IL 450 Series
LED Industrial Light
Product Information The IL450-120watt is the first true commercial grade mid / high-bay LED industrial light, designed to replace existing high-pressure mercury, high pressure sodium, and metal halide lamp fixtures of much higher wattage classes. It is available in numerous choices of optics for a wide range of applications. The IL450-120watt is constructed from high grade aluminum alloys and has an IP68 (waterproof) and petrochemical industry rating, suitable for both indoor and outdoor applications. Its Patented Air Bi-Pass Convection System enables excellent thermal management to ensure long LED life with extended lumen maintenance and virtually zero fixture maintenance. Without any secondary optics the IL450-120watt provides ultra-bright industry leading high efficacy light output, resulting in cost effective solutions with a short ROI period. Available with numerous versatile mounting systems including its patented Snap & Turn mounting system enabling simple, safe and cost effective installation. US PATENT #7,676,915 B2 / # 8,272,765 other US and international patents pending.
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light
Proprietary Manufacturing Technology Using Only the Highest Grade Alloys
Patented Quick Mount Snap & Tum Mounting System Integrated Smart LED Driver Up to 94% Efficient
Patented MCPCB Technology Enables Low LED Junction Temperatures for Maintenance Free Long Life
IP68 Certified Waterproof Rated Fixture
Patented Air-Flow Convection ® System Minimizes Heat and Maximizes LED Life When Used in Environments Exceeding (50°C) 122°F
Proprietary Reflector and Optical System Maximizes Light Output Efficiently
Benefits of LED Lighting
Advantages of IL450
• Ultra low energy consumption resulting in a more
• Technologically Advanced, low profile all-purpose LED
green and sustainable environment • Up to 40 - 60% savings compared to mercury / sodium & metal halide lamps of higher wattage • Eliminates the costly repairs and replacements of bulbs or fluorescent tubes • Minimal environmental hazard upon disposal
industrial light • Ultra bright industry leading High Efficacy (lm/W) luminaire • Proprietary Reflector Controlled Optics enabling glare-free uniform lighting for all working environments. Eliminating the need for costly and fragile plastic lenses • Cost effective solution with a Short ROI Period • Patented Advanced Integrated Thermal Technology enables
• Solid state electronics with no filaments or gas tubes
low LED junction temperatures (Tj) for maintenance free
• No harmful Ultra-Violet rays
long life
• Rugged-shatterproof & shock resistant • No ballasts or cold start problems • Increased safety with minimal risk of fire hazards
• First true industrial grade luminaire that is IP68 (waterproof) and Petro-Chemical Industry rated with an exceptional 7-Year Limited Warranty • Easy installation with Patented Snap &Turn Mounting System
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light Features • • • •
IL 450 Light Module designed to last 70,000 hours with a minimum of 70% Lumen Maintenance High lumen output & high efficacy Available in neutral (4000K) / cool (5000K)white Indoor / outdoor IP68 (Waterproof)
Ho u s i n g •
• • •
El ec t r o n i c s • • • •
Patented Is o l at ed M em b r an e Heat S i n k ®Sy s t em with 360° high-flow convection designed to spread the heat away from the hot-zo n e thereby minimizing the LED junction temperature when used in environments exceeding 50°C (122°F) L ow-profile design enables it to be used in various spaces and applications Patented Qu i c k M o u n t S n ap & T u r n mounting system provides for safe and easy installation to any surface or structure Powder coated with industrial grade Du r a-Gu ar d double layer epoxy for year round indoor/outdoor applications with industry leading 10 years protection on weather and corrosion
