree of protection, type of cable routing, permissible cable diameter, etc., and have been mounted in full compliance with specifications and regulations – The tapped holes in the terminal plate have been sealed using cable entries or sealing plugs that achieve the respective degree of protection. – Any unused entry points are sealed. The sealing elements are firmly screwed in i. e. they can only be removed with a tool. – All of the seals/gaskets and sealing surfaces of the terminal box are in good condition – The clamping screws and any screw clamps are fully tightened, even if they are not being used. 2. Close the auxiliary terminal box using the cover supplied for this purpose. See section "Tightening torques for screw and bolt connections (Page 109)" for the tightening torque of the fixing bolts for the cover.

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7

Start-up

When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

Note Service Center Please contact the Service Center (Page 107), if you require commissioning support.

7.1

Prior to commissioning Once the system has been correctly installed, you should check the following prior to commissioning: Note Checks to be carried out prior to commissioning The following list of checks to be performed prior to commissioning does not claim to be complete. It may be necessary to perform further checks and tests in accordance with the specific situation on-site.

● The machine is undamaged. ● The machine has been correctly installed and aligned, the transmission elements are correctly balanced and adjusted. ● All fixing screws, connection elements, and electrical connections have been tightened to the specified tightening torques. ● The operating conditions match the data provided in accordance with the technical documentation, such as degree of protection, ambient temperature, etc.. ● Moving parts such as the coupling move freely. ● If the second shaft extension is not in use, its feather key is secured to prevent it from being thrown out, and cut back to roughly half its length if the rotor has balancing type "H" (standard type). ● All touch protection measures for moving and live parts have been taken.

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Start-up 7.2 Insulation resistance and polarization index

● The grounding and equipotential bonding connections have been made correctly. ● The machine is connected so that it rotates in the direction specified. ● Appropriately configured control and speed monitoring functions ensure that the motor cannot exceed the permissible speeds specified in the technical data. See also the systemspecific documentation. ● The minimum insulation resistance values are within tolerance. ● Minimum air clearances have been maintained. ● Any supplementary motor monitoring devices and equipment have been correctly connected and are fully functional. Refer to the "Technical data and drawings" section for more information. ● The values for "Alarm" and "Shut down" at the monitoring equipment are set to the values listed in the "Explanatory text for the machine dimension drawing" section. ● All brakes and backstops are operating correctly.

7.2

Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index" (Page 35)

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Start-up 7.4 Greasing the roller bearings prior to commissioning

7.3

Testing the cooling of the machine ● Check that the machine cooling is available for commissioning.

See also Preparations for use (Page 23)

7.4

Greasing the roller bearings prior to commissioning The following information assumes that the specified storage conditions have been complied with. General specifications ● Pay attention to the instructions on the lubricant plate. ● Regrease in portions. The shaft must rotate so that the new grease can be distributed in the bearings.

Regreasing the roller bearings prior to commissioning ● If the period between delivery and commissioning is more than a year and less than four years: – Re-grease the roller bearings with twice the amount of grease specified on the lubricant plate. – Check the bearing temperature, as far as possible.

Regreasing roller bearings before commissioning You must regrease the roller bearings under the following conditions: ● If the machine has been in storage for more than four years. ● If the machine has not been stored according to the specifications in Chapter "Storage". Procedure 1. Remove the bearing, regreasing pipes, grease nipples and the bearing cap. 2. Flush out the old grease. 3. Check the bearings before regreasing. If necessary, install new bearings. 4. Lubricate the bearings and reinstall the bearing components.

See also Regreasing intervals and types of grease for operating rolling-contact bearings (Page 80) Transport and storage (Page 26) Stoppages (Page 71)

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Start-up 7.5 Preventing overvoltages when switching high-voltage motors

7.5

Preventing overvoltages when switching high-voltage motors When commissioning high-voltage motors or switchgear for high voltage motors from 3 kV, please observe the following: NOTICE Overvoltages caused by shutting down the machine during startup Shutting down the machine during startup can cause overvoltages, which may cause damage to the machine. These consequences are independent of the motor size and quenching principle of the switch used, i.e. they can also occur when using minimum oil,SF6- or air-blast switches. ● Avoid shutting down the machine during startup by, for instance, checking for errors in the starting control or for excessively sensitive protection settings. ● Keep shutdowns during startup for checking the direction of rotation or other tests to an absolute minimum.

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8

Operation

When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

8.1

Safety notes during operation WARNING All terminal boxes must be closed Terminal boxes contain live electrical parts. Death, serious injury or material damage can result if terminal box covers are removed. When the machine is in operation, the terminal boxes must remain closed at all times. Terminal boxes may be opened only when the machine is stopped and de-energized. WARNING Do not remove covers when the motor is running Rotating or live parts are dangerous. Death, serious injury or material damage can result if the required covers are removed. All covers that are designed to prevent live electrical or rotating parts from being touched, ensure compliance with a particular degree of protection, or that are required for ensuring proper air flows and hence effective cooling must not be opened during operation. WARNING Fire hazard resulting from hot surfaces Certain parts of the machine become hot during operation. Severe burns can result from contact with these parts. ● Check the temperature of the parts before touching them and take appropriate protective measures if necessary. ● Allow the machine to cool down before starting work on the machine.

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Operation 8.3 Regreasing roller bearings WARNING Faults in operation Deviations from normal operation such as increased power consumption, temperatures or vibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that the machine is not functioning properly. This can cause faults which can result in eventual or immediate death, serious injury or material damage. ● Immediately inform the maintenance personnel. ● If you are in doubt, immediately switch off the motor, being sure to observe the systemspecific safety conditions! NOTICE Risk of corrosion due to condensate Humid air can condense inside the machine during operation as a result of intermittent duty or load fluctuations. Condensate can collect inside the motor. Damage such as rust can result. Make sure that any condensation can drain away freely.

See also Drain condensation (Page 43)

8.2

Switching on the machine 1. If at all possible, run the machine without load and check that it is running smoothly. Maximum number of permissible successive starts: Three cold / two warm Exceptions to this are noted in the "Electrical data". 2. If it runs perfectly, connect a load. 3. If this is possible using the available measuring equipment, check the bearing and stator winding temperatures.

8.3

Regreasing roller bearings Refer to the regreasing instructions for the roller bearings on the lubricant plate.

See also Transport and storage (Page 26)

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Operation 8.5 Stoppages

8.4

Switching on again after an emergency switching-off ● Check the motor before restarting the driven machine after an emergency off. ● Eliminate all the causes that have led to the emergency off

8.5

Stoppages The stoppage is a shutdown for a period of time, during which the machine is stopped but remains at the location of use. Under normal ambient conditions, e. g. the stopped machine is not exposed to any vibration, no increased level of corrosion, etc. in general, the following measures are necessary during stoppages.

8.5.1

Avoidance of damage to roller bearings during stoppages Extended stoppages at the identical or almost identical resting position of the roller bearings can lead to damage such as brinelling or formation of corrosion. ● During stoppages, regularly start the machine up for a brief period once a month, or at least turn the rotor over several times. If you have uncoupled the machine from the driven machine and secured the rotor with a rotor shipping brace, then remove this before turning the rotor over or starting the machine up. Make sure that the resting position of the roller bearings after the rotor has been turned over is different from what it previously had been. Use the fitted key or the coupling halves as reference markers. ● During re-commissioning, refer to the information in the "Commissioning" section.

See also Start-up (Page 65) Greasing the roller bearings prior to commissioning (Page 67)

8.5.2

Measuring the insulation resistance after an extended stoppage Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work The following information is provided regarding the state of the winding insulation:

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Operation 8.7 Re-commissioning the machine ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index"

See also Testing the insulation resistance and polarization index (Page 35)

8.6

Decommissioning the machine NOTICE Damage as a result of an extended period out of service If the machine is going to be out of service for longer than six months, then perform the necessary measures for anti-corrosion protection, preservation, packaging and drying. Otherwise damage to the machine will result. Record the decommissioning steps. This log will be useful upon recommissioning.

See also Protection against corrosion (Page 32) Storage (Page 29)

8.7

Re-commissioning the machine When you re-commission the machine, proceed as follows: ● Study the record made when the machine was decommissioned, and reverse the measures that were taken for conservation and storage. ● Perform the measures listed in the "Commissioning" section.

See also Start-up (Page 65) Decommissioning the machine (Page 72)

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Operation 8.8 faults

8.8

faults

8.8.1

Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. Immediately perform an inspection after such faults. Correct the cause of the fault as described in the respective remedial measures section. Repair any damage to the machine.

8.8.2

Electrical faults Note If you are operating the motor with a converter, the operating instructions of the converter must also be observed if electrical faults occur.

Table 8-1

Electrical faults

↓ Motor fails to start ↓ Motor accelerates sluggishly ↓ Rumbling noise during startup ↓ Rumbling noise during operation ↓ High temperature rise during no-load operation ↓ High temperature rise with load ↓ High temperature rise of individual winding sections X

X

X

X

X

X

X X

X

X

Remedial measures

Overload

Reduce the load.

Interrupted phase in the supply cable

Check the switches and cables.

Interrupted phase in the feeder cable after switching on

Check the switches and cables.

Mains voltage too low, frequency too high Check the power supply conditions. X

X

Possible causes of faults

Mains voltage too high, frequency too low Check the power supply conditions.

X

X

X

X

Stator winding incorrectly connected

Check the winding connection in the terminal box.

X

X

X

X

Winding short circuit or phase short circuit in stator winding

Determine the winding resistances and insulation resistances. Carry out repair work after consultation with the manufacturer.

Incorrect direction of rotation

Check the connection.

X

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Operation 8.8 faults

8.8.3

Mechanical faults

Table 8-2

Mechanical faults

↓ Grinding noise ↓ Radial vibrations ↓ Axial vibrations X X

Possible causes of faults

How to remedy

Rotating parts grind

Establish the cause and realign the parts.

Stator or coupling not balanced.

Disconnect the stator or coupling and rebalance. If the machine has two shaft ends, and a transmission element is only fitted to one end, secure the fitted key at the other end to prevent it from being thrown out. If the rotor has balance type "H" (standard type), the fitted key must be cut back to roughly half of its length.

X X

X

X

(1)

Rotor out of true, shaft bent

Consult the manufacturing plant.

Poor alignment

Align the machine set; check the coupling. (1)

Coupled machine not balanced

Rebalance the coupled machine.

X

Shocks from coupled machine

Investigate the coupled machine.

X

X

Uneven running of gear unit

Fix the gearing.

X

X

Resonance of the overall system comprising motor and foundation

Stabilize the foundation following consultation.

X

X

Changes in foundation

Establish the cause of the changes and eliminate them if necessary; realign the machine.

Take any changes into account when warming up the machine.

8.8.4

Rolling-contact bearing faults Note Damage to rolling-contact bearings can be difficult to detect in some cases. If in doubt, replace the bearing. Use other bearing designs only after consulting the manufacturer.

Table 8-3

Rolling-contact bearing faults

↓ Bearing overheats ↓ Bearing "whistles" ↓ Bearing "knocks" Possible causes of fault

Remedial measures

X

High coupling pressure

Align the machine more accurately.

X

Belt tension too high

Reduce the drive belt tension.

X

Bearing contaminated

Clean the bearing or replace it. Check the seals.

High ambient temperature

Use a suitable high-temperature grease.

Insufficient lubrication

Grease the bearings as instructed.

X X

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Operation 8.8 faults X

X

Bearing canted

Properly install the bearing.

X

X

Insufficient bearing play

Only after consultation with the manufacturer: Fit a bearing with greater play.

Excessive bearing play

Only after consultation with the manufacturer: Fit a bearing with lower play.

X

Bearing corroded

Replace the bearing. Check the seals.

X

X

X

Too much grease in bearing

Remove surplus grease.

X

Wrong grease in the bearing

Use the correct grease.

X

Friction marks on raceway

Replace the bearing.

X

Scoring (brinelling)

Replace the bearing. Avoid any vibration at standstill

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Operation 8.8 faults

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9

Maintenance

Through careful and regular maintenance, inspections, and overhauls you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here. Maintenance intervals should therefore be scheduled to suit the local conditions (dirt, starting frequency, load, etc.). When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

Note Service Center Please contact the Service Center (Page 107), if you require support with servicing, maintenance or repair.

9.1

Inspection and maintenance

9.1.1

Safety instructions for inspection and maintenance WARNING Perform maintenance work on the machine only when it is stopped Electric machines have live parts and rotating parts. Fatal or serious injuries and substantial material damage can occur if maintenance work is performed on the machine when it is not stopped or not de-energized. ● Perform maintenance work on the machine only when it is stopped. The only operation permissible while the machine is rotating is regreasing the roller bearings. ● When performing maintenance work, comply with the five safety rules (Page 13).

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Maintenance 9.1 Inspection and maintenance WARNING Damage resulting if the machine is not maintained If the machine is not maintained it can suffer damage. This can cause faults which can result in eventual or immediate death, serious injury, or material damage. Perform regular maintenance on the machine. CAUTION Personal protective measures when working with compressed air When cleaning with compressed air, dust, metal chips, or cleaning agents can be whirled up. Injuries can result. When cleaning using compressed air, make sure you use suitable extraction equipment and wear protective equipment (safety goggles, protective suit, etc.). NOTICE Cleaning with compressed air If cleaning is performed using compressed air, chips of metal can be blown into the winding head. This can damage the insulation, and result in clearances and creepage distances less than the minimum allowable. This may cause damage to the machine extending to total failure. When cleaning with compressed air, ensure there is adequate extraction. NOTICE Foreign bodies in and on the machine Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left by accident inside the machine after maintenance is performed. These can cause short circuits, reduce the performance of the cooling system or increase noise in operation. They can also damage the machine. ● When carrying out maintenance work, make sure that no foreign bodes are left in or on the machine. ● Securely attach all loose parts again once you have completed the maintenance procedures. ● Carefully remove any dirt. Note Operating conditions and characteristics can vary widely. For this reason, only general intervals for inspection and maintenance measures can be specified here.

9.1.2

Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically.

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Maintenance 9.1 Inspection and maintenance Immediately perform an inspection after such faults.

9.1.3

First service after installation or repair Perform the following checks after approximately 500 operating hours or one year, whichever comes first: Table 9-1

Checks after installation or repair

Check

When the motor is running

The electrical parameters are maintained.

X

The permissible bearing temperatures are not exceeded.

X

The smooth running characteristics and machine running noise have not deteriorated.

X

The motor foundation has no cracks and indentations. (*)

X

At standstill

X

(*) You can perform these checks while the motor is at standstill or, if required, while running.

Further checks Further checks may be required if so specified in supplementary instructions or in accordance with the plant-specific conditions. NOTICE If you detect any deviations during the inspection, you must rectify them immediately. They may otherwise damage the motor.

9.1.4

General inspection Check that the installation conditions are observed. We recommend that the following checks are performed after approx. 16 000 operating hours or at the latest after two years: Table 9-2

Checks that have to be performed during the main inspection

Checking

When the motor is running

The electrical parameters are maintained.

X

The permissible bearing temperatures are not exceeded

X

The smooth running characteristics and machine running noise have not deteriorated.

X

The motor foundation has no cracks and indentations. (*)

X

The machine is aligned within the permissible tolerance ranges

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At standstill

X X

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Maintenance 9.1 Inspection and maintenance Checking

When the motor is running

At standstill

All the fixing bolts/screws for the mechanical and electrical connections have been securely tightened

X

All potential connections, grounding connections and shield supports are correctly seated and properly bonded.

X

The winding insulation resistances are sufficiently high

X

Any bearing insulation that has been fitted is as shown on the plates and labels.

X

Cables and insulating parts and components are in good condition and there is no evidence of discoloring

X

(*) You can perform these checks while the motor is at standstill or, if required, while running.

NOTICE If you detect any deviations during the inspection, you must rectify them immediately. They may otherwise cause damage to the machine.

9.1.5

Servicing the roller bearings When inspecting rolling-contact bearings, it is generally not necessary to dismantle the machines. The motor only has to be dismantled if the bearings are to be replaced.

9.1.6

Regreasing intervals and types of grease for operating rolling-contact bearings The specified grease data apply for the data specified on the rating plate data and for highquality grease in accordance with the specifications in these operating instructions. These greases exceed the requirements according to DIN 51825 and ISO 6743‑9 significantly, thereby permitting the specified relubrication intervals. Initial lubrication The grease specified on the lubricant plate is selected according to the operating conditions known at the time of ordering and should be used for initial lubrication. Grease selection criteria High quality ISO‑L‑X BDEA3 grease according to ISO 6743-9 and K3K‑20 grease according to DIN 51825 with lithium soap as a thickener and an upper service temperature of at least +130 °C / +266 °F are permissible for standard applications without special requirements. When selecting the lubricating grease, ensure that the technical data of the grease are suitable for the application. The lubricating grease must satisfy the criteria listed in the table below and must match the operating conditions.

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Maintenance 9.1 Inspection and maintenance Table 9-3

Criteria for selecting roller bearing greases

Criteria

Standard

Property, characteristic value

Unit

Type of base oil

-

Mineral oil

-

Thickener

-

Lithium

-

● "3" for vertical and horizontal types of construction

-

Consistency according to NLGI class DIN 51818

● "2" alternatively for horizontal type of construction with reduced lubrication interval Operating temperature range

-

At least -20 °C ... +130 °C

°C

Dropping point

DIN ISO 2176

At least +180 °C

°C

Basic oil viscosity

DIN 51562-1

● Approx. 100 mm²/s at 40 °C

mm²/s

● Approx. 10 mm²/s at 100 °C Additives

-

● Antioxidation (AO), Anti-Wear (AW)

-

● No solid lubricants ● Alternative: Extreme-pressure (EP) only after consultation with grease and bearing manufacturers FE9 test: A/1500/6000

DIN 51821-1/-2

F10 ≥ 50 h at +130 °C

H

F50 ≥ 100 h at +130 °C Behavior in the presence of water

DIN 51807

0 or 1 at a test temperature of +90 °C

-

Corrosive effect on copper

DIN 51811

0 or 1 at a test temperature of +120 °C

Corr. °

Resistance to corrosion (EMCOR)

DIN 51802 /

0-0

Corr. °

ISO 11007 Solid matter content, particle sizes > 25 µm

DIN 51813

< 10 mg/kg

mg/kg

Suitability of bearings

-

Suitable for the built-in motor bearings, seals and these speeds

-

Speed characteristic nxdm

mm/min

If different special lubricating greases are stated on the lubricant plate, then different criteria apply.

NOTICE Other ambient temperatures and operating conditions For other ambient temperatures and working conditions, alternative grease to the one stated on the lubricant plate may only be used after consultation with the manufacturer. NOTICE Use of other greases If other greases are used, there can be no guarantee of compatibility in the system overall. If you use greases that satisfy only the minimum requirements of DIN 51825 or ISO 6743-9, then reduce the lubrication intervals by half or adapt them as appropriate. If in doubt, consult the manufacturer.

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Maintenance 9.1 Inspection and maintenance Recommended greases for roller bearings For standard applications, the following high-quality greases are recommended for roller bearings for vertical and horizontal motor constructions due to their technical properties: Table 9-4

Roller bearing greases for vertical and horizontal types of construction

Manufacturer

Grease type

Shell

Gadus S2 V100 3

ExxonMobil

Unirex N3

Esso BP

Energrease LS3

Fuchs

Renolit H443 HD88

Lubcon

Turmoplex 3

Addinol

LM 3 EP

FAG

Arcanol Multi 3

For motors of horizontal construction you can alternatively use greases with NLGI class 2. However, this reduces the lubrication interval by 20%. Table 9-5

Alternative greases with NLGI class 2 for motors of horizontal construction

Manufacturer

Grease type

Shell

Gadus S2 V100 3

ExxonMobil

Unirex N2

Esso BP

Energrease LS2

Castrol

Longtime PD2

Lubcon

Turmogrease L 802 EP plus

Shell

Retinax LX2

FAG

Arcanol Multi 2

NOTICE Damage due to mixing grease types Mixing different greases adversely affects the lubricating properties and must therefore be avoided. Only the manufacturer can provide a guarantee for the miscibility of particular greases.

Regreasing Regreasing data are stated on the lubricant plate of the machine: ● Regreasing intervals in operating hours ● Regreasing amount in grams ● Grease type

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Maintenance 9.1 Inspection and maintenance Independent of the actual number of operating hours, the roller bearings must be regreased every 12 months at the latest. NOTICE Regreasing intervals The regreasing intervals for roller bearings are different from the servicing intervals for the machine. Failure to observe the regreasing intervals can result in damage to roller bearings. Pay attention to the instructions on the lubricant plate. Grease replacement intervals The grease replacement intervals in these Operating Instructions or the regreasing intervals indicated on the plate apply for the following conditions: ● Normal load ● Operation at speeds in accordance with rating plate ● Low-vibration operation ● Neutral ambient air ● High-quality roller bearing greases In the case of unfavorable operating conditions, the regreasing intervals must be reduced after consultation with the manufacturer.

Regreasing Pay attention to the instructions on the lubricant plate. 1. The shaft must rotate during regreasing, so that the new grease can be distributed throughout the bearing. For motors that are be operated at the converter, regreasing should be carried out at low-to-medium speed where possible (nmin = 250 rpm, nmax = 3600 rpm) to ensure an even distribution of grease. WARNING Rotating components When regreasing, pay attention to all rotating components. This can result in death, serious injury or material damage. 2. Clean the grease nipples before regreasing and then gradually press in an appropriate type and amount of grease, as described on the lubricant plate and by the specifications in these Operating Instructions. The roller bearing temperature rises sharply at first, then drops to the normal value again after the excess grease has been displaced out of the bearing. 3. The used grease collects outside each bearing in a spent grease chamber.

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Maintenance 9.1 Inspection and maintenance Lubricating roller bearings prior to commissioning When properly stored prior to commissioning for a longer period of time, normally the grease in the bearings does not deteriorate within two years. Please note the information regarding long-term storage. When commissioning, the bearings must be relubricated with twice the amount of lubricating grease. When doing this, the shaft must rotate so that the grease is replaced in the bearings.

9.1.7

Removing spent grease If the specifications on the lubricant plate are observed, the spent grease chamber will provide capacity for a calculated service life of at least 40 000 operating hours, approx. five years. When the spent grease chamber is full, the spent grease must be removed prior to relubrication. This is indicated by the fact that during relubrication, oil or grease escapes at the bearing cover. ● To remove the spent grease, loosen the outer bearing cap. NOTICE Removing spent grease If the spent grease is not removed, then the roller bearings become too hot and can seize up as the grease distribution mechanism is disturbed. WARNING Working on the locating bearing If the motor is in a vertical position, the rotor can fall out while work is being performed on the locating bearing. This can result in death, serious injury or material damage. Support or reduce the load on the rotor when carrying out work with the machine in a vertical position.

9.1.8

Cleaning the cooling air ducts The cooling ducts must be free of any pollution in order that the machine is adequately cooled. Regularly clean the grids, ducts, ribs, pipes etc. to remove dust and pollution.

9.1.9

Maintaining terminal boxes

Requirement The machine is de-energized.

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Maintenance 9.1 Inspection and maintenance

Checking the terminal box ● Terminal boxes must be regularly checked for tightness, undamaged insulation, and tight terminal connections. ● If dust or humidity have infiltrated the terminal box, this should be cleaned and dried (particularly the insulators). Check all the seals and sealing surfaces and address the cause of the leakiness. ● Check the insulators, connectors and cable connections in the terminal box. ● Replace the damaged components if necessary. WARNING Short-circuit hazard Damaged components can cause short circuits, possibly resulting in death, serious injuries and property damage. Replace damaged components.

9.1.10

Measuring the insulation resistance during the course of maintenance work Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ● Before starting up a machine for the first time ● After an extended period in storage or downtime ● Within the scope of maintenance work The following information is provided regarding the state of the winding insulation: ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index"

See also Testing the insulation resistance and polarization index (Page 35)

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Maintenance 9.2 Corrective Maintenance

9.1.11

Touch up any damaged paintwork If the paint is damaged, it must be repaired in order to protect the unit against corrosion. NOTICE Paint system Contact the Service Center (Page 107) before you repair any paint damage. They will provide you with more information about the correct paint system and methods of repairing paint damage.

9.2

Corrective Maintenance When carrying out any work on the machine, observe the general safety instructions (Page 13) and the specifications contained in DIN EN 50110‑1 as regards working safely with and on electrical machines.

Note If the motor has to be transported, please observe the information and instructions in the "Transport" section.

9.2.1

Prepare servicing work ● The drawings and parts lists do not contain any detailed information about the type and dimensions of fixing elements and components. For this reason, you should establish this information when dismantling them and make a note of it for the purpose of reassembly. ● Document the type, dimensions and arrangement of the parts so that you will be able to reassemble the machine to its original state. ● Use suitable tools to disassemble the machine. ● Take measures to prevent parts from dropping down before you dismantle them, e.g. by replacing fastening elements with extra-long screws, threaded bolts or similar. This ensures that the part is supported after it is pulled off. ● The centerings in the shaft extensions have reset threads. Use lifting gear which is suitable for the rotor weight and direction of loading.

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Maintenance 9.2 Corrective Maintenance

WARNING Do not use eye bolts to suspend the rotor from Eyebolts in accordance with DIN 580 are unsuitable for suspending the rotor. The rotor can fall off. This can result in death, serious injury or material damage. Use lifting gear which is suitable for the rotor weight and direction of loading. WARNING Avoid damages to the machine Improper servicing work can damage the machine. This can cause damages and/or faults which can result in eventual or immediate death, serious injury, or property damage. ● Properly assemble or disassemble the machine. ● Use only suitable tools and equipment. ● Immediately replace damaged components. ● Contact the Service Center (Page 107), if necessary.

9.2.2

Fan cowl To remove or replace the external fan, the fan cowl must be disassembled. The fan cowl is fixed on the machine enclosure with screws.

Disassembly 1. Secure the fan cowl against falling before you start working. 2. Loosen the fixing screws that secure the fan cowl on the enclosure. 3. Observe existing retaining components and retain them for the reassembly.

Assembly Proceed in the reverse order to assemble the fan cowl. 1. Position the fan cowl and tighten the fixing screws. 2. Ensure that the retaining components are undamaged and correctly installed.

9.2.3

External metal fan External metal fans have a keyway connection and are prevented from axially shifting using a locking ring.

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Maintenance 9.2 Corrective Maintenance

Disassembly 1. The external fan ① is fixed on the shaft with a locking ring ②. Remove the locking ring. Pliers according to DIN 5254 should preferably be used for this purpose. 2. Use a suitable device to pull off the external fan. 3. Avoid using a hammer. 4. Secure the parallel key from falling out or remove it.

ི ཱ ཰

Figure 9-1

Ventilation (schematic diagram with axial fan)

Assembly 1. Remove the parallel key lock or insert it in the keyway. 2. Check the correct seating. 3. Then push the external fan ① onto the shaft up to its stop. Use a suitable device for this purpose. 4. Insert the retaining ring ② into the corresponding groove and check its fit. Air inlet nozzle Two-pole machines are equipped with an air inlet nozzle ③. The spacing between external fan and air inlet nozzle must measure ≥ 2 mm evenly over the circumference.

9.2.4

External plastic fan External fans made of plastic feature a cast-on driver similar to a parallel key. The external fan is secured using a retaining ring to prevent axial movement.

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Maintenance 9.2 Corrective Maintenance

Disassembly 1. The external fan ① is fixed on the shaft with a retaining ring ②. Remove the retaining ring. Pliers according to DIN 5254 should preferably be used for this purpose. 2. Pull off the external fan by hand.

ཱ ཰

Figure 9-2

Ventilation (schematic diagram with radial fan)

Assembly 1. Push the external fan ① up to the end stop on the shaft extension. 2. Insert the retaining ring ② into the corresponding groove and check its fit.

9.2.5

Internal fan The internal fan is located on the rotor inside the machine. If the internal fan is defective or must be replaced, please contact the Service Center (Page 107).

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Maintenance 9.2 Corrective Maintenance

9.2.6

Bearings

9.2.6.1

Removing roller bearing (with fan cover NDE)

Preparation ● Remove any grease feeders, shock pulse measurement equipment and possibly mounted instrumentation at the DE and NDE. ● Remove the coupling on the drive end or make the shaft extension freely accessible. ● At the NDE, proceed as follows: – First, uninstall the fan cowl or external fan cowl. Fan cowl (Page 87) External fan cowl – Remove the external fan. External fan made of metal (Page 87) External fan made of plastic (Page 88) Note For a schematic diagram of the respective component layout, see the chapter "Spare parts (Page 95)".

Procedure 1. Remove the components of the bearing mounting. – Dismount the outer bearing cover. Uninstall the V ring (Page 90). Uninstall the labyrinth sealing ring (only for the option "Increased degree of protection"). – Ensure that the inner bearing cover is no longer attached to the bearing housing or end shield. – Support the rotor for the uninstallation of bearing housing or end shield. – If necessary, remove the bearing housing from the end shield. – Remove the end shield. Dependent on shaft height, roller bearing type and design, it is either a bearing head design or a bearing housing design. – Remove the locking ring from the shaft. 2. Pull off the roller bearing together with the grease slinger.

9.2.6.2

Remove V ring for roller bearing seal Depending on the particular version, there is a V ring. It must be replaced if unusual amounts of grease escape from the roller bearing or the V ring is visibly damaged.

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Maintenance 9.2 Corrective Maintenance The V ring for the outer bearing seal is fitted with a protecting ring for the degree of protection IP56 (non-heavy-sea). 







Figure 9-3

V ring with protective ring

1. Mark the components so that they can be correctly assembled. 2. Remove the V ring with the bearing cap from the shaft. The protecting ring for IP56 (non-heavy-sea) does not have to be removed for disassembling the bearing cartridge. Remove it together with the V ring and the bearing cap from the shaft.

See also Fitting V ring for roller bearing seal (Page 92)

9.2.6.3

Assembling the rolling-contact bearings ● Extreme caution and attention to cleanliness are vital to installation. Observe the correct assembly sequence of the components. ● Attach all components with the specified tightening torques. Note For further information about mounting the roller bearing, please refer to the catalog or the information provided by the roller bearing manufacturer.

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91

Maintenance 9.2 Corrective Maintenance

Procedure 1. Remove the required components and replace damaged components. 2. Remove any dirt from the components. Remove any grease and the remains of sealant or liquid threadlocker. 3. Prepare the bearing journals: – Lightly oil the inner ring seat. – Grease the outer ring seat with solid lubricant such as the anti-fretting paste Altemp Q NP 50. 4. Warm the roller bearing. 5. Push the inner ring of the warmed roller bearing onto the shaft. Avoid any blows that might damage the bearing. 6. Make sure that the roller bearing is resting against the shaft shoulder or the second bearing. Otherwise, axial vibrations may occur. 7. Fill the bearing to the top with the specified lubricating grease. 8. Warm the grease slinger and push it onto the shaft. 9. Locate the locking ring in the shaft groove or attach the bearing using the shaft nut. 10.Support the rotor for the installation of bearing housing or bearing shield. 11.Grease the bearing journals (bearing shield/bearing cartridge) with solid lubricant such as the anti-fretting paste Altemp Q NP 50. 12.Use a suitable sealant when assembling. 13.Install the bearing shield or bearing housing together with the bearing shield. 14.Install the outer bearing cover. 15.Install the sealing elements: V ring Labyrinth sealing ring (special design)

See also Tightening torques for screw and bolt connections (Page 109)

9.2.6.4

Fitting V ring for roller bearing seal

Requirement The roller bearing is already fitted. The V ring can now be installed for the bearing seal.

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Maintenance 9.2 Corrective Maintenance

Install the V ring 1. Grease the axial sealing surface. The shaft seating remains ungreased. 







① ② ③

Mounting aid washer Axial sealing face (greased) Shaft seating (free from grease)

Figure 9-4

Installation of V ring

2. Push the V ring (3.10) onto the shaft. The V ring is in the correct axial position when the end face of the bearing cap is flush with the outer edge of the V ring. Use an appropriate washer ① as a mounting aid.

Install the protective ring for degree of protection IP56 (non-heavy-sea) The V ring for the outer bearing seal is fitted with a protecting ring in the bearing cover made of sheet metal for the degree of protection IP56 (non-heavy-sea). Proceed as follows to install it: 1. Push the protective ring onto the shaft. 2. Verify that the ring is sufficiently pretensioned. Replace the protective ring, if necessary. 3. Position the protective ring so that one of the longitudinal grooves meets the corresponding water separation groove at the bottom in the bearing cover flange or end shield.

9.2.6.5

Installing felt rings for the inner bearing seal Depending on the particular version, the motor has a felt ring in the inner bearing cover at the NDE. The felt ring prevents dust and grease from entering the interior of the machine.

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Maintenance 9.2 Corrective Maintenance

Procedure ● Before installing new felt rings in the bearing cover, soak them in hot oil (approximately 80°C), such as DIN 51517‑C100 lubricating oil. ● Place the felt ring into its notch on the bearing cap and push the bearing cap onto the shaft.

9.2.7

Seal the motor Extreme caution and attention to cleanliness are vital to installation. ● Clean all bare joints between parts such as housings, bearing shields and bearing bushes etc., and remove old sealant material. ● Smear bare joints between parts with non-hardening, permanently flexible sealant, such as "Hylomar M". Follow the manufacturer's application and safety instructions when doing this. ● Check all sealing elements, such as those on the terminal boxes, for elasticity, aging or damage, and renew them if they are no longer effective.

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Spare Parts 10.1

10

Ordering data When ordering spare parts, in addition to the precise designation of the spare part, specify the motor type and the serial number of the motor. Ensure that the spare part designation matches the designation in the spare part lists and add the associated part number. Example: Bearing shield, drive end (Part 5.00) Machine type 1LA4 Serial number N-CO1368779010001...003 The machine type and the serial number are indicated on the rating plate and in the technical data, and are also embossed on the drive end of the shaft. The graphical representations in this chapter show schematic diagrams of the basic versions. They are used for spare parts definitions. The supplied version may differ in details from these representations. Terminal box If several terminal boxes are mounted on the machine, please also indicate the type designation of the terminal box in addition to details of part designation and part number according to the legend, as well as type and serial number of the motor when ordering spare parts. Example: Terminal box type Terminal box cover (part 20.30 ) Serial number of the motor N-CO1368779010001...003 Machine type 1LA4 When ordering rolling-contact bearings, in addition to the bearing identification code, the supplementary specifying code is also necessary for the bearing version. Both of these codes are stamped on the lubricant plate and specified in the motor documentation, or can also be taken from the installed bearings. You can use commercially available, standard components, but ensure that they have the same construction type, dimensions, strength class etc.

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Spare Parts 10.2 Stator and rotor

10.2

Stator and rotor

Figure 10-1 Table 10-1

Stator and rotor

Spare parts for the stator and rotor

Part

Description

Part

Description

8.00

Rotor, complete

20.00

Terminal box for stator winding (see main terminal box spare parts list)

10.00

Stator frame with laminated core and winding

20.04

Auxiliary terminal box

10.53

Special lifting eye

20.51

Cable entry

10.84

Cover with seal

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Spare Parts 10.3 Ventilation

10.3

Ventilation   

  

  





  



Figure 10-2 Table 10-2

Ventilation

Spare parts for ventilation

Part

Ventilation

Part

Ventilation

4.80

Grease nipple

11.62

Locking ring

4.83

Rubber bushing

12.01

Fan cowl

4.84

Grease supply extension tube

12.02

Fan cowl

11.05

External fan, bidirectional

12.21

Suction nozzle

11.21

Fan impeller, unidirectional

12.35

Protective grille

11.60

Featherkey

12.85

Fixing elements with vibration isolators

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Spare Parts 10.4 Rolling-contact bearings, drive end

10.4

Rolling-contact bearings, drive end

Figure 10-3

98

Roller bearings, DE

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Spare Parts 10.4 Rolling-contact bearings, drive end Table 10-3

Spare parts for roller bearings, DE

Part

Description

Part

Description

3.00

Roller bearing cartridge (locating bearing)

3.45

Compression springs

3.10

V ring

3.50

Bearing housing

3.13

Protective ring

3.51

Insulating washer (for insulated bearings)

3.16

Labyrinth ring (optional)

3.52

Insulating ring (for insulated bearings)

3.20

Outer bearing cover

3.60

Inner bearing cover

3.30

Locking ring

3.80

Grease nipple

3.35

Grease slinger

3.81

Nut

3.40

Deep-groove ball bearing (locating bearing)

3.82

Grease tube

3.41

Cylindrical-roller bearing

5.00

Bearing shield

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Spare Parts 10.5 Rolling-contact bearings, non-drive end

10.5

Rolling-contact bearings, non-drive end

Figure 10-4 Table 10-4

Roller bearings, NDE

Spare parts for roller bearings, NDE

Part

Description

Part

Description

4.00

Roller bearing cartridge (floating bearing)

4.40

Deep-groove ball bearing

4.10

V ring

4.45

Compression spring

4.16

Labyrinth ring (optional)

4.50

Inner bearing cover

4.20

Outer bearing cover

4.81

Nut

4.30

Locking ring

4.82

Grease tube

4.35

Grease slinger

6.00

Bearing shield

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Spare Parts 10.6 Terminal box type 1XA8711

10.6

Terminal box type 1XA8711

Figure 10-5 Table 10-5

Terminal box 1XA8711

Spare parts for terminal box 1XA8711

Part

Description

Part

Description

20.11

Intermediate plate

21.10

Duct bolt with lead

20.17

Seal (terminal-box side)

21.10.2

Hexagon nut (contact nut) ISO 4035-M16 Cu2 (40 Nm)

20.18

Seal (motor side)

21.10.3

Hexagon nut (contact nut) ISO 4035-M16 Cu2 (40 Nm)

20.20

Terminal box housing

21.20

Bushing insulator

20.28

Seal

21.21

Intermediate washer

20.30

Cover

22.01

Saddle terminal

20.35

Covering strip

22.05

Terminal body

20.65

Strain relief upper part

22.05.1

Hexagon bolt ISO 4017-M10 (20 Nm)

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Spare Parts 10.6 Terminal box type 1XA8711 Part

Description

Part

Description

20.66

Strain relief lower part

22.06

Clamp

20.70

Sealing insert for cable entry (2)

22.06.1

Hexagon nut ISO 4032-M8 (8 Nm)

21.01

Guide insert (optional)

22.40

Disconnecting link

21.03

Rubber sleeve (optional)

22.73

Fixing lug for grounding

21.04

Rubber plug (optional)

22.83

Rubber sleeve

See also Tightening torques for screw and bolt connections (Page 109)

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11

Disposal 11.1

Introduction Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage. Recommendations for the environmentally friendly disposal of the machine and its components are given in the following section. Be sure to comply with local disposal regulations.

11.2

National statutory regulations Note Observe national statutory regulations When disposing of the machine or of waste that is created during the individual phases of the life cycle, please observe the statutory requirements that apply in the country of use.

11.3

Preparing for disassembly Disassembly of the machine must be carried out and/or supervised by qualified personnel with appropriate expert knowledge. 1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in terms of the quality of dismantling the machine and provision of the components. 2. Follow the five safety rules. 3. Disconnect all electrical connections and remove all cables. 4. Remove all liquids such as oil, cooling liquids, … 5. Detach the machine fixings. 6. Transport the machine to a suitable location for disassembly.

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103

Disposal 11.5 Disposal of components

11.4

Dismantling the machine Dismantle the machine using the general procedures commonly used in mechanical engineering. WARNING Machine parts can fall The machine is made up of heavy parts. These parts are liable to fall during dismantling. This can result in death, serious injury, or material damage. Secure the machine parts being dismantled to prevent them falling.

11.5

Disposal of components

Components The machines consist for the most part of steel and various proportions of copper and aluminum. Metals are generally considered to be unlimitedly recyclable. Sort the components for recycling according to whether they are: ● Iron and steel ● Aluminum ● Non-ferrous metal, e.g. windings The winding insulation is incinerated during copper recycling. ● Insulating materials ● Cables and wires ● Electronic waste

Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example: ● Oil ● Grease ● Cleaning substances and solvents ● Paint residues ● Anti-corrosion agent Dispose of the separated components according to local regulations or via a specialist disposal company. The same goes for cloths and cleaning substances which have been used while working on the machine.

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Disposal 11.5 Disposal of components

Packaging material ● If necessary, contact a suitable specialist disposal company. ● Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. ● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermically. Dirty foil must be disposed of via waste incineration.

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105

Disposal 11.5 Disposal of components

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A

Service and Support A.1

Siemens Industry Online Support Details regarding the design of this electrical machine and the permissible operating conditions are described in these instructions.

On-site service and spare parts If you wish to request on-site service or order spare parts, please contact your local Siemens sales office. This office will contact the responsible service center on your behalf. You can find your local contact partner here (http://support.automation.siemens.com/WW/view/en/ 16604999).

Technical queries or additional information If you have any technical queries or you require additional information, please contact the Siemens Service Center. Please have the following machine data ready: ● Machine type 1LA4 ● Motor number N-CO1368779010001...003 (example) You can find this data on the rating plate of the machine. Service numbers Table A-1

Siemens Service Center contact details

Europe - Germany:

Phone:

+49 (0)180 ‑ 50 50 222 ①

Fax:

+49 (0)180 ‑ 50 50 223

America - USA:

Phone:

+1 423 262 2522

Asia - China:

Phone:

+86 1064 719 990

E‑Mail:

[email protected] (mailto:[email protected])

Internet:

Internet (http://www.siemens.de/automation/support-request)



0,14 €/Min. from German landlines, mobile phone prices may differ.

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107

Service and Support A.3 Structure of the serial number

A.2

Reduction of hazardous materials content

"Reduction of hazardous substances" Based of the latest technology, we are replacing environmentally hazardous materials with non-hazardous materials. In doing so, safety in operation and handling will take priority at all times.

A.3

Structure of the serial number The serial number of the machine is shown on the rating plate and in the operating instructions. The serial number of the machine is composed as follows: 1. Code for the place of manufacture 2. Code for the year and month of manufacture The year of manufacture is coded alphabetically and recurs every 20 years. 3. Job number with item and consecutive number of the machine Table A-2

Example of a serial number

N-

C

2

1234567010001

/ 2012

Location

Year

Month

Job number, item and consecutive number

Year

N = Nuremberg

C = 2012

2= February

1234567 = Job number

2012

010 = Order item 001 = Consecutive number

1. Location Letter Year

108

2. Location Number / letter Month

V 2007

1 January

W 2008

2 February

X 2009

3 March

A 2010

4 April

B 2011

5 May

C 2012

6 June

D 2013

7 July

E 2014

8 August

F 2015

9 September

G 2016

O October

H 2017

N November

J 2018

D December

K 2019

1 January

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B

Technical data and drawings B.1

Tightening torques for screw and bolt connections Bolt locking devices ● Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing elements with identical, fully-functional elements when re-assembling. Always renew keyed elements. ● When screwing together threads secured with a liquid adhesive, use a suitable medium such as Loctite 243. ● Always use suitable securing devices or removable adhesives (e.g., Loctite 243) when installing fixing bolts with a clamping length of less than 25 mm. The clamping length is taken as the distance between the head of the bolt and the point at which the bolt is screwed in. Tightening torques The bolted connections with metal contact surfaces, such as end shields, bearing cartridge parts, terminal box parts bolted onto the stator frame, should be tightened to the following torques, depending on the thread size:

Table B-1

Tightening torques for bolted connections with a tolerance of ±10%.

Case

M4

M5

M6

M8

M10

M12

M16

M20

M24

M30

M36

M42

M48

M56

A

1,2

2,5

4

8

13

20

40

52

80

150

-

-

-

-

Nm

B

1,3

2,6

4,5

11

22

38

92

180

310

620

1080

1700

2600

4200

Nm

C

3

5

8

20

40

70

170

340

600

1200

2000

3100

4700

7500

Nm

Applications The above-mentioned tightening torques apply for the following applications:

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109

Technical data and drawings B.1 Tightening torques for screw and bolt connections ● Case A Applies to electrical connections in which the permissible torque is normally limited by the bolt materials and/or the current carrying capacity of the insulators, with the exception of the busbar connections in case B. ● Case B Applies to bolts screwed into components made from lower-strength materials (e. g. aluminum) and to bolts of strength class 8.8 to ISO 898-1. ● Case C Applies to bolts of strength class 8.8 or A4-70 to ISO 898-1, but only to bolts screwed into components made from higher-strength materials (e. g. gray cast iron, steel or cast steel). Note Non-standard tightening torques Different tightening torques for electrical connections and bolted connections for parts with flat seals or insulating parts are specified in the relevant sections and drawings.

110

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Technical data and drawings B.2 Electrical data

B.2

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H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Technical data and drawings B.2 Electrical data

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Technical data and drawings B.3 Machine dimension drawing

B.3

Machine dimension drawing

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B.4

Notes on dimension drawing of motor

Legend for machine dimension drawing Type of construction

IM B3 / IM 1001

Degree of protection

IP 55

Method of cooling

IC 411

Ambient temperature

-20...+40°C

Total weight

1.5 t

The lifting lugs are designed to carry the weight of machine only. No lifting of machine allowed together with base frame, adaptorplate or sole plates ! Weight of rotor

0.297 t

Balancing of rotor: dynamically balanced with half key without half-coupling DR = Direction of rotation

Clockwise or Counter-clockwise

LE = Air inlet LA = Air outlet ML = minimum distance for air inlet resp. air outlet to be considered! SP = Center of gravity WA = Shaft extension DE XA = Relief groove DE LB = Lifting lug (self-aligning) Earthing connection 1

Terminal box for stator system connection Type 1XA8711

3

Terminal box for auxiliary circuits Type

10 Rolling contact bearing DE Type

1XB9014 6220C3

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M002

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Technical data and drawings B.4 Notes on dimension drawing of motor

11 Rolling contact bearing NDE Type

6218C3

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M003

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Additional instructions for project work

DR = Direction of rotation (facing drive end DE): The machine is suitable for both directions of rotation. Clockwise rotation: connection of the system phases L1 L2 L3 in the positive sequence of the machine terminals U V W. Counter-clockwise rotation: connection of the system phases L1 L2 L3 in the positive sequence of the machine terminals V U W.

WA = Shaft extension DE Centering hole XA = Relief groove DE

DR M24 - DIN 332 E2.5x0.4 - DIN 509

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M004

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Technical data and drawings B.4 Notes on dimension drawing of motor

Earthing connection: max. admissible conductor cross-section

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with cable lug according to DIN46234 DIN46235 240 mm2 240 mm2

Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M005

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1

Terminal box for stator system connection Type 1XA8711 Manufacturer SIEMENS Material Steel Earthing connection 185 mm² with cut out sealing ring for cable outer diameter Ø35 - Ø75 mm

max. admissible conductor cross-section

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with cable lug according to DIN46234 DIN46235 25...240 mm2 50...400 mm2

Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M006

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M007

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Technical data and drawings B.4 Notes on dimension drawing of motor

3

Terminal box for auxiliary circuits Type Manufacturer Material Plate for cable entry (removable)

1XB9014 BERNSTEIN Aluminium-based alloy not drilled

max. admissible conductor cross-section

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4 mm2

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M008

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M009

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Connections for auxiliary circuits: ● Embedded winding thermometer (resistance thermometer Pt100; 100Ω at 0 °C) Quantity 6 Thermometer with connection-No. 20:1R1 20:2R1 20:3R1 20:4R1 20:5R1 20:6R1

in phase U V W U V W

Guide values for adjustment of tripping temperature for embedded winding thermometers Initial adjustment before commissioning for disconnection T0 = 120 °C Adjustment acc. to measured values for warning T1 = T + 10 K (max. 135 °C) for disconnection T2 = T + 15 K (max. 140 °C) Advice: T = Temperature in condition of persistence (°C)

Attention: For monitoring of the winding temperature only the winding temperature sensors are suitable !

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M010

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Technical data and drawings B.4 Notes on dimension drawing of motor

10 Rolling contact bearing DE Type of bearing according to

DIN625

6220C3

Grease, lubrication data and coolant temperatures according to instructions or lubricating data plate Only rolling contact bearings with a cage centered by the rolling elements are admitted ! ● Bearing with flat grease nipple

according to DIN 3404

A M10x1

● Bearing with nipple type 32000 for monitoring device SPM 1255.06

Lager D-Seite / D-end bearing Lager N-Seite / N-end bearing 6220C3

6218C3

Kühlmitteltemp.Coolant temp Betriebsstunden / Operating hours Fettmenge / Quantity of grease

≤ 25 8000 40

≤ 40 °C 4000 h 20 g

Schmierfett n. Betriebsanleitung Grease acc. to instructions Ausgeliefert mit / Delivered with Shell Gadus S2 V100 3

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DEZ1255

je Schmierstelle während des Laufes einpressen at each lubrication point. Press in during operation.

Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M011

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Technical data and drawings B.4 Notes on dimension drawing of motor

11 Rolling contact bearing NDE Type of bearing according to

DIN625 6218C3

Grease, lubrication data and coolant temperatures according to instructions or lubricating data plate Only rolling contact bearings with a cage centered by the rolling elements are admitted! ● Bearing with flat grease nipple

according to DIN 3404

A M10x1

● Bearing with nipple type 32000 for monitoring device SPM

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M012

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Technical data and drawings B.4 Notes on dimension drawing of motor

General instructions Recommendation for fixing the machine on a steel foundation 4 Fastening screws ISO 4017 / M24x100 - 8.8 4 Washers ISO 7091 / 24 - 100HV 4 Jacking screws ISO 4017 / M20x80 - 8.8 Required tightening torque of the fastening screws MA = 310 Nm (±15%) ●

Increase of shaft height at operating temperature 0.11 mm

Recommended setting values for the vibration velocity (RMS value, [mm/s]) Support class (foundation) rigid flexible Warning Adjustment before commissioning 4.5 7.1 Adjustment in operating condition S x 1.25 S x 1.25 Disconnection 7.1 11 Note: S = measured basic value of the vibration velocity Additionally the standard DIN ISO 10816-3 have to be considered generally ! Painting system Color Total thickness of coating

standard paint finish acc. to TU-IK 029 RAL7030 100 µm

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M013

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Alignment accuracy for couplings:

Consider the operating instructions of coupling manufacturer!

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M014

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Technical data and drawings B.4 Notes on dimension drawing of motor

Shaft dimension drawing:

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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M015

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Footprint (seen from below):



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Details for machine dimension drawing Type 1LA4 310-4AN60-Z Ident-No 1368779/010-M016

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Technical data and drawings B.5 Motor rating plate

B.5

Motor rating plate

Date Name Exam.

13.09.2012 SYS_LOGISTIK Ankowski

BA146348

Name plate

Stnd.

I DT LD TD MF-NMA EN

SIEMENS AG IND.

Text

Date

Type 1LA4 310-4AN60-Z Ident. No. 1368779/010

Page

L1

Name

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Technical data and drawings B.5 Motor rating plate

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Quality documents C.1

C

Declaration of incorporation of partly completed machinery

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Übersetzungen der Originalsprachversion / Translations of the Original language version Englisch

Declaration of incorporation of partly completed machinery (in accordance with Annex II, Part 1, Section B of EC Directive 2006/42/EC Machinery Directive) Manufacturer: Address:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives I DT LD P.O. Box 4743 Vogelweiherstrasse 1-15 D-90025 Nuremberg D-90441 Nuremberg

Product denomination: The product name can be found on page1 of the document, underneath the address. For the product denominated above, we confirm the following: - The application and observance of the following specified health and safety requirements according to Annex I of Directive 2006/42/EC, see page 1. - Compilation of the relevant technical documentation in accordance with Annex VII, Section B of Directive 2006/42/EC We herewith engage to ensure that the person named below is authorized to compile the relevant technical documentation and to present it on duly reasoned request to the relevant national authorities when necessary. Name: see page 1 Address: see page 1 Form of presentation: see page 1 The product denominated above is exclusively intended for incorporation into a machine. Commissioning of the partly completed machine shall be prohibited until an EC Declaration of Conformity to Directive 2006/42 EC, Annex II, Part 1, Section A for a machine is available. We confirm that the above-mentioned product is in conformity with the following standards: DIN EN ISO 12100-1, -2 (Output date 2004-04-01) DIN EN 60204-1 (Output date 2007-06-01), -11 (Output date 2001-05-01) DIN EN ISO 14121-1 (Output date 2007-12-01)

This declaration certifies the conformance with the directives specified, but is no guarantee of quality or guarantee of durability in accordance with Section 443 of the German Civil Code (BGB). The safety instructions of the product documentation supplied must be complied with. The signatures of the authorized persons can be seen on page 1 of the document.

Französisch

Déclaration d'incorporation d'une quasi-machine (selon Annexe II, Partie 1, Paragraphe B de la Directive Européenne 2006/42/CE relative aux machines) Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

I DT LD

Copyright () SIEMENS AG 2009

All rights reserved

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Fabricant :

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adresse :

Postfach 4743

I DT LD

Vogelweiherstr. 1-15

DE-90025 Nürnberg

DE-90441 Nürnberg

La désignation du produit se trouve en page 1 du document, en dessous de l'adresse. Pour le produit désigné, nous certifions ce qui suit : -

L'application et le respect des prescriptions en matière de sécurité et de protection des personnes mentionnées ci-

-

L'établissement de la documentation technique pertinente conformément à l'Annexe VII, Paragraphe B de la

dessous selon Annexe I de la Directive 2006/42/CE, see Page 1. Directive 2006/42/CE Nous déclarons par la présente que la personne désignée est habilitée à constituer la documentation technique pertinente et à la remettre aux autorités nationales compétentes sur demande dûment motivée. Le produit désigné est exclusivement conçu pour l'incorporation dans une machine. La mise en service de la quasi machine est interdite tant que la déclaration CE de conformité à la Directive 2006/42/CE, Annexe II, Partie I, Paragraphe A n'est pas présente. Nous confirmons la conformité du produit susmentionné aves les normes suivantes : voir page 1. La présente déclaration atteste la conformité aux directives mentionnées, mais ne saurait tenir lieu de garantie de propriétés ni degarantie de durabilité au sens du paragraphe §443 BGB du code civil allemand. Respecter les consignes de sécurité figurant dans la documentation produit fournie. Les signatures des personnes habilitées sont en page 1 du document.

Spanisch

Declaración de incorporación de una cuasi máquina (según anexo II, parte 1, sección B de la Directiva 2006/42/CE (directiva relativa a máquinas) Fabricante:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Dirección:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

El nombre del producto puede leerse en la página 1 del documento, debajo de la dirección. Por la presente certificamos lo siguiente para el producto mencionado: -

La aplicación y respeto de los requisitos de seguridad y salud contemplados en el anexo I de la Directiva

-

La elaboración de la documentación técnica pertinente según el anexo VII, sección B de la Directiva 2006/42/CE

2006/42/CE que se indican seguidamente, see Page 1 Por la presente confirmamos que la persona que se indica a continuación está facultada para elaborar la documentación técnica pertinente y transmitirla a las autoridades nacionales cuando éstas lo soliciten con la debida justificación. El producto mencionado está destinado exclusivamente para su incorporación en una máquina. Se prohíbe la puesta en servicio de una cuasi máquina hasta que se presente una declaración de conformidad CE con la Directiva 2006/42/CE, anexo II, parte 1, sección A de la máquina final en la cual vaya a ser incorporada. Por la presente confirmamos la conformidad del producto arriba indicado con las normas: ver página 1.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

I DT LD

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Spanisch La presente declaración certifica los requisitos de las mencionadas directivas que se han aplicado y cumplido, pero no representa una garantía de propiedad o durabilidad según el §443 del Código Civil alemán.

Es necesario respetar las consignas e instrucciones de seguridad que figuran en la documentación que acompaña al producto. Las firmas de las personas autorizadas pueden verse en la página 1 del documento.

Italienisch

Dichiarazione di incorporazione di quasi-macchine (sec. Allegato II, Parte 1, Sezione B della Direttiva CE 2006/42/EG Direttiva Macchine) Fabbricante:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Indirizzo:

Postfach 4743

I DT LD

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

La denominazione del prodotto è riportata a pagina 1 del documento, sotto l'indirizzo. In riferimento al prodotto indicato si dichiara quanto segue: -

Applicazione ed osservanza dei requisiti essenziali di sicurezza e di tutela della salute citati di seguito secondo

-

La documentazione tecnica specifica pertinente è stata compilata secondo quanto prescritto nell’Allegato VII,

l'Allegato I della Direttiva 2006/42/CE, see Page 1. Sezione B della Direttiva 2006/42/EG. Con la presente ci assumiamo l’impegno di conferire alla persona nominata qui di seguito l’autorizzazione a compilare la documentazione tecnica pertinente e di trasmetterla su richiesta adeguatamente motivata alle singole autorità nazionali.

Il prodotto indicato è destinato esclusivamente all’incorporazione in una macchina finale. La messa in servizio della quasi-macchina è vietata finché non è munita della dichiarazione di conformità CE alla Direttiva 2006/42/EG, Allegato II, Parte 1, Sezione A per macchine. Con la presente confermiamo la conformità del prodotto sopra nominato con le norme seguenti: vedi pagina 1.

Questa dichiarazione certifica la conformità con le direttive indicate, ma non costituisce una garanzia di qualità o di durata ai sensi dell’articolo 443 BGB (codice civile tedesco). Vanno osservate le avvertenze di sicurezza contenute nella documentazione di prodotto allegata. Le firme delle persone autorizzate sono riportate a pagina 1 del documento. Schwedisch

Försäkran för inmontering av en ofullständig maskin (enligt bilaga II, del 1, avsnitt B i EG-direktiv 2006/42/EG maskindirektiv) Tillverkare:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adress:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Produktbeteckningen kan läsas på sida 1 i dokumentet under adressen. För den märkta produkten intygar vi följande: -

Följande nämnda säkerhetsoch hälsoskyddskrav enligt bilaga I i direktivet 2006/42/EG tillämpas och uppfylls, see

-

Upprättandet av de speciella tekniska dokumenten enligt bilaga VII, avsnitt B i direktiv 2006/42/EG

Page 1.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Schwedisch

Härmed intygar vi att den i det följande nämnda personen är befullmäktigad att sammanställa de relevanta speciella tekniska dokumenten och vid behov efter motiverad begäran förmedla dessa till platserna i de enskilda länderna. Den märkta produkten är uteslutande avsedd för inmontering i en maskin. Idrifttagandet av den ofullständiga maskinen är förbjudet tills en EG-försäkran om överensstämmelse med direktivet 2006/42/EG, bilaga II, del 1, avsnitt A för en maskin föreligger. Vi försäkrar överensstämmelsen av den ovan nämnda produkten med standarderna: se sidan 1. Denna försäkren intygar överensstämmelsen med de nämnda direktiven men är inte någon beskaffenhets- eller hållbarhetsgaranti enligt §443 BGB. Säkerhetsanvisningarna i den bifogade produktdokumentationen ska beaktas. Underskrifterna för de befullmäktigade personerna finns på sida 1 i dokumentet.

Finnisch

Puolivalmisteiden liittämisvakuutus (EY-konedirektiivin 2006/42/EY liitteen II osan B mukaan) Valmistaja:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Osoite:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Tuotenimi on asiakirjan sivulla 1 osoitteen alla. Vakuutamme, että nimetty tuote: -

Seuraavassa mainittujen turvallisuus- ja terveysvaatimusten soveltaminen ja noudattaminen direktiivin 2006/42/EY

-

noudattaa direktiivin 2006/42/EY liitteen VII osassa B annettuja erityisten teknisten asiakirjojen laatimista koskevia

liitteen I mukaisesti, see Page 1. määräyksiä Sitoudumme siihen, että jäljempänä mainittu henkilö on täysivaltainen laatimaan erityiset tekniset asiakirjat ja tarvittaessa perustellusta pyynnöstä toimittamaan ne kansallisille viranomaisille.

Nimetty tuote on tarkoitettu vain koneeseen asennettavaksi. Epätäydellisen koneen käyttöönotto on kielletty siihen asti kunnes koneella on direktiivin 2006/42/EY liitteen II osan 1 kappaleen A mukainen EYvaatimustenmukaisuusvakuutus. Vakuutamme, että edellä mainittu tuote on seuraavien standardien mukainen: ks. sivu 1. Tämä vakuutus todistaa tuotteen noudattavan mainittuja direktiivejä mutta ei anna takuita laadusta tai kestävyydestä (§443 BGB). Tuotteen mukana tulevien asiakirjojen sisältämiä turvallisuusohjeita on noudatettava. Valtuutettujen henkilöiden allekirjoitukset ovat asiakirjan sivulla 1.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Dänisch

Erklæring til montering af en ufuldstændig maskine (iht. bilag II, del 1, afsnit B i EF-direktivet 2006/42/EF Maskindirektiv) Producent:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adresse:

Postboks 4743

I DT LD

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

Produktbetegnelsen kann læses på side 1 i dokumentet under adressen. Vi bekæfter følgende i forbindelse med det betegnede produkt: -

Anvendelse og overholdelse af efterfølgende nævnte sikkerheds- o gsundhedskrav iht. bilag I i direktivet

-

Oprettelse af speciel teknisk dokumentation iht. bilag VII, afsnit B i direktivet 2006/42/EG

2006/42/EF, see Page 1.

Hermed forpligter via os til at give den efterfølgende nævnte person fuldmagt til at oprette relevant teknisk dokumentation og i tilfælde af behov overdrage den til enkelte statslige myndigheder efter anmodning. Det betegnede produkt er udelukkende beregnet til montering i en maskine. Ibrugtagning af den ufuldstændige maskine er forbudt, indtil der foreligger en EF-overensstemmelseserklæring til direktivet 2006/42/EF, bilag II, del 1, afsnit A til en maskine. Vi bekræfter overensstemmelsen af den ovennævnte produkt med normerne: se side 1. Denne erklæring attesterer overensstemmelsen med de nævnte direktiver men er dog ingen egenskabs- eller holdbarhedsgaranti iht. §443 BGB. Sikkerhedshenvisningerne i den medleverede produktdokumentation skal overholdes. Underskriften fra de berettigede personer kan ses på side 1 i dokumentet.

Niederländisch

Verklaring inzake de inbouw van een onvolledige machine (volgens bijlage II, Deel 1, lid B van de EG-richtlijn 2006/42/EG Machinerichtlijn) Producent:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adres:

Postfach 4743

I DT LD

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

De productbenaming staat vermeld op pagina 1 van het document, onder het adres. Voor het vermelde product bevestigen wij het volgende: -

De toepassing en de naleving van de volgende genoemde vereisten inzake veiligheid en gezondheid volgens

-

De opstelling van speciale technische documenten volgens Bijlage II, lid B van de Richtlijn 2006/42/EG.

Bijlage I van de Richtlijn 2006/42/EG, see Page 1.

Hiermee verbinden we ons ertoe dat de hierna vermelde persoon gemachtigd is om de relevante, speciale technische documenten samen te stellen en om deze indien nodig op gemotiveerd verzoek aan de staatsinstanties te bezorgen. Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Niederländisch Het vermelde product is uitsluitend voor de inbouw in een machine bedoeld. De inbedrijfstelling van de onvolledige machine is verboden tot een EG-conformiteitsverklaring volgens de Richtlijn 2006/42/Eg, Bijlage II, Deel 1, hooofdstuk A voor een machine voorhanden is. Wij bevestigen de conformiteit van het hierboven genoemde product met de normen: zie pagina 1. Deze verklaring bevestigt de overeenstemming met de genoemde richtlijnen, maar geeft geen garantie betreffende de gesteldheid of een houdbaarheidsgarantie volgens § 443 van het BWB. De veiligheidsaanwijzingen van de meegeleverde productdocumentatie moeten in acht worden genomen. De handtekeningen van de geautoriseerde personen zijn te zien op pagina 1 van het document.

Portugiesisch

Declaração para a montagem de uma máquina incompleta (conforme Anexo II, Parte 1, Ponto B da Directiva CE 2006/42/CE relativa a máquinas) Fabricante:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Endereço:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

A designação do produto pode ser consultada na página 1 do documento, por baixo do endereço. Relativamente ao produto designado atestamos o seguinte: -

A aplicação e observância dos seguintes requisitos impostos à segurança e saúde, em conformidade com o anexo

-

Elaboração da documentação técnica específica em conformidade com o Anexo VII, ponto B da Directiva

I da Directiva 2006/42/CE, see Page 1. 2006/42/CE Pela presente nos responsabilizamos que a pessoa em seguida designada possui plenos poderes para elaborar a documentação técnica específica e relevante e, se necessário, para transmitir as mesmas às entidades dos EstadosMembros, caso seja justificadamente solicitada. O produto designado serve exclusivamente para montagem numa máquina. A colocação em funcionamento da máquina permanece interdita, até ser apresentada uma declaração de conformidade CE relativa à Directiva 2006/42/CE, Anexo II, Parte 1, Ponto A relativamente a uma máquina. Atestamos a conformidade do produto acima designado com as normas: ver página 1. A presente declaração certifica a conformidade com as directivas designadas, no entanto, não constitui uma garantia de qualidade ou de validade nos termos do §443 do BGB (código civil alemão). As indicações de segurança da documentação do produto juntamente fornecida têm de ser respeitadas. As assinaturas das pessoas autorizadas encontram-se na página 1 do documento.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Griechisch

Δήλωση για την εγκατάσταση ενός ημιτελούς μηχανήματος (σύμφωνα με το παράρτημα II, μέρος 1, ενότητα B της οδηγίας 2006/42/ΕΚ σχετικά με τα μηχανήματα) Κατασκευαστής:

Siemens Aktiengesellschaft

Διεύθυνση :

Postfach 4743

Sector Industry Drive Technologies Large Drives

I DT LD

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

Η ονομασία προϊόντος είναι διαθέσιμη στη σελίδα 1 του εγγράφου, κάτω από τη διεύθυνση. Για το ως άνω αναφερόμενο προϊόν βεβαιώνουμε τα εξής: -

Η εφαρμογή και τήρηση των παρακάτω απαιτήσεων ασφάλειας και υγείας συμφωνεί με το παράρτημα I της Οδηγίας 2006/42/ΕΚ, see Page 1.

-

Σύνταξη της ειδικής τεχνικής τεκμηρίωσης σύμφωνα με το παράρτημα VII, μέρος B της οδηγίας 2006/42/ΕΚ

Δια της παρούσης βεβαιώνουμε ότι το παρακάτω άτομο είναι εξουσιοδοτημένο να καταρτίσει τον οικείο τεχνικό φάκελο και αν χρειαστεί να τον διαβιβάσει, μετά από δεόντως αιτιολογημένο αίτημα των εθνικών αρχών. Το αναφερόμενο προϊόν προορίζεται αποκλειστικά για εγκατάσταση σε ένα μηχάνημα. Η έναρξη λειτουργίας του ημιτελούς μηχανήματος απαγορεύεται πριν την προσκόμιση δήλωσης συμμόρφωσης ΕΚ ως προς την οδηγία 2006/42/ΕΚ, παράρτημα II, μέρος 1, ενότητα A για το μηχάνημα. Βεβαιώνουμε τη συμμόρφωση του παραπάνω προϊόντος με τα πρότυπα: βλ. σελίδα 1. Η δήλωση αυτή επιβεβαιώνει τη συμμόρφωση με τις αναφερθείσες οδηγίες, ωστόσο δεν αποτελεί εγγύηση για τις ιδιότητες του προϊόντος ή τη διάρκεια ζωής του σύμφωνα με το §443 BGB. Τηρείτε τις οδηγίες ασφαλείας που αναφέρονται στη συνοδευτική τεκμηρίωση του προϊόντος. Οι υπογραφές των εξουσιοδοτημένων ατόμων βρίσκονται στη σελίδα 1 του εγγράφου.

Polnisch

Deklaracja dotycząca wbudowania niekompletnej maszyny (zgodnie z załącznikiem II, część 1, ustęp B Dyrektywy WE 2006/42/WE w sprawie maszyn) Producent:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adres:

I DT LD

Postfach 4743

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

Oznaczenie produktu należy odczytać ze strony 1 dokumentu, pod adresem. Dla oznaczonego produktu potwierdzamy, co następuje: -

Zastosowanie i przestrzeganie niżej wymienionych wymagań w zakresie bezpieczeństwa i ochrony zdrowia zgodnie

-

Sporządzenie specjalnej dokumentacji technicznej zgodnie z załącznikiem VII, ustęp B Dyrektywy WE 2006/42/WE

z załącznikiem I dyrektywy 2006/42/WE, see page 1. Niniejszym zobowiązujemy się, że niżej wymieniona osoba upoważniona jest do zestawienia istotnej, specjalnej dokumentacji technicznej i przekazania jej w razie potrzeby na uzasadnione żądanie instytucji poszczególnych państw.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Polnisch Oznaczony wyrób przeznaczony jest wyłącznie do wbudowania w maszynie. Uruchomienie niekompletnej maszyny jest zabronione do momentu przedłożenia dla maszyny Deklaracji zgodności WE do Dyrektywy 2006/42/WE, załącznik II, część 1, ustęp A. Potwierdzamy zgodność wyżej wymienionego produktu z normami: patrz strona 1. Niniejsza deklaracja potwierdza zgodność z wymienionymi dyrektywami, nie jest jednak gwarancją jakości lub trwałości zgodnie z §443 niemieckiego kodeksu cywilnego (BGB). Należy przestrzegać wskazówek dotyczących bezpieczeństwa zawartych w dostarczonej dokumentacji wyrobu.

Podpisy osób uprawnionych widoczne są na stronie 1 dokumentu.

Litauisch

Ne iki galo sukomplektuotos mašinos montavimo deklaracija (pagal 2006/42/EB Mašinų direktyvos II priedo 1 dalies B skirsnį) Gamintojas:

„Siemens Aktiengesellschaft“ Sector Industry Drive Technologies Large Drives

Adresas:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Gaminio pavadinimą galima rasti 1-jame dokumento puslapyje po adresu. Patvirtiname, kad šiam gaminiui: -

Toliau nurodytų saugos ir sveikatos reikalavimų pagal Direktyvos 2006/42/EB I priedą naudojimas ir laikymasis, see

-

buvo parengti specialūs techniniai dokumentai pagal 2006/42/EB direktyvos VII priedą B skirsnį.

Page1. Šiuo mes patvirtiname, kad toliau nurodytas asmuo yra įgaliotas parengti svarbius specialius techninius dokumentus ir, prireikus, pagrįstu reikalavimu pateikti juos atskirų valstybių įstaigoms. Nurodytas gaminys skirtas tik montuoti į mašiną. Ne iki galo sukomplektuotą mašiną draudžiama pradėti eksploatuoti tol, kol mašinai nebus suteikta EB atitikties deklaracija pagal 2006/42/EB direktyvos II priedo 1 dalies A skirsnį. Mes patvirtiname, kad pirmiau nurodytas gaminys atitinka šiuos standartus: žr. 1 psl. Šia deklaracija patvirtinamas atitikimas nurodytoms direktyvoms, tačiau nėra kokybės arba tinkamumo naudoti garantija pagal Vokietijos Civilinio kodekso (BGB) 443 str. Būtina atkreipti dėmesį į saugos nuorodas, pateiktas pristatytoje gaminio dokumentacijoje. Įgaliotųjų asmenų parašai matomi 1-ajame dokumento puslapyje.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Lettisch

Iekārtas sastāvdaļas iebūvēšanas deklarācija (saskaņā ar EK Direktīvas 2006/42/EK par mašīnām II. pielikumu, 1. daļu, B punktu) Ražotājs:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adrese:

Postfach 4743

I DT LD

Vogelweiherstr. 1-15

D-90025 Nürnberg

D-90441 Nürnberg

Produkta nosaukums ir izlasāms dokumenta 1.lappusē, zem adreses. Attiecībā uz minēto izstrādājumu mēs apliecinām, ka: -

Šādu tālāk minēto drošības un veselības prasību piemērošana un ievērošana saskaņā ar Direktīvas 2006/42/EK I. Pielikumu, see Page 1.

-

ir ievērotas speciālās tehniskās dokumentācijas atbilstoši Direktīvas 2006/42/EK VII. pielikumam, B punktam

Ar šo mēs apliecinām, ka zemāk minētā persona ir tiesīga sastādīt nepieciešamās speciālās tehniskās dokumentācijas un vajadzības gadījumā pēc pamatota pieprasījuma nodot tās atsevišķām valsts institūcijām. Norādītais izstrādājums ir paredzēts vienīgi iebūvēšanai citā iekārtā. Iekārtas sastāvdaļas ekspluatācijas sākšana ir aizliegta tik ilgi, līdz ir pieejama visas iekārtas EK deklarācija atbilstoši Direktīvas 2006/42/EK II. pielikumam, 1. daļai, A punktam. Mēs apliecinām augstāk minētā izstrādājuma atbilstību kvalitātes standartiem: skatīt 1. lpp. Šī deklarācija apliecina atbilstību minētajām direktīvām, tomēr tā nav uzskatāma par aprakstīto īpašību vai derīguma termiņa atbilstības garantiju atbilstoši Vācijas Civilkodeksa (BGB) 443. pantam. Ievērot klāt pievienotajā izstrādājuma dokumentācijā sniegtās drošības norādes. Pilnvaroto personu paraksti ir redzami dokumenta 1. lappusē.

Estnisch

Deklaratsioon mittetervikliku masina paigaldamise kohta (EÜ direktiivi 2006/42/EÜ Masinate direktiiv lisa II, osa 1, lõigu B alusel) Tootja:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Aadress:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Tootenimetuse leiate käesoleva dokumendi leheküljelt 1, aadressi alt. Me kinnitame nimetatud toote kohta alljärgnevat: -

Alljärgnevalt mainitud ohutus- ja tervisekaitsenõudeid rakendatakse ning järgitakse vastavalt direktiivi 2006/42/EÜ

-

Direktiivi 2006/42/EÜ lisa VII, lõigu B alusel spetsiaalsete tehniliste dokumentide koostamist

lisale I, see Page 1.

Käesolevaga võtame endale kohustuse, et alljärgnevalt nimetatud isik on volitatud koostama olulise tähtsusega spetsiaalseid tehnilisi dokumente ning neid põhjendatud nõudmise korral üksikute riikide ametkondadele edasi andma.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

I DT LD

Copyright () SIEMENS AG 2009

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Estnisch Nimetatud toode on ette nähtud eranditult masinasse paigaldamiseks. Mittetervikliku masina käikuvõtmine on keelatud seni, kuni masina kohta on olemas direktiivi 2006/42/EÜ, lisa II, osa 1, lõigu A alusel EÜ vastavusdeklaratsioon. Me kinnitame ülalnimetatud toote vastavust normidele: vt lk 1. Käesolev deklaratsioon tõendab kooskõla nimetatud direktiividega, ei kujuta endast aga omadusi või vastupidavust sätestavat garantiid §443 BGB (Saksa tsiviilseadustik) alusel. Kaasapandud tootedokumentatsioonis äratoodud ohutusjuhistest tuleb kinni pidada. Allkirjaõiguslike isikute allkirjad on toodud ära käesoleva dokumendi leheküljel 1.

Tschechisch

Prohlášení o zabudování neúplného strojního zařízení (podle Přílohy II, část 1., odstavec B Směrnice o strojních zařízeních 2006/42/ES) Výrobce:

Siemens Aktiengesellschaft

Adresa:

Postfach 4743 Vogelweiherstr. 1-15

Sector Industry Drive Technologies Large Drives D-90025 Nürnberg

I DT LD

D-90441 Nürnberg

Označení výrobku je uvedeno v dokumentu na straně č. 1 pod adresou. Pro uvedený výrobek potvrzujeme následující: -

Aplikace a dodržování níže uvedených požadavků na ochranu zdraví a bezpečnost podle Přílohy I směrnice

-

Sestavení zvláštní technické dokumentace podle Přílohy VII, odstavec B Směrnice 2006/42/ES

2006/42/ES, see Page 1.

Tímto se zavazujeme, že níže uvedená osoba je zplnomocněna sestavovat relevantní zvláštní technickou dokumentaci a v případě potřeby a na odůvodněnou žádost ji předat úřadům jednotlivých zemí. Uvedený výrobek je určen výlučně k zabudování do strojního zařízení. Zprovoznění neúplného strojního zařízení je zakázáno do té doby, dokud pro strojní zařízení nebude k dispozici ES prohlášení o shodě k Směrnici 2006/42/ES, Příloha II, část 1., odstavec A. Potvrzujeme shodu výše uvedeného výrobku s normami: viz strana č. 1. Toto prohlášení osvědčuje shodu s uvedenými směrnicemi, neposkytuje však záruku na kvalitu a životnost podle §443 německého občanského zákoníku (BGB). Nutno dodržovat bezpečnostní pokyny uvedené v dodané dokumentaci k výrobku. Podpisy oprávněných osob v dokumentu jsou patrné ze strany č. 1.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Quality documents C.1 Declaration of incorporation of partly completed machinery

Slowakisch

Prehlásenie o zabudovaní neúplného strojového zariadenia (podľa Prílohy II, časť 1., odsek B Smernice o strojových zariadeniach 2006/42/ES) Výrobca:

Siemens Aktiengesellschaft

Adresa:

Postfach 4743 Vogelweiherstr. 1-15

Sector Industry Drive Technologies Large Drives D-90025 Nürnberg

I DT LD

D-90441 Nürnberg

Označenie výrobku je uvedené v dokumente na strane č. 1 pod adresou. Pre uvedený výrobok potvrdzujeme nasledovné: -

Aplikácia a dodržiavanie nižšie uvedených požiadaviek na ochranu zdravia a bezpečnosť podľa Prílohy I smernice

-

Zostavenie osobitnej technickej dokumentácie podľa Prílohy VII, odsek B Smernice 2006/42/ES

2006/42/ES, see Page 1.

Týmto sa zaväzujeme, že nižšie uvedená osoba je splnomocnená zostavovať relevantnú osobitnú technickú dokumentáciu a v prípade potreby a na základe odôvodnenej žiadosti ju odovzdať úradom jednotlivých krajín. Uvedený výrobok je určený výlučne na zabudovanie do strojového zariadenia. Sprevádzkovanie neúplného strojového zariadenia je zakázané do doby, kým pre strojové zariadenie nebude k dispozícii prehlásenie ES o zhode so Smernicou 2006/42/ES, Príloha II, časť 1., odsek A. Potvrdzujeme zhodu hore uvedeného výrobku s normami: pozri strana č. 1. Toto prehlásenie potvrdzuje zhodu s uvedenými smernicami, neposkytuje však záruku na kvalitu a životnosť podľa §443 nemeckého občianskeho zákonníka (BGB). Je nevyhnutné dodržiavať bezpečnostné pokyny uvedené v dodanej dokumentácii k výrobku. Podpisy oprávnených osôb v dokumente sú zrejmé zo strany č. 1.

Ungarisch

Nyilatkozat nem teljes gép beépítéséhez (a gépekről szóló 2006/42/EK sz. EU-irányelv B fejezet, 1. rész, II. melléklete szerint) Gyártó:

Siemens Aktiengesellschaft

Cím:

Postfach 4743

Sector Industry Drive Technologies Large Drives D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

A termékmegnevezést a dokumentum 1. oldalán, a cím alatt olvassa el. Nevezett termékkel kapcsolatban igazoljuk a következőket: -

Az alább megnevezett biztonsági- és egészségi követelmények alkalmazása és betartása a 2006/42/EK irányelv I.

-

A 2006/42/EK irányelv B fejezet, VII. melléklete szerinti speciális műszaki dokumentumok elkészítését

melléklete szerint, see Page 1.

Ezúton kötelezettséget vállalunk arra, hogy az alább megnevezett személy fel van hatalmazva arra, hogy a fontos, speciális műszaki dokumentumokat összeállítsa és szükség esetén, megalapozott kérésre az egyes állami helyeknek átadja.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Ungarisch A nevezett termék kizárólag egy gépbe történő beépítésre szolgál. A nem teljes gép üzembe helyezése mindaddig tilos, míg a 2006/42/EK irányelv A fejezet, 1. rész, II. melléklet szerint az EK megfelelőségi nyilatkozat egy gépre rendelkezésre nem áll. Ezennel kijelentjük, hogy a fent nevezett termék megfelel a következő szabványoknak: lásd az 1. oldalt. Ez a nyilatkozat tanúsítja a nevezett irányelveknek való megfelelőséget, de semmilyen minőségi- vagy tartóssági garanciát nem jelent a Német Polgári Törvénykönyv (BGB) §443-a szerint. A csatolt termékdokumentációban szereplő biztonsági utasításokat figyelembe kell venni. A jogosult személyek aláírásai a dokumentum 1. oldalán láthatók.

Slowenisch

Izjava za vgradnjo nepopolnega stroja (v skladu z dodatkom II, del 1, poglavje B ES-direktive za stroje 2006/42/ES) Proizvajalec:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Naslov:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Oznako proizvoda je treba razbrati na strani 1 dokumenta, pod naslovom. Za označeni proizvod potrjujemo naslednje: -

Uporaba in upoštevanje naslednjih navedenih varnostnih in zdravstvenih zahtev v skladu z dodatkom I Direktive

-

Izdelavo specialne tehnične dokumentacije v skladu z dodatkom VII, poglavje B Direktive 2006/42/ES

2006/42/ES, see Page 1.

S tem v zvezi se zavezujemo, da je v nadaljevanju navedena oseba pooblaščena za sestavljanje relevantne specialne tehnične dokumentacije in po potrebi za prenos ustreznih zahtev na mesta posameznih držav. Opisani proizvod je predviden izključno za vgradnjo na stroj. Zagon nepopolnega stroja je prepovedan tako dolgo, dokler ni predložena ES izjava o skladnosti z direktivo 2006/42/ES, dodatek II, del 1, poglavje A za stroj. Potrjujemo skladnost zgoraj navedenega proizvoda s standardi: glej stran 1. Ta izjava potrjuje skladnost z navedenimi direktivami, vendar pa ni garancija za samo sestavo ali garancija za vsebnost v skladu z §443 BGB (nemški civilni zakonik). Treba je upoštevati varnostna opozorila priložene dokumentacije proizvoda. Podpisi pooblaščenih oseb so razvidni iz strani 1 dokumenta.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Quality documents C.1 Declaration of incorporation of partly completed machinery

Rumänisch

Declaraţie de încorporare a unei maşini incomplete (conform Anexei II, Partea 1, Secţiunea B din Directiva CE referitoare la maşini 2006/42/CE) Producător:

Siemens Aktiengesellschaft Sector Industry Drive Technologies Large Drives

Adresa:

Postfach 4743 D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Descrierea produsului este prezentată pe pagina 1 a documentului, sub adresă. În legătură cu produsul menţionat confirmăm următoarele: -

Utilizarea şi respectarea normelor de siguranţă şi sănătate specificate în continuare, conform anexei I din Directiva

-

Elaborarea documentaţiei tehnice speciale conform Anexei VII, Secţiunea B din Directiva 2006/42/CE

2006/42/CE, see page 1.

Prin prezenta ne angajăm să împuternicim persoana numită în continuare cu elaborarea documentaţiei tehnice speciale şi, dacă este necesar, transmiterea acesteia la cererea îndreptăţită a autorităţilor naţionale. Produsul menţionat este destinat exclusiv pentru încorporarea într-o maşină. Punerea în funcţiune a maşinii incomplete este interzisă atâta timp cât nu există o Declaraţie de conformitate CE conform Directivei 2006/42/CE, Anexa II, Partea 1, Secţiunea A pentru maşina respectivă. Confirmăm conformitatea produsului mai sus menţionat cu următoarele norme: vezi pagina 1. Această declaraţie atestă conformitatea cu directivele menţionate, însă nu reprezintă o garanţie a caracteristicilor sau durabilităţii, în conformitate cu art. 443 din Codul Civil German (BGB). Trebuie respectate indicaţiile de siguranţă din documentaţia livrată cu produsul. Semnăturile persoanelor autorizate apar pe pagina 1 a documentului.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

I DT LD

Copyright () SIEMENS AG 2009

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Bulgarisch

Декларация за монтаж в една неокомплектована машина (съгласно приложение II, част 1, раздел B на EО-директива 2006/42/EО Директива за машините) Производител:

Siemens Aktiengesellschaft

Адрес:

Postfach 4743

Sector Industry Drive Technologies Large Drives D-90025 Nürnberg

I DT LD

Vogelweiherstr. 1-15 D-90441 Nürnberg

Обозначението на продукта може да се прочете на страница 1 на документа, под адреса. За обозначения продукт ние потвърждаваме следното: -

Прилагането и спазването на посочените по-долу изисквания за безопасност и опазване на здравето съгласно приложение I на директива 2006/42/EО, see page 1.

-

Изготвянето на специална техническа документация съгласно приложение VII, раздел B на EО-директива 2006/42/EО

С настоящето се задължаваме, че посоченото по-долу лице е упълномощено да състави релевантните специални технически документации и в случай на нужда при обосновано поискване да ги представи на службите в съответните държави. Обозначеният продукт е предназначен изключително за монтаж в машина. Пускането в експлоатация на неокомплектованата машина е забранено, докато не е налице EО-декларация за съответствие към директива 2006/42/EО, приложение II, част 1, раздел A за машината. Ние потвърждаваме съответствието на горепосочените продукти със стандартите: виж страница 1. Тази декларация удостоверява съответствието с посочените директиви, но не е гаранция за характеристиката на продукта или гаранция за трайност съгласно §443 от немския гражданско процесуален кодекс (BGB). Трябва да се спазват указанията за безопасност от доставената документация на продукта. Подписите на упълномощените лица се виждат на страница 1 на документа.

Siemens Aktiengesellschaft: Chairman of the Supervisory Board: Gerhard Cromme, Managing Board: Peter Loescher, Chairman, President and Chief Executive Officer; Wolfgang Dehen, Heinrich Hiesinger, Joe Kaeser, Barbara Kux, Hermann Requardt, Siegfried Russwurm, Peter Y. Solmssen. Registered offices: Berlin and Munich; Commercial registries: Berlin Charlottenburg, HRB 12300, Munich, HRB 6684 WEEE-Reg.-No. DE 23691322

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Quality documents C.2 Routine test certificate (001)

C.2

Routine test certificate (001)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Rated Data / Bemessungsdaten Voltage / Spannung

V

Duty type / Betriebsart

50,0

Hz

Temp. class / Wärmeklasse

25,5

6000,0

Frequency / Frequenz Current / Strom

S

A

Utilization / Ausnutzung

Power / Leistung

200,0

kW

Site altitude / Aufstellhöhe



500

ETD ETF MΩ

>

Heater Heizung MΩ

Attachment Anbauteile MΩ

Rotor winding Läuferwicklung MΩ

100

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

154

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010001

AA Page / Seite V4.0 STK / 1

4/5

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Quality documents C.2 Routine test certificate (001)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Vibration test / Schwingungsprüfung Shock pulse / SPM Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0

6001,9

Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0 (*) (**)

6001,9

Current Strom A

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,6

0,05

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,6

0,05

10,1 Current Strom A

10,1

Vibration velocity / Schwinggeschwindigkeit Radial Radial Axial ⊗ DE / AS DE / AS DE / AS

0,14

0,30

Shock pulse / SPM dBcsv dBmsv DE / AS DE / AS db(sv) db(sv)

13,0

18,0

Radial NDE / BS

0,28

0,28

Radial NDE / BS

0,35

(*) Axial ⊗ NDE / BS

0,35

mm/s

(**) dBcsv NDE / BS db(sv)

dBmsv NDE / BS db(sv)

12,0

17,0

Fixed installation / Starre Aufstellung (hoch abgestimmt) DE: dBi = 20,9 dB NDE: dBi = 20,3 dB

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010001

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

AA Page / Seite V4.0 STK / 1

5/5

155

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156

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Quality documents C.3 Routine test certificate (002)

C.3

Routine test certificate (002)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Rated Data / Bemessungsdaten Voltage / Spannung

V

Duty type / Betriebsart

50,0

Hz

Temp. class / Wärmeklasse

25,5

6000,0

Frequency / Frequenz Current / Strom

S

A

Utilization / Ausnutzung

Power / Leistung

200,0

kW

Site altitude / Aufstellhöhe



500

ETD ETF MΩ

>

Heater Heizung MΩ

Attachment Anbauteile MΩ

Rotor winding Läuferwicklung MΩ

100

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

160

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010002

AA Page / Seite V4.0 STK / 1

4/5

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Quality documents C.3 Routine test certificate (002)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Vibration test / Schwingungsprüfung Shock pulse / SPM Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0

5994,1

Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0 (*) (**)

5994,1

Current Strom A

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,2

0,05

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,2

0,05

10,0 Current Strom A

10,0

Vibration velocity / Schwinggeschwindigkeit Radial Radial Axial ⊗ DE / AS DE / AS DE / AS

0,20

0,16

Shock pulse / SPM dBcsv dBmsv DE / AS DE / AS db(sv) db(sv)

16,0

27,0

Radial NDE / BS

0,35

0,26

Radial NDE / BS

0,50

(*) Axial ⊗ NDE / BS

0,35

mm/s

(**) dBcsv NDE / BS db(sv)

dBmsv NDE / BS db(sv)

14,0

19,0

Fixed installation / Starre Aufstellung (hoch abgestimmt) DE: dBi = 20,9 dB NDE: dBi = 20,3 dB

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010002

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

AA Page / Seite V4.0 STK / 1

5/5

161

Quality documents C.3 Routine test certificate (002)

162

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Quality documents C.4 Routine test certificate (003)

C.4

Routine test certificate (003)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Rated Data / Bemessungsdaten Voltage / Spannung

V

Duty type / Betriebsart

50,0

Hz

Temp. class / Wärmeklasse

25,5

6000,0

Frequency / Frequenz Current / Strom

S

A

Utilization / Ausnutzung

Power / Leistung

200,0

kW

Site altitude / Aufstellhöhe



500

ETD ETF MΩ

>

Heater Heizung MΩ

Attachment Anbauteile MΩ

Rotor winding Läuferwicklung MΩ

100

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

166

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010003

AA Page / Seite V4.0 STK / 1

4/5

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Quality documents C.4 Routine test certificate (003)

Test Certificate Induction Machine Prüfzertifikat Asynchronmaschine Vibration test / Schwingungsprüfung Shock pulse / SPM Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0

6004,3

Measured values / Messwerte Frequency Voltage Frequenz Spannung Hz V

50,0 (*) (**)

6004,3

Current Strom A

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,4

0,05

Power input Leistungsaufn kW

Power factor Leistungsfakt. Lambda

5,4

0,05

10,1 Current Strom A

10,1

Vibration velocity / Schwinggeschwindigkeit Radial Radial Axial ⊗ DE / AS DE / AS DE / AS

0,28

0,28

Shock pulse / SPM dBcsv dBmsv DE / AS DE / AS db(sv) db(sv)

14,0

20,0

Radial NDE / BS

0,28

0,40

Radial NDE / BS

0,35

(*) Axial ⊗ NDE / BS

0,26

mm/s

(**) dBcsv NDE / BS db(sv)

dBmsv NDE / BS db(sv)

11,0

17,0

Fixed installation / Starre Aufstellung (hoch abgestimmt) DE: dBi = 20,9 dB NDE: dBi = 20,3 dB

Remarks / Bemerkungen:

Date / Datum:

25.09.2012

Name / Name:

Robert Klotz

Release / Freigabe:

Günter Schmitt

SIEMENS AG I DT LD TD MF-NMA M TEC

Index

INSPECTION CERTIFICATE / ABNAHMEPRÜFZEUGNIS EN 10204 3.1 Type :

1LA4 310-4AN60-Z

FNr.:

1368779010003

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

AA Page / Seite V4.0 STK / 1

5/5

167

Quality documents C.4 Routine test certificate (003)

168

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Index Serial number , 108

A Air gap torques, 25 Air inlet nozzle, 88 Aligning, 45 Prerequisites, 38 Alignment accuracy, 48 Aluminum conductors, 60 Anti-corrosion agent Removing, 38 Applications, 19 Assembly External fan, 88, 89 Fan cowl, 87 Roller bearings, 91 Sealing, 94 V ring, 92 Auxiliary terminal box, 62 close, 64 Axial gap, 48

Contact, 107 Contact nuts, 58 Cooling, 20 Correct usage, 20 Corrective maintenance Initial inspection, 79 Corrosion protection, 32 Counter-clockwise, 55

D Damage during transportation, 27 Degree of protection Derating, 63 Delivery, 27 Direction of rotation, 55 Disassembly Disposal, 103 External fan, 88, 89 Fan cowl, 87 Internal fan, 89 Machine, 86 Roller bearings, 90 V ring, 91 Disposal Chemicals, 104 Components, 104

B Balance quality, 40 Bearing cover, 90 Bearing seizure damage, 29 Bolt locking device, 46, 109

C Cable entry and routing, 56 Cable glands Aligning, 62 Cable lugs, 57 Center of gravity, 28, 42 Checks to be carried out prior to commissioning, 65 Clockwise, 55 Condensate, 43, 70 Connecting cables Selection of, 51, 61 with cable lugs, 57 Connecting the auxiliary circuit, 62

E Electrical faults, 73 Electromagnetic compatibility, 17 Electromagnetic fields, 18 Emergency off, 71 Emitted interference, 18 End shield, 90 Equipotential, 60 Equipotential bonding, 63 Equipotential bonding connection, 63 ESD guidelines, 16 Exceeding the tolerances, 24 Explosion hazard, 19 External fan made of plastic, 88 External metal fan, 88

F Fan cowl, 87

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

169

Index

faults Mechanical, 74 Faults, 70 Electric, 73 Inspection , 73, 79 Roller bearings, 74 Feather key, 41 Felt ring, 93 Five safety rules, 13 Fixing, 51 Flammable substances, 15 Foundation forces, 46 Foundation surfaces, 37 Frequency fluctuation, 24

M

Grounding conductor Cross section, 53

Machine Aligning to the driven machine , 47 Putting the machine down, 43 Securing, 46 Machine design IEC, 19 Machine expansion, 48 Machinery Directive, 13 Main inspection, 79 Maintenance Maintenance intervals, 77 Mechanical faults, 74 Minimum air clearances, 57, 58, 59 More information, 107 Mounting parts, 34 Mounting-foot hole dimensions, 37

H

N

Hazardous substances, 15 Hearing damage, 16 Hearing impairment, 24 High-voltage motor Switching, 25, 68 Hot surfaces , 15

Noise emission, 24 Noise emissions, 16 Noise protection measures, 24

G

I Inspection Faults, 73, 79 Installation Initial inspection, 79 Installing the protective ring, 93 Insulation resistance, 34, 66, 71, 85 Critical, 37 measure, 35 Interference immunity, 17 Internal fan, 89 IP56 (non-heavy-sea), 93

L Lifting eye, 27, 28, 41, 42 Live parts, 14 Long-term storage, 31

170

O On-site service, 107 Operating mode, 23 Outer bearing seal, 91 Output element, 40 Overspeeds, 23 Overvoltage, 68

P Paint finish, 21 Paint system, 86 Paintwork damage, 86 Polarization index, 34, 66, 71, 85 Positioning, 47 Precision alignment, 48 Pressure relief device, 61 Property class, 46 Protective ring, 91 Putting the machine down, 43

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

Index

Q Qualified personnel, 14

R Rated voltage, 59 Rating plate, 20 Re-commissioning, 72 Reduction of hazardous materials content, 108 Regreasing, 70, 83 Removing spent grease, 84 Residual risks, 23 RoHS, 108 Roller bearings Assembly, 91 faults, 74 Regreasing, 67 Rolling-contact bearings Inspection, 80 Replacement, 95 Rotating components, 15 Rotor attach, 87

S Safety information Flammable substances, 15 Hazardous substances, 15 Hot surfaces, 15 Live parts, 14 Rotating components, 15 Safety instructions Maintenance work, 77 Seal insert, 56 Selection of bolts, 46 Service Center, 107 Shaft assembly, 25 Siemens Service Center, 107 Sound pressure, 24 Spare parts, 107 Roller bearings, DE, 99 Roller bearings, NDE, 100 Stator and rotor, 96 Terminal box, 95 Terminal box 1XA8711, 101 Ventilation, 97 Spare parts ordering, 95 Spent grease chamber, 84

Stoppages, 71 Roller bearings, 71 Storage, 30 Storage location, 30 Supplementary devices, 20 Surge suppressor, 25 Switching on the motor, 70 Switching overvoltages, 25 System resonances, 24 System-inherent frequencies, 24

T Tensile strain relief, 56 Terminal box, 52 close, 61 Maintaining, 85 rotating, 52 Terminal designation, 52 Thermal motor protection, 26 Tightening torques, 51 Bolted connection, 46, 109 Torsional loadings, 25 Transporting, 28, 42 Type of balancing, 40

V V ring, 90 Ventilation, 20 Vibration values, 24 Voltage fluctuations, 24

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

171

Index

172

H-compact 1LA43104AN60-Z Operating Instructions Rev.201210090647 N-CO1368779010001...003 / 2012

AA AA AA AA AA AA AA AB

1368779-010-001-U102 1368779-010-002-U102 1368779-010-003-U102 1368779-010-001-U301 1368779-010-001-U201 1368779-010-001-U391 1368779-010-001-U202 Declaration of incorporation 1LA4 (U157)

0001368779 000010 01 EN 01

Siemens AG Industry Sector Drive Technologies and Industry Automation P.O. Box 4848 90327 NUREMBERG GERMANY

www.siemens.com/automation

*000136877900001001EN01*

000136877900001001EN01

Industry Sector, DT Siemens AG, I DT LD TD MF-NMA EN, Postfach 47 43, 90025 Nürnberg

Siemens, s.r.o. Irena Klugerova Siemensova 1 CZ-155 00 Praha 13

Department Tel. Fax Email Our ref. Date

I DT LD TD MF-NMA EN +49 (911) 433-6422 +49 (911) 433-6921 [email protected] 0001368779000010 09.10.2012

Documentation for 1LA43104AN60-Z Your order no. 9500537554 - 000010 AL: N ECCN: N UL: DE StWanr (CD): 85234045, StWanr (Print): 49011000 Dear Sir / Madam, Many thanks for your order, the documentation for which is enclosed. Yours very truly,

*000136877900001001EN01*

Spine label for binder 50 mm (120 g/m2)

H-compact 1LA43104AN60-Z N-CO1368779010001...003 / 2012

Operating Instructions

Spine label for binder 162 mm (120 g/m2)

H-compact 1LA43104AN60-Z N-CO1368779010001...003 / 2012 Operating Instructions / Installation Instructions