Patented MCPCB Technology enables ultra low LED junction temperatures for maintenance free long life Integrated high efficiency LED driver and power supply Smart circuitry with surge and transient voltage protection Powered by industry leading high brightness LED chip
Op t i c s •
Fu l l C u t -Off proprietary reflector and optical system providing powerful glare-free uniform lighting
External Dimensions
163mm 6-3/8"
114mm 4-1/2"
Ø465mm 18-1/4"
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light Mounting Options
SPRING LOADED SNAP & TURN SURFACE MOUNT BRACKET Part Number SST-IL45-B
Part Description Spring Loaded Snap & Turn Surface Mount Bracket / Black
WALL MOUNT ELBOW BRACKET Part Number
Part Description
W90-IL45-45B
90° Wall Mount Elbow Bracket / 18" (45cm) / Black
W90-IL45-75B
90° Wall Mount Elbow Bracket / 30" (75cm) / Black
SPRING LOADED SNAP & TURN HANGING SYSTEM Part Number
Part Description
SST-IL45-H45B
Spring Loaded Snap & Turn Hanging System / 18" (45cm) / Black
SST-IL45-H90B
Spring Loaded Snap & Turn Hanging System / 36" (90cm) / Black
CHAIN CHANDELIER HANGING SYSTEM Part Number
RoHS compliant
Part Description
CH4-IL45-45C
Four Link Chain Chandelier System / 18" (45cm) / Chrome
CH4-IL45-90C
Four Link Chain Chandelier System / 36" (90cm) / Chrome
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light
Ordering Information IL45
WWW
RR
XX
YY
Series
Wattage
Reflector *
Lens * BD = Ball Diffuser Lens LL = Linear Lens FG = Frosted Glass Lens FP = Frosted Plastic Lens CL = Clear Glass Lens CP = Clear Plastic Lens
00 = No Reflector 02 = Type II 05 = Type V H5 = Type V High Power
075 = 75Watt 100 = 100Watt 120 = 120Watt 150 = 150Watt 160 = 160Watt
02
AAA**
Z
DD
CCT
Color
Driver
Mounting
30 = 3000K 40 = 4000K 50 = 5000K 55 = 5500K
G = Grey S = Silver
ND = Non-Dimmable DM = Dimmable DL = Dali Control
SST = Snap &Turn CH4 = 4 Chain W90 = 90° Mount SWL = Swivel Mount
* Lens & Reflector Combinations Available: BD-00 / LL-02 / FG & FP-02, 05, H5 / CL-02, 05, H5 / CP-02, 05, H5 ** SST comes standard please see accessories for mounting options
Example Part Number
Part Description
IL45120-05CL5002G-DM-SST
110-305VAC Industrial Light / 120 Watts / Type V Clear Glass Lens 5000K Cool White / Grey / Dimmble / SST
Packaging Information
RoHS compliant
Case Quantity
Dimensions(LxWxH)
Weight
1
55 x 55 x 25cm 21.7 x 21.7 x 9.85in
12.5kg 27.5Ibs
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light Projects
Before
After California auto repair shop has replaced their 350W Metal Halide mid bay fixtures with Light Emitting Design’s 100W IL450. This retrofit will deliver brighter and better quality lighting along with energy and maintenance savings of over $2,000 per fixture over five years
Before
After
California gas station chain has replaced their 400W Metal Halide canopy fixtures with Light Emitting Design’s 120W IL450. This retrofit will deliver brighter and better quality lighting along with energy and maintenance savings of over $2,000 per fixture over five years
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light - 120Watt Comparison Chart Type of Light Fixture
IL450 High Bay (120W)
Metal Halide (500W)
High Pressure Sodium (500W)
T5 Fluorescent (240W)
Total System Wattage
120W
575W
575W
290W
Average Lamp Life
75,000
10,000
10,000
30,000
Maintenance Savings
$35,000
$35,000
$10,000
Annual Energy Savings
$39,858
$39,858
$14,895
Annual Kwh Savings
199,290kWh
199,290kWh
74,460kWh
Carbon footprint Savings / Year
99,645kg
99,645kg
37,230kg
Return of Investment
1.19 years 14.31 months
1.19 years 14.31 months
3.17 years 38.08 months
* All figures are typical and based on calculations provided by the United States Environmental Protection Agency NOTE: All Values Have +-5% Tolerance
Application - Mid / High Bay • Food Processing Plants • Manufacturing Plants • Warehouses • Parking Structures • Canopy Lighting • Sports Arenas • Airplane Hangers
RoHS compliant
Compliance and Certifications Certification
IP68
Compliance No.
Web Link
E351107
Access
PSE100-0613
On File
HN80021/2011
On File
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light - 120Watt Specification System Watts *
120 Watt
Lumens (Total) **
13,000 Lumens
Efficacy ***(Neutral / Cool)
108 Lumens / W
Number of LEDs & Driving Current
78@ 465mA
CRI
75 (Neutral); 70 (Cool)
Light Beam Angle
100°
TJ - Junction Temp (Ta @ 25°C)
54°C Optional
Dimmability / DALI
93%
Driver Efficiency Warranty
5-Year LED Driver / 7-Year LED Light Engine
Operational Temp/Storage Temp.
- 40 ~ + 50°C / - 40 ~ + 80°C
Humidity
IP68 (waterproof)
* Total watts consumed by luminaire including LED driver @ Ta: 25°C ** Lumens delivered @ Ta: 25°C, including optical loss *** Luminaire efficacy @ Ta: 25°C, including LED driver inefficiency & optical loss NOTE: All Values Have +-5% Tolerance
Illumination Levels
13ft
460Lux / 42fc
16.5ft
313Lux / 29fc
11.5m / 37.5ft
4m 5m
14m / 46ft 217Lux / 20fc
20ft
6m
17m / 56ft 165Lux / 15fc
23ft
7m
20m / 65.5ft 130Lux / 12fc
26ft
8m
23m / 75.5ft 92Lux / 8fc
29.5ft
9m
26m / 85ft NOTE: All Values Have +-5% Tolerance
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light - 120Watt
Lumen Maintenance Factor(LMF) Current
Total Watts * No. of LED’s
465mA
120
78
Hours
Ta 25°C (77°F)
Ta 30°C (86°F)
Ta 40°C (104°F)
Initial LMF
1.00
0.99
0.95
20K hours (real life)
0.90
0.87
0.84
35K hours
0.88
0.84
0.82
50K hours
0.86
0.82
0.79
NOTE: All Values Have +-5% Tolerance * Total watts are calculated by the average watts at 120 & 277vac
All Light Emitting Design light fixtures have a lumen maintenance factor (LMF) that takes into account the reduction of luminous flux due to the aging of the light fixture. LMF signifies the ratio of the light fixture lumens at a specific time and a new value. Light Emitting Design considers thermal management as the key factor in maintaining the highest possible luminous flux in all its fixtures. Displayed above is the lumen maintenance factor LMF for each specific product. Light Emitting Design R&D team with its extensive experience has conducted numerous in-house tests with the specified finished fixtures on long term lumen maintenance. The tests were conducted at Light Emitting Design’s facility in real life environments for a period of over two years or 20,000 hours. Real life lumen maintenance values were obtained for the period of 20,000 hours. Calculated test results were obtained for 35,000 hours and 50,000 hours by using industry applied standards such as IESNA LM-79, IESNA LM-80 and LED chip manufacturers data. LED chip package temperature measurement was acquired at the LED chip heat sink’s soldered junction point to the printed circuit board in a given luminaire at a specific stabilized ambient temperature. LMF data was predicted by using the junction temperature (Tj) in direct relation to the LED chip manufacturers LM-80 data.
RoHS compliant
E351107
www.tecenergia.com, tel: 415-154-7602 Prolongación Hermanos Aldama 3, Zona Centro, 37700 San Miguel de Allende, Guanajuato, Mexico
L.E.D. is a trademark of Light Emitting Design, Inc. © 2013 Light Emitting Design, Inc. IL45120REV080113 Data Sheet
IL 450 Series
LED Industrial Light - 120Watt
LED Driver Electrical Specification IP65 IP67
Model : PND - 120W - 043 - 2800 43V DC VOLTAGE 2.8A RATED CURRENT 120W RATED POWER OUTPUT 3%Vo RIPPLE & NOISE (pk-pk) + VOLTAGE TOLERANCE Note.3 - 1.0% + LINE REGULATION - 1% + LOAD REGULATION - 3% 0.6 Sec @ 95% load 230VAC; 0.6 Sec @ 95% load 115VAC SETUP, RISE TIME Note.4 90 ~ 305VAC VOLTAGE RANGE 47 ~ 63Hz FREQUENCY RANGE POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to "Power Factor Characteristic" curve) INPUT 91% EFFICIENCY (Typ.) 1.5A / 100VAC 0.75A / 220VAC AC CURRENT COLD START 65A/230VAC INRUSH CURRENT (Typ.